Chevrolet - GM - Workshop Manual - 2009 - 2009

2009 CATALOG Retail Price $5.00 PP Number 21 P/N 19243162 Supersedes All Previous Catalogs TABLE OF CONTENTS Welcome to the 2009 GM Performance Parts Catalog In 2009, GM Performance Parts is celebrating the return of the Chevrolet Camaro. Portions of this catalog are dedicated to this American icon, including genuine GM Performance Parts and Accessories that will allow you to enhance the performance and personalization of your new Camaro. You will find everything from complete crate engines, high performance camshafts, ported heads, body kits, stripe packages, spoilers, Hurst® shifters, and more directly from General Motors—designed specifically for your new Camaro. This section starts on page 322. You will find Camaro influences throughout this entire catalog. GM Performance Parts was founded in 1967 to support Camaro Trans Am racing, and we have been offering the largest portfolio of GM crate engines and GM-specific engine components ever since. So, whether you’ve got a brand new Camaro or one that you’ve owned since 1969, we’ve got the high-performance hardware that you want. In addition to parts for the Camaro, there are several new and exciting projects and products headed your way. Here’s a look at just some of what you will find in the 2009 GM Performance Parts Catalog: • eCommerce - Now your favorite GM Performance Parts crate engines and engine components are available online—24 hours a day. All you need to do is head to www.gmperformanceparts.com, find the product that you want and buy it online. • Tech Tips - You will find details on how we build our own project vehicles, tech tips on how to maximize your crate engine, updates on our sponsored racers, a schedule of where you can find our mobile rig tour, a dyno configurator that lets you try a combination before you buy, and much, much more. It’s all at www.gmperformanceparts.com. • More LS products - The LS is the hottest engine platform in the high performance industry because these GM engines offer unmatched fuel efficiency in a high performance crate engine. GM Performance Parts is the industry leader in LS engine technology—remember that we are the factory. Our LS crate engine portfolio ranges from the super affordable LS327/327 all the way up to the new 638-horse LS9—the most powerful engine ever offered in a Chevrolet production vehicle, the Corvette ZR1. Our LS section starts on page 58. • LS Components - GM Performance Parts also offers the best way to get your LS engine running in your project vehicle with our LS Controller and Harness kits. These extremely affordable fuel injection kits will get your LS engine running in no time! See page 188 for more details. • LSX - Even more extreme! We’ve harnessed the potential of the LSX Bowtie Block, stuffed it full of the best parts money can buy, topped it off with our killer new LSX 6-bolt cylinder heads, and now GM Performance Parts is proud to announce the launch of the LSX454 and the LSX376 crate engines. These engines offer uncompromised components, state-of-the-art engineering and testing, and a truly superior performance to anything else in the LSX market. The LSX454 and LSX376 continue to demonstrate how GM Performance Parts is reshaping the high-performance industry. Read more about the LSX portfolio of crate engines and engine components on page 82. •C  ircle Track family of crate engines grows - In 2009, GM Performance Parts adds the CT525 to our wildly popular sealed Circle Track crate engine family. This LS-based crate engine offers 525 horsepower to allow your Circle Track dreams to come true. Find out more about GM Performance Parts Circle Track racing engines on page 116. •N  ew Big-Block design - Only GM could take the venerable BigBlock Chevy and make it better. Our engineers have redesigned the Chevy Big-Block so that all of your Mark IV and Gen VI components will work with one engine block. This block will become the standard block for several GM Performance Parts Big-Block crate engines, like the ZZ454/440 and ZZ502. Read all about it on page 228. • More Small-Block Chevy engines than anyone - GM Performance Parts continues to offer the automotive enthusiast more choices in Small-Block Chevy crate engines than anyone else in the industry. Remember, we invented the Small-Block and have perfected it with the 350/290, Ram Jet 350, ZZ4 350, ZZ383, and dozens of other Small-Block combinations. Now, more than ever, you have to be confident in the quality of the speed parts that you buy. It’s not a time to take chances on a company with questionable manufacturing techniques or a “trick of the month” product line. For more than 40 years, GM Performance Parts has been your No. 1 choice for GM high-performance crate engines and engine components for several reasons. First, we are the factory, and our engineers follow the same strict engineering, testing and validation procedures that GM developed for vehicle manufacturing. Second, all of our components are brand new, not remanufactured, recycled junk. Third, our network of over 6000 GM dealerships stands ready to serve all your high-performance needs. And, finally, all of our street crate engines are backed with our unbelievable 24-month/50,000 mile warranty—a first for the crate engine industry. Most of our components carry a 12-month/24,000 mile warranty—another first for the industry. We want to thank all of our valued customers and racers who have helped make GM Performance Parts your No. 1 choice for high performance crate engines. We promise to continue offering you the highest value for your high-performance dollar. For those of you who are new to GM Performance Parts, we believe that you will quickly discover for yourself why we are more than just power! Thank you for considering genuine GM Performance Parts for your next project. New Products . ........................................ 2 2010 Camaro............................................ 4 News Stories............................................ 6 Crate Engine Introduction....................... 8 Crate Engine Quick Reference Chart.....10 Levels of Crate Engines..........................11 Dressed Crate Engines.......................... 12 Small-Block CRATE ENGINES 350/290................................................... 40 350 HO.................................................... 42 ZZ4 350................................................... 44 Ram Jet 350............................................ 46 Fast Burn 385......................................... 48 HT383...................................................... 50 HT383E................................................... 52 ZZ383...................................................... 54 LS SERIES CRATE ENGINES LS327/327............................................... 60 LS1 5.7L.................................................. 62 LS6 5.7L.................................................. 64 L99 6.2L.................................................. 66 LS3 6.2L.................................................. 68 LS376/480............................................... 70 LS376/515............................................... 72 LSA 6.2L SC.............................................74 LS9 6.2L SC.............................................76 LS7 7.0L................................................... 78 LSX SERIES CRATE ENGINES LSX376.................................................... 84 LSX454................................................... 86 Big-Block CRATE ENGINES ZZ427/480............................................... 92 Anniversary Edition 427........................ 94 454 HO.................................................... 96 ZZ454/440............................................... 98 HT502.................................................... 100 502 HO...................................................102 ZZ502 Deluxe........................................104 ZZ502 Base . .........................................106 Ram Jet 502...........................................108 ZZ572/620.............................................. 110 ZZ572/720R............................................ 112 Circle Track CRATE ENGINES CT350.................................................... 120 CT355.................................................... 122 CT400.................................................... 124 CT525.................................................... 126 GM PARTS ENGINES 4.8L LR4................................................ 128 5.3L LM7/L59........................................ 128 LT1......................................................... 129 LS6........................................................ 129 6.0L LQ4/LQ9........................................ 129 2.2L L61................................................ 129 4.3L LU3................................................ 130 8.1L L18................................................. 130 5.7L Gen 0............................................ 130 5.7L Gen I............................................. 130 LS1........................................................ 131 7.4L L19/L29.......................................... 131 4.2L I-6 LL8........................................... 131 HT 3.4 V-6.............................................. 131 Small-Block COMPONENTS Blocks & Components......................... 134 Cylinder Heads......................................145 Head Gaskets & Bolts.......................... 155 Valves & Valve Springs........................ 159 Rocker Arms......................................... 161 Valve Covers......................................... 162 Adapters, Hardware & Breathers....... 165 Pushrods............................................... 167 Valve Lifters.......................................... 168 Camshafts............................................. 169 Connecting Rods.................................. 171 Pistons & Rings.................................... 172 Crankshafts........................................... 173 Balancers & Pulleys..............................174 Flywheels & Flexplates....................... 175 Timing Chains & Sprockets.................176 Water Pumps, Etc. .............................. 177 Accessory Drive Kits............................ 178 Oil Pans & Accessories........................ 178 Distributors & Ignition Systems......... 180 Intake Manifolds.................................. 181 Air Cleaners.......................................... 187 LS & LSX COMPONENTS Blocks & Components..........................196 Cylinder Heads..................................... 204 Head Gaskets & Bolts...........................210 Valve Covers..........................................211 Hardware & Breathers . ...................... 212 Valve Lifters.......................................... 212 Valves & Valve Springs........................ 213 Rocker Arms......................................... 213 Pushrods............................................... 213 Camshafts..............................................214 Connecting Rods.................................. 215 Pistons & Rings.................................... 217 Crankshafts........................................... 216 Timing Chains & Sprockets................ 218 Balancers...............................................219 Water Pumps, Etc. ...............................219 Flywheels & Flexplates....................... 220 Accessory Drive Kits............................ 220 Oil Pans & Accessories........................ 221 Intake Manifolds.................................. 222 Ignition Systems.................................. 226 Starters................................................. 226 Air Cleaners.......................................... 227 Engine Mounts..................................... 227 Big-Block COMPONENTS Blocks & Components......................... 232 Cylinder Heads..................................... 240 Head Gaskets & Bolts.......................... 246 Valves & Valve Springs........................ 247 Rocker Arms......................................... 249 Pushrods............................................... 249 Valve Covers......................................... 250 Adapters, Hardware & Breathers....... 252 Valve Lifters & Components............... 254 Camshafts............................................. 255 Connecting Rods.................................. 256 Pistons & Rings.................................... 257 Crankshafts........................................... 258 Balancers & Pulleys............................. 259 Flywheels & Flexplates....................... 259 Timing Chains & Sprockets................ 260 Water Pumps, Etc. .............................. 261 Oil Pans................................................. 262 Distributors & Ignition Systems......... 264 Intake Manifolds.................................. 265 Air Cleaners.......................................... 269 OTHER ENGINES Cobalt................................................... 270 Chevy V-6.............................................. 272 Oldsmobile/Pontiac..............................276 Ecotec................................................... 278 ADDITIONAL PARTS Wheels & Accessories......................... 280 Chassis, Suspension & Brakes........... 282 Electrical/Ignition Systems.................. 285 Fuel Systems & Superchargers.......... 291 Transmissions & Components........... 297 Tools & Race Track Accessories........... 299 Books & Manuals................................. 300 LICENSED PARTS Dress Parts........................................... 302 RCR Parts.............................................. 312 Autometer Gauges...............................314 Camaro Parts & Accessories Camaro Performance Parts................. 324 Camaro Accessories............................ 327 REFERENCE Merchandise......................................... 332 GMPP Authorized Centers.................. 336 Index..................................................... 342 Notes.................................................... 345 Warranty Information.......................... 351 Buy online at www.gmperformanceparts.com 1 NEW PRODUCTS What’s New for 2009! The LSX™ family expands with forged rotating parts and more 19171049 Page 84 LSX376 Crate Engine LS3 production parts and the LSX Bowtie block combine for an economical powerhouse in base crate engine form. It makes 450 horsepower with a production-style intake system. 19170112 Page 86 LSX454 Crate Engine All-new LSX forged rotating parts and a newly developed 0.635-inch-lift hydraulic roller cam make this a monster LS engine in a classic cubic-inch combo. Through its’ four-barrel carburetor, it’s rated at 620 horsepower. 12611022 Page 66 L99 6.2L V-8 Crate Engine The 2010 Camaro’s V-8 (when paired with an automatic transmission) offers GM’s fuel-saving Active Fuel Management, for more economical cruising and approximately 400 horsepower. 19166979 Page 209 LSX-DR Cylinder Head Designed for 4.125” and larger cylinder bores. Machined for 2.25” intake valves and 1.60” exhaust valves; valve spacing is spread out to accommodate 2.28” intake valves when used with a minimum of 4.165” cylinder bores. Airflow can reach 430 cfm on the intake side and 280+ cfm on the exhaust ports. 2 19211708 Page 74 LSa 6.2L Supercharged V-8 Crate Engine It’s the power behind the new Cadillac CTS-V. With 550 horsepower generated by a more efficient, sixth-generation supercharger, it’s the most powerful engine ever offered in a Cadillac. Use it in resto-mod classic Caddy of a one-of-akind project. 19201990 Page 76 LS9 6.2L Supercharged V-8 Crate Engine This is the one! The Corvette ZR1, that is! The LS9, in all its supercharged and intercooled glory, is available as a crate engine. A sixth-generation blower and low-mass components enable the LS9 to make nearly 640 horsepower. The project-car possibilities are endless—and enticing! 19202613 Page 216 LSX Windage Tray Our new LSX windage tray is designed to clear the rotation of engines with a long, 4.125” stroke. Includes installation hardware. 19166952 Page 223 LSX-LS3 Dual-Plane Standard Deck Manifold The best way to feed an LSX engine is with air channeled through one of GM Performance Parts’ new LSX intake manifolds. The dual-plane is designed for use with LSX-LS3 cylinder heads or production LS3/L92 heads for superior torque. Buy online at www.gmperformanceparts.com 19170391 Page 216 LSX Crankshaft, 4.125-inch stroke Our new LSX crankshafts are all made from 4340 forged steel and have generous fillets. GM Performance Parts’ new LSX forged crankshafts deliver exceptional strength and durability, whether you’re building a formidable fourth-gen Camaro or late-model GTO for the street. 19166958 Page 217 LSX454 Piston, 4.185-inch bore Developed for use in our new LSX454 crate engine, this tough, lightweight piston features a unique ring pack. NOTE: Not compatible with productionstyle LS connecting rods. Must be used only with new LSX connecting rods with 0.866-inch wrist pin bores. 19171272 Page 211 Valve Cover kit – LSX454, orange Orange powder coat with black LSX454 lettering. Comes with all mounting hardware and gaskets. Sold as a pair. 19141270 Page 211 Valve Cover kit – LSX376, Natural Natural tumble finish with black LSX376 lettering. Comes with all mounting hardware and gaskets. Sold as a pair. MoRE NEW PRoDUCTS FoR 2009 19170388 LSX Crankshaft, 3.622-inch stroke Page 216 19170389 LSX Crankshaft, 3.750-inch stroke Page 216 19170390 LSX Crankshaft, 4.000-inch stroke Page 216 19166964 LSX Connecting Rod kit, 6.000-inch Page 215 19166965 LSX Connecting Rod kit, 6.100-inch Page 215 19166966 LSX Connecting Rod kit, 6.125-inch Page 215 19166967 LSX Connecting Rod kit, 6.150-inch Page 215 19166968 LSX Connecting Rod kit, 6.200-inch Page 215 19166957 LSX376 Piston & Ring kit, 4.065-inch bore Page 217 19156431 Valve Cover kit – Chevrolet, Black Page 211 19156432 Valve Cover kit – Chevrolet, orange Page 211 19156433 Valve Cover kit – Chevrolet, Chrome Page 211 19156430 Valve Cover kit – Camaro, Natural Page 211 19156429 Valve Cover kit – Corvette, Polished (red letters) Page 211 19156428 Valve Cover kit – Corvette, Polished (black letters) Page 211 19171269 Valve Cover kit – Pontiac, Natural Page 211 19171273 Valve Cover kit – LSX 427, Polished Page 211 19171497 Valve Cover kit – LSX454, Black Page 211 19171500 Valve Cover kit – GMPP/LSX, Polished Page 211 19171501 Valve Cover kit – GMPP/LSX, Natural Page 211 19171502 Valve Cover kit – Polished, without logo Page 211 19166972 LSX454 Camshaft Page 214 19166953 LSX-LS3 Intake Manifold, dual-plane tall deck Page 223 19172322 LSX-LS3 Intake Manifold, standard deck Page 223 19172323 LSX-LS3 Intake Manifold, tall deck Page 223 19166948 LSX-LS7 Intake Manifold, standard deck Page 224 19166949 LSX-LS7 Intake Manifold, tall deck Page 224 19166950 LSX-CT Intake Manifold, standard deck Page 224 19166951 LSX-CT Intake Manifold, tall deck Page 224 19166954 LSX-DR Intake Manifold, standard deck Page 224 19166955 LSX-DR Intake Manifold, tall deck Page 224 1916681 LSX-CT Cylinder Head Page 209 19201806 LSX-LS7 Cylinder Head Page 208 19201805 LSX-LS3 Cylinder Head Page 208 19201807 LSX-L92 Small-Bore Cylinder Head Page 208 19203963 LSX-LS9 Cylinder Head Page 208 Buy online at www.gmperformanceparts.com 3 PERFORMANCE CENTER NEWS The 2010 Chevrolet Camaro–an Old Friend Returns with a New Attitude Muscle car fans rejoice! The Chevrolet Camaro returns to production in 2009 after a seven-year hiatus. It hits the streets as a 2010 model and carries more than heritageinspired design. The new Camaro is a true sports car of the 21st century, blending great performance and styling with advanced technology and surprising efficiency. In short, it delivers on the expectations of enthusiasts old and new, is competitive with the world’s best and is wrapped in an instantly recognizable design. The Camaro is offered in V-6-powered LS and LT models, along with the next-generation muscle car, the Camaro SS. It’s powered by the LS3 6.2L, all-aluminum V-8 and rated at 422 horsepower (with the manual transmission). All models and powertrain combinations include six-speed transmissions—either manual or automatic—that better match power to rpm for a greater feeling of performance, as well as better fuel economy. Engines paired with an automatic transmission, known by the L99 engine code, also feature GM’s fuel-saving Active Fuel Management system, which deactivates half of the engine’s cylinders in light-load driving conditions, such as highway cruising. And while the LS3 is unquestionably a powerhouse engine, the LS and LT models’ advanced 3.6L engine is a potent performer in its own right. It uses gasoline direct injection and a high, 11.3:1 compression ratio to make 304 horsepower. Variable valve timing optimizes power and fuel economy across the rpm band, while the direct injection system significantly reduces cold-start emissions. Chevrolet estimates V-6-powered Camaro models should cover the quarter-mile in the mid- to high-14-second range at approximately 100 mph—that’s equivalent to the performance of LT1-powered Z28 models of the early 1990s. The LS3-powered Camaro SS is projected to launch down the drag strip in the low- to mid-13s at approximately 110 mph. 4 Camaro, as dozens of factory options, Chevrolet Accessories and GM Performance Parts components are offered. Each is designed to enhance the appearance, performance or comfort of the Camaro. (See the Camaro Performance and Accessories section on page 322 for the parts to bolt onto your new Camaro.) Additional highlights of the new Camaro include: • V-6 models offered with an Aisin Warner AY6 six-speed manual or Hydra-Matic 6L50 six-speed automatic • SS model offered with a Tremec TR6060 six-speed manual or a Hydra-Matic 6L80 six-speed automatic • Four-wheel independent suspension system, including a 4.5-link rear suspension • Variable-rate power steering with the rack mounted forward of the front axle for greater driver feel • Four-wheel disc brake systems standard on all models, including four-piston, fixed Brembo calipers on SS models • StabiliTrak™ stability control system and traction control standard on all models • Competitive/sport modes for the stability system offered on SS models, including launch control on SS models equipped with the six-speed manual transmission • Detailed interior with heritage-inspired design, excellent attention to detail and available ambient lighting via LED light pipe technology • Standard side curtain air bags and front-seat pelvis/thorax side air bags More than the sum of its features, the new Camaro is remarkable for its superior build quality and attention to detail. Single-piece side body stampings, for example, help form a stronger body structure and enable a more precise assembly. Minimal gaps between panels and features such as automatic indexing of the frameless door windows are evidence the new Camaro is built to an unprecedented level of refinement. There are wonderful details throughout, too, like an available interior center console that evokes the look of a similar option on 1969 models, including four rectangular gauges. The new Camaro also has technologies that enhance performance, comfort and convenience, including: • • • • • • • Bluetooth phone connectivity Premium Boston Acoustics audio system USB connectivity Head-up display Ultrasonic rear parking assist Remote vehicle starting system OnStar Heritage Design At a glance, there’s no mistaking the 2010 Camaro for any other car, but it also reflects a modern design ethic that uses heritage cues to accentuate a completely contemporary proportion. Elements such as a forward-V shape at the front of the car and “gills” in front of the rear fenders are distinctly Camaro features, as are the broad rear fender “shoulders.” LS and LT models are offered with 18- and 19-inch wheels, while the SS comes standard with 20-inch wheels. An available RS package adds further exterior distinction, including HID headlamps, a rear spoiler, specific taillights and more. A well-executed balance of heritage, modern design and attention to detail also characterizes the Camaro’s interior. A pair of deeply recessed instrument binnacles that feature round gauges in square housings is a nod to classic Camaros, while details such as large, chrome-trimmed controls; low-gloss surfaces; LED ambient and backlighting; and premium materials convey a richness that is unprecedented in previous Camaro models. Help From Down Under Development of the new Camaro was truly a global affair. With the idea and initial design concepts originating in the United States, the bulk of the vehicle’s development was spearheaded by GM’s engineering team in Australia—the same team that developed the new, rear-drive platform on which the Camaro is built. It was introduced in North America on the Pontiac G8, but is also used in markets around the world. Production takes place at GM’s worldclass facility in Oshawa, Ontario, Canada. Designed for personalization When it was introduced in 1967, the Camaro’s success came not only in its distinctive design and performance, but the seemingly endless range of options that encouraged owners to personalize their cars. That spirit of personalization returns with the 2010 Buy online at www.gmperformanceparts.com 2010 Camaro Specifications Dimensions ENGINE LS/LT SS Wheelbase (in): 112.3 Track, front (in): 63.7 Type 3.6L SIDI VVT (LLT) 6.2L V-8 (LS3/L99) Overall height (in): 53.8 Track, rear (in): 64.1 (LS/LT), 63.7 (SS) Cylinder block Cast aluminum Cast aluminum Overall length (in): 189.6 Curb weight (approx lbs): 3750 (LS) Bore (in / mm) 3.70 / 94 4.06 / 103.25 Stroke (in / mm) 3.37 / 85.6 3.62 / 92 Displacement (cu in / cc) 217 / 3564 376 / 6162 Cylinder heads Aluminum Aluminum Compression ratio 11.3:1 10.7:1 Valvetrain DOHC, variable valve timing OHV; Active Fuel Management (L99) Ignition system Distributorless, coil-near-plug Distributorless, coil-near-plug Fuel delivery High-pressure direct injection Returnless, multi-port injection Horsepower (@ rpm) 304 @ 6400 422 @ 5000 (LS3) Torque (lb-ft @ rpm) 270 @ 5200 408 @ 4500 (LS3) Overall width (in): 75.9 3775 (LT), 3900 (SS) Chassis / Suspension Front: Multi-link MacPherson strut with direct acting stabilizer bar; progressive-rate coil springs and fully adjustable camber, caster and toe Rear: Multi-link independent; progressive-rate coil springs over shocks; fully adjustable camber and toe Steering: Variable-ratio rack-and-pinion Steering ratio: 16.1:1 Transmissions/Axles LS/LT SS Six-speed manual Aisin Warner AY6 Tremec TR6060 Brakes LS/LT SS Six-speed automatic Hydra-Matic 6L50 Hydra-Matic 6L80 Type 4-wheel disc w/ABS 4-wheel disc w/ABS Final drive ratio 3.27 3.45 (man); 3.27 (auto) Calipers, front Single-piston, iron 4-piston, aluminum Brembo Calipers, rear Single-piston, aluminum 4-piston, aluminum Brembo Wheels / Tires LS/LT SS Rotor diameter, front (in) 12.64 14.00 Wheel size (in) 18 x 7.5 (LS) or 19 x 8 20 x 8 (front); 20 x 9 (rear) Rotor diameter, rear (in) 12.40 14.40 Tires P245/55R18 P245/45R20 (front) P245/45R19 P245/40R20 (rear) Buy online at www.gmperformanceparts.com 5 PERFORMANCE CENTER NEWS LSX Shootout–The Fastest Guns of a New Generation Order Your GM Performance Parts Crate Engines and Components Online! The GMPP-backed and NMCA-sanctioned LSX Shootout is quickly becoming a must-do event for racers running GM’s LS engine family. Held each fall at Memphis Motorsport Park, it brings together the quickest and most powerful LS-powered street and strip vehicles—from stock-engine GTOs to door-slammer F-Body race cars packing LSX-based engines fitted with Texas-sized turbochargers. GM Performance Parts has a new online superstore that simplifies shopping for high-performance engines, parts and components. Visit it at: www.gmperformanceparts.com. It is the first OE performance parts site that allows you to purchase parts, engines and accessories online—unlike many online shopping sites that refer consumers to a retailer for pricing. We make it simple to buy what you want, when you want it, and have it shipped to your door. The GMPP website also simplifies the purchasing process by providing ordering access on a secure site 24 hours a day, seven days a week. Tom Kempf won the ’08 event in his 2000 Camaro, with blistering ET of 7.601 at 191.1 mph. If you want to be part of action and see if Tommy can defend his title, get to Memphis in 2009. We’ll see you there! A sample of the parts and services available includes: The Ultimate Crate Engine Test Last summer, GM Performance Parts teamed up with Hot Rod Magazine for a performance test unlike anything ever attempted. During four days of furious wrench-turning and lots of VHT, at U.S. 131 Dragway, in Martin, Michigan, we swapped eight crate engines—Small-Block, Big-Block and LS Series—into a race-prepared 1969 Chevelle. We then made dozens of brutal quarter-mile passes in the ultimate validation session for our crate engines. here are the quickest times for each engine family: We leaned hard on the Chevelle and pushed our engines to their limit. The car wore 28 x 10.5-inch tires and was equipped with a DTS 9-inch rearend (for quick gear changes) and a TCI Automotive Pro-X Turbo 400. The gears and torque converters were changed as necessary to match the various engines. When the last timing light was tripped and the rubber dust settled, we learned much about the performance of our engines. It was information we took back to our engineers to improve existing products and guide the development of new ones. You can check out the October 2008 issue of Hot Rod for a complete, 20-page diary of our demonic demonstration, but • Nearly 40 genuine GM Small-Block, Big-Block and LS Series highperformance crate engines • More than 300 different part numbers available for sale in one place: engines, blocks, heads, cams, intake manifolds, accessory drives and dress-up parts • Product search capability by category, name and part number • Complete product information descriptions of all GMPP products • Technical product information, including dyno charts, tech specs and engine builds • Pricing—GM’s MSRP and access to dealer’s retail pricing Getting started shopping for GMPP engines and components is easy. Just type in your zip code and you will be presented with a list of our dealers that are located closest to you. Choose your favorite dealer, and their prices will populate the site – allowing you to see the cost of our products as you browse for parts. If you choose to not select a GMPP dealer first, you are still able to shop for GMPP engines and parts. After choosing a product, you can enter billing and shipping addresses and select method of payment – including all major credit cards and PayPal®. Products can be shipped directly to your door, or you can save freight charges by picking them up at the dealership. Wherever you see this logo in the catalog, it means the part is available for online ordering at gmperformanceparts.com. • 11.70 at 111.7 mph with a ZZ383 Small-Block and 4.30 gears • 10.21 at 128.9 mph with a ZZ572/720R Big-Block and 4.11 gears • 10.78 at 120.3 mph with a production LS7 crate engine and 4.44 gears By the way, we didn’t break a thing during our drag strip thrash. The Chevelle’s TCI-supplied transmission performed flawlessly and we didn’t so much as leave a drop of oil on the track! SEE MORE AT GMPP’S WEBSITE - gmperformanceparts.com has all the latest high-performance news and new-product information, along with the descriptions, specs and ordering information you need. You’ll also learn more about our project vehicles, our involvement in great events and our support of all types of racing! It’s also your exclusive source for Internet-only deals and promotions, so check in often! 6 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 7 CRATE ENGINE INTRO Ready-to-go power that’s engineered by the factory Vehicle projects rarely go as planned. From hidden rust in vintage sheet metal to new rules in your racing class, you can only be certain of the uncertainty when it comes to building cars and trucks. Powering your muscle car, street rod, race car or off-roader isn’t an exercise in the unknown when you select a GM Performance Parts crate engine. They’re designed by General Motors engineers who live, breathe and dream about GM engines. GM Performance Parts’ engine families—Small-Block, Big-Block, Circle Track, LS and LSX—offer an unmatched range of choices, performance levels and value. And our turn-key engines include the components required to get the engine started the day it is delivered. We also offer dozens of chrome and dress-up items that enable you to personalize an engine to make it uniquely yours. Every GM Performance Parts crate engine is designed to deliver excellent, all-around performance. We don’t sacrifice drivability to claim a bigger horsepower number. We also don’t sacrifice time when it comes to testing. Each engine undergoes 50 hours of high-load durability testing, as well as real-world validation in GM Performance Parts’ fleet of project vehicles. We use ’em how you’ll use ’em—and then some! There’s another advantage to GM Performance Parts crate engines that competitors can’t match: all-new parts—including the cylinder block. Other aftermarket crate engines use reconditioned or rebuilt cores, but GMPP crate engines use brand-new blocks, heads and internal components. We back up our all-new crate engine combinations with a 24-month warranty (street engines only). Sure, your vehicle project is going to throw you some curves, but you can eliminate the guesswork under the hood by selecting a factory-engineered high-performance crate engine from GM Performance Parts. 8 9 CRATE ENGINES Crate Engine Quick Reference Chart CHEVy SMaLL-BLoCk V-8 part number Description 12499529 350/290 HP—Economy Performance Engine 19201328 350 HO Turn-Key—with Iron Vortec Heads 19201329 350 HO Deluxe—with Iron Vortec Heads 12486041 350 HO Base— with Iron Vortec Heads 19201330 ZZ4 350 Turn-Key — with Aluminum Heads 24502609 ZZ4 350 Base—with Aluminum Heads 12561723 ZZ4 350 Partial Engine 12499120 Ram Jet 350 —PFI with Iron Vortec Heads 19201331 Fast Burn 385 Turn-Key— with Aluminum Vortec Heads 12496769 Fast Burn 385 Base—with Aluminum Vortec Heads 12499101 HT383 Base—Performance Engine 12499106 383 Partial Engine 17800393 HT383E 12498772 ZZ383 with Aluminum Vortec Heads engine size 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 350 cu in 383 cu in 383 cu in 383 cu in 383 cu in weight 352 575 481 298 511 379 223 517 511 466 405 335 450 397 Hp 290 330 330 330 355 355 N/A 350 385 385 340 N/A 340 425 torque 326 380 380 380 405 405 N/A 400 385 385 435 N/A 435 449 page 40 42 43 43 44 45 45,49 46 48 49 50 51,55 52 54 warranty LS FaMILy SMaLL-BLoCk V-8 part number Description 19165628 LS327/327 17801267 LS1 5.7L—Without ECU and Wire Harness 17801268 LS6 5.7L—2004 Corvette Z06 Gen III V-8 12611022 L99 6.2L AFM 19201992 LS3 6.2L—2008 Corvette Gen IV V-8 19213229 LS376/480—EFI LS3 Gen IV V-8 19171225 LS376/515—Carbureted LS3 Gen IV V-8 19211708 LSA 6.2L SC 19201990 LS9 6.2L SC 19211710 LS7 7.0L—2006 Corvette Z06 engine size 5.3L 5.7L 5.7L 6.2L 6.2L 6.2L 6.2L 6.2L 6.2L 7.0L weight 433 409 464 Hp 332 350 405 TBD 429 480 515 556 638 505 torque 352 365 400 TBD 424 475 469 551 604 470 page 60 62 64 66 68 70 72 74 76 78 warranty 415 415 415 440 GM Performance Parts Crate Engines include a 24-month or 50,000-mile limited warranty. Hp 275 285 300 400 300–325 135–143 180–200 225–340 195 N/A 350 230–270 275 160 torque 285–290 325–330 340 395 360–370 142 245–260 350–455 N/A N/A 365 N/A 275 194 page 128 128 129 129 129 129 130 130 130 130 131 131 131 131 warranty GM Components include a 12-month or 12,000-mile limited warranty. GM Performance Parts Racing Crate Engines are excluded from limited warranty. GM Parts Engines offer a 36-month or 100,000 -mile limited warranty when the engine is installed in a recommended application. Different Levels of Engine Assemblies Recognizing that each customer has unique needs, GM Performance Parts offers four distinct levels of Crate Engines, covering the gamut from starter partial engines to complete turn-key engines that are ready to be dropped into your favorite vehicle. This variety gives builders the opportunity to customize an engine as much or as little as they need to, to meet their expectations. engine size 6.2L 7.4L weight Hp 450 620 torque 444 600 CHEVy BIG-BLoCk V-8 part number Description 19166393 ZZ427/480 19166392 Anniversary Edition 427 12568774 454 HO—with Iron Heads and Roller Cam 12498778 454 Partial Engine 12498777 ZZ454/440— 440 Horsepower with Aluminum Heads 88890534 HT502— Truck Replacement Engine 12568782 ZZ502/502 Partial Engine 12568778 502 HO—with Iron Heads and Roller Cam 19201332 ZZ502 Deluxe—(Deluxe/Assembled) with Aluminum Heads 12371171 ZZ502 Deluxe Kit, with Aluminum Heads 12496963 ZZ502 Base Engine, with Aluminum Heads 12371204 ZZ502 Base Kit, with Aluminum Heads 12499121 Ram Jet 502—PFI with Aluminum Heads 19201333 ZZ572/620 Deluxe 12498792 ZZ572/620 Base 19201334 ZZ572/720R Deluxe 12498826 ZZ572/720R Base engine size 427 cu in 427 cu in 454 cu in 454 cu in 454 cu in 502 cu in 502 cu in 502 cu in 502 cu in 502 cu in 502 cu in 502 cu in 502 cu in 572 cu in 572 cu in 572 cu in 572 cu in weight 520 460 590 361 522 557 402 602 611 602 504 532 608 580 514 Hp 480 430 425 N/A 440 338 N/A 450 502 502 502 502 502 620 620 720 720 torque page warranty 490 92 444 94 500 96 N/A 97,99 500 98 512 100 N/A 101,103,105,107 550 102 567 104 567 105 567 106 567 107 565 108 650 110 650 111 685 112 685 113 CIRCLE TRaCk RaCING ENGINES part number Description 88958602 CT350 88958603 CT355 88958604 CT400 19171821 CT525 engine size 350 cu in 350 cu in 350 cu in 364 cu in weight 451 402 466 415 Hp 350 355 400 525 torque 390 405 400 471 page 120 122 124 126 engine size 292 cu in 325 cu in 350 cu in 346 cu in 364 cu in 134 cu in 262 cu in 496 cu in 350 cu in 350 cu in 346 cu in 454 cu in 256 cu in 3.4L WaRRaNTy INFoRMaTIoN LSX FaMILy SMaLL-BLoCk V-8 part number Description 19171049 LSX376 19170112 LSX454 page 84 86 GM PaRTS ENGINES part number Description 12491851 4.8L LR4 12491854 5.3L LM7/L59 88894195 LT1 89017349 LS6 12491857 6.0L LQ4/LQ9 12607031 2.2L L61 12491869 4.3L LU3 89017618 8.1L L18 10067353 5.7L Gen 0 12568758 5.7L Gen I 88894186 LS1 12491355 7.4L L19/L29 12575091 4.2L LL8 12363230 HT 3.4L V-6 warranty warranty Partial Engine Base Deluxe Turn-key This is for the builder who wants to start essentially from the block up. These engines typically include the block and reciprocating assembly. It allows the builder to choose the heads, cam and intake combination he/she wants. The deluxe crate engines are essentially ready to fire up, as they ship with the distributor installed, harmonic balancer bolted on and the carburetor in the crate. All you need to do is put the parts together and go! The base engine assembly typically includes, block, crank, pistons, cam, heads and valve covers, but allows the builder to pick the carburetor/injection system and intake manifold they desire. We told our engineers to have some fun and assemble engines the way they think it should be done … we then took their combinations, built them up and put them in a crate that ships right to your dealer. The turn-key engines represent an outstanding value, and they are perfect for enthusiasts who have built a chassis and need reliable power to get it down the road. NOTE: Weights include crates and all packaging material. Approximate crate weight is 30 lbs. 10 11 CRATE ENGINES An affordable classic Designed and priced for just about any project budget, the powerful yet affordable 350/290 HP crate engine delivers the style, performance and dependability that made the Chevy Small-Block a legend. It slips into the engine compartment of your old Camaro or truck like pulling on your favorite T-shirt. Image shown with the following GM Performance Parts: 350/290 HP Engine 12499529 670-cfm Holley Carburetor 19170092 Intake Manifold 10185063 HEI Distributor 93440806 Push-In Oil Filler Cap 12341993 Chrome Water Neck 12342024 Spark Plug Wires 12361057 Balancer 12551537 Black Crinkle Steel Air Cleaner with Bowtie Center Nut 141-752* Black Crinkle Tall Valve Covers 141-751* Black Crinkle Valve Cover Hold Down Clamps 141-757* Black Crinkle Valve Cover Wing Nuts 141-756* Spark Plug Wire Loom Kit 141-638* Black Crinkle Bowtie Logo Breather Cap 141-754* Black Crinkle Timing Chain Cover 141-753* Bowtie Logo Freeze Plug Inserts 141-232* To learn more about this engine, please turn to page 40. * For more information on these and other Licensed Parts, turn to page 302. 12 13 CRATE ENGINES A legend in its own time With more than 50 years of Small-Block technology on its side, it’s no wonder the ZZ4 350 crate engine is a best seller. Lightweight aluminum heads and a roller camshaft help deliver 355 horsepower and more than 400 lb-ft of torque in an economical package that has powered everything from budget project vehicles to award-winning show cars. Image shown with the following GM Performance Parts: ZZ4 350 Turn-Key Engine 19201330 Deluxe Accessory Drive Kit 12497698 Chrome Air Cleaner and Bowtie Nut 12342080 Carburetor Spacer 88965830 Billet HEI Distributor 88961867 Black Crinkle Aluminum Valve Covers 12497979 Street Performance Fuel Pump 12355612 Chrome High-Torque Mini Starter 12363128 Push-In Oil Filler Cap 12341993 Chrome Water Neck 12342024 Chrome Breather Cap 141-616* To learn more about this engine, please turn to page 44. * For more information on these and other Licensed Parts, turn to page 302. 14 15 CRATE ENGINES Modern performance and vintage style It’s got the look of vintage Chevy mechanical fuel injection from the 1950s, but with 21st-century electronically controlled port fuel injection technology. The Ram Jet 350 is the perfect crate engine for a resto-mod vintage car or truck, when you want high-tech looks, tune-free drivability and surprising efficiency. Image shown with the following GM Performance Parts: Ram Jet 350 Engine 12499120 Deluxe Accessory Drive Kit 12497698 Chrome Short Valve Covers 12341670 Push-In Oil Filler Cap 12341993 Chrome Water Neck 12342024 Spark Plug Wire Loom Kit 141-638* Chrome Breather Cap 141-616* To learn more about this engine, please turn to page 46. * For more information on these and other Licensed Parts, turn to page 302. 16 17 CRATE ENGINES A high-revving performer for street or strip GM Performance Parts’ unique Fast-Burn aluminum cylinder heads are the great-breathing lungs we bolt onto a classic Chevy 350, making the potent combination we call the Fast Burn 385. This high-revving Small-Block makes 385 horsepower at 5600 rpm and a maximum of 385 lb-ft of seat-tugging torque. Image shown with the following GM Performance Parts: Fast Burn 385 Turn-Key Engine 19201331 Chrome Water Neck 12342024 Roller Rocker Arm Set 12370838 Street Performance Fuel Pump 12355612 Black Crinkle Two-Piece Die-Cast Aluminum Valve Covers 141-911* Black Crinkle Steel Air Cleaner with Bowtie Center Nut 141-752* Black Crinkle Bowtie Logo Breather Cap 141-754* Bowtie Logo Freeze Plug Inserts 141-232* Black Crinkle Timing Chain Cover 141-753* To learn more about this engine, please turn to page 48. * For more information on these and other Licensed Parts, turn to page 302. 18 19 CRATE ENGINES Greater torque for your truck Rarely has a non-production combination garnered as much attention as regular-production engines, but the great torque of the 383-inch Small-Block delivers Big-Block grunt in a compact package. Use the HT383 crate engine and its 435 lb-ft of mountain-flattening torque to give your workhorse truck a jolt of towing power. Image shown with the following GM Performance Parts: HT383 Engine 12499101 Holley 770-cfm Carburetor 19170093 Chrome Water Neck 12342024 Push-In Oil Filler Cap 12341993 Chrome High-Torque Mini Starter 12363128 Distributor 93440806 Spark Plug Wire Set 12361051 Wire Loom Kit 12496806 Fuel Pump Block-Off Plate 12341998 Clear Anodized Tall Valve Covers 141-801* Composite Fiber, Bowtie Logo Air Cleaner 141-793* Bowtie Air Cleaner Nut 141-322* Die Cast Aluminum Timing Chain Cover 141-218* Bowtie Logo Freeze Plug Inserts 141-233* To learn more about this engine, please turn to page 50. * For more information on these and other Licensed Parts, turn to page 302. 20 21 CRATE ENGINES Maximum Small-Block performance Our biggest-displacement Small-Block crate engine uses the highflow Fast Burn aluminum cylinder heads to maximize airflow and make huge power—425 horses and 449 lb-ft of asphalt-wrinkling torque. Use it to build a killer Camaro street car or bracket-winning competition machine. Image shown with the following GM Performance Parts: ZZ383 Engine 12498772 Distributor 93440806 Holley 670-cfm Carburetor 19170092 Vortec Intake Manifold 12496822 Chrome Breather Cap 12341989 Push-In Oil Filler Cap 12341993 Chrome Water Neck 12342024 Spark Plug Wire Set 12361051 Wire Loom Kit 12495502 Fuel Pump Block-Off Plate 12341998 Chrome High-Torque Mini Starter 12363128 Chrome, Black/Red Logo Air Cleaner 141-906* Bowtie Air Cleaner Nut 141-322* Polished Aluminum Valve Covers, Center Bolt Design 141-130* Chrome, Black/Red Logo Timing Chain Cover 141-904* Bowtie Logo Freeze Plug Inserts 141-232* To learn more about this engine, please turn to page 54. * For more information on these and other Licensed Parts, turn to page 302. 22 23 CRATE ENGINES Uncompromising performance for the next generation! LS means performance to a new generation of enthusiasts and GM Performance Parts supports them with a growing lineup of dyno-tested crate engine combinations. They include the new Corvette ZR1 LS9 Supercharged 6.2L engine and the custom LSX454, which uses our special LSX cylinder block. Image shown with the following GM Performance Parts: LS7 Crate Engine 19211710 Chrome Air Cleaner and Bowtie Nut 12342080 Holley 870-cfm Carburetor 19170094 Carburetor Spacer 88965839 Center Bolt Competition Valve Covers Push-In Oil Filler Cap 25534398 & 25534399 12341993 To learn more about this engine, please turn to page 78. 24 25 CRATE ENGINES The classic 427 is back If the engine code L88 sends a tingle up your spine, the ZZ427/480 crate engine is for you. It marks the return of the classic 427-inch Chevy Big-Block to GM Performance Parts’ line-up. Updated features make it a better performer than ever, too, with a roller cam for great drivability and a pump-gasfriendly compression ratio. Image shown with the following GM Performance Parts: ZZ427/480 Crate Engine 19166393 Chrome Air Cleaner and Bowtie Nut 12342080 Chrome Water Neck 12342024 High-Torque Mini Starter 12361146 Street Performance Fuel Pump 12355614 To learn more about this engine, please turn to page 92. 26 27 CRATE ENGINES Aluminum heads deliver awesome power By adding a set of high-flow aluminum cylinder heads to our basic 454 engine, we’re able to offer the 440-horsepower/500-lb-ft ZZ454/440 at a surprisingly affordable price. It’s just the engine to give your vintage Chevelle or Camaro the power that made Chevy the king of the muscle cars in 1970. A hydraulic roller camshaft gives this modern rat great drivability, too. Image shown with the following GM Performance Parts: ZZ454/440 Engine 12498777 Chrome Air Cleaner and Bowtie Nut 12342080 Holley 770-cfm Carburetor 19170093 Custom Aluminum Valve Covers 12495488 Valve Cover Badge, 454 GM Performance Parts 12366995 Chrome Water Neck 12342024 Billet HEI Distributor 88961867 Spark Plug Wire Set 12361058 Wire Loom Kit 12495502 Fuel Pump Block-Off Plate 12341999 Aluminum Water Pump 14058915 High-Torque Mini Starter 12361146 Big-Block Balancer 88962814 To learn more about this engine, please turn to page 98. 28 29 CRATE ENGINES Big cubes and big power – but not a big price tag Our value-driven 502 HO crate engine uses high-flow, affordable rectangular-port iron heads atop the 502-cubic-inch short block to make 450 horses at an astonishing 5250 rpm—making it a Big-Block with the power curve of a high-revving Small-Block. Torque is all Big-Block, with nearly 500 lb-ft off idle and peaking at 550 lb-ft. Image shown with the following GM Performance Parts: 502 HO Engine 12568778 Deluxe Accessory Drive Kit 12498733 Holley 770-cfm Carburetor 19170093 Chrome Water Neck 12342024 Billet HEI Distributor 88961867 Chrome High-Torque Mini Starter 12363128 Push-In Oil Filler Cap 12341993 Chrome Breather Cap 12341989 Spark Plug Wire Set 12361058 Wire Loom Kit 12495502 Chrome Breather Cap 141-616* Chrome Die-Cast Valve Covers 141-140* Chrome, Black/Red Logo Air Cleaner 141-906* Bowtie Air Cleaner Nut 141-322* To learn more about this engine, please turn to page100. * For more information on these and other Licensed Parts, turn to page 302. 30 31 CRATE ENGINES Underhood intimidation at its finest Vintage tunnel ram styling and modern electronically controlled port fuel injection is what you get in the distinctive Ram Jet 502. We’ve taken the basic ZZ502—including aluminum heads and roller cam—and fitted it with an eye-catching injection setup that is sure to draw stares, questions and envy from other enthusiasts. Image shown with the following GM Performance Parts: Ram Jet 502 Engine 12498793 Chrome Water Neck 12342024 Push-In Oil Filler Cap 12341993 High- Torque Mini Starter 12361146 ZZ572 Breather 25534355 Black Crinkle Short Valve Covers 141-810* To learn more about this engine, please turn to page 108. * For more information on these and other Licensed Parts, turn to page 302. 32 33 CRATE ENGINES Go ahead and try it…just try it It packs 620 horsepower and 650 lb-ft of torque. With 9.6:1 compression, it runs on pump gas, while a roller camshaft with 0.632-inch lift gives it great drivability on the street and an unmistakable idle quality. Fire up this baddest of our street BigBlocks and the tread on your car’s rear tires will voluntarily shed itself rather than endure the punishment that’s sure to follow. Image shown with the following GM Performance Parts: ZZ572/620 Deluxe Engine 19201333 Deluxe Accessory Drive Kit 19172805 Chrome Air Cleaner and Bowtie Nut 12342080 Chrome Water Neck 12342024 Carburetor Spacer 88965830 Street Performance Fuel Pump 12355614 Chrome High-Torque Mini Starter 12363128 To learn more about this engine, please turn to page 110. 34 35 CRATE ENGINES It’s got game…Do you? With GMPP’s ZZ572/720R thundering under your car’s hood, you’ll roll to the staging beams with an edge over the competitor in the next lane. This ultimate Big-Block is built for the track, with 12:1 compression, a mechanical roller camshaft and 720 hp. If your chassis can handle it­—and you can keep up with the revs— the ZZ572/720R has the power to put you through the lights first. Image shown with the following GM Performance Parts: ZZ572/720R Deluxe Engine 19201334 Chrome Water Neck 12342024 Street Performance Fuel Pump 12355614 To learn more about this engine, please turn to page 112. 36 37 CRATE ENGINES From Left: ZZ4 350, 350HO, Fast Burn 385 The classic V-8 for classic vehicles When it debuted in the 1955 Chevrolet (in 265-cu.-in. form), few could have foreseen the staggering impact the Small-Block Chevy V-8 would have on the automotive industry. Its compact and efficient design—defined by 4.40-inch bore centers—delivered exceptional performance in lower-priced cars. The Small-Block V-8 was an immediate hit and by the mid-1960s, it was at the forefront of the burgeoning muscle car movement. And when a compact performer named the Camaro hit the scene in 1967, the Small-Block found its spiritual home, be it the original 302-inch-powered Z28, the high-winding LT1 of the early 1970s or the Tuned-Port Injection models of the 1980s. 38 During its more than 50 years, the Small-Block has evolved with surprising agility, responding greatly to technology unheard of in 1955. Through it all, the Small-Block remained the people’s V-8—whether a budget cruiser for a high-school enthusiast or the power plant for a championship street rod. It is the undisputed choice for countless builders. The Small-Block Chevy is the classic V-8, and GM Performance Parts honors it with a range of Small-Block crate engines to suit every budget and horsepower desire. We’ve also got the chrome accessories to dress yours perfectly—be it a 1957 Chevy, ’69 Camaro, street rod or truck. 39 CRATE ENGINES SMALL-BLOCK 350/290 HP CRATE ENGINES SMALL-BLOCK 12499529 Our best crate engine value delivers all you expect in a powerful small-Block! The most affordable GM Performance Parts Small-Block crate engine is also our best seller—and it’s easy to understand why. The 350/290 HP Small-Block features four-bolt mains for strength and makes a great economical alternative to rebuilding a tired, two-bolt main core. Use to re-power your daily driver or drop it in your budget Camaro project! Inside the 350/290HP are quality parts, including a camshaft and durable aluminum pistons that squeeze an 8.5:1 compression ratio. We deliver the 350/290HP in base form, allowing you to add the induction and other accessories. That’s great for builders swapping over the intake manifold, carburetor and other components when re-powering a vehicle. GM Performance Parts has all the components to build up the 350/290 HP into a high-performance, great-looking street engine, too—from an aluminum intake and carburetor (we recommend the 670-cfm Holley four-barrel, P/N 19170092) to the distributor, water pump and more. Save the time and hassle of rebuilding your old engine by ordering the 350/290 HP and finishing it to your own specifications. all-new engine—not a reBuilD! four-Bolt mains for strengtH afforDaBle performance INSTALLATION NOTES • Use neutral balance harmonic damper P/N 12551537 • Use internally balanced flexplate P/N 471529 for automatic transmission or flywheel P/N 14085720 for manual transmission (not included) • Power ratings based on tests with Holley 670-cfm carburetor P/N 19170092 (not included) • Does not accept GM Performance Parts roller lifter assemblies • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • See the Valve Covers section on page 162 for selection of chrome, polished and aluminum valve covers • Pre-1986 style 2-pc rear main seal block • Recommended use in vehicles with 6000 GVW or less POssiBle APPlicATiONs* 350/290 HP DYNO cHART replace that tired old small-Block that has served you well for years part number: 12499529 camshaft Duration (@.050 in): engine type: chevy small-Block V-8 cylinder Heads (p/n 93438648): iron; 76cc chambers finish your first hot rod Displacement (cu in): 350 Valve size (in): 1.94 intake / 1.50 exhaust a temporary stand-in while you build your dream engine Bore x stroke (in): 4.00 x 3.48 compression ratio: 8.5:1 Block (p/n 10066034): cast-iron with 4-bolt main caps rocker arms (p/n 10089648): stamped steel crankshaft (p/n 93426651): nodular iron an engine for that father/son project *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 40 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com 350/290 HP TecH sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. 222° intake / 222° exhaust rocker arm ratio: 1.5:1 connecting rods (p/n 10108688): powdered metal steel recommended fuel: 87 octane pistons (p/n 93422884): cast-aluminum ignition timing: Base 10° BtDc, 32° total camshaft type (p/n 3896962): Hydraulic flat tappet maximum recommended rpm: 5100 camshaft lift (in): .450 intake / .460 exhaust Balanced: internal NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 41 CRATE ENGINES SMALL-BLOCK 350 HO Turn-Key CRATE ENGINES SMALL-BLOCK 19201328 The classic 350 combination—only with more power! Crate engines don’t come more complete than the classic 350 HO Turn-Key. Rated at a strong 330 horsepower and 380 lb-ft of torque, it is the perfect replacement for a tired engine in an otherwise stock vehicle, or a great power plant for a budget-conscious street machine, street rod or off-roader. The 350 HO features a tough four-bolt main cylinder block, torque-building Vortec iron heads (with center-style valve cover hold-downs), and a responsive hydraulic flat tappet camshaft with 0.435/0.460 lift specs, which gives the 350 HO an aggressive idle that sounds wholly appropriate in a ’67 Camaro with a set of Cragar S/S wheels. Because the 350 HO is a Turn-Key crate engine, it comes with the intake manifold and distributor already installed. Additional accessories, including a front-accessory drive kit, carburetor, starter, fuel pump and even spark plug wires, are included in the package. It’s the perfect crate engine, whether you’re building a 1972 Malibu, home-grown street rod or mid-1970s pickup. Check out gmperformanceparts.com for a list of Power Packages to improve the performance of this engine! 350 HO DYNO cHART classic small-Block style four-Bolt main cylinDer Block intake, carB anD DistriButor INSTALLATION NOTES • Comes with externally balanced flexplate for automatic transmission; requires externally balanced flywheel for manual transmission. See chart on page 175 • Has right-side oil dipstick • Requires fuel line from fuel pump to carburetor • Fuel pump pressure is pre-set; fuel pressure regulator not required • Some assembly and minor engine tuning required • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications POssiBle APPlicATiONs* replace that V-6 with some all-american V-8 muscle restore your muscle car with a little bit more than stock *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 42 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine, except for the starter, alternator and power steering pump. 19201329 12486041 350 HO Deluxe 350 HO Base Like the 350 HO Turn-Key crate engine, the 350 HO Deluxe is rated at 330 horsepower and 380 lb-ft of torque. The intake manifold, carburetor and distributor are included, but not installed. All the same important, power-building elements as the Turn-Key and Deluxe versions, but it comes without an intake manifold, carburetor or distributor. 350 HO TecH sPecs part number: engine type: Displacement (cu in): Bore x stroke (in): Block (p/n 10105123): crankshaft (p/n 14088526): connecting rods (p/n 10108688): pistons (p/n 12514101): camshaft type (p/n 24502476): camshaft lift (in): camshaft Duration (@.050 in): 19201329 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Nodular iron Powdered metal steel Cast-aluminum Hydraulic flat tappet .435 intake / .460 exhaust 212° intake / 222° exhaust cylinder Heads (p/n 12558060): Valve size (in): compression ratio: rocker arms (p/n 10089648): rocker arm ratio: water pump (p/n 88894341): flexplate (p/n 14088765): recommended fuel: ignition timing: maximum recommended rpm: Balanced: Vortec iron; 64cc chambers 1.94 intake / 1.50 exhaust 9.1:1 Stamped steel 1.5:1 Cast iron, long-style 14" 92 octane Base 10° BTDC, 32° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 43 CRATE ENGINES SMALL-BLOCK ZZ4 350 Turn-Key CRATE ENGINES SMALL-BLOCK 19201330 lightweight zz4 Heads enable Great Power at an Affordable Price The ZZ4 350 crate engine is a legend in its own time. It has been the crate engine choice for countless restored vintage cars, street rods, trucks and project vehicles of all makes and models. In Turn-Key form, it comes with nearly everything you need to get it running in your vehicle. A tough four-bolt cylinder block is the foundation for this crate engine, to which we add the aluminum ZZ4 cylinder heads, an aluminum intake, a Holley four-barrel carburetor and HEI distributor. As a Turn-Key engine, it also includes a starter, water pump, fuel pump and front-end accessory drive kit—including an air conditioning compressor, alternator and more! Originally developed for the C4 Corvette, the ZZ4 heads have 163cc intake runners, raised exhaust ports and tight, 58cc combustion chambers that enhance compression and power. The heads feature 1.94/1.50-inch valves for efficient performance. Of course, the rest of the ZZ4 350 is comprised of premium materials, including a forged steel crankshaft and high-silicon pistons. The camshaft delivers strong 0.474/0.510-inch lift specs, helping the engine rev to 5800 rpm. The ZZ4 350 has powered thousands of vehicles, from Tri-Fives and classic Chevelles to trucks, SUVs and more. Put it to work in your project! our most popular crate engine premium components ZZ4 HeaDs DeliVer great airflow INSTALLATION NOTES • Comes with 12.75-inch externally balanced 153-tooth automatic transmission flexplate. Change to externally balanced flywheel for manual transmission applications. See chart on page 175 • Requires fuel line from fuel pump to carburetor • Fuel pump pressure is pre-set; fuel pressure regulator not required • Some assembly and minor engine tuning required • Designed for pre-1976 street vehicles or any off-road vehicle 24502609 12561723 • Not intended for marine applications zz4 350 Base zz4 Partial engine GM Performance Parts offers the ZZ4 350 Base crate engine for customers who want to finish it off with their own accessories. It includes the intake manifold, HEI distributor, cast-iron water pump, damper and flexplate. For customers in search of a replacement partial engine for their ZZ-series engine, this is it! It includes the ZZ4 350’s bottom end, with forged steel crankshaft, LT1-style high-silicon aluminum pistons and connecting rods. Check out gmperformanceparts.com for a list of Power Packages to improve the performance of this engine! zz4 350 DYNO cHART POssiBle APPlicATiONs* get that low 13-second bracket car going a new bullet for your friday night cruiser a vintage chevy that deserves a new heart Horsepower: 355 @ 5400 rpm Available for purchase online at gmperformanceparts.com 44 Torque (lb-ft): 405 @ 3600 rpm GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. GM Performance Parts does not utilize any used or remanufactured parts in this crate engine, except for the starter, alternator and power steering pump. zz4 350 TecH sPecs part number: engine type: Displacement (cu in): Bore x stroke (in): Block (p/n 10105123): crankshaft (p/n 12556307): connecting rods (p/n 10108688): pistons (p/n 10159436): camshaft type (p/n 10185071): camshaft lift (in): 19201330 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Forged steel Powdered metal steel High-silicon aluminum with offset pins Steel hydraulic roller .474 intake / .510 exhaust camshaft Duration (@.050 in): cylinder Heads (p/n 12556463): Valve size (in): compression ratio: rocker arms (p/n 10089648): rocker arm ratio: recommended fuel: ignition timing: maximum recommended rpm: Balanced: 208° intake / 221° exhaust Aluminum; 58cc chambers 1.94 intake / 1.50 exhaust 10:1 Stamped steel 1.5:1 92 octane Base 10° BTDC, 32° Total 5800 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 45 CRATE ENGINES SMALL-BLOCK Ram Jet 350 with calibrated controller & wiring harness CRATE ENGINES SMALL-BLOCK 12499120 classic style with a modern twist Fuel injection isn’t a modern invention. Chevrolet introduced it on the Small-Block in 1957, when it was a technology leader in Bel Airs and Corvettes through the early 1960s. Fifty years later, GM Performance Parts offers the Ram Jet 350, which combines the classic look of the original mechanical-type injection system with the dependability and optimized performance of contemporary port fuel injection. Vintage mecHanical injection look moDern performance & reliaBility for 1976-anD-earlier VeHicles Similar in design to modern, port-injected engines on production vehicles, the Ram Jet 350 is electronically controlled and delivers crisp throttle response, tuning-free dependability and surprising efficiency. The Ram Jet 350’s induction system was developed to the same standards as GM production engines and it uses the latest-generation MEFI 4 controller. INSTALLATION NOTES The rest of the engine combination includes Vortec iron heads, a hydraulic roller camshaft and a pump gas-friendly 9.4:1 compression ratio. • See instructions for fuel pump recommendation GM Performance Parts delivers the Ram Jet 350 with the controller, wiring harness and detailed installation instructions. It can be installed in any 1976-or-earlier vehicle that was originally equipped with a carburetor. And with a height of only 9.75-inches, from the base of the intake manifold to the top of the plenum, it’ll fit in most vehicles without hood modifications. RAm jeT 350 DYNO cHART • Comes with externally balanced, manual transmission flywheel; change to externally balanced flexplate for automatic transmission applications. See chart on page 175 • Installer to supply 12-volt power source and fuel • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • IMPORTANT! For a safe, proper and troublefree engine break-in, the MEFI 4 computer has a “green” mode that controls rpm during the break-in period. From start-up to the end of the first hour is 4000 rpm, the second hour is 4500 rpm and the third hour is 5500 rpm POssiBle APPlicATiONs* update your favorite corvette round out any hot rod that needs a little “something” under the hood use it to start a conversation on friday night *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 46 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. RAm jeT 350 TecH sPecs part number: engine type: Displacement (cu in): Bore x stroke (in) : Block: crankshaft (p/n 10243068): connecting rods (p/n 10108688): pistons (p/n 88894280): camshaft type (p/n 14097395): camshaft lift (in): 12499120 Chevy Small-Block V-8 350 4.00 x 3.48 Cast iron with 2-bolt main caps Cast-iron Powdered metal steel Hypereutectic aluminum Hydraulic roller .431 intake / .451 exhaust camshaft Duration (@.050 in): cylinder Heads (p/n 12558060): Valve size (in): compression ratio: rocker arms (p/n 12367346): rocker arm ratio: recommended fuel: ignition timing: maximum recommended rpm: Balanced: 196° intake / 206° exhaust Vortec iron; 64cc chambers 1.94 intake / 1.50 exhaust 9.4:1 Aluminum roller style 1.6:1 92 octane Base 10° BTDC, 32° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 47 CRATE ENGINES SMALL-BLOCK Fast Burn 385 Turn-Key CRATE ENGINES SMALL-BLOCK 19201331 High-flow heads pump up a popular combination for 385 horsepower! We took the bottom end of the famed ZZ4 and topped it with our horsepower-building Fast Burn cylinder heads to create the Fast Burn 385. The result is 385 horsepower and a satisfying 385 lb-ft of torque—just the thing for a quick, yet budget-minded, second-gen F-body, a truck in need of additional pulling power or any other project you’ve got. A more aggressive roller camshaft, with 0.474/0.510-inch lift, delivers the valve actuation to satisfy the airflow capability of the lightweight, Vortec-style aluminum heads. They’ve got large 210cc intake runners and 2.00/1.55-inch valves, along with later-style center hold-downs. The foundation for the Fast Burn 385 is a sturdy iron block with four-bolt mains, a forged crankshaft and quiet hypereutectic pistons that deliver a 9.6:1 compression ratio. As a Turn-Key crate engine, it comes with the distributor, carburetor and balancer installed—along with a starter, fuel pump, air conditioning compressor, alternator, front-end accessory drive kit and more, in one convenient, all-inclusive package! fAsT BuRN 385 DYNO cHART fast Burn aluminum HeaDs ZZ4 Bottom enD, four-Bolt mains inclusiVe turn-key package INSTALLATION NOTES • Comes with 12.75-inch externally balanced 153-tooth automatic transmission flexplate. Change to externally balanced flywheel for manual transmission applications. See chart on page 175 • Requires fuel line from fuel pump to carburetor • Fuel pump pressure is pre-set; fuel pressure regulator not required • Some assembly and minor engine tuning required • Designed for pre-1976 street vehicles or any off-road vehicle 12496796 12561723 • Not intended for marine applications fast Burn 385 Base zz4 Partial engine It has the same forged crankshaft, hydraulic roller cam and high-flow Fast Burn heads as the Turn-Key crate engine—but delivered without the carburetor, fuel pump, starter and other accessories. The Fast Burn 385 is based on the popular ZZ4 engine and this partial engine assembly includes the forged steel crankshaft, LT1-style high-silicon pistons and connecting rods. POssiBle APPlicATiONs* replace that iron-headed original make that show car a little faster than you first planned take it drag racing and see what happens *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 48 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine, except for the starter, alternator and power steering pump. fAsT BuRN 385 TecH sPecs ecs part number: engine type: Displacement (cu in): Bore x stroke (in): Block (p/n 10105123): crankshaft (p/n 12556307): connecting rods (p/n 10108688): pistons (p/n 10159436): camshaft type (p/n 10185071): camshaft lift (in): camshaft Duration (@.050 in): 19201331 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Forged steel Powdered metal steel Hypereutectic aluminum Hydraulic roller .474 intake / .510 exhaust 208° intake / 221° exhaust cylinder Heads (p/n 12464298): Valve size (in): compression ratio: rocker arms (p/n 10089648): rocker arm ratio: recommended fuel: ignition timing: maximum recommended rpm: Balanced: Fast Burn aluminum; 62cc chambers 2.00 intake / 1.55 exhaust 9.6:1 Stamped steel 1.5:1 92 octane Base 10° BTDC, 32° Total 5800 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 49 CRATE ENGINES SMALL-BLOCK HT383 CRATE ENGINES SMALL-BLOCK 12499101 A classic combination engineered for big torque! Truck owners, step right up! Replace that worn Small-Block in your pre-1976 truck with this big-torque combination. Using a 3.80-inch stroke crankshaft, unique camshaft and heads designed to build workaholic torque, the HT383 delivers 340 horsepower and a whopping 435 lb-ft of torque. Better still, the HT383 produces a wide, flat torque curve that hits the 400-lb-ft mark by 2500 rpm and doesn’t dip below it through the 4000-rpm peak torque level. It’s just the thing to flatten grades when towing a trailer. Great in heavy street cars too! economical replacement solution 400 lB-ft from 2500 to 4000 rpm sturDy Bottom enD, four-Bolt mains INSTALLATION NOTES • Requires addition of carburetor, ignition and starter (not included) • Rochester Quadrajet or Holley 770-cfm carburetor recommended Ensuring the HT383 is up to every chore, the bottom end features four-bolt mains (an upgrade for most production engines that came with two-bolt mains) a forged steel crankshaft and a smooth hydraulic roller camshaft. Its 9.1:1 compression ratio allows it to run on regular gasoline, too. • Comes with 12.75-inch externally balanced 153-tooth automatic transmission flexplate. Requires externally balanced flywheel for manual transmission. See chart on page 175 We deliver the HT383 with an aluminum intake manifold, ready for you to swap over the accessories from your tired engine. Don’t forget, we back the HT383 with a 24-month/50,000-mile (80,000-km) limited warranty, giving you peace of mind—and your truck a new lease on life! • Designed for pre-1976 street vehicles or any off-road vehicle • Has right-side oil dipstick 12499106 • Not intended for marine applications 383 Partial engine It comes with 4.00-inch-bore/3.80-inchstroke reciprocating assembly already installed, including a forge steel crankshaft, heavy-duty connecting rods and durable aluminum-alloy pistons. Check out gmperformanceparts.com for a list of Power Packages to improve the performance of this engine! HT383 DYNO cHART POssiBle APPlicATiONs* your hot rod truck your hot rod station wagon your heavy project car anything that requires Big-Block torque in a small-Block package *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 50 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. HT383 TecH sPecs part number: 12499101 engine type: Chevy Small-Block V-8 Displacement (cu in): 383 Bore x stroke (in): 4.00 x 3.80 Block (p/n 88962516): Cast-iron with 4-bolt main caps crankshaft (p/n 12489436): 4340 forged steel connecting rods (p/n 12497624): Heavy-duty PM steel pistons (p/n 12499103): Hypereutectic aluminum camshaft type (p/n 14097395): Hydraulic roller camshaft lift (in): .431 intake / .451 exhaust camshaft Duration (@.050 in): 196° intake / 206° exhaust cylinder Heads (p/n 12558060): Valve size (in): compression ratio: rocker arms (p/n 10089648): rocker arm ratio: water pump (p/n 88894341): recommended fuel: ignition timing: maximum recommended rpm: Balanced: Vortec iron; 64cc chambers 1.94 intake / 1.50 exhaust 9.1:1 Stamped steel 1.5:1 Cast iron 87 octane Base 10° BTDC, 32° Total 5000 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 51 CRATE ENGINES SMALL-BLOCK HT383E CRATE ENGINES SMALL-BLOCK 17800393 A high-torque direct replacement for 1996-99 Gm full size trucks and suVs If the 350 engine in your 1996-1999 full size GM truck or SUV is getting tired, GM Performance Parts’ HT383E crate engine is a great, emissionslegal direct replacement with loads of torque. Its larger displacement delivers more usable torque for effortless towing, which may just save you some gas, too! The HT383E is uniquely designed to replace the L31 5.7-liter engine in half-ton models of the Silverado, Suburban, Tahoe, Sierra and Yukon. Simply swap the intake manifold, throttle body, exhaust manifolds and other accessories from your old 350 onto the HT383E and install it in your truck with no further modifications. With a sturdy, four-bolt main block, a forged steel crankshaft, a smooth roller camshaft and durable iron Vortec heads, the HT383E delivers the dependable power you expect from the venerable Small-Block V-8. It even comes with a new distributor, water pump and other components that would be replaced during a rebuild. Breathe new life into your trusted truck with the HT383E! greater torque—enHanceD towing Better alternatiVe to a reBuilD incluDes all new parts INSTALLATION NOTES • Requires the reuse of the stock intake manifold, wiring harness, and fuel injection system • Due to calibration variances between half-, three-quarter- and one-ton vehicles, this engine is designed for half-ton trucks and SUVs only • This engine is not emissions-legal in CA, CT, ME, MA, NJ, NY, RI or VT • Comes with 12.75-inch externally balanced 153-tooth automatic transmission flexplate. Requires externally balanced flywheel for manual transmission. See chart on page 175 • Has right-side dipstick • Not available as a partial • Performance recalibration of ECU will significantly increase torque and horsepower HT383e DYNO cHART POssiBle APPlicATiONs* give your ’96-’99 silverado a new lease on life the ideal crate engine for an suV that sees a lot of towing it looks just like the stocker until you stomp it! *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 52 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. HT383e TecH sPecs part number: 17800393 engine type: Chevy Small-Block V-8 Displacement (cu in): 383 Bore x stroke (in): 4.00 x 3.80 Block (p/n 88962516): Cast-iron with 4-bolt main caps crankshaft (p/n 12489436): 4340 forged steel connecting rods (p/n 12497624): Heavy-duty PM steel pistons (p/n 12499103): Hypereutectic aluminum camshaft type (p/n 14097395): Hydraulic roller camshaft lift (in): .431 intake / .451 exhaust camshaft Duration (@.050 in): cylinder Heads (p/n 12558060): Valve size (in): compression ratio: rocker arms (p/n 10089648): rocker arm ratio: water pump (p/n 88894341): recommended fuel: maximum recommended rpm: Balanced: 196° intake / 206° exhaust Vortec iron; 64cc chambers 1.94 intake / 1.50 exhaust 9.1:1 Stamped steel 1.5:1 Cast-iron 87 octane 5000 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 53 CRATE ENGINES SMALL-BLOCK ZZ383 CRATE ENGINES SMALL-BLOCK 12498772 Big-Block performance in a small-Block stroker package! Whether you’re building a vintage Camaro for cruise-night duty, a mid1970s G-body for the strip or early full size car in need of some serious grunt, the ZZ383 delivers Big-Block-style performance. Using the sturdy 383 bottom end—including four-bolt mains, a forged crankshaft and heavyduty rods—we topped it with Fast Burn cylinder heads to enable 425 horsepower and 449 lb-ft of torque (when finished with high-rise intake P/N 12496822 and a Holley 770-cfm four barrel, P/N 19170093). The Fast Burn heads use high-flow intake runners, 2.00/1.55-inch valves and a unique combustion chamber design to process air quickly and efficiently. A roller camshaft with more than 0.500-inch lift on both the intake and exhaust sides helps this potent engine maximize airflow. It is complemented by friction-reducing aluminum roller-tip rocker arms. The ZZ383 comes in base crate engine form, with the aluminum Fast Burn heads installed, as well as a cast-iron water pump and balancer. The induction system, ignition system and other accessories must be purchased separately. Your GM Performance Parts dealer has everything you need to build the complete engine. With the ZZ383, you get the best of both worlds—Big-Block power with Small-Block efficiency. classic small-Block ‘stroker’ sturDy Bottom enD, four-Bolt mains HigH-flow fast Burn HeaDs INSTALLATION NOTES • Requires addition of carburetor, ignition, intake manifold, fuel pump, water pump and starter (not included) • 425-horsepower rating achieved during GM testing with high-rise single-plane intake manifold (P/N 12496822) and a 770-cfm carburetor with vacuum secondaries • GMPP dual-plane intake manifold (P/N 12366573) may be used to avoid hood clearance problems, but peak power may decrease by approximately 15-20 horsepower • Comes with 12.75-inch automatic transmission flexplate. Requires 1986-1999 350-style externally balanced flywheel for manual transmission. See chart on page 175 12499106 383 Partial engine It comes with 4.00-inch bore/3.80inch stroke reciprocating assembly already installed, including a forged steel crankshaft, heavy-duty connecting rods and durable aluminum-alloy pistons. • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications zz383 DYNO cHART POssiBle APPlicATiONs* the perfect small-Block for your ’55-’57 shoebox an 11-second starting point for your street/strip car a street car deserving big power a weekend race car that sees a lot of action *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 54 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. zz383 TecH sPecs part number: 12498772 engine type: Chevy Small-Block V-8 Displacement (cu in): 383 Bore x stroke (in): 4.00 x 3.80 Block (p/n 88962516): Cast-iron with 4-bolt main caps crankshaft (p/n 12489436): 4340 forged steel connecting rods (p/n 12497624): Heavy-duty PM steel pistons (p/n 12499103): Hypereutectic aluminum camshaft type (p/n 12370846): Hydraulic roller camshaft lift (in): .509 intake / .528 exhaust camshaft Duration (@.050 in): 222° intake / 230° exhaust cylinder Heads (p/n 12464298): Fast Burn aluminum; 62cc chambers Valve size (in): 2.00 intake / 1.55 exhaust compression ratio: 9.6:1 rocker arms (p/n 12367345): Aluminum roller style rocker arm ratio: 1.5:1 recommended fuel: 92 octane ignition timing: Base 10° BTDC, 32° Total maximum recommended rpm: 6000 Balanced: External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 56. Buy online at www.gmperformanceparts.com 55 CRATE ENGINES SMALL-BLOCK Complete Your Small-Block Crate Engine Select the parts below to finish off your crate engine and get running in less time! Our low-profile, dual-plenum aluminum intake manifold helps make great power and fits under the hood of almost every vehicle. Accommodates both Holley 4160-Series and Quadrajet carburetors. 12496822 Intake Manifold, Vortec Eliminator This aluminum, single-plane intake manifold is designed for use with Vortec cylinder heads P/N 12558060, 25534421, 25334446, Fast Burn heads P/N 12464298, or Vortec Bowtie heads P/N 25534421 and 25534426 to build maximum power and torque. Requires manifold bolts P/N 12550027. 12342089 Small-Block Chrome Timing Cover This attractive chrome cover fits 1969-1991 Small-Block V-8 and 90-degree V-6 engines. It is a direct replacement for covers that use a bolt-on timing pointer and it includes the oil seal. 12341998 Fuel Pump Block-Off Plate This attractive chrome plate is embossed with the Chevrolet Bowtie logo. It is used in place of a mechanical fuel pump on the engine block. Includes a nonasbestos gasket. 12480127 Short Aluminum Valve Covers This racing-inspired design has the Bowtie logo and Chevrolet lettering. The cast aluminum covers include PCV holes (grommets included) and oil baffles. 12341670 Chrome Short Valve Covers Add sparkle to your Small-Block with these classic chrome valve covers, designed for pre-1986 cylinder heads with perimeter-style hold-down bolts. The covers feature the Bowtie logo and Chevrolet name. ALSO AVAILABLE 350 Hot Cam Kit Bolt (Motor Mount — 2 req.) Carburetor, Holley 770-cfm Designed for Small-Block engines up to 400-cu-in and equipped with Vortec-type cylinder heads, this high-rise aluminum intake manifold has a dual-plane design that helps the engine deliver a strong balance of horsepower and torque. 88894341 Water Pump, Long-Style The later-style, cast-iron water pump has the long leg design, reinforced snout and a 3/4-inch snout (reduced to 5/8-inch at end of shaft). Use it with the 350 HO, 383 and ZZ4 engines. 93440806 HEI Distributor This high-energy electronic distributor is a must for steel roller cams. It offers ignition advance curve for high-performance applications. 88961867 Distributor, Aluminum Billet HEI Distributor features a CNC-machined aluminum housing, ball bearing guide, oversized shaft and long-sintered bushing for durability. It also has mechanical and vacuum advance. Brass terminal cap. Connector P/N 12167658 attaches tach and 12-volt power supply wire. 12342024 Chrome Water Neck Add a bit of chrome to your engine with this detailed water neck. It includes a neoprene O-ring and chrome fasteners. It fits 1966-1975 Chevrolet, Camaro and Chevelle models with V-8 engines. 56 12355612 Fuel Pump, Street Performance Use this mechanical fuel pump on carbureted engines. It has 7-psi shutoff pressure and a free-flow rate of 110 gph. The lower housing can be rotated to reposition the inlet and outlet ports to suit different applications. 88965829 CNC’d Carburetor Spacer, DualPlane 1-inch Fully machined from billet aluminum, this lightweight 1-inch spacer carries the GM Performance Parts logo on the front and rear. It fits Quadrajet-type and Holley carburetors. 12368084 Engine Oil Primer Tool Use to prelube the engine bearings and prime the oiling system prior to starting a new crate engine. Requires electric drill or similar (not included). 12361146 High-Torque Mini-Starter Designed to deliver powerful starting capability in a compact size, this highperformance gear-reduction starter fits 153- or 168-tooth flywheels. 10465143 Lightweight Starter (remanufactured) Originally designed for 1993-97 Camaros and Firebirds equipped with the LT1 engine, this lightweight, high-performance starter can be used on any Small-Block or Big-Block engine with a 12.75-inch, 153-tooth flywheel. Buy online at www.gmperformanceparts.com 12497979 Aluminum Black Crinkle Valve Covers, Center Bolt Design Valve covers with red Chevrolet Bowtie logo. They include PCV holes (grommets included) and are approximately ¼" taller than production. Kit includes bolts, washers and seals. NOTE: Use valve cover gasket P/N 10046089. 12497985 Chrome-Finish Aluminum Valve Covers, Center Bolt Design 460308 19170093 Fan 19.5" (Serpentine Belt) 15563127 Fan 19.5" (V-belt) 15644302 Fan Bolts—4 req. 9440224 Fan Clutch (Serpentine Belt) 19150657 Fan Clutch (V-belt) 88961767 Fan Stud Nuts—4 req. 12338130 Fan Studs—4 req. (Serpentine Belt) 12338107 Fan Studs—4 req. (V-belt) 12366573 Intake Manifold, Vortec Design 12480002 Fuel Pump—High Capacity Small-Block 382919 6415325 Harmonic Balancer 12551537 Magnetic Drain Plug 24241872 Motor Mount—2 req. (Car) 22188497 Motor Mount—2 req. (Truck) 15731260 Oil Filler Cap—Push-In 12341993 Oil Filter Adapter 3952301 Valve covers feature the Chevrolet Bowtie logo and include PCV holes (grommets included). Approximately ¼-inch taller than production. Kit includes bolts, washers and seals. NOTE: Use valve cover gasket P/N 10046089. Roller Rocker Arm Kit, 1.5:1 Ratio—Aluminum 12370838 Roller Rocker Arm Set, 1.6:1 Ratio—Aluminum 12370839 Serpentine Accessory Drive Belt System, Deluxe 12497698 12342071 Air Cleaner, Classic Design Spark Plug Wires, Red GM Performance 135° Boot 12361056 Spark Plug Wires, Red GM Performance 90° Boot 12361057 Standard Starter (Offset Bolt Holes) 10496873 Standard Starter (Straight Bolt Holes) 10496871 Transmission Mount (4L60 & 4L80) 15767858 A classic in chrome, this 14" round air cleaner has the Chevrolet name and a Bowtie wing nut. It fits most two- and four-barrel carburetors. 12342080 Air Cleaner, Chevrolet-Logo High-Performance Design 14" round high-performance-style air cleaner. Chrome lid with embossed Chevrolet name. Fits most four-barrel and two-barrel carburetors. 19170092 Carburetor, Holley 670-cfm Holley’s 4160-style 670-cfm four-barrel carburetor is perfect for many crate engines. It has show-quality polished details, center-hung fuel bowls, vacuum secondaries and power valve blowout protection. Serpentine Accessory Drive Belt System, without A/C 12497697 Transmission Mount (700R4) 2218814 Transmission Mount (700R4) 22188145 Transmission Mount (TH400) 17990778 Valve Covers—Polished Aluminum 12497978 Valve Cover Adapter—Centerbolt to Flange Mount 24502540 Valve Covers—Polished Aluminum, Die-Cast 12363970 Water Pump, Long-Style—Aluminum 12495826 Water Pump, Short-Style—Aluminum 14011012 Wire Loom Kit, Small-Block 12496806 Available for purchase online at gmperformanceparts.com Buy online at www.gmperformanceparts.com 57 CRATE ENGINES SMALL-BLOCK 10185063 Intake Manifold CRATE ENGINES From Left: LS376/480, LS7 7.0L, LS9 6.2L Supercharged The Next Generation of Power – Only from GM Performance Parts GM’s world-class LS engine family has ushered in a new age of technologically advanced performance. Sharing only a 4.40-inch bore center dimension with the original Chevy Small-Blocks, the LS series engines represent state-of-the-art design and manufacturing. And with features such as crank-triggered ignitions, “dry” assembly techniques and tremendous parts interchangeability, these productionbased engines make smart choices for enthusiasts seeking a powerful solution to their project engine needs. GM Performance Parts has a great selection of LS crate engines. They range from economical, production-based 58 GMPP_2009_Pages058-089_final_rev.indd 58-59 packages that make great swap material for late-model Camaros, Corvettes, GTOs and more (off-road use only, of course!) to purpose-built high-performance engine packages— with fuel injection or carburetion—that are designed to give your vintage car the easy-driving attributes and efficiency of a modern engine. The good-old days were fun. But they were never as good – or promising – as the performance delivered by the LS series. It’s a new generation of performance for a new generation of enthusiasts. 59 11/21/08 3:55:51 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS327/327 CRATE ENGINES LS SERIES 19165628 a classic combination built with modern ls technology Reverence for GM’s powertrain heritage has always been part of the LS engine family’s legacy, from the same 4.40-inch bore centers found on the original Small-Block to acknowledgements of past engines, as seen in our LS327/327 crate engine. It’s a 5.3L LS power plant with the same 327-cubicinch displacement of the high-winding Small-Blocks from the 1960s. Introduced in 1962, the 327 was found in everything from fuel-injected Corvettes to the very first Camaros. It was renowned for its high-rpm performance and surprising torque from a comparatively small-displacement V-8. Our powerful and economical LS327/327 crate engine delivers a strong 327 horsepower and 347 lb-ft of torque. It is based on the 5.3L engine used in thousands of GM trucks and SUVs, but it is “breathed on” by GM Performance Parts engineers with a hotter cam, Grafal-coated high-silicon pistons and more. An iron block reinforces the engine’s strength and keeps down the cost, making it the perfect combination for re-powering your truck (depending on the emissions regulations in your area) or dropping a budget LS engine into your classic vehicle or street rod. MOsT ecONOMical ls craTe eNGiNe Grafal-cOaTed PisTONs 327 hP / 347 lB-fT TOrque INSTALLATION NOTES • Not for Active Fuel Management applications • Assembly does not include any electronics or intake manifold • Includes oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • For carbureted applications, use intake manifold P/N 88958675, and MSD Ignition Module P/N 6010 The 327 is a classic GM engine and, with the LS327/327, that heritage is carried on to the next generation! See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls327/327 dyno chart Possible aPPlications* Give your work truck a workout Part Number: 19165628 camshaft duration (@.050 in): 196° intake / 201° exhaust Get your late model suV back up and running engine Type: LS Series Small-Block V-8 cylinder heads (P/N 12559865): Aluminum; cathedral port displacement (cu in): 327 (5.3L) Valve size (in): 1.89 intake / 1.55 exhaust install a juiced-up 5.3 into something special Bore x stroke (in): 3.78 x 3.62 (96 x 92mm) compression ratio: 9.5:1 Block (P/N 12551360): Cast-iron with 6-bolt, rocker arms (P/N 10214664): Investment cast, roller trunnion cross-bolted iron main caps rocker arm ratio: 1.7:1 Nodular iron recommended fuel: 87 octane connecting rods (P/N 12568734): Powdered metal steel Maximum recommended rpm: 6000 Pistons (P/N 12571545): Hypereutectic aluminum reluctor wheel: 24X camshaft Type (P/N 12561721): Hydraulic roller Balanced: Internal camshaft lift (in): .467 intake / .479 exhaust *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 60 GMPP_2009_Pages058-089_final_rev.indd 60-61 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM ls327/327 tech sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. crankshaft (P/N 12553480): For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 61 11/21/08 3:56:31 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS1 5.7L CRATE ENGINES LS SERIES 17801267 the original ls engine that started a high-performance revolution! Just like the 350 is the quintessential Small-Block, so is the storied LS1 to the LS engine family—it’s the engine that started the LS revolution. It was introduced in the 1997 Corvette and quickly spread to the ’98 Camaros and Firebirds. And while we at General Motors dubbed the new engine family “Gen III,” it was the enthusiast community that seized on the first two letters of the LS1 name and gave the widely used “LS” family nickname. At the core of the LS1 is an aluminum deep-skirt cylinder block with six-bolt main caps; an oil pan that is a structural component of the assembly; aluminum cylinder heads with cathedral-style ports and 2.00/1.55-inch valves; and a crank-triggered ignition system with eight individual ignition coils. GM Performance Parts offers the LS1 crate engine in dressed, regularproduction form. That includes a manifold assembly with the fuel injectors, fuel rails and an electronically controlled throttle body already installed; a Holden oil pan, complete ignition system; exhaust manifolds; balancer; water pump; and a 14-inch automatic-transmission flexplate. affOrdaBle hiGh-PerfOrMaNce aluMiNuM caThedral-POrT heads 350 hP / 365 lB-fT TOrque INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics • Includes Holden oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Non-Corvette applications require flexplate P/N 12602448 The LS1 crate engine is an affordable performer to re-power your fourthgeneration F-car, add a high-tech twist to your vintage Camaro or give a powerful advantage to your off-road crawler! See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls1 5.7l dyno chart Possible aPPlications* a great replacement engine for your Gen iV Z28 Part Number: 17801267 camshaft duration (@.050 in): 198° intake / 209° exhaust engine Type: LS Series Small-Block V-8 cylinder heads (P/N 12559855): Aluminum; cathedral port add a high-tech twist to an old friend displacement (cu in): 346 (5.7L) Valve size (in): 2.00 intake / 1.55 exhaust discover the potential of a fuelinjected small-Block chevy Bore x stroke (in): 3.90 x 3.62 (99 x 92mm) compression ratio: 10.25:1 Block (P/N 12561166): Cast-aluminum with 6-bolt, rocker arms (P/N 10214664): Investment-cast, roller trunnion cross-bolted iron main caps rocker arm ratio: 1.7:1 Nodular iron recommended fuel: 92 octane connecting rods (P/N 12568734): Powdered metal steel Maximum recommended rpm: 6000 Pistons (P/N 88984245): Hypereutectic aluminum reluctor wheel: 24X camshaft Type (P/N 12560965): Hydraulic roller Balanced: Internal camshaft lift (in): .500 intake / .500 exhaust add it to a Jeep and get crawlin’! *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 62 GMPP_2009_Pages058-089_final_rev.indd 62-63 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM ls1 5.7l tech sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. crankshaft (P/N 89017522): For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 63 11/21/08 3:56:44 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS6 5.7L CRATE ENGINES LS SERIES 17801268 the original corvette Z06 engine with 405 hp! Introduced on the 2001 Corvette Z06, the LS6 was the hottest, most powerful GM engine since the muscle car heyday. Based on the LS1 5.7L engine, the LS6 used a unique block casting with better cylinder bay-to-bay breathing; a higher-lift camshaft with correspondingly stronger valvetrain components; higher compression; an integral PCV system and more. In its original 385-hp form, it was powerful enough to shoot the Z06 from 0-60 in four seconds flat and through the quarter-mile in about 12.5 seconds. GM Performance Parts’ LS6 5.7L crate engine is based on the 405-hp version used in 2002-2004 Corvette Z06 models and the 2004-2007 Cadillac CTS-V, with a robust 395 lb-ft of torque. It comes with a CTS-style oil pan and production-type log exhaust manifolds. It also comes dressed, from the manifold assembly with injectors and throttle body, to the ignition system, water pump and balancer. cOrVeTTe PerfOrMaNce uNique BlOck casTiNG 405 hP / 395 lB-fT TOrque INSTALLATION NOTES • 14-inch manual flywheel included • Assembly does not include any electronics • Includes CTS-V style oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications Add an F-car oil pan and pump up your 4th-gen Camaro or Firebird with LS6 power; or bolt on your Corvette oil pan and turn your LS1 Corvette into a sleeper with LS6 performance. Better still, treat your classic Camaro, Chevelle or ’55 Chevy to one of the hottest GM engines since the 1960s! See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls6 5.7l dyno Possible aPPlications* The perfect replacement engine for your late-model camaro or firebird Part Number: 17801268 camshaft duration (@.050 in): 204° intake / 218° exhaust engine Type: LS Series Small-Block V-8 cylinder heads (P/N 12615363): Aluminum, cathedral port add a small-Block ls6 to your vintage chevelle displacement (cu in): 346 (5.7L) Valve size (in): 2.00 intake / 1.55 exhaust Bore x stroke (in): 3.90 x 3.62 (99 x 92mm) compression ratio: 10.5:1 add one of the most sophisticated 350 cubic inch engines to your project car Block (P/N 12561166): Cast-aluminum with 6-bolt, rocker arms: Investment-cast, roller trunnion cross-bolted main caps rocker arm ratio (P/N 10214664): 1.7:1 Nodular iron recommended fuel: 92 octane connecting rods (P/N 12577583): Powered metal steel Maximum recommended rpm: 6500 Pistons (P/N 88984245): Hypereutectic aluminum reluctor wheel: 24X camshaft Type (P/N 12565308): Hydraulic roller Balanced: Internal camshaft lift (in): .550 intake / .550 exhaust *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 64 GMPP_2009_Pages058-089_final_rev.indd 64-65 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM ls6 5.7l tech sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. crankshaft (P/N 12583565): For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 65 11/21/08 3:57:03 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com L99 6.2L AFM CRATE ENGINES LS SERIES 12611022 the new camaro’s V-8 engine straight from the factory! The Camaro is back and better than ever! The 2010 Camaro hits the pavement in ’09 with heritage styling, an aggressive stance and tire-smoking LS power under the hood—and you can put that new-generation performance to work in your project car with the new Camaro’s L99 V-8 engine for use with automatic transmissions. Nearly identical in performance and construction to the Camaro’s manualtransmission LS3 engine, the L99 engine is equipped with GM’s fuelsaving Active Fuel Management (AFM) technology. AFM enables the engine to cut off fuel to half of the cylinders in certain light-load driving conditions, such as highway cruising, to reduce fuel consumption. Special lifters are used on the deactivating cylinders, effectively turning the engine into a V-4 (the remaining cylinders pump only cooling air). The changeover between V-8 and V-4 performance is virtually imperceptible. GreaT airflOw GreaTer fuel ecONOMy fully dressed INSTALLATION NOTES • 14-inch automatic flexplate included • Includes 2010 Camaro oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications Our L99 6.2L Camaro crate engine comes dressed with the Camaro oil pan, manifold assembly (including injectors, fuel rails and electronically controlled throttle), ignition coils, exhaust manifolds, balancer, water pump and an automatic-transmission flexplate. See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. NOTE: Final production version may differ slightly in content from photo shown. l99 6.2l dyno chart L99 DYNO CHART Possible aPPlications* a 4th-Gen f-body in need of a new mill FINAL SAE NUMBERS PENDING Horsepower: Torque (lb-ft): Available for purchase online at gmperformanceparts.com 66 GMPP_2009_Pages058-089_final_rev.indd 66-67 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM l99 6.2l tech sPecs Part Number: 12611022 Cylinder Heads (P/N 12629064): as cast with 68cc chambers Engine Type: LS Series Gen IV Small-Block V-8 Test the latest camaro V-8 on your dyno Displacement (cu in): upgrade your V-6 camaro with V-8 power Block : need tech specs *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Aluminum L92 style port; 376 cu in (6.2L) Valve Size (in): 2.16 intake / 1.59 exhaust 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 10.7:1 Cast-aluminum with 6 bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12588612): Nodular iron Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 1207475): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 12626327): Hypereutectic aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 12623066): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .500” intake / .492” exhaust Balanced: Internal Camshaft Duration (@.050 in): 195° intake / 201° exhaust Bore x Stroke (in): For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 67 11/21/08 3:57:18 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS3 6.2L CRATE ENGINES LS SERIES 19201992 More than 400 hp and 400 lb-ft of torque from our corvette-based crate engine! As one of the newest members of the LS engine family, the LS3 6.2L engine has benefited from all of the forward-thinking technology that has kept this engine series at the forefront of modern performance. It was introduced on the 2007 Corvette and debuts in 2009 in the all-new Camaro. The GM Performance Parts LS3 6.2L crate engine is based on the Corvette application, including the oil pan. It comes complete with the ignition system, manifold assembly with injectors and throttle body, exhaust manifolds, water pump, balancer and 14-inch automatic-transmission flexplate. Inside, the LS3 is filled with components designed for high performance and longevity. The aluminum block is filled with a sturdy reciprocating assembly that combines with L92-type rectangular-port heads to deliver a 10.7:1 compression ratio. A high-lift, hydraulic roller camshaft delivers a whopping 0.551-inch of lift on the 2.165-inch intake valves and 0.522-inch lift on the 1.59-inch exhaust valves. It holds those valves open for 204-degrees of rotation (intake) and 211-degrees (exhaust), respectively, enhancing the LS3’s tremendous airflow and table-flat torque curve. See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. BiG POwer aNd TOrque fully dressed asseMBly 430 hP / 424 lB-fT TOrque INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics • LS3 Controller Kit, P/N 19201861, available for non-Corvette applications. Kit includes electronic throttle pedal, which is required for throttle input to the ECU (see page 288) • 2009 throttle body is installed on engine. To use LS3 Controller Kit, P/N 19201861, 2008 throttle body (supplied) must be installed • Includes Corvette wet sump oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications Check out gmperformanceparts.com for a list of Power Packages to improve the performance of this engine! • Non-Corvette applications require flexplate P/N 12602448 ls3 6.2l dyno chart Possible aPPlications* Bring the latest GM small-Block to an old friend 68 GMPP_2009_Pages058-089_final_rev.indd 68-69 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM Cylinder Heads (P/N 12615879): Aluminum L92 style port; Part Number: 19201992 Engine Type: LS Series Gen IV Small-Block V-8 Put it between the frame rails of your latest project car Displacement (cu in): 376 cu in (6.2L) Valve Size (in): Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 10.7:1 Build a buggy! Block (P/N 12584727): Cast-aluminum with 6 bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com ls3 6.2l tech sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. as cast with 68cc chambers 2.165 intake / 1.59 exhaust cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12597569): Nodular iron Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12617570): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 19168089): Hypereutectic aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 12603844): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .551" intake / .522" exhaust Balanced: Internal Camshaft Duration (@.050 in): 204° intake / 211° exhaust For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 69 11/21/08 3:57:43 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS376/480 CRATE ENGINES LS SERIES 19213229 the best of the ls3 mixed with a hotter cam! Just like you, GM Performance Parts engineers spend much of their time wondering about the “what if” combinations when it comes to mixing and matching LS engine components—and they have the tools and facilities to act on those instincts. That’s how we created the exciting LS376/480 crate engine! Our power-mad engineers started with the production LS3 6.2L (376 cubic-in) engine—including its rectangular-port L92-style heads—and swapped the stock camshaft for the racing-inspired LS Hot Cam (P/N 88958733) and the result was nothing short of astonishing. With no other modifications, horsepower jumped from 430 to 480 and torque rose from 424 lb-ft to 475—that’s about 12 percent more power and torque from a simple camshaft change! The key to the power boost is the Hot Cam’s 0.525-inch lift on both the intake and exhaust sides, along with 219-degree/228-degree duration specs. That’s less lift on the intake side than the stock LS3 cam, but considerably more duration, allowing the valves to stay open a little longer to draw in more air. As a result, peak horsepower comes earlier than the stock LS3 and the torque curve remains flat higher on the rpm band. See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls376/480 dyno chart ls3 eNGiNe fOuNdaTiON susTaiNs TOrque lONGer 480 hP / 475 lB-fT TOrque INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics • LS376/480 Controller Kit, P/N 19201327, available for non-Corvette applications. Kit includes electronic throttle pedal, which is required for throttle input to the ECU (see page 288) • 2009 throttle body is installed on engine. To use LS376/480 Controller Kit, P/N 19201327, 2008 throttle body (supplied) must be installed • Includes Corvette wet sump oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Non-Corvette applications require flexplate P/N 12602448 Possible aPPlications* Give your late-model corvette a new lease on life update your 4th-Gen Trans am with an ls1 replacement *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 70 GMPP_2009_Pages058-089_final_rev.indd 70-71 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. ls376/480 tech sPecs Cylinder Heads (P/N 12615879): Aluminum L92 style port; Part Number: 19213229 Engine Type: LS Series Gen IV Small-Block V-8 Displacement (cu in): 376 cu in (6.2L) Valve Size (in): Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 10.7:1 Block (P/N 12584727): Cast-aluminum with 6-bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion as cast with 68cc chambers 2.165 int / 1.59 exhaust cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12597569): Nodular iron Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12617570): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 19168089): Hypereutectic aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 88958733): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .525" intake / .525" exhaust Balanced: Internal Camshaft Duration (@.050 in): 219° intake / 228° exhaust For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 71 11/21/08 3:58:05 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS376/515 CRATE ENGINES LS SERIES 19171225 a race-proven camshaft helps build huge power in this carbureted combo! By combining traditional carbureted aspiration with the high-tech attributes of the LS platform, we’ve developed the ultimate modern engine for your vintage car or truck—or race car. It’s the LS376/515! With the LS3 engine as its foundation, the LS376/515 crate engine uses the regular-production bottom end, including an aluminum block with six-bolt cross-bolted main caps, a Corvette oil pan and LS3 cylinder heads with high-flow, rectangular-port intake passages. To that, we swap the fuel injection system for a high-rise intake manifold of our own design, a 770-cfm carburetor (sold separately) and our race-tested ASA Hot Cam, P/N 12480110. The new combination is worth 515 horsepower at a stellar 6500 rpm and 469 lb-ft of grin-inducing torque at 5000 rpm. Compared to the regular-production LS3 and even our LS3-based LS376/480 crate engine, the ASA Hot Cam gives this combination much more camshaft duration to hold open the valves longer. It’s a horsepower-building camshaft designed for the wide-open, high-rpm world of circle track racing and it means big power for this great crate engine—whether it’s used on the street or track. lONG caMshafT duraTiON hiGh lifT fOr TreMeNdOus POwer 515 hP / 469 lB-fT TOrque INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics • Use LSX ignition controller P/N 19171130 (page 288) • Includes Corvette wet sump oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • 770-cfm carb P/N 19170093 recommended for daily street use • Non-Corvette applications require flexplate P/N 12602448 See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls376/515 dyno chart Possible aPPlications* Put an ls engine where that old small-Block used to be 72 GMPP_2009_Pages058-089_final_rev.indd 72-73 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM Cylinder Heads (P/N 12615879): Aluminum L92 style port; Part Number: 19171225 Engine Type: LS Series Gen IV Small-Block V-8 replace the Big-Block with the hot new engine from GM Displacement (cu in): 376 cu in (6.2L) Valve Size (in): Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 10.7:1 Make that show car perform as good as it looks Block (P/N 12584727): Cast-aluminum with 6-bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com ls376/515 tech sPecs GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. as cast with 68cc chambers 2.165 int / 1.59 exhaust cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12597569): Nodular iron Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12617570): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 19168089): Hypereutectic aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 12480110): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .525" intake / .525" exhaust Balanced: Internal Camshaft Duration (@.050 in): 226° intake / 236° exhaust For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 73 11/21/08 3:58:34 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LSA 6.2L SC CRATE ENGINES LS SERIES 19211708 the new cts-V’s engine offers 556 supercharged horsepower! The 2009 Cadillac CTS-V ups its performance game with an all-new, 6.2L supercharged LSA engine that delivers 556 horsepower—making it second only to the Corvette ZR1’s LS9 supercharged engine as the most powerful production LS crate engine offered by GM Performance Parts. It is based on the same foundation as the LS9, but with a slightly smaller supercharger and a few other unique components designed to deliver Cadillac’s signature quietness and refinement. But just because the LSA doesn’t have the same peak power numbers of the LS9 engine doesn’t mean it comes up short in any important measurement. The unique aluminum-cylinder block casting houses a forged steel crankshaft and super-tough reciprocating parts, integrated pistoncooling oil jets, high-flow cylinder heads and relatively mild camshaft with 0.492-inch lift on both the intake and exhaust sides. The forced induction of the 1.9L, sixth-generation supercharger makes up for the comparative lack of valve lift by packing the combustion chambers full of air and fuel. This gives the LSA 556 horsepower and 551 lb-ft of torque, along with excellent idle quality and “right-now” throttle response. And unlike the LS9, the LSA comes with a conventional wet-sump lubrication system. uNique 1.9l suPercharGer free flOwiNG cyliNder heads 556 hP / 551 lB-fT TOrque INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics or accessory drive components • Includes Corvette wet sump oil pan • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Non-Corvette applications require flexplate P/N 12602448 See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. NOTE: Final production version may differ slightly in content from photo shown. lsa 6.2l dyno chart LSA DYNO CHART Possible aPPlications* 600 500 400 Build your own Z-28 camaro! Part Number: 19211708 Pump up a c6 Vette Engine Type: LS Series Gen IV Small-Block V-8 it’s finally where your ls1 now resides Displacement (cu in): 376 cu in (6.2L) Valve Size (in): Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 9.1:1 Block (P/N 12627939): Cast-aluminum with 6 bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion 300 200 Horsepower: 556 @ 6100 rpm Available for purchase online at gmperformanceparts.com 74 GMPP_2009_Pages058-089_final_rev.indd 74-75 00 58 00 60 00 62 00 00 56 00 54 00 52 00 50 00 48 00 46 00 44 00 42 40 38 00 100 lsa 6.2l tech sPecs *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Cylinder Heads (P/N 12604860): Aluminum L92 style port; as cast with 68cc chambers 2.16 intake / 1.59 exhaust cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12603616): Forged Steel Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12604857): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 12625119: Hypereutectic aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 12605220): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .480” intake / .480” exhaust Balanced: Internal Camshaft Duration (@.050 in): 198° intake / 216° exhaust Torque (lb-ft): 551 @ 3800 rpm GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 75 11/21/08 3:58:50 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS9 6.2L SC CRATE ENGINES LS SERIES 19201990 the most powerful regular-production engine ever from GM! The new LS9 6.2L supercharged—the standard engine in the 2009 Chevrolet Corvette ZR1—is a technology marvel that holds the distinction of being the most powerful regular-production engine ever offered in a GM car. It helps propel the 3,324-pound ZR1 from 0-60 in 3.4 seconds and through the quarter-mile in an astonishing 11.3 seconds at 131 mph—all the way to a top speed of 205 mph! Those stats make the ZR1 not only the most powerful car ever from GM, but the quickest and fastest, too! GM Performance Parts is thrilled to offer the LS9 6.2L in a fully dressed crate engine package. And while it shares the 6.2L displacement of other LS engines, this one is unique, with stronger block casting, stronger cylinderhead castings and steel cylinder liners that are honed with a deck plate installed to maximize performance and cylinder sealing. High-rpm-validated lightweight reciprocating parts, including titanium intake valves and connecting rods, are used along with high-flow cylinder heads that flow the charge forced on them by a sixth-generation supercharger. A revised, higher-helix design delivers greater power at the low end and sustains it longer through the rpm band for broad, on-demand power whether off-idle or at speed. A dual-brick charge cooler is integrated on a unique manifold system that mounts the “blower” in the engine’s valley, with charge cooler on top. fully dressed craTe eNGiNe sixTh-GeNeraTiON suPercharGer 638 hP / 604 lB-fT TOrque INSTALLATION NOTES • 14-inch manual transmission flywheel included • Assembly does not include any electronics • Includes Corvette dry sump oil pan - requires production or aftermarket oil lines and oil tank (not included) • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Crankshaft has unique 9-bolt flywheel mounting pattern See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. ls9 dyno LS9chart DYNO CHART Possible aPPlications* 700 Build your own Zr1 600 500 400 300 200 00 44 00 46 00 48 00 50 00 52 00 54 00 56 00 58 00 60 00 62 00 64 00 66 00 00 42 40 38 00 100 Horsepower: 638 @ 6500 rpm Available for purchase online at gmperformanceparts.com 76 GMPP_2009_Pages058-089_final_rev.indd 76-77 ls9 tech sPecs Cylinder Heads (P/N 12621774): Aluminum L92 style ports; Part Number: 19201990 a ‘69 camaro with the ultimate Vette engine Engine Type: LS Series Gen IV Small-Block V-8 Displacement (cu in): 376 cu in (6.2L) Valve Size (in): 2.16 intake / 1.59 exhaust any 4th-Gen f-body that deserves 600+ horsepower Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92mm) Compression Ratio: 9.1:1 Block: Cast-aluminum with 6 bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roller trunnion cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roller trunnion Crankshaft (P/N 12598610): Forged Steel Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12624231): Forged titanium Recommended Fuel: 92 octane Pistons (P/N 12598634): Forged aluminum Maximum Recommended rpm: 6600 Camshaft Type (P/N 12605527): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): .562” intake / .558” exhaust Balanced: Internal Camshaft Duration (@.050 in): 211° intake / 230° exhaust *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. as cast with 68cc chambers Torque (lb-ft): 604 @ 3800 rpm GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 77 11/21/08 3:59:14 PM CRATE ENGINES LS SERIES Available for purchase online at gmperformanceparts.com LS7 7.0L CRATE ENGINES LS SERIES 19211710 simply the baddest naturally aspirated production ls engine in our arsenal! After only a few short years, the LS7 7.0L engine of the Corvette Z06 is a legend in its own time. Sure, it’s got more than 500 naturally aspirated horsepower and 470 lb-ft of torque, but the exceptional high-rpm performance and low-end grunt gives this 427-cubic-in combination the great tractability for which LS engines are known and the pulling power expected of a Big-Block with its historic displacement. The LS7 features a unique big-bore cylinder block that is anchored with a forged crankshaft, featherweight titanium connecting rods and durable, friction-coated pistons. But it’s the airflow capability of the LS7’s cavernous, CNC-ported heads that enables its tremendous power. Large-volume, straight-passage intake runners channel air directly through 2.20-inch titanium intake valves. The mixture is burned in large, 70cc combustion chambers and what’s left exits through 1.61-inch sodium-filled exhaust valves. And did we forget to mention the dry sump oiling system? This is a serious engine for serious enthusiasts. GM Performance Parts’ LS7 7.0L crate engine package includes a productionstyle engine with the dry sump oil pan. You’ll need to supply the external oil supply and oil lines to the engine, but the rest of the assembly is fully dressed, including the manifold assembly with injectors and electronically controlled throttle body, and log-style exhaust manifolds. dry-suMP Oil PaN raciNG-deriVed ValVeTraiN 505 hP / 470 lB-fT TOrque INSTALLATION NOTES • Assembly does not include any electronics • Comes assembled with 14-inch Corvette Z06 168 tooth flywheel • LS7 is the same size and mounts the same as previous LS series engines • LS7 Controller Kit P/N 19243066 available for non-Corvette applications. Kit includes electronic throttle pedal, which is required for throttle input to the ECU (see page 288) • Use oil hose adapters P/N 25534412 to adapt to AN -12 fittings • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Engine is NOT compatible with LS7 Controller Kit P/N 19166557 due to MAP sensor and throttle body changes Don’t forget your LS7 Controller Kit! See page 288 for more information. ls7 7.0l dyno chart Possible aPPlications* anything that you want to have the baddest, small-Block chevy on the planet! *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 78 GMPP_2009_Pages058-089_final_rev.indd 78-79 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. ls7 7.0l tech sPecs Cylinder Heads (P/N 12578450): CNC ported LS7 style ports Part Number: 19211710 Engine Type: LS Series Small-Block V-8 Displacement (cu in): 427 (7.0L) Bore x Stroke (in): 4.125 x 4.00 (104.8 x 101.6mm) Block (P/N 19165058): Cast-aluminum with 6-bolt steel Compression Ratio: 11.0:1 main bearing caps Rocker Arms: Investment-cast, roller trunnion Crankshaft (P/N 12568820): Forged steel Rocker Arm Ratio: 1.8:1 (offset, intake only) Connecting Rods (P/N 12586258): Forged titanium Recommended Fuel: 91 octane Pistons: Hypereutectic aluminum Maximum rpm: 7000 Camshaft Type (P/N 12571251): Hydraulic roller Reluctor Wheel: 58X Camshaft Lift (in): .591 intake / .591 exhaust Balanced: Internal Camshaft Duration (@.050 in): 211° intake / 230° exhaust 70cc CNC combustion chambers Valve size (in): 2.20" titanium intake, 1.61" sodium filled exhaust For a complete list of parts to complement and finish this engine, turn to page 80. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 79 11/21/08 3:59:58 PM CRATE ENGINES LS SERIES Complete Your LS Series Crate Engine Select the parts below to finish off your crate engine and get running in less time! 19155067 Corvette Accessory Drive Kit High-performance version of the LS6 cathedral-port head, with CNC-ported intake runners, exhaust ports and combustion chambers. The 250cc intake ports are 24-percent larger than the stock LS6 head, while smaller 65cc chambers enhance combustion and compression. Finish off your engine with the correct accessory drive kit; it includes an air conditioning compressor, alternator, brackets, pulleys, drive belt and all the necessary mounting hardware—an inclusive kit that saves time and money! 88958765 LS2 CNC Ported Cylinder Head 25534398 LS Valve Cover with Breather Hole 25534399 LS Valve Cover without Breather Hole A lower-cost alternative to the CNC-ported LS6. Includes 250cc intake ports, 85cc D-shaped exhaust ports and 65cc combustion chambers. Assembly includes 2” solidstem intake valves and 1.55” solid-stem exhaust valves. 12615355 L92 Cylinder Head Offering greater flow, this high-performance cylinder head for largerdisplacement engines (4”bores or larger) includes 2.165” intake valves and 1.59” exhaust valves. 19166979 LSX-DR Cylinder Head Designed for 4.125” and larger cylinder bores. Airflow can reach 430 cfm on the intake side and 280+ cfm on the exhaust ports. Capable of over 900 naturally aspirated hp! 19201806 LSX-LS7 Head LS7 style rectangle port design. Assembled with 2.20” titanium intake and 1.61” sodium filled exhaust valves, 270cc “as-cast” intake ports, 85cc “as-cast” exhaust ports, 70cc “as-cast” combustion chambers. Fully machined from billet aluminum, this lightweight 1” spacer carries the GM Performance Parts logo on the front and rear. GMPP_2009_Pages058-089_final_rev.indd 80-81 This is the controller for distributor-less LS engines using a 58X reluctor wheel. The kit includes the ignition controller and wiring harness. Software allows custom vacuum advance curves, timing curves, programmable rev limit and more. It is compatible with LS1/LS6 and LS2/LS7 ignition coils. 19156260 Hydra-Matic 4L65-E Four-Speed Automatic Transmission A durable, easy-cruising four-speed overdrive automatic transmission that is electronically controlled for more precise, fuel-saving performance. It is compatible with LS-series engines producing up to 380 lb-ft of torque. 12558762 F-Car Oil Pan The original-equipment oil pan on 1998-2002 LS1-powered Camaros and Firebirds, this low-profile oil pan fits all LS-series engines. All-inclusive kit to facilitate the installation of any wet sump LS engine into early model GM vehicles such as the early 70s muscle cars and more. 10465385 LS Series Starter Fully machined from billet aluminum, this lightweight 2” spacer carries the GM Performance Parts logo on the front and rear. 80 19171130 LSX Ignition Controller 19212593 Muscle Car Oil Pan Kit 88965830 Carburetor Spacer, Single Plane, 1-Inch 88965831 Carburetor Spacer, Single Plane, 2-Inch Includes provisions for mounting ignition coils. Sold individually. Works with all LS series and Gen IV V-8 engines, including the LS1, LS2, LS6, LQ9, LQ4 and LS7. Buy online at www.gmperformanceparts.com 88958675 LS2/LS6 4-bbl Intake Manifold This high-flow, high-rise aluminum singleplane intake manifold is designed for building power at high rpm, particularly on the drag strip or circle track. Use it with LS2/LS6-type cathedral-port cylinder heads and a 4150-series carburetor. 19172322 LSX-LS3 Standard Deck 4-bbl Manifold A competition-ready, single-plane design for mid-range and top end power. Extra thick for professional porting. 19166952 LSX-LS3 Dual-Plane Standard Deck Manifold The best way to feed an LSX engine is with air channeled through one of GM Performance Parts’ new LSX intake manifolds. The dual-plane is designed for use with LSX-LS3 cylinder heads or production LS3/L92 heads. 88894339 LS6 Intake Manifold The production version of the lightweight, high-flow LS6 port-injection intake manifold. The durable nylon-constructed intake is suitable for LS engines using cathedral-port heads. 12610434 LS3 Production Car Intake Manifold Assembly Production manifold assembly for the LS3 engine used in the Chevrolet Corvette. Use with L92 style cylinder heads. Delivered fully assembled with a 90mm electronic throttle, fuel injectors, fuel rails and gaskets. 88958679 LS Front Distributor Drive Cover Developed for extreme-performance engines and those with a carburetor that require a conventional distributor in place of the crank-trigger system. Kit includes front cover, bolt-on camshaft drive gear and hardware. Does not include distributor fuel pump, or harmonic balancer (required). 19170093 Carburetor, Holley 770-cfm Holley’s 4160-style 770-cfm four-barrel carburetor is perfect for many crate engines. It has show-quality polished details, center-hung fuel bowls, vacuum secondaries and power valve blowout protection. ALSO AVAILABLE High Performance Chevy LS1/LS6 V-8’s Handbook 88958786 LS Series Spark Plug Wire Kit 12495519 Hot Cam Kit 12480033 Header Flange 12480130 ASA Camshaft 12480110 LS7 Controller Kit 19166567 Showroom Stock Camshaft 88958606 LS Stage-2 Camshaft 88958722 Racing Hydraulic Roller Lifter Kit 88958689 LS7 Intake Manifold Assembly 12610435 LS7 Lightweight 4-bbl Intake Manifold 25534394 L92 4-Barrel Intake Manifold 25534401 L92 CNC Ported Cylinder Head 88958698 LS2 Controller Kit 19166568 Cylinder Head Bolt Kit (1997-2003 long-style) 12498545 Cylinder Head Bolt Kit (2004, short-style) 17800568 Cylinder Head Installation Kit (F-Car) 12499217 Cylinder Head Installation Kit (Corvette LS1, LS6) 12499218 CTS-V Accessory Drive Kit 19155066 C6 Corvette LS7 Oil Tank 12603281 C6 Corvette LS7 Oil Hose (tank inlet) 15210122 C6 Corvette LS7 Oil Hose (tank outlet) 15210117 Fuel Filter CRATE ENGINES LS SERIES 88958665 LS6 CNC Ported Cylinder Head 854619 Electric Fuel Pump, High-Output 25115899 Oil Filter Cap, Push-in 12341993 Air Cleaner, Classic Design (14”) 12342071 Air Cleaner, Performance Design (14”) 12342080 Available for purchase online at gmperformanceparts.com Buy online at www.gmperformanceparts.com 81 11/21/08 4:06:07 PM CRATE ENGINES LSX SERIES The Extreme-Performance Branch of the LS Family Tree A couple of years ago, GM Performance Parts introduced the LSX Bowtie cylinder block. Based on the basic design of GM’s modern LS family of V-8 engines, it was designed to give builders an economical yet exceptionally strong foundation on which to build extreme-performance engines. The LSX376 uses the LSX Bowtie block, new LSX forged pistons and combines them with the heads and other components of the LS3 engine for an affordable power house. The LSX454 is a modern interpretation of a classic combination that over-delivers on the promise of its Big-Block displacement. But the LSX block was just the beginning. Our engineers have been busy developing high-performance engine combinations; and for 2009 GM Performance Parts is proud to introduce the first two LSX crate engines—the LSX376 and LSX454. These new crate engines offer great performance and value, but our engineers are just getting started with LSX performance. 82 GMPP_2009_Pages058-089_final_rev.indd 82-83 83 11/21/08 4:06:38 PM CRATE ENGINES LSX SERIES Available for purchase online at gmperformanceparts.com LSX376 CRATE ENGINES LSX SERIES 19171049 the affordable lsX crate engine has arrived! GM Performance Parts takes the economical LSX Bowtie block and combines it with the LS3’s high-flow L92-style heads and mostly internal components (we swap the pistons for forged parts), to create the affordable, high-revving LSX376 crate engine. It represents the essence of LS performance—exceptional airflow capability in straightforward packaging that delivers huge performance without a power-adder. We deliver the LS376 without an intake manifold (and other accessories). So, whether you top the engine with a carburetor or production-style injection system, it’s suitable for your street rod, ’57 Chevy or ’71 Camaro —be it on the street or strip. Our horsepower and torque ratings are based on using the productionstyle injection system. More power can be realized by swapping that for one of our carburetor intakes and a well-tuned Holley four-barrel. See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. race-Bred lsx BOwTie BlOck hiGh-flOw ls3 cyliNder heads uNique lsx376 ValVe cOVers INSTALLATION NOTES • 14-inch automatic transmission flexplate included • Assembly does not include any electronics • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Non-Corvette applications require flexplate, P/N 12602448 • Requires LSX Ignition Controller P/N 19171130 for carbureted applications NOTE: Due to the number of application variations, the LSX376 crate engine is supplied with a dust shield instead of an oil pan. See the LS Engine Components section for production-style oil pan choices. Also, the LSX376 valve covers do not include provisions for mounting the ignition coil brackets. Aftermarket or custom relocation brackets must be used. lsX376 dyno chart LSX376 DYNO CHART Possible aPPlications* an ‘87 Monte carlo ss that is ready for lsx power Horsepower: 450 @ 5900 rpm Torque (lb-ft): 444 @ 4600 rpm lsX376 tech sPecs Cylinder Heads (P/N 12615879): Aluminum L92 style port; with Part Number: 19171049 Engine Type: LSX Series Gen IV Small-Block V-8 a ‘98 camaro that deserves the lsx touch Displacement (cu in): 376 cu in (6.2L) Valve Size (in): Bore x Stroke (in): 4.06 x 3.62 (103.25 x 92 mm) Compression ratio: 10.7:1 Give your show car the race car edge with this lsx engine Block (P/N 19243171): LSX cast-iron with 6-bolt, Rocker Arms (P/N 12569167 int): Investment-cast, roll trunnion *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. “as cast” 68cc chambers 2.16 intake / 1.59 exhaust cross-bolted main caps Rocker Arms (P/N 10214664 exh): Investment-cast, roll trunnion Crankshaft (P/N 12597569): Nodular iron Rocker Arm Ratio: 1.7:1 Connecting Rods (P/N 12607475): Powdered metal Recommended Fuel: 92 octane Pistons (P/N 12166957): Forged aluminum Maximum Recommended RPM: 6600 Camshaft Type (P/N 12603844): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): 0.551" intake / 0.522" exhaust Balanced: Internal Camshaft Duration (@0.050 in): 204° intake / 211° exhaust Note: Actual power chart may vary depending on induction system used. Available for purchase online at gmperformanceparts.com 84 GMPP_2009_Pages058-089_final_rev.indd 84-85 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 88. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 85 11/21/08 4:06:51 PM CRATE ENGINES LSX SERIES Available for purchase online at gmperformanceparts.com LSX454 CRATE ENGINES LSX SERIES 19170112 Vintage displacement. thoroughly modern technology. stunning performance. An engine with 454 cubic inches of displacement will always be associated with higher-performance Chevys, and that tradition continues with the all-new LSX454 crate engine. We started with the LSX Bowtie block (see page 200 for more info), stuffed it with an all-forged, super-tough rotating assembly, bolted on a pair of our new deep-breathing LSX six-bolt cylinder heads and topped off the combination with a high-rise intake/four-barrel induction system. New lsx fOrGed rOTaTiNG ParTs New 6-BOlT lsx cyliNder heads 620 hP / 590 lB-fT TOrque INSTALLATION NOTES The new LSX six-bolt cylinder heads are based on the racing-derived LS7 heads that help deliver more than 500 horsepower in the Corvette Z06. They enable tremendous low-end torque and great high-rpm power. The LSX454 is delivered in Deluxe form, so you get everything from the carburetor to the water pump. It also comes dressed with great-looking, all-new orange powder-coated valve covers with “LSX454” logos engraved and painted black. • 14-inch automatic transmission flexplate included We tested the LSX454 combination on none other than Reggie Jackson’s custom 1969 Camaro, which showcased the possibilities of high 10s in the quarter-mile, 150-mph top speed and more. • Requires LSX Ignition Controller P/N 19171130 • Assembly does not include any electronics • Intended for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Requires the purchase and installation of an oil pan (see page 221) See page 300 for information on our reference guide P/N 88959384 for installing an LS engine in an older car. NOTE: Due to the number of application variations, the LSX454 crate engine is supplied with a dust shield instead of an oil pan. See the LS Engine Components section for production-style oil pan choices. Also, the LSX454 valve covers do not include provisions for mounting the ignition coil brackets. Aftermarket or custom relocation brackets must be used. lsX454 dyno chart LSX454 DYNO CHART Possible aPPlications* 700 600 500 400 300 200 Horsepower: 620 @ 6200 rpm Available for purchase online at gmperformanceparts.com 86 GMPP_2009_Pages058-089_final_rev.indd 86-87 00 64 00 60 00 56 00 52 00 48 00 44 00 40 00 36 00 32 00 28 24 00 100 lsX454 tech sPecs Build your own reggie Jackson ‘69 camaro Part Number: 19170112 Engine Type: LSX Series Gen IV Small-Block V-8 a ‘70 chevelle on a “454” budget Displacement (cu in): 454 cu in (7.4L) Valve Size (in): The baddest 2001 T/a in town Bore x Stroke (in): 4.185 x 4.125 (106.3 x 104.8 mm) Compression ratio: 11.0:1 Block (P/N 19243172): LSX cast-iron with 6-bolt, Rocker Arms (P/N 12579615 int): Investment-cast, roll trunnion *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Cylinder Heads (P/N 19201806): Aluminum LSX-LS7 port; with “as cast” 70cc chambers 2.20 titanium intake / 1.61 exhaust cross-bolted main caps Rocker Arms (P/N 12579617 exh): Investment-cast, roll trunnion Crankshaft (P/N 19170391): 4340 forged steel Rocker Arm Ratio: 1.8:1 Connecting Rods (P/N 19166964): 4340 forged steel Recommended Fuel: 92 octane Pistons (P/N 19166958): Forged aluminum Maximum Recommended RPM: 6500 Camshaft Type (P/N 19166972): Hydraulic roller Reluctor Wheel: 58X Valve Lift (in): 0.635" intake / 0.635" exhaust Balanced: Internal Camshaft Duration (@0.050 in): 236° intake / 246° exhaust Torque (lb-ft): 590 @ 4800 rpm GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 88. Buy ONliNe aT www.GMPerfOrMaNceParTs.cOM 87 11/21/08 4:07:02 PM CRATE ENGINES LSX SERIES Complete Your LSX Series Crate Engine Select the parts below to finish off your crate engine and get running in less time! 19155067 Corvette Accessory Drive Kit Finish off your engine with the correct accessory drive kit; it includes an air conditioning compressor, alternator, brackets, pulleys, drive belt and all the necessary mounting hardware—an inclusive kit that saves time and money! Orange powder coat with black LSX454 lettering. Comes with all mounting hardware and gaskets. Sold as a pair. 19141270 Valve Cover Kit – LSX376, Natural 25534398 LS Valve Cover with Breather Hole 25534399 LS Valve Cover without Breather Hole Natural tumble finish with black LSX376 lettering. Comes with all mounting hardware and gaskets. Sold as a pair. Includes provisions for mounting ignition coils. Sold individually. 88958698 CNC-Ported L92 Cylinder Head Assembly This CNC-ported performance head fits any LS family engine (4” bores or larger) includes 2.165” intake valves and 1.59inch exhaust valves. 19166979 LSX-DR Cylinder Head Designed for 4.125” and larger cylinder bores. Airflow can reach 430 cfm on the intake side and 280+ cfm on the exhaust ports. Capable of over 900 naturally aspirated hp! 19201806 LSX-LS7 Head LS7 style rectangle port design. Assembled with 2.20” titanium intake and 1.61” sodium filled exhaust valves, 270cc “as-cast” intake ports, 85cc “as-cast” exhaust ports, and 70cc “as-cast” combustion chambers. Fully machined from billet aluminum, this lightweight 1” spacer carries the GM Performance Parts logo on the front and rear. Fully machined from billet aluminum, this lightweight 2” spacer carries the GM Performance Parts logo on the front and rear. 88 GMPP_2009_Pages058-089_final_rev.indd 88-89 Single-plane design for mid-range and top-end power with LS7 style ports. Injector/nitrous bosses cast-in. Extra thick for professional porting. Uses OEM O-ring gaskets (included). 19172322 LSX-LS3 Standard Deck 4-bbl Manifold A competition-ready, single-plane design for mid-range and top end power with L92 style heads. Extra thick for professional porting. Uses OEM O-ring gaskets (included). 19166952 LSX-LS3 Dual-Plane Standard Deck Manifold This is the controller for distributor-less LS engines using a 58X reluctor wheel. The kit includes the ignition controller and wiring harness. Software allows custom vacuum advance curves, timing curves, programmable rev limit and more. It is compatible with LS1/LS6 and LS2/LS7 ignition coils. The best way to feed an LSX engine is with air channeled through one of GM Performance Parts’ new LSX intake manifolds. The dual-plane is designed for use with LSX-LS3 cylinder heads or production LS3/L92 heads. 19154550 SuperMatic 4L85-E Four-Speed Transmission 19170418 LSX 4.100 Bore MLS Head Gasket Kit ALSO AVAILABLE High Performance Chevy LS1/LS6 V-8’s Handbook 88958786 LS Series Spark Plug Wire Kit 12495519 Hot Cam Kit 12480033 Header Flange 12480130 ASA Camshaft 12480110 LS7 Controller Kit 19166567 Showroom Stock Camshaft 88958606 LS Stage-2 Camshaft 88958722 Racing Hydraulic Roller Lifter Kit 88958689 LS7 Intake Manifold Assembly 12610435 LS7 Lightweight 4-bbl Intake Manifold 25534394 L92 Lightweight 4-Barrel Intake Manifold 25534401 LSX-LS3 Cylinder Head 19201805 Newly designed for use on our ZZ572/720 crate engine with all new parts, including additional clutch plate. Improved valve body for firmer shifts. Includes torque converter. Multi-layer steel gaskets for naturally aspirated and forced induction applications. For standard LS and LSX 6-bolt pattern blocks and heads. Includes 1 LH and 1 RH gasket. LSX-LS9 Cylinder Head 19203963 Cylinder Head Bolt Kit (2004, short-style) 17800568 LSX454 Black Valve Cover Kit 19171497 12558762 F-Car Oil Pan 12610434 LS3 Production Car Intake Manifold Assembly Camaro Valve Cover Kit, Orange 19156432 Corvette Valve Cover Kit, Red Letters 19156429 CTS-V Accessory Drive Kit 19155066 The original-equipment oil pan on 1998-2002 LS1-powered Camaros and Firebirds, this low-profile oil pan fits all LS-series engines. 19212593 Muscle Car Oil Pan Kit 88965830 Carburetor Spacer, Single Plane, 1-Inch 88965831 Carburetor Spacer, Single Plane, 2-Inch 19171130 LSX Ignition Controller 19166948 LSX-LS7 Standard Deck 4-bbl Manifold Production manifold assembly for the LS3 engine used in the Chevrolet Corvette. Use with L92 style cylinder heads. Delivered fully assembled with a 90mm electronic throttle, fuel injectors, fuel rails and gaskets. 19170094 Carburetor, Holley 870-cfm All-inclusive kit to facilitate the installation of any wet sump LS engine into early model GM vehicles such as the early 70s muscle cars, and more. Holley 4160-style 870-cfm four-barrel carburetor for 502 crate engines and suitable for Big-Block engines, including street, competition, towing and off-road vehicles. Features show-car-quality polished finish and a quick-change adjustable vacuum secondary. 10465385 LS Series Starter 19170093 Carburetor, Holley 770-cfm Works with all LS series and Gen IV V-8 engines, including the LS1, LS2, LS6, LQ9, LQ4 and LS7 Buy online at www.gmperformanceparts.com Holley’s 4160-style 770-cfm four-barrel carburetor is perfect for many crate engines. It has show-quality polished details, center-hung fuel bowls, vacuum secondaries and power valve blowout protection. Fuel Filter CRATE ENGINES LSX SERIES 19171272 Valve Cover Kit – LSX454, Orange 854619 Electric Fuel Pump, High-Output 25115899 Oil Filter Cap, Push-in 12341993 Air Cleaner, Classic Design (14”) 12342071 Air Cleaner, Performance Design (14”) 12342080 Available for purchase online at gmperformanceparts.com Buy online at www.gmperformanceparts.com 89 11/21/08 4:09:46 PM CRATE ENGINES From Left: ZZ427/480, Ram Jet 502, ZZ572/720R A Heritage of Out-Muscling the Competition A Big-Block car’s arrival is an assault on the senses. You see it in the quivering four-inch-tall cowl scoop of the fiberglass hood. You hear it the muffler-straining note of the sewer-pipe exhaust. You feel it in your chest, as if all eight coffee cansized pistons were thumping directly on it. You smell it in the sweetness of the high-octane exhaust. And you taste it as the bitterness of defeat if you’re packing anything less than a BigBlock yourself. 90 The Big-Block isn’t just an engine. It’s a tactical weapon used by those who lurk on the edges of the night, rumbling around in cars with primered fenders and fuel pumps hanging below the rear bumpers. It’s not flashy, but the Big-Block has never been about winning awards. It’s about ensuring there’s no way the other guy is going to get around you. 91 CRATE ENGINES Big-Block ZZ427/480 CRATE ENGINES BIG-BLOCK 19166393 A modern interpretation of the legendary l88 427 Between 1967 and 1969, the alphanumeric designation that struck fear from Main Street to the drag strip was L88. It was the ultimate expression of Chevy’s Big-Block power, combining a rigid iron cylinder block with lightweight aluminum cylinder heads and a single four-barrel carburetor. GM Performance Parts has recreated that classic Big-Block combination in the ZZ427/480, rated at 480 horsepower. Like the original, it features an iron block, forged steel crankshaft and high-flow aluminum cylinder heads. We’ve upgraded the camshaft from the original’s mechanical flat-tappet design to a more contemporary hydraulic roller, giving this 21st-century L88 modern drivability characteristics and a greater rev range. A lower 10.1:1 compression ratio makes it pump gas-friendly, too. The original L88, born in the time of leaded gasoline, had 12.5:1 compression. The ZZ427/480 comes complete with high-flow oval-port heads, a highlift camshaft (0.510-inch intake/0.540-inch exhaust), an aluminum intake manifold, 870-cfm Holley carburetor, an HEI distributor, aluminum water pump, balancer, spark plug wires and a 14-inch flexplate. Whether you’re building a ’69 COPO Camaro resto-mod tribute, a modified mid-year Corvette or a street-tire class winner, the ZZ427/480 is the heritage-inspired crate engine that delivers the performance that built the Big-Block’s legendary reputation. zz427/480 dynO CHArt updated classic comBination HigH-flow oval-port Heads 480 Hp / 490 lB-ft torque INSTALLATION NOTES • Due to crate fitment, the carburetor is shipped in a separate box and needs to be installed by an engine installer • Requires addition of starter and fuel pump (not included) • Clutch linkage bosses are drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • Comes with an internally balanced 14” automatic transmission flexplate; use flywheel P/N 12582964 and 11.5” clutch assembly for manual transmission applications • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications POssible APPliCAtiOns* a copo clone camaro your favorite ’61 impala a stingray with a big stinger *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. zz427/480 teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170538): Crankshaft (P/N 19171620): Connecting Rods: (P/N 19211226): Pistons (P/N 19171618): Camshaft Type (P/N 12366543): Valve Lift (in): Camshaft Duration (@.050 in): Cylinder Heads: (P/N 19211799): Valve Size (in): 19166393 Chevy Big-Block V-8 427 4.25 x 3.75 Cast-iron with 4-bolt main caps Forged steel Forged steel Forged aluminum Hydraulic roller 224° intake / 234° exhaust .527 intake / .544 exhaust Aluminum oval port, 110cc chambers 2.19 intake / 1.88 exhaust Compression Ratio: Rocker Arms (P/N 12361323): Rocker Arm Ratio: Distributor (P/N 19212081): Carburetor (P/N 19170093): Water Pump (P/N 19168602): Spark Plugs and Wires: Flexplate (P/N 12561217): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 10.1:1 Aluminum roller style 1.7:1 HEI type 770-cfm Aluminum short-style Included 14" 92 octane Base 10° BTDC, 36° Total 6400 Internal NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 92 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 93 CRATE ENGINES BIG-BLOCK Anniversary Edition 427 CRATE ENGINES BIG-BLOCK 19166392 the spirit of the zl1 commemorated in our limited-edition crate engine updated aluminum Block It’s been 40 years since a few enterprising dealer-backed racers worked the loopholes of Chevrolet’s COPO ordering system to create a handful of factory-built 427-powered supercars that weren’t found in any brochure or order guide. And while their intent was to dominate the popular Super Stock drag racing classes, they touched off what would become one of the colorful chapters in the muscle car anthology. silver powder-coated valve covers The special cars—two Corvettes and 69 Camaros—were equipped with an all-aluminum 427 engine dubbed the “ZL1” that was largely similar in specification to the vaunted L88 427, but with an aluminum block that saved about 100 pounds off the cars’ nose-heavy front-ends. The engine was officially rated at 430 horsepower, but the true output was closer to 500 horses. 430 Hp / 444 lB-ft torque GM Performance Parts commemorates the ZL1 with the Anniversary Edition 427—an aluminum-block crate engine that mimics the original in spirit, but with design upgrades that make it a street-friendly option for COPO Camaro tribute projects, pro-touring street machines and ultimate-performance “Shark” Corvettes. Our modern aluminum cylinder block has strength-enhancing design features, screw-in galley plugs and more. We’ve also elected to use a hydraulic roller camshaft, making for smoother street operation and greatly reduced maintenance. A 10.1:1 compression ratio allows the Anniversary Edition 427 to drink from today’s gas pumps, too. An owner’s kit included with each engine comes with a serialized number that matches the block and valve cover numbers. AnniversAry 427 dynO CHArt autHenticating owner’s kit INSTALLATION NOTES • Due to crate fitment, the carburetor is shipped in a separate box and needs to be installed by an engine installer • Requires addition of starter and fuel pump (not included) • Clutch linkage bosses are drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • Comes with an internally balanced 14” automatic transmission flexplate; use flywheel P/N 12582964 and 11.5” clutch assembly for manual transmission applications • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications POssible APPliCAtiOns* the perfect Zl1 camaro clone a ’69 corvette like only two others make your hot rod one of only 427 with this crate engine put it on an engine stand and just enjoy! *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 94 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. AnniversAry editiOn 427 teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 88958696): Crankshaft (P/N 19171620): Connecting Rods: (P/N 19211226): Pistons (P/N 19171618): Camshaft Type (P/N 12366543): Valve Lift (in): Camshaft Duration (@.050 in): Cylinder Heads: (P/N 19211799): Valve Size (in): 19166392 Aluminum Chevy Big-Block V-8 427 4.25 x 3.75 Cast-aluminum with 4-bolt main caps Forged steel Forged steel Forged aluminum Hydraulic roller 224° intake / 234° exhaust .527" intake / .544" exhaust Aluminum oval port, 110cc chambers 2.19 intake / 1.88 exhaust Compression Ratio: Rocker Arms (P/N 12361323): Rocker Arm Ratio: Distributor (P/N 19212081): Carburetor (P/N 19170093): Water Pump (P/N 19168602): Spark Plugs and Wires: Flexplate (P/N 12561217): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 10.1:1 Aluminum roller style 1.7:1 HEI type 770-cfm Aluminum short-style Included 14" 92 octane Base 10° BTDC, 36° Total 6400 Internal NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 95 CRATE ENGINES BIG-BLOCK 454 HO CRATE ENGINES BIG-BLOCK 12568774 Our most economical big-block crate engine delivers muscle car-era performance GM Performance Parts’ 454 HO crate engine is a classic in its own time. It offers enthusiasts an affordable Big-Block combination with performance specs that will make you think it’s 1970 all over again—with 425 horsepower and 500 asphalt-wrinkling pound-feet of torque. The foundation of the 454 HO is the new casting of the venerable cylinder block, which incorporates strength and performance design enhancements. (See page 230 for more details.) To that, we add an all-forged reciprocating assembly for maximum durability, a roller camshaft and a set of tried-andtrue rectangular-port iron cylinder heads. Your 454 HO crate engine package is delivered with a water pump, balancer, 14-inch flexplate and aluminum intake manifold. Add a carburetor, ignition system and starter, and your budget Big-Block will be ready to roar. They’re all available from your nearest GM Performance Parts dealer. Everybody needs to experience Big-Block power at least once in their car-enthusiast lifetime and the 454 HO is the practical way to do it! improved cylinder Block casting affordaBle Big-Block performance 425 Hp / 500 lB-ft torque INSTALLATION NOTES • Requires addition of carburetor, starter, fuel pump, distributor and ignition system (not included) • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • Comes with an externally balanced 14”automatic transmission flexplate; use flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications • Designed for pre-1976 street vehicles or any off-road vehicle 12498778 454 Partial engine • Not intended for marine applications The sturdy foundation of the 454 HO is the starting point of a custom engine build. Use externally balanced flywheel for manual transmission applications. 454 HO dynO CHArt POssible APPliCAtiOns* turn that project car into a BigBlock legend the perfect replacement for a BigBlock car that needs a new mill your first Big-Block a bright red 1970 chevelle *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 96 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. 454 HO teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170538): Crankshaft (P/N 14096983): Connecting Rods (P/N 19170198): Pistons (P/N 10215228): Camshaft Type (P/N 24502611): Camshaft Lift (in): Camshaft Duration (@.050 in): 12568774 Chevy Big-Block V-8 454 4.25 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel Forged aluminum Hydraulic roller .510 intake / .540 exhaust 211° intake / 230° exhaust Cylinder Heads (P/N 12562920): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12523976): Rocker Arm Ratio: Water Pump (P/N 19168606): Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: Iron rectangular port; 118cc chambers 2.19 intake / 1.88 exhaust 8.75:1 Stamped steel 1.7:1 Cast-iron, long-style 14" 92 octane Base 4° BTDC, 26° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 97 CRATE ENGINES BIG-BLOCK ZZ454/440 CRATE ENGINES BIG-BLOCK 12498777 A classic 454 big-block with high-flow aluminum heads that delivers 500 lb-ft We took the tough 454 HO partial engine—with its super-tough, all-forged reciprocating assembly—and matched it with a set of higher-flow, ovalport aluminum cylinder heads to create the ZZ454/440. We picked up an additional 15 horsepower while maintaining an incredible 500 lb-ft of torque. The lightweight aluminum heads also help save weight on the nose of a Camaro, Nova or other street/strip machine. The ZZ454/440 uses our new cylinder block casting that offers greater strength and performance (see page 230 for details), while the aluminum heads use smaller, 110cc combustion chambers to boost compression to 9.6:1 (up from 8.5:1 on the 454 HO). We then match the airflow capability with a high-lift, hydraulic roller camshaft that delivers great idle quality and requires no periodic lash adjustments. Our crate engine package delivers the ZZ454/440 assembled with a water pump, balancer, aluminum intake manifold and a 14-inch flexplate. Your GM Performance Parts dealer can hook you up with the carburetor, starter, ignition system and other accessories required to get this big-power BigBlock started. powerful Big-Block for tHe street great comBo for early camaro 440 Hp / 500 lB-ft torque INSTALLATION NOTES • Requires addition of carburetor, starter, distributor and ignition system (not included) • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads, for clearance • Comes with an externally balanced 14” automatic transmission flexplate; use flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications • Designed for pre-1976 street vehicles or any off-road vehicle 12498778 • Not intended for marine applications 454 Partial engine The sturdy foundation of the ZZ454/440 is the starting point of a custom engine build. Use externally balanced flywheel for manual transmission applications. zz454/440 dynO CHArt POssible APPliCAtiOns* a hot rod that deserves a Big-Block with aluminum heads the starting point for a new race car a bright red 1969 camaro *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 98 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. zz454/440 teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170538): Crankshaft (P/N 14096983): Connecting Rods (P/N 19170198): Pistons (P/N 10215228): Camshaft Type (P/N 24502611): Camshaft Lift (in): Camshaft Duration (@.050 in): 12498777 Chevy Big-Block V-8 454 4.25 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel Forged aluminum Hydraulic roller .510 intake / .540 exhaust 211° intake / 230° exhaust Cylinder Heads (P/N 12363392): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12368082): Rocker Arm Ratio: Water Pump (P/N 19168606): Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: Aluminum oval port; 110cc chambers 2.19 intake / 1.88 exhaust 9.6:1 Stamped steel 1.7:1 Cast-iron, long-style 14" 92 octane Base 4° BTDC, 26° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 99 CRATE ENGINES BIG-BLOCK HT502 CRATE ENGINES BIG-BLOCK 88890534 All the towing power your truck needs and then some! Our big-torque HT502 crate engine has more pull than a tugboat with a stroker motor. Its robust 512-lb-ft rating (at 3300 rpm) means it has the towing power for almost any trailer. In other words, it’ll turn the Rocky Mountains into mole hills. GM never offered a regular-production 502-cubic-inch Big-Block, but the GM Performance Parts HT502 is a popular, economical choice for truck owners seeking to re-power their old, 454-powered truck with greater power and capability. It is uniquely suited to pre-1976 trucks, but is adaptable to a variety of applications. We build the HT502 with large 4.47-inch bores and a 4.00-inch stroke. The crankshaft, rods and pistons are all forged for maximum strength; and they’re installed in a new version of the Big-Block cylinder block. It is updated for greater strength and performance capability. (See page 230 for details.) Deep breathing chores on the highway are the job of iron, oval-port heads, while a conservative 8.75:1 compression ratio ensures pump-gas performance at all altitudes and engine loads. All necessary components are available from GM Performance Parts. So, go ahead. Load up your race car, parts and a weekend’s worth of support equipment. The HT502 will deliver you and your equipment without breaking a sweat. delivers Big torque new Big-Block casting 377 Hp / 512 lB-ft torque INSTALLATION NOTES • Requires the addition of carburetor, intake manifold, water pump, starter, distributor and ignition system • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • New for 2009, 502 engines now have a mechanical pump boss! • Comes with an externally balanced 14” automatic transmission flexplate. Use externally balanced flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications 12568782 502 Partial engine • Designed for pre-1976 street vehicles or any off-road vehicle This brand-new partial engine includes forged reciprocating components, as well as the balancer, oil pan and timing chain set. • Not intended for marine applications Check out gmperformanceparts.com for a list of Power Packages to improve the performance of this engine! Ht502 dynO CHArt POssible APPliCAtiOns* your Big-Block mud-bogger a tow rig that needs an attitude adjustment a pickup truck that can pound most sports cars *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 100 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Ht502 teCH sPeCs Engine Type (P/N 88890534): Displacement (cu in): Bore x Stroke (in): Block (P/N 19170540): Crankshaft (P/N 10183723): Connecting Rods (P/N 19170198): Pistons (P/N 12533507): Camshaft Type (P/N 12552296): Camshaft Lift (in): Camshaft Duration (@.050 in): Chevy Big-Block V-8 502 4.47 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .480 intake / .483 exhaust 204° intake / 209° exhaust Cylinder Heads (P/N 12562917): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12523976): Rocker Arm Ratio: Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: Iron oval port; 118cc chambers 2.07 intake / 1.73 exhaust 8.75:1 Stamped steel 1.7:1 14" 92 octane Base 4° BTDC, 26° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 101 CRATE ENGINES BIG-BLOCK 502 HO CRATE ENGINES BIG-BLOCK 12568778 An affordable tire killer with premium performance specs If you’re looking for huge power and time-warping torque on a budget, the 502 HO is just the thing for your Chevelle street car, second-gen Camaro sportsman drag racer or trailer-towing classic Suburban. With 450 horsepower and 550 lb-ft of torque, this Big-Block lacks for nothing. More important than how much power the 502 HO makes is where it makes it. Torque hovers just below the 500 lb-ft mark at only 1500 rpm. The torque curve arcs gently above the 500 lb-ft level by 2800 rpm and stays there through 4200 rpm. All that axle-twisting torque is rooted in a stronger, updated four-bolt cylinder block (see page 230 for details) that houses a forged steel crankshaft, forged and shot-peened rods and forged aluminum pistons. In other words, it’s a super-stout assembly that is as durable as it is powerful. The 502 HO comes complete with an aluminum, dual-plane intake, water pump, 14-inch flexplate, balancer and more. You add the carburetor, starter and ignition system. Iron heads keep the 502 HO affordable—and the wide, flat torque curve makes it a winner for your classic Chevy truck, Camaro or Chevelle. Big-displacement powerHouse stronger cylinder Block casting 450 Hp / 550 lB-ft torque INSTALLATION NOTES • Requires addition of carburetor, fuel pump, starter, distributor and ignition system • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads, for clearance • New for 2009, 502 engines now have a mechanical pump boss! • Comes with an externally balanced 14” automatic transmission flexplate. Use flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications 12568782 • Designed for pre-1976 street vehicles or any off-road vehicle 502 Partial engine This brand-new partial engine includes the forged reciprocating components, as well as the balancer, oil pan and timing chain set. • Not intended for marine applications 502 HO dynO CHArt POssible APPliCAtiOns* a hot chevy that deserves a “big-inch” rat low 11-second bracket car Heavy metal hot rod that needs heavy metal power *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 102 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. 502 HO teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170540): Crankshaft (P/N 10183723): Connecting Rods (P/N 19170198): Pistons (P/N 12533507): Camshaft Type (P/N 24502611): Camshaft Lift (in): Camshaft Duration (@.050 in): 12568778 Chevy Big-Block V-8 502 4.47 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .510 intake / .540 exhaust 211° intake / 230° exhaust Cylinder Heads (P/N 12562920): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12523976): Rocker Arm Ratio: Water Pump (P/N 19168606): Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: Iron rectangular port; 118cc chambers 2.19 intake / 1.88 exhaust 8.75:1 Stamped steel 1.7:1 Cast-iron, long-style 14" 92 octane Base 8° BTDC, 30° Total 5500 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 103 CRATE ENGINES BIG-BLOCK ZZ502/502 Deluxe CRATE ENGINES BIG-BLOCK 19201332 stellar big-block performance—if your car can handle it If you’ve never experienced the ZZ502/502, you simply don’t know what Big-Block power is all about. With more than 500 horsepower and 567 lb-ft of torque, it demands your full attention and a chassis that is strong enough to harness its gut-tugging twisting power. GM Performance Parts’ ZZ502/502 is one of the industry’s benchmark crate engines, offering excellent value with a proven combination of performance that is suitable for the street or strip. And now, all ZZ502 crate engines are manufactured with GM’s updated cylinder block casting that is stronger and better supports high-performance applications. (See page 230 for details.) A forged crankshaft, along with forged rods and pistons, anchor the bottom end, while our popular oval-port aluminum heads offer excellent airflow characteristics. Torque tops the 500 lb-ft mark by approximately 2500 rpm and doesn’t dip below it until about 5000 rpm. Our ZZ505/502 Deluxe package comes complete from the oil pan to the carburetor; and includes an HEI distributor, plug wires, starter, water pump, balancer and an aluminum intake topped with a Holley 870-cfm four barrel. most popular Big-Block oval-port aluminum Heads 502 Hp / 567 lB-ft INSTALLATION NOTES • Due to crate fitment, the carburetor is shipped in a separate box and needs to be installed by an engine installer • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • New for 2009, 502 engines now have a mechanical pump boss! • Comes with an externally balanced 14” automatic transmission flexplate. Use flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications 12371171 12568782 zz502 deluxe Kit 502 Partial engine • Not intended for marine applications GM Performance Parts offers the ZZ502 Deluxe kit for those who want to build their own deluxe engine. This brand-new partial engine includes forged reciprocating components, as well as the balancer, oil pan and timing chain set. POssible APPliCAtiOns* zz502/502 deluxe teCH sPeCs • Designed for pre-1976 street vehicles or any off-road vehicle When you’re looking for uncompromising power for your Camaro, Chevy II or street rod, the ZZ505/502 is the Big-Block that delivers—big time! zz502/502 deluxe dynO CHArt anything that you want to have over 500 horsepower the perfect drag racing foundation a hot rod that you want to get noticed for more than the paint quality *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 104 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Part Number: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170540): Crankshaft (P/N 10183723): Connecting Rods (P/N 19170198): Pistons (P/N 12533507): Camshaft Type (P/N 12366543): Camshaft Lift (in): Camshaft Duration (@.050 in): Cylinder Heads (P/N 12363390): Valve Size (in): 19201332 502 4.47 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .527 intake / .544 exhaust 224° intake / 234° exhaust Aluminum oval port; 110cc chambers 2.25 intake / 1.88 exhaust; stainless steel Compression Ratio: Rocker Arms (P/N 12368082): Rocker Arm Ratio: Distributor (P/N 93440806): Carburetor (P/N 19170095): Water Pump (P/N 19168602): Spark Plugs and Wires: Starter (P/N 12606096): Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 9.6:1 Stamped steel 1.7:1 HEI type 850-cfm Aluminum, short-style Included Included 14" 92 octane Base 8° BTDC, 30° Total 5800 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 105 CRATE ENGINES BIG-BLOCK ZZ502/502 Base CRATE ENGINES BIG-BLOCK 12496963 the diy foundation for more than 500 horses and tons of torque! It’s simple: We offer the ZZ502/502 Base Engine for the builder who wants the super-strong bottom end and high-flow aluminum oval-port cylinder heads, but also wants to finish the engine his way. That could include a single four-barrel, custom EFI induction system or even a 6-71 supercharger to push through the hood of a ’78 Camaro.* The ZZ502/502 Base Engine uses our new cylinder block casting that is stronger and better-suited to high-performance combinations. (See page 230 for details.) A forged steel crankshaft, forged rods and forged pistons form the reciprocating assembly, while a smooth-operating hydraulic roller camshaft delivers big 0.527/0.544-inch lift. The lightweight aluminum heads boast 110cc combustion chambers and big 2.25-inch intake and 1.88-inch exhaust valves. With an aluminum intake manifold and a Holley 870-cfm four-barrel carburetor (both available from GM Performance Parts), we rate the ZZ502/502 at 502 horsepower and 567 lb-ft of torque. new enHanced iron Block tHe perfect foundation 502 Hp / 567 lB-ft torque INSTALLATION NOTES • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • New for 2009, 502 engines now have a mechanical pump boss! • Comes with an externally balanced 14” automatic transmission flexplate. Use flywheel P/N 14096987 and 11” clutch assembly for manual transmission applications • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications What can you get out of it? zz502/502 dynO CHArt POssible APPliCAtiOns* any vehicle that needs big-time power Big-Block bracket racing powerplant for a big-displacement street rod *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. Available for purchase online at gmperformanceparts.com 106 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. 12371204 12568782 zz502 base Kit 502 Partial engine Nothing is quite as satisfying as building your own highperformance Big-Block. With the ZZ502 Base Kit, every part is engineered to work together to deliver 502 horses! This brand new partial engine includes the forged reciprocating components, as well as the balancer, oil pan and timing chain set. zz502/502 bAse teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170540): Crankshaft (P/N 10183723): Connecting Rods (P/N 19170198): Pistons (P/N 12533507): Camshaft Type (P/N 12366543): Camshaft Lift (in): Camshaft Duration (@.050 in): 12496963 Chevy Big-Block V-8 502 4.47 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .527 intake / .544 exhaust 224° intake / 234° exhaust Cylinder Heads (P/N 12363390): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12368082): Rocker Arm Ratio: Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: Aluminum oval port; 110cc chambers 2.25 intake / 1.88 exhaust; stainless steel 9.6:1 Stamped steel 1.7:1 92 octane Base 8° BTDC, 30° total 5800 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 107 CRATE ENGINES BIG-BLOCK Ram Jet 502 with calibrated controller and wiring harness CRATE ENGINES BIG-BLOCK 12499121 Modern performance and unique aesthetics—with classic big-block performance If you’re looking to make the ultimate underhood statement, look no further than the incomparable Ram Jet 502. It blends the legendary torque and performance of the Big-Block with a modern port fuel injection system and tunnel ram-style high-rise intake manifold. In short, it’s the best of both worlds in a visually stunning presentation. The bottom end of the Ram Jet 502 is the same sturdy assembly used on other 502-inch crate engines. That includes a stronger cylinder block and all-forged reciprocating assembly. A hydraulic roller camshaft delivers 0.527/0.544-inch lift specs, and aluminum oval-port heads with 2.25-inch/1.88-inch valves serve as the engine’s lungs. The unique Ram Jet fuel injection system stands 11 inches tall at its highest point and consists of a two-piece manifold/plenum assembly, eight injectors, a throttle body, and an updated MEFI 4 controller. Setup instructions are included, making it a simple “plug-and-play” installation. detailed installation instruction unique aluminum intake manifold 502 Hp / 565 lB-ft torque INSTALLATION NOTES • The Ram Jet 502 requires a 12-volt power source (and ground), coolant, exhaust system, fuel feed and fuel return line (to the fuel tank). An in-tank fuel pump is recommended • Clutch linkage bosses are now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads, for clearance • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications You’ll need to check your ride for clearance before closing the hood over the Ram Jet 502. Then again, it looks so impressive, you may just want to cruise around with the hood off! • IMPORTANT! For a safe, proper and troublefree engine break-in, the MEFI 4 computer has a “green” mode that controls rpm during the break-in period. From start-up to the end of the first hour is 4000 rpm, the second hour is 4500 rpm and the third hour is 5500 rpm rAM jet 502 dynO CHArt POssible APPliCAtiOns* Build a fuel-injected ’55-’57 shoebox go high-tech with your ’32 hot rod restification for a show car *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. rAM jet 502 teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19170540): Crankshaft (P/N 10183723): Connecting Rods (P/N 19170198): Pistons (P/N 12533507): Camshaft Type (P/N 12366543): Camshaft Lift (in): Camshaft Duration (@.050 in): Cylinder Heads (P/N 12363390): 12499121 Chevy Big-Block V-8 502 4.47 x 4.00 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .527 intake / .544 exhaust 224° intake / 234° exhaust Aluminum oval port; 110cc chambers Valve Size (in): Compression Ratio: Rocker Arms (P/N 12368082): Rocker Arm Ratio: Distributor (P/N 1104060): Throttle Body (P/N 17113524): Water Pump (P/N 19168602): Flexplate (P/N 10185034): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 2.25 intake / 1.88 exhaust; stainless steel 9.6:1 Stamped steel 1.7:1 HEI type Included Aluminum, short-style 14" 92 octane Base 8° BTDC, 30° Total 5800 External NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 108 GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 109 CRATE ENGINES BIG-BLOCK ZZ572/620 Deluxe CRATE ENGINES BIG-BLOCK 19201333 the biggest, baddest and most powerful big-block street engine in our arsenal! To call the ZZ572/620 a powerful crate engine is like saying Warren Johnson has won a few races. Like “The Professor,” the ZZ572/620 is more than the sum of its numbers. It is the ultimate expression of GM Performance Parts’ engineering capability, wrapped up in a soulstirring combination of performance and attitude. It is not for the faint of heart or the weak of chassis. We build the ZZ572 by carving out the cylinder bores to 4.560 inches and adding a forged 4.375-inch stroke crankshaft. Aluminum rectangularport heads with cavernous intake passages complement the airflow capability offered by the humongous piston. And to make sure those cylinders are packed with every cubic centimeter’s worth of atmosphere, we use a camshaft with an incredible 0.632/0.632-inch lift and 254/264 duration specifications. A 9.6:1 compression ratio makes the engine totally pump-gas friendly. GM Performance Parts delivers the ZZ572/620 Deluxe with an 850-cfm carburetor, HEI distributor, aluminum water pump and distinctive orange powder-coated valve covers that proudly proclaim the 572 legend. delivered fully assemBled unique orange-painted engine Block 620 Hp / 650 lB-ft torque INSTALLATION NOTES • Due to crate fitment, the carburetor is shipped in a separate box and needs to be installed by an engine installer • Clutch linkage boss is now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • Requires addition of starter and fuel pump (not included) • Gen VI tall-deck block has machined mechanical fuel pump boss • Comes with a 14”automatic transmission flexplate. Requires internally balanced flywheel for manual transmission applications • Not intended for marine applications zz572/620 dynO CHArt POssible APPliCAtiOns* pump gas drag racing—just add spray wake up the neighborhood— anytime! only install if you want to be the biggest dog on the porch *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. 110 Buy online at www.gmperformanceparts.com The 620 features rectangular port aluminum cylinder heads that deliver 9.6:1 compression ratio in a pump-gas friendly package. • You do have a strong transmission and rear axle, don’t you? the ultimate hot rod starting point GM Performance Parts Crate Engines include a 24-month or 50,000-mile/80,000-kilometer limited warranty. zz572/620 base engine • Designed for pre-1976 street vehicles or any off-road vehicle The bottom line is 620 horsepower and 650 lb-ft of torque, but like we said, the ZZ572/620 Deluxe crate engine is more than its peak dyno numbers. You feel its power every time one of those big cylinders fires. Available for purchase online at gmperformanceparts.com 12498792 GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. zz572/620 deluxe teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19212195): Crankshaft (P/N 88961554): Connecting Rods (P/N 88962926): Pistons (P/N 88962925): Camshaft Type (P/N 88961557): Camshaft Lift (in): Camshaft Duration (@.050 in): Cylinder Heads (P/N 12499255): 19201333 Chevy Tall Deck Big-Block V-8 572 4.560 x 4.375 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Hydraulic roller .632 intake / .632 exhaust 254° intake / 264° exhaust Aluminum rectangular port, 118cc chambers Valve Size (in): Compression Ratio: Rocker Arms (P/N 12361323): Rocker Arm Ratio: Distributor (P/N 88961867): Carburetor (P/N 19170095): Water Pump (P/N 19168602): Spark Plugs and Wires: Flexplate (P/N 12561217): Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 2.25 intake / 1.88 exhaust; stainless steel 9.6:1 Aluminum roller style 1.7:1 HEI 850-cfm Aluminum, short-style Included 14" 92 octane Base 8° BTDC, 36° Total 6000 Internal NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 111 CRATE ENGINES BIG-BLOCK ZZ572/720R Deluxe CRATE ENGINES BIG-BLOCK 19201334 the nuclear option for bracket racers and street/strip contenders. A 10-second car is quick, no doubt about it—but the ZZ572/720R could achieve that with a couple of its spark plugs left in the pits. On full boil, this 720-horsepower monster is the king of all Rat engines and is capable of pulling your bracket racer or heads-up challenger down the 1320 in the 9-second range. While it supports parachute-deploying ETs, the ZZ572/720R’s true value lies in its ready-to-rock status when delivered. Rather than waiting weeks for a racing engine shop to build a custom combination, we deliver the ZZ572/720R fully assembled. Just bolt on the included Dominator-style 1090-cfm carburetor, along with a starter and fuel pump (not included), and you’re ready to go. The ZZ572/720R is built with the best parts in the industry, including a 4340 forged steel crankshaft, shot-peened forged rods, forged aluminum pistons with full-floating wrist pins, a louvered windage tray and more. It also uses high-flow, rectangular-port aluminum cylinder heads with 2.25/1.88-inch valves. most powerful gmpp Big-Block maximum power at HigHer rpm 720 Hp / 685 lB-ft torque INSTALLATION NOTES • Due to crate fitment, the carburetor is shipped in a separate box and needs to be installed by an engine installer • Clutch linkage boss is now drilled and tapped. When using cast-iron exhaust manifolds, lower head bolts may need to be replaced with bolts with shorter heads for clearance • Requires addition of starter, ignition coil, and fuel pump (not included) • Gen VI tall-deck block has machined mechanical fuel pump boss A lofty 12:1 compression ratio, along with a solid roller camshaft with 0.714/0.714-inch lift and 266/274-degree duration specs makes this competition-ready crate engine uniquely suited for the strip, as it turns into a monster above 4000 rpm. If you are building the ultimate dual-purpose car, it is suitable for limited forays on the street—as long as you’ve got an adequate exhaust system and access to a 110-octane fuel pump! • Comes with a 14”automatic transmission flexplate. Requires internally balanced flywheel for manual transmission applications zz572/720r dynO CHArt POssible APPliCAtiOns* 12498826 zz572/720r base engine GM Performance Parts offers the racing-oriented ZZ572/720R in Base Engine form, allowing the builder to order the long-block assembly and add the induction system, ignition system and other accessories separately. • Designed for pre-1976 street vehicles or any off-road vehicle • Not intended for marine applications • Big sticky slicks will help hook up this monster! Build a solid 9-second bracket car a street car with no equal a show car that shakes the trophies out of the judge’s pocket *Applications have not been validated. They are merely suggestions of how you might enjoy your GM Performance Parts crate engine. Some applications may affect engine warranty. See page 352 for specific warranty information. Some applications may not be emission-legal; check state and local ordinances. zz572/720r deluxe teCH sPeCs Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 19212195): Crankshaft (P/N 88961554): Connecting Rods (P/N 88962926): Pistons (P/N 88963227): Camshaft Type (P/N 88962216): Camshaft Lift (in): Camshaft Duration (@.050 in): Cylinder Heads (P/N 88961160): 19201334 Chevy Tall Deck Big-Block V-8 572 4.560 x 4.375 Cast-iron with 4-bolt main caps Forged steel Forged steel, shot peened Forged aluminum Mechanical roller .714 intake / .714 exhaust 266° intake / 274° exhaust Aluminum rectangular port, 118cc chambers Valve Size (in): Compression Ratio: Rocker Arms (P/N 12361323): Rocker Arm Ratio: Distributor (P/N 10093387): Carburetor (P/N 19170096): Water Pump (P/N 19168602): Spark Plugs and Wires: Recommended Fuel: Ignition Timing: Maximum Recommended rpm: Balanced: 2.25 intake / 1.88 exhaust stainless steel 12:1 Aluminum roller style 1.7:1 Electronic ignition 1090-cfm Dominator Aluminum, short-style Included 110 octane race gas Base 8° BTDC, 36° Total 6750 Internal NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 112 GM Performance Parts Racing Crate Engines are excluded from limited warranty. Buy online at www.gmperformanceparts.com GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. For a complete list of parts to complement and finish this engine, turn to page 114. Buy online at www.gmperformanceparts.com 113 CRATE ENGINES BIG-BLOCK Complete Your Big-Block Series Crate Engine Select the parts below to finish off your crate engine and get running in less time! 12363128 Chrome High Torque Mini Starter Classic-design, show-quality chrome valve covers with the Chevrolet name and Bowtie logo are manufactured to the standard height and fit most Big-Block engines. May not clear the brake booster on some Corvette models 12361146 High Torque Mini Starter 25534374 Orange Powder-Coated Valve Covers Racing-inspired, tall aluminum valve covers in orange, with raised Chevrolet name and Bowtie logo. 12495488 Custom Aluminum Valve Covers Great-looking die-cast aluminum valve covers are black, with brushed-aluminum accents and the Chevrolet/Bowtie logos. The covers can be custom-finished with engine designation badges (see page 252). 19202588 Valve Covers, “427 CHEVROLET” , Natural Appearance One of our newest designs and the perfect complement for a 427-inch Big-Block, these aluminum covers have a natural finish and feature a raised 427 Chevrolet logo. 25534323 Black Powder-Coated Valve Covers 12371244 Natural Finish Valve Covers Racing-inspired, tall aluminum valve covers with raised Chevrolet name and Bowtie logo. Simple, yet attractive, this chrome cap features the Chevy Bowtie logo. 114 Designed to deliver powerful starting capability in a compact size, this highperformance gear-reduction starter fits 153- or 168-tooth flywheels. 12606096 Lightweight Starter This lightweight gear-reduction starter is compatible with 14”, 168-tooth flywheels. Unique chrome-finish, 1-3/8-inch breathers for the ZZ572 valve covers, with hose clamp-style attachment and raised Bowtie logo. Kit includes 2 breathers. Use with oil baffle tube P/N 88962074 (two required). 88961867 Distributor, Aluminum Billet HEI High-performance distributor with a CNCmachined aluminum housing, ball bearing guide, oversized shaft and long-sintered bushing for durability. It also has mechanical and vacuum advance. Brass terminal cap. Connector P/N 12167658 attaches tach and 12-volt power supply wire. 93440806 HEI Distributor A must for engines with a steel roller cam, this high-quality distributor has adjustable advance curve for high-per­ formance combinations. ALSO AVAILABLE Bowtie Air Cleaner Nut Electric Fuel Pump 12355614 Fuel Pump, Street Performance (Chevy Big-Block) For use on carbureted Big-Block engines built from 1965 through 1990. Pump has 7 psi shutoff pressure and a free-flow rating of 100 gph. Lower housing can be rotated to reposition inlet and outlet ports. Plate has stamped Bowtie logo, and a special non-asbestos gasket is included. 12342024 Chrome Water Neck Add a bit of chrome to your engine with this detailed water neck. It includes a neoprene O-ring and chrome fasteners. It fits 1966-1975 Camaro and Chevelle models with V-8 engines. 19168602 Aluminum Water Pump, Short-Style Short-leg, standard-rotation water pump for Big-Block engines features a reinforced snout and large-diameter hub with dual bolt patterns. For use with early-design V-belt drive systems. Buy online at www.gmperformanceparts.com 12342071 Air Cleaner A classic in chrome, this 14-inch round air cleaner has the CHEVROLET name and a Bowtie wing nut. It fits most two- and four-barrel carburetors. 19170093 Carburetor, Holley 770-cfm Holley’s 4160-style 770-cfm four-barrel carburetor is perfect for many crate engines. It has show-quality polished details, center-hung fuel bowls, vacuum secondaries and power valve blowout protection. 19170096 Carburetor, Holley 1090-cfm Use this carburetor with intake manifold P/N 88962218 to maximize the horsepower on the ZZ572/620 engine. Tuning required. 12341985 6472657 Electric Fuel Pump, High Output 25115899 Engine Oil Primer 12368084 Fan Blade—5 Blade (Serpentine) 15563127 Fan Blade—5 Blade (V-belt) 15989194 Fan Clutch (Serpentine) 19150657 Fan Clutch (V-belt) 88961767 Fan Studs—(Serpentine, 4 req.) 382919 Fuel Filter 854619 Fuel Filter 859619 Fuel Pressure Regulator Fuel Pressure Regulator Kit 12341999 Fuel Pump Block-Off Plate Racing-inspired tall aluminum valve covers are powder-coated black and feature raised Chevrolet and Bowtie logo identification in brushed aluminum. 12341993 Push-In Oil Filler Cap Similar to our standard mini starter, but with a show-ready chrome finish, it is designed to deliver powerful starting capability in a compact size; fits 153- or 168-tooth flywheels. 25534355 Breathers Motor Mount (2 req.) Motor Mount Bolt (2 req.) CRATE ENGINES BIG-BLOCK 12342093 Short Chrome Bowtie Valve Cover 10185094 171135361 15529452 460308 Motor Mount Bracket (2 req.) 14067103 Roller Rocker Arm Set, 1.7:1 Ratio 12361323 Serpentine Accessory Belt Drive System - Deluxe 19172805 Serpentine Accessory Drive Belt System, without A/C 19172806 Spark Plug Wires and Loom Kit 12495078 SuperMatic 4L85E Transmission 19154550 Transmission Controller 12497316 Transmission Mount (4L60 and 4L80) 15767858 Transmission Mount (700R4) 22188145 Transmission Mount (TH400) 17990778 Valve Cover - Chrome Tall Bowtie 12342099 Wire Loom Kit - Chrome 12342049 88965829 Carburetor Spacer, Dual Plane, One-Inch Fully machined from billet aluminum, this lightweight, one-inch spacer carries the GM Performance Parts logo on the front and rear. It fits Quadrajet-type and Holley carburetors. Available for purchase online at gmperformanceparts.com Buy online at www.gmperformanceparts.com 115 CRATE ENGINES From Left: CT400, CT350, CT525 GM Performance Parts Circle Track Crate Engines Deliver Winning Power and Great Durability GM Performance Parts grew out of factory-backed racing programs, so if there’s one thing we know, it’s giving racers the tools they need to win. In the highly competitive and budget-conscious world of circle track racing that’s proven, dependable performance you can count on—lap after lap, and race after race. From the entry-level, 350-hp CT350 Small-Block to the 525-hp CT525 LS-Series V-8, our Circle Track crate engines are designed to match your performance needs with series requirements. In fact, many series specify the use of GM Performance Parts sealed crate engines. 116 More than a ready-built racing engine, our Circle Track crate engines deliver dependable performance, meaning you’ll spend less time under hood. That saves time and money during the racing season, allowing you to focus on more important aspects of your racing program. All of our engines are manufactured with new parts—including the cylinder block, heads and reciprocating assembly—and include a race-ready intake manifold and oil pan. Whether you’ve got a budget weekend modified or a dedicated late-model racing program, GM Performance Parts has the crate engine to keep you in front of the competition! 117 CRATE ENGINES CIRCLE TRACK Short Track Racing Overview With a philosophy of giving the fans a great show and competitors an affordable venue for racing, FASTRAK is a touring dirt-track series that uses GM Performance Parts Circle Track crate engines (the CT350 and CT400) to deliver on their promise. FASTRAK brings its unique form of racing to dirt tracks in six regions around the country, including 23 states. Its growing popularity has attracted more racers, more fans and bigger prize purses. Go to www.fastrakracing.com to find a race near you. Since our first circle track racing engine was introduced in 2003, GM Performance Parts has played an increasingly integral part in a growing number of racing series throughout North America. We offer value-driven, dependable, certified-horsepower combinations with tamper-resistant components that help ensure a level playing field for closer, more exciting competition. CORR Off Road Racing The Championship Off Road Racing Series (www.corracing.com) is one of the most demanding forms of motorsports for both the driver and racing vehicle. GM Performance Parts supports CORR through a partnership in the Pro Manufacturer class, which features the LS7 crate engine as the spec power plant. Pro Manufacturer vehicles use a spec chassis, along with the LS7 spec engine, to enable an entry-level professional racing class that encourages new, lower-budget competitors to participate. Entry-level, however, doesn’t mean easy—the competition is fierce and very close. It is one of the most exciting racing series on dirt or asphalt. The advantage of the LS7 crate engine in the Pro Manufacturer class is its relative low cost—much less expensive than the custom-built racing engines used in CORR’s Pro-2 and Pro-4 classes. The LS7, of course, is the racing-derived engine that’s standard in the Corvette Z06. It’s filled with lightweight, high-rpm components such as titanium connecting rods. It also packs 505 horsepower and 470 lb-ft of torque! IMCA Racing CRATE ENGINES CIRCLE TRACK FASTRAK Racing Series Organized in 1915, the International Motor Contest Association (IMCA) is the oldest active auto racing sanctioning body in the United States. Today, IMCA racing is done in the dirt with late-model-type race cars and the famous modified cars. As with other proactive racing series that seek a balance between cost and competition, IMCA delivers with affordable short-track racing with consistent rules and tightly controlled specs, including GM Performance Parts crate engines. IMCA’s SportMod class features CT350 engines, while the CT400 was recently introduced in the appropriately named Crate Model class, which features full-bodied race cars and opposite-locking racing action. Go to www.imca.com for more information. Catch CORR racing when it comes to an off-road venue near you. The highflying racing action is unlike anything this side of Baja! ASA Late Model Series A professional racing series with stock car excitement, the ASA Late Model Series (www.asalatemodels.com) delivers racing thrills with up-and-coming drivers who might just be on the grid at the Daytona 500 in a few years. In fact, many ASA Late Model drivers earned their stripes in the series and moved on to NASCAR careers. The popularity of stock car racing has helped make the ASA Late Model series the fastest-growing late-model racing series in the United States. The series is expanding its Heartland and upper-Midwest coverage to now include the Southeast. General Motors is a long-time supporter of ASA racing, along with other partner companies such as Choice Hotels and Hoosier tires. GM’s support is manifested in the development of a crate engine program that has helped maintain costs for racing teams and encourage more even racing action. NeSmith Chevrolet Dirt Late Model Series and Weekly Racing Series It may be a mouthful to pronounce, but this racing series is the simple answer to the question of crate engines enabling a new breed of racers. GM Performance Parts crate engines have empowered a new generation of dirt-track racers with affordable, reliable and certified performance. The NeSmith Dirt Late Model Series slides around tracks throughout the South, from Florida to Mississippi, bringing grassroots racing to enthusiastic fans. Check out action at www.stormpayracing.com. The future looks bright for ASA Late Model racing, with more tracks around the country booking events. They’re also working with GM on spec crate engines, body packages and other initiatives that promise to attract new racers and foster more exciting racing—the two elements that put fans in the stands! 118 Buy onlinE aT WWW.GMPErforManCEParTs.CoM Buy onlinE aT WWW.GMPErforManCEParTs.CoM 119 CRATE ENGINES CIRCLE TRACK CT350 CRATE ENGINES CIRCLE TRACK 88958602 Competition-proven performance at an affordable price! GM Performance Parts’ most economical Circle Track crate engine, the CT350 delivers 350 horsepower from a classic 350-cubic-inch combination. It just the thing budget-conscious racers can depend on for competitive performance and low-maintenance durability. The CT350 is based on the popular 350 HO high-performance street crate engine, including a stout four-bolt main block and Vortec-style iron cylinder heads. The Vortec heads and unique dual-pattern camshaft help deliver more than 300 lb-ft of torque at 2000 rpm and hold it above that mark through 5500 rpm. It peaks at 390 lb-ft at 3800 rpm. With that much pulling power, you can hold a gear longer, keeping the engine in its sweet spot for quicker laps. We complete the CT350 with an 8-quart circle track racing oil pan, balancer, HEI distributor and an aluminum high-rise, dual-intake manifold. Add your carburetor, starter, spark plugs, wires and water pump—and you’re ready to take the green flag. EConoMiCal CirClE TraCk EnGinE VorTEC hEaDs DEliVEr BiG TorquE 350 hP / 390 lB-fT TorquE INSTALLATION NOTES • Requires addition of carburetor, starter, water pump, plug wires and exhaust system (not included) • Requires an externally balanced flywheel (not included). See page 175 for flywheel selection • The 8-quart circle track oil pan is 8 inches deep at the sump. It will clear most GM rear-steer chassis with stock engine location Your GM Performance Parts dealer has all the parts you need to complete the engine, so you can spend less time worrying about chasing parts and more time concentrating on winning. CT350 DyNO ChART FeATuReS/beNeFITS Track-tested durability! Great mid-range power! Best horsepower value around! factory-sealed for equal competition not for street or marine use CT350 TeCh SpeCS Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 10105123): Crankshaft (P/N 14088526): Connecting Rods (P/N 10108688): Pistons (P/N 12514101): Camshaft Type (P/N 24502476): Camshaft Lift (in): 88958602 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Nodular iron Powdered metal steel Hypereutectic aluminum Hydraulic flat tappet .435 intake / .460 exhaust Camshaft Duration (@.050 in): Cylinder Heads (P/N 12558060): Valve Size (in): Compression Ratio: Rocker Arms (P/N 10089648): Rocker Arm Ratio: Recommended Fuel: Ignition Timing: Maximum Recommended rpm: 212° intake / 222° exhaust Vortec iron; 64cc chambers 1.94 intake / 1.50 exhaust 9.1:1 Stamped steel 1.5:1 92 octane Base 10° BTDC, 32° Total 5500 NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 120 GM Performance Parts Racing Crate Engines are excluded from limited warranty. Buy onlinE aT WWW.GMPErforManCEParTs.CoM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 121 CRATE ENGINES CIRCLE TRACK CT355 CRATE ENGINES CIRCLE TRACK 88958603 We adapted the ZZ4 350 to the racetrack with winning results! Renowned for its deep reserve of torque, responsive power and great dependability, the ZZ4 350 crate engine is one of GM Performance Parts’ most popular crate engines—and our engineers have adapted that combination as a winning, affordable racing engine in the CT355! The CT 355’s strength lies in its ZZ4 bottom end, which includes an iron block with four-bolt mains, a forged-steel crankshaft and high-silicon pistons. A steel hydraulic roller camshaft actuates valves in the high-flow aluminum ZZ4 heads, which boast 163cc intake ports and 1.94/1.50-inch valves. This combination makes good power and great torque: 355 hp and 405 lb-ft. The CT355 includes a racing oil pan with a dual kick-out design. It also includes a valve cover breather kit, a special “kool nut” rocker arm nut design, a dual-plane aluminum high-rise intake manifold, cast-iron water pump, HEI distributor and balancer. You add the carburetor, starter, spark plugs and wires—all available from GM Performance Parts. raCinG VErsion of ThE ZZ4 hiGh-floW aluMinuM hEaDs BuilT for CoMPETiTion INSTALLATION NOTES • Requires addition of carburetor, starter, plug wires and exhaust system (not included) • Requires an externally balanced flywheel (not included). See page 175 for flywheel selection. • The 8-quart circle track oil pan is 7 inches deep at the sump. It will clear most GM rear-steer chassis with stock engine location. Invest in the CT355 and you’ll see a return in the winner’s circle! CT355 DyNO ChART FeATuReS/beNeFITS upgraded components for the long run! Great horsepower value! factory-sealed for equal competition not for street or marine use CT355 TeCh SpeCS Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 10105123): Crankshaft (P/N 12556307): Connecting Rods (P/N 10108688): Pistons (P/N 10159436): Camshaft Type (P/N 10185071): Camshaft Lift (in): 88958603 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Forged steel Powdered metal steel Hypereutectic aluminum Steel hydraulic roller .474 intake / .510 exhaust Camshaft Duration (@.050 in): Cylinder Heads (P/N 12556463): Valve Size (in): Compression Ratio: Rocker Arms (P/N 10089648): Rocker Arm Ratio: Recommended Fuel: Ignition Timing: Maximum Recommended rpm: 208° intake / 221° exhaust Aluminum; 58cc chambers 1.94 intake / 1.50 exhaust 10:1 Stamped steel 1.5:1 92 octane Base 10° BTDC, 32° Total 5800 NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 122 GM Performance Parts Racing Crate Engines are excluded from limited warranty. Buy onlinE aT WWW.GMPErforManCEParTs.CoM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 123 CRATE ENGINES CIRCLE TRACK CT400 CRATE ENGINES CIRCLE TRACK 88958604 Fast burn heads help this powerhouse give you a fast race car! GM Performance Parts’ 23-degree Fast Burn heads have large, 210cc intake runners and 2.00/1.55-inch valves, along with specially shaped combustion chambers that make quick, efficient work of the air/fuel charge. When partnered with an aggressive high-lift camshaft, you’ve got a great balance of horsepower and torque—and that’s exactly what you get with the CT400 racing engine. The foundation for the CT400 is our Fast Burn 385 crate engine, including a sturdy iron block with four-bolt mains, a forged crankshaft and high-strength pistons. We’ve tuned the CT400 for more power, and it’s rated at an even 400 horses and 400 lb-ft of torque. Rounding out the package is a racing oil pan with a dual kick-out design, as well as a valve cover breather kit, a special aluminum roller rocker arm design, a single-plane aluminum high-rise intake manifold and balancer. You add the water pump, carburetor, distributor, starter, spark plugs and wires. They’re all available from your GM Performance Parts dealer. fasT Burn aluMinuM hEaDs 4-BolT Mains, forGED CrankshafT 400 hP / 400 lB-fT TorquE INSTALLATION NOTES • Requires addition of carburetor, starter, ignition, plug wires, water pump and exhaust system (not included) • Requires an externally balanced flywheel (not included). See page 175 for flywheel selection • The 8-quart circle track oil pan is 7 inches deep at the sump. It will clear most GM rear-steer chassis with stock engine location With Fast Burn heads on your side, you’ll make quick work of the competition. CT400 DyNO ChART FeATuReS/beNeFITS high-revving matched components! a fraction of the price of a custom engine! factory-sealed for equal competition not for street or marine use CT400 TeCh SpeCS Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 10105123): Crankshaft (P/N 12556307): Connecting Rods (P/N 10108688): Pistons (P/N 10159436): Camshaft Type (P/N 10185071): Camshaft Lift (in): 88958604 Chevy Small-Block V-8 350 4.00 x 3.48 Cast-iron with 4-bolt main caps Forged steel Powdered metal steel Hypereutectic aluminum Steel hydraulic roller .474 intake / .510 exhaust Camshaft Duration (@.050 in): Cylinder Heads (P/N 12464298): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12367345): Rocker Arm Ratio: Recommended Fuel: Ignition Timing: Maximum Recommended rpm: 208° intake / 221° exhaust Fast Burn aluminum; 62cc chambers 2.00 intake / 1.55 exhaust 9.6:1 Aluminum; roller style 1.5:1 92 octane Base 10° BTDC, 32° Total 5800 NOTE: Distributor with melonized steel gear MUST be used with long blocks and partial engines with steel camshafts, or engine damage will occur. Available for purchase online at gmperformanceparts.com 124 GM Performance Parts Racing Crate Engines are excluded from limited warranty. Buy onlinE aT WWW.GMPErforManCEParTs.CoM GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 125 CRATE ENGINES CIRCLE TRACK CT525 CRATE ENGINES CIRCLE TRACK 19171821 Corvette’s powerful LS3 engine adapted to racing! Introduced last year, our CT525 Circle Track crate engine is based on the latest-generation “LS” engine family and delivers serious power for serious racing series, including Super Late Model and similar. It is rated at 525 hp and 471 lb-ft of torque! This 6.2L engine is similar to the LS3 V-8 that is standard in the Chevrolet Corvette, but we’ve adapted it to circle track racing with a carburetor intake manifold, 6-quart racing oil pan and more. The engine is lightweight and strong, using an aluminum block with cross-bolted six-bolt main caps and high-flow LS3 rectangular-port cylinder heads. The CT525 comes with coil-near-plug ignition, a water pump, exhaust manifolds and SFI Certified balancer. All that’s needed to complete the assembly is a carburetor, starter and our LSX ignition controller, P/N 19171130. All the necessary parts are available from GM Performance Parts. GM Performance Parts’ LS engines are revolutionizing circle track racing with unprecedented power for the money. Choose the CT525 for your race car and join the LS revolution! BasED on ThE ls3 6.2l EnGinE aluMinuM DEEP-skirT BloCk 525 hP / 471 lB-fT TorquE INSTALLATION NOTES • Use LSX ignition controller P/N 19171130 (page 288, not included). • Requires addition of carburetor, starter, exhaust system, and front accessory drive system. • Includes 14-inch 168-tooth automatic transmission flexplate. • The 6 quart circle track oil pan is designed to clear most GM rear-steer chassis with stock engine location. Requires external oil filter and cooler (will increase capacity to approximately 8 quarts). NOTE: Final production version may differ slightly in content from photo shown. CT525 DyNO ChART FeATuReS/beNeFITS The “next Big Thing” in short track racing engines Best racing power-per-dollar value yet! new technology with a familiar 4-barrel carb not for street or marine use Available for purchase online at gmperformanceparts.com 126 GM Performance Parts Racing Crate Engines are excluded from limited warranty. Buy onlinE aT WWW.GMPErforManCEParTs.CoM CT525 TeCh SpeCS Part Number: Engine Type: Displacement (cu in): Bore x Stroke (in): Block (P/N 12584727): Crankshaft (P/N 12597569): Connecting Rods (P/N 12617570): Pistons (P/N 19168089): Camshaft Type (P/N 12480110): Valve Lift (in): Camshaft Duration (@.050 in): 19171821 LS Series Gen IV Small-Block V-8 376 cu in (6.2L) 4.065 x 3.62 (103.25 x 92mm) Cast-aluminum with 6-bolt, cross-bolted main caps Nodular iron Powdered metal Hypereutectic aluminum Hydraulic roller .525" intake / .525" exhaust 226° intake / 236° exhaust Cylinder Heads (P/N 12615879): Valve Size (in): Compression Ratio: Rocker Arms (P/N 12569167 int): Rocker Arms (P/N 10214664 exh): Rocker Arm Ratio: Recommended Fuel: Maximum Recommended rpm: Reluctor Wheel: Balanced: LS3 rectangle port; aluminum as-cast with 68cc chambers 2.165 intake / 1.59 exhaust 10.7:1 Investment-cast, roller trunnion Investment-cast, roller trunnion 1.7:1 92 octane 6700 58X Internal GM Performance Parts does not utilize any used or remanufactured parts in this crate engine. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 127 CRATE ENGINES GM PARTS LS1 88894086 The engines are generally delivered fully assembled (minus the induction, ignition and starting systems) and each is backed by a strong warranty. (Coverage depends on the engine and application.) See your GM Performance Parts dealer for more details and ordering information. NOTE: Engines depicted in photographs are representative of several part numbers and may not show all items included. LS6 89017349 The ultimate version of the Gen III LS series was the LS6 that was offered the C5 Corvette Z06. This brand-new, productionbased engine assembly is rated at 405 horsepower and comes with a Corvette oil pan. It also includes the valve covers, water pump and more. Swap on your high-flow intake system and the LS6 is ready power your project vehicle. 4.8L LR4 6.0L LQ4/LQ9 12491851 12491857 This economical 4.8L LS-series engine serves as the entrylevel V-8 in many GM full-size trucks, where it also known as the Vortec 4800. It delivers all of the strength, durability and performance attributes of its larger-displacement cousins. It uses the same iron cylinder block as the 5.3L LS, but has a smaller stroke. It is rated at 275 horsepower. Available in new and remanufactured options for 1999-2004 applications. Used in a variety of 2001-05 GM trucks and SUVs, our ironblock 6.0L LS-series engine offers big power and exceptional torque (up to 325 horsepower and 370 lb-ft of torque, depending on the application). Our affordable 6.0L engine assembly is delivered without induction or ignition systems, and is offered in brand-new or remanufactured packages. 5.3L LM7/L59 2.2L L61 12491854 12607031 Used on thousands of GM trucks, SUVs and vans since 1999, the 5.3L V-8 that’s also known as the Vortec 5300, is respected for its great performance and efficiency. Horsepower is rated at 285, with torque at approximately 330 lb-ft. GM Performance Parts offers the 5.3L in new and economical remanufactured packages for 1999-2004 applications The 2.2L L61 engine is the same production engine used in thousands of GM small cars, such as the Cavalier, Cobalt, HHR, Sunfire, G5 and more. It comes fully assembled and ready to install—or build it up to higher performance standards and turn your compact commuter car into a compact performer! Available for purchase online at gmperformanceparts.com 128 Buy onlinE aT WWW.GMPErforManCEParTs.CoM CRATE ENGINES GM PARTS As part of General Motors, GM Performance Parts is able to offer a wide and diverse range of crate engines and partial engines beyond our high-performance Small-Block, Big-Block and LS engines. They are based on regularproduction engines and make great swap choices for replacing a tired engine, while also enabling creative engine builders to start with an economical production engine and add their power-building accessories. It’s the engine that started the LS revolution and GM Performance Parts offers it in a convenient, production-based package. It is delivered as replacement long block, including the oil pan and valve covers. Swap on your intake system and accessories to complete the engine. With production accessories, the LS1 is good for 350 economical horsepower. GM Parts Crate Engines include a 36-month or 100,000-mile/160,000-kilometer limited warranty when installed in a recommended application. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 129 CRATE ENGINES GM PARTS 4.3L LU3 LT1 12491869 88894195 Based on the architecture of the original Small-Block V-8, but minus two cylinders, the 4.3L V-6—also known as the Vortec 4300—is a popular and powerful motivator in thousands of GM trucks. Engine assemblies are available in new or economical remanufactured options (reman engines exclude oil pan and valve covers), but all are built to the exacting standards of regular-production engines. The LT1 formed a unique chapter in the Small-Block’s history. Its high-flow aluminum heads gave Corvettes, F-cars and the 1994-96 Impala SS a serious dose of muscle car excitement. Our LT1 replacement engine is all-new and makes a great replacement for your tired original. Swap over your intake system and accessories to complete the engine. 8.1L L18 7.4L L19/L29 89017618 12491355 The largest regular-production Big-Block engine is the 8.1L L18 engine used in a variety of heavy-duty GM trucks. This workhorse uses durable cast-iron cylinder block and cylinder heads castings and features later-style front camshaft sensing. Depending on the application, the L18 engine produces 225-340 horsepower and up to 455 lb-ft of tow-anything torque. Our 8.1L engine assemblies are all-new. Our 7.4L engine assembly delivers the big torque you need for pulling a trailer and other heavy loads. A four-bolt main block enhances strength, and a later-style one-piece rear main seal reduces the chance for an oil leak. Designed for trucks, SUVs and vans built from 1980-2000; offered in new and remanufactured packages. 5.7L Gen 0 4.2L I-6 LL8 10067353 12575091 The classic 350 is offered here in our most economical Small-Block engine assembly. Designed to replace production engines used from 1970-1985, it features a durable, yet value-driven, short-block assembly and iron cylinder heads with early-style perimeter hold-downs. Better still, it includes a stronger four-bolt main block and smooth roller camshaft. Introduced in GM’s midsize SUVs, including the Chevy TrailBlazer and GMC Envoy, the unique 4.2L inline-six engine delivers exceptional torque (276 lb-ft) and responsive horsepower (285). The engine assembly requires induction, ignition and starting systems, along with other accessories and production-style controller when not used as a direct replacement to re-power a vehicle 5.7L Gen 1 HT 3.4L V-6 12568758 12363230 This basic 5.7L/350-cubic-inch is designed for 1987-and-later truck applications, as it uses the later-style one-piece rear main seal and cylinder heads with center-style valve cover hold-downs. But it is adaptable to almost unlimited SmallBlock applications. The bottom end is durable, with four-bolt mains. Additional details include a gear-driven oil pump assembly and a machined fuel pump pad, but no hole for the fuel pump pushrod. Our 3.4L V-6 is a replacement for the tired 2.8L V-6 in your 1982-85 S-series truck or SUV. Its larger displacement and higher-performance combination delivers 160 horsepower and 194 lb-ft of torque—a full 50 horses and 46 lb-ft more than stock! It comes assembled with the heads, valve covers, balancer, front cover and flexplate. (While supplies last) Available for purchase online at gmperformanceparts.com 130 Buy onlinE aT WWW.GMPErforManCEParTs.CoM CRATE ENGINES GM PARTS (While supplies last) GM Parts Crate Engines include a 36-month or 100,000-mile/160,000-kilometer limited warranty when installed in a recommended application. Buy onlinE aT WWW.GMPErforManCEParTs.CoM 131 Chevy Small-Block v-8 Bowtie Sportsman Block It’s America’s favorite V-8 engine and when you’re building one for your early Camaro, ’57 Bel Air or Monte Carlo SS, you want nothing but the best for your Chevy Small-Block. That’s what you get from GM Performance Parts—Small-Block components designed, tested and dyno-proven by factory engineers, all backed by a comprehensive warranty. With more than 50 years of Small-Block building experience, we know the best methods for building dependable power— whether you’re looking to win races at the track or accolades on cruise night. It all starts with basics: genuine, brand-new GM cylinder blocks, rotating parts, cylinder heads, intake manifolds and more. Don’t settle for used or reconditioned parts when GM Performance Parts are all-new and competitively priced. GMPP delivers factory-engineered performance from the company that introduced the legendary Small-Block. With more than half a century of production development and racing behind us, no one has more experience building Small-Block power. Whether you’re building a budget street machine or a competitive race car for the drag strip or circle track, GMPP has everything you need to build a classic American performance car or truck. You supply the baseball, hot dogs and apple pie. 132 133 Chevy Small-Block v-8 Chevy Small-Block Quick Reference Chart Deck Height Diagram Part Cast Number Number Deck Lifter Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Pattern Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 10105123 14093638 9.025" Std Open 4.000"–4.030" 4 Straight Grey iron 350 Wet 1 pc 3.75" 181 350 Street 135 88962516 — 9.025" Std Open 4.005"–4.030" 4 Straight Grey iron 350 Wet 1 pc 3.80" 181 450 Street 135 10066034 — 9.025" Std Open 4.000"–4.030" 4 Straight Grey iron 350 Wet 2 pc 3.75" 181 350 Street 135 10185047 10051184 9.025" Std Siamese 3.980"–4.090" 4 Straight Grey iron 350 Wet 1 pc 3.75" 182 450 Amateur 136 12480174 10051184 9.025" Std Siamese 3.980"–4.155" 4 20° Nodular 350 Wet 1 pc 3.75" 196 500 Amateur 136 12480047 10051184 9.025" Std Siamese 3.980"–4.155" 4 20° Nodular 350 Wet 2 pc 3.75" 208 500 Amateur 137 12480175 10051184 9.025" Std Siamese 4.117"–4.155" 4 20° Nodular 350 Wet 1 pc 3.75" 196 500 Amateur 137 12480157 10051184 9.025" Std Siamese 4.117"–4.155" 4 20° Nodular 350 Wet 2 pc 3.75" 196 500 Amateur 137 12480049 10051184 9.025" Std Siamese 3.980"–4.155" 4 20° Nodular 400 Wet 2 pc 3.75" 208 500 Amateur 137 12480159 10051184 9.025" Std Siamese 4.117"–4.155" 4 20° Nodular 400 Wet 2 pc 3.75" 196 500 Amateur 137 24502503 10051184 9.025" Std Siamese 3.980"–4.155" 4 20° 8620 steel 350 Wet 2 pc 3.75" 208 700 Pro 139 12480046 10051184A 9.025" Std Siamese 4.116"–4.185" 4 17° 4140 steel 350 Dry 2 pc 3.75" 192 800 Pro 140 Production-Based Blocks Production-Based Block (front) A When building a mild Small-Block performance engine or a replacement for a stock engine, GM Performance Parts’ brand-new, production-based blocks give you strength, accuracy and peace of mind that can’t be assured in a rebuilt core. And unlike so many of the used cores, ours all feature four-bolt main caps for extra strength—there’s no reason to settle for a two-bolt block. Each new cylinder block is machined to production-spec tolerances and is manufactured to the exact specifications of pre-1986 or 1986-later engines. Chevy Small-Block v-8 Cast-iron Small-Blocks Production-Based Block Technical Notes: • Standard 350 main journal sizes short Deck Cast-iron block • Non-siamese bores Part Cast Number Number Deck Lifter Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Pattern Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 12480050 12480050 8.700" Std Siamese 3.980"–4.190" 4 20° 8620 steel 283 Dry 2 pc 3.48" 216 800 Pro 139 24502650 24502650C 8.325" Std Siamese 3.980"–4.185" 4 20° 8620 steel 283 Dry 2 pc 3.25" 167 800 Pro 139 • Production-spec cylinder wall thickness • Lifter valleys machined for hydraulic-roller and flat-tappet valvetrains • Use seal adapter P/N 10051118 to use 2-piece rear main seal See the chart on page 134 for complete specifications A. 10105123 350 Bare Block (1986–Later Style), 1-Piece Rear Main Seal SB2.2 blocks Part Cast Number Number Deck Lifter Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Pattern Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 12480097 10051184A 9.025" SB2.2 Siamese 4.116"–4.185" 4 17° 4140 steel 283 Dry 2 pc 3.75" 192 800 Pro 140 12480098 10051184A 9.025" SB2.2 Siamese 4.116"–4.185" 4 17° 4140 steel 350 Dry 2 pc 3.75" 192 800 Pro 140 • • • Rocket block Production-Based Block (rear) Part Cast Number Number Deck Lifter Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Pattern Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 22551788 9.025" 22551656 None Siamese 4.166"–4.185" 4 17° 4140 steel 283 Dry 2 pc 4.125" 196 800 Pro A Deck Lifter Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Pattern Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 10185075 10134398 9.025" Std Siamese 3.986"–4.135" 4 20° 8620 steel 350 Wet 2 pc 3.75" 90 800 Pro 142 10134400 10134398 9.025" Std Siamese 4.117"–4.135" 4 20° 8620 steel 400 Dry 2 pc 3.75" 89 800 Pro 142 24502495 24502495 9.525" Std Siamese 4.117"–4.135" 4 20° 8620 steel 400 Dry 2 pc 4.125" 101 850 Pro 142 • • • • • Straight 4-Bolt Mains 134 Buy online at www.gmperformanceparts.com Cast-iron 4-bolt block 4.005" bore Torque plate honed Clearanced for 3.80" stroker crankshaft Machined for hydraulic roller or flat tappets 10066034 350 Bare Block (Pre-1986 Style), 2-Piece Rear Main Seal Aluminum Small- Blocks Part Cast Number Number 88962516 383 Bare Block (1986–Later Style), 1-Piece Rear Main Seal • • • • • N/S Cast-iron 4-bolt block 4.00" bore Machined for hydraulic roller or flat tappets A Cast-iron 4-bolt block 4.00" bore Can be used for 302, 327, or 350 engines Machined for flat tappets only Used in 1973-1985 GM Goodwrench 350 engines Production-Based Block (front, top) A Available for purchase online at gmperformanceparts.com 135 Chevy small-block v-8 B. 12480047 350 Bowtie Sportsman Block, 2-Piece Rear Main Seal GM Performance Parts Bowtie Sportsman Block • • • • • • • 12480175 350 Main, 400 Bore Size Bowtie Sportsman Block, 1-Piece Rear Main Seal NOTE: Bowtie blocks are called out by main journal sizes (i.e., 283, 350 or 400) and then by bore size (i.e., 283, 305, 350 or 400) if the bore is not standard to the main size. Example: P/N 24502650—“283 Main-350 Bore size”—has standard 283 main journal sizes; however the bore is standard 350 size. • • • • • • • • Bowtie Sportsman Block Technical Notes: • Standard 9.025-inch deck height • Nominal cylinder wall thickness is 0.340-inch • Minimum cylinder wall bore thickness on 4.155-inch bore is 0.225 inches (excluding P/N 10051181, 10051183, and 10185047) A Sportsman Block (front) 350 Bowtie Sportsman Block, 2-Piece Rear Main Seal B • Extra thick deck surfaces have blind-tapped bolt holes for improved head gasket sealing • Main bearing bulkheads are 0.900-inch thick and use Grade 8 bolts • All five cam bearing locations require 2.00-inch O.D. (1.867-inch I.D.) bearings P/N 12370843 (except block P/N 10051183) • Tall lifter bore blocks may require clearancing the top of the lifter bores for some roller lifters • Lifter valley oil scavenging boss below bell housing flange is present, but not drilled and tapped 12480049 400 Main, 350 Bore Size Bowtie Sportsman Block, 2-Piece Rear Main Seal • Timing system clearance must be checked • Seal adapter P/N 10051118 required to use two-piece rear main crankshafts in one-piece rear main blocks • • • • • • • See the chart on page 134 for complete specifications. 4-Bolt 350 Main Blocks • Cast-iron maximum effort block 4-bolt “straight” nodular mains 3.980" rough bore 4.090" max bore (siamese cylinder bores) Replaces older 4-bolt, 2-piece rear main seal block P/N 366287 Rear main seal adapter required! A Sportsman Block (rear, for use with 1-piece seal adapter) 12480174 350 Bowtie Sportsman Block, 1-Piece Rear Main Seal • • • • • • • • B 12480159 400 Bowtie Sportsman Block, 2-Piece Rear Main Seal • • • • • • • CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center three mains 4.117" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores Cylinder Honing with a Torque Plate Most GM Performance Parts cylinder blocks require final honing prior to building the engine. So when you take your new block to your local machine shop for honing, you should consider having this procedure performed with torque plates installed on the deck surfaces. These tools approximate the load and minute distortion on the block that occurs when the cylinder heads are installed. By having the cylinders honed with a torque plate, you’ll ensure better cylinder pressure and reduce the likelihood of leaks. And, if you plan to supercharge, turbocharge or nitrous-feed your Small-Block, torque-plate honing is a must! 1 Siamesed cylinder walls have thicker cylinder wall material with no water between the bores. This allows for a bigger bore; a bigger bore allows for more cubic inches and more power! 136 350 Bowtie Sportsman Block, 2-Piece Rear Main Seal CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center three mains 3.980" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores Builder's Tip CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center 3 mains 3.980" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores Comes with rear seal adapter 2 4-bolt mains have more material and more fasteners holding the crank in the block (4-bolts per main instead of just 2). 4-bolt mains help maintain the integrity of the block when you drop the hammer! CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center three mains 4.117" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores 4-Bolt 400 Main Blocks • Oil dipstick holes are not drilled • • • • • CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center three mains 4.117" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores Comes with rear seal adapter 12480157 350 Main, 400 Bore Size Bowtie Sportsman Block, 2-Piece Rear Main Seal • • • • • • • • Priority main oiling system A. 10185047 350 Bowtie Sportsman Block, 1-Piece Rear Main Seal CNC-machined cast-iron competition block +/-0.001" machining tolerances 4-bolt nodular mains, splayed caps on center three mains 3.980" finished bore 4.155" max bore (siamese cylinder bores) Extra smooth gasket surfaces for better seal Tall lifter bores Chevy small-block v-8 Step up to serious street/strip performance when you choose a GM Performance Parts Sportsman Block. These iron blocks provide a rock-solid foundation for any application in the 350-500-horsepower range, be it drag strip, circle track or high-performance street machine. These highly versatile blocks are available in a variety of finish options that enable maximum flexibility for building a wide variety of engine combos. Most of the blocks have siamesed cylinder walls1 and 4-bolt main caps2 that are secured with Grade 8 bolts. GM Performance Parts Bowtie Sportsman Blocks have 9.025-inch deck heights. 2-Piece Rear Main Seal Buy online at www.gmperformanceparts.com 4-Bolt Splayed Main Caps Available for purchase online at gmperformanceparts.com 137 Chevy small-block v-8 24502503 350 Cast-Iron Bowtie Race Block (not shown) GM Performance Parts Race Blocks • • • • • • • • • See the chart on page 134 for complete specifications. GM Performance Parts Race Block Technical Notes: A. 24502650 283 Main, 350 Bore Size Short-Deck Bowtie Race Block • Precision CNC-machining means +/- 0.001-inch tolerances. • Cylinder bore wall thickness is 0.225" minimum at 4.155" bore. A sonic bore check data sheet is provided with block • • Nominal wall thickness of cylinder bores is 0.340" • Cylinder decks, front and rear of case, oil pan rail surfaces and head dowel pins are blueprinted • Extra thick deck surfaces have blind-tapped head bolt holes for superior head gasket sealing Cast-iron competition block right out of the box 4-bolt SAE 8620 steel mains, 20° splayed caps on center three mains 2.00" O.D. cam bearings (1.867" I.D.) required at all five locations 3.980" finished bore 4.155" max bore (siamese cylinder bores) 9.025" deck height Oil galleries for dry sump system are oversized and tapped for pipe plugs Supplied with sonic data sheet Tested to over 700 horsepower! • A Short Deck Race Block (front) Short Deck Race Block (front) A • • • • Enlarged cam bosses allow custom machining for larger bearings • • • Non-standard cam bearings are required (see each block for details) • Extra-thick main bearing bulkhead is machined at 5° • • • Bearing cap inner bolts are spread 0.210" to allow machining for 400 journal crankshafts • Premium quality main studs and SAE 8620 steel main bearing caps • • Priority main oiling system • • • Billet wet sump rear main cap can be adapted to dry sump with plugs • • Two-piece rear main crankshafts and pre-1986 oil pans are required • • Use of some aftermarket mechanical roller lifters may require clearancing top of lifter bores • • • Timing system clearance should be checked before engine assembly CNC cast-iron competition block designed for drag racing, road racing or restricted oval track racing! 4-bolt SAE 8620 steel mains, 20° splayed caps on center three mains 8.325" deck (Standard deck blocks are 9.025 inches), can be machined to 8.200" deck height Camshaft is raised 0.433" to 4.955" Cam bearing bores machined for 2.250" O.D. x 1.875 roller bearings 3.980" rough bore 4.185" max bore (minimum of .250" cylinder bore wall thickness) Integral oil restrictors Must use Big-Block water pump, must raise water pump with adapters for balancers larger than 6" Olds Aurora V-8 bell housing bolt pattern (12.25" max flywheel diameter) Lifter holes and cylinder head bolt holes are not drilled Will accept standard, SB2.2 and splayed valve lifter patterns Can be machined to accept any Small-Block Chevy cylinder head Machined as 4.400" bore and main centers, can be machined to 4.500" bore centers Shorter than production pushrods required Tested to over 800 horsepower! Chevy small-block v-8 GM Performance Parts Race Blocks are all about serious horsepower. Precision is the operative word for them, from start to finish, so you can depend on them to get you to the finish line first. GM Performance Parts Race Blocks use only the highestgrade materials and machining techniques. The blocks are CNCmachined1 with closer tolerances than Bowtie blocks. Race blocks feature full race-prep machining and 4-bolt splayed2 main caps. GM Performance Parts Race Blocks have proven themselves repeatedly in NASCAR and NHRA-sanctioned races. GM Performance Parts race blocks have the power and reliability to put your car in the winner’s circle. 12480050 283 Main, 350 Bore Size Medium-Deck Bowtie Race Block (not shown) • Lifter valley oil scavenging boss below bell housing flange is not drilled or tapped • Oil dipstick holes are not drilled • A Short Deck Race Block (rear) Short Deck Race Block (rear) A • • • • • • • • • • • • • • • CNC cast-iron competition block designed for drag racing, road racing or restricted oval track racing! 4-bolt SAE 8620 steel mains, 20° splayed caps on center three mains 8.700" deck (standard deck blocks are 9.025"), can be machined to 8.500" deck height Camshaft is raised 0.433" to 4.955" Cam bearing bores machined for 2.250" O.D. x 1.875 roller bearings 3.980" rough bore 4.190" max bore (minimum of .250" cylinder bore wall thickness) Integral oil restrictors Must use Big-Block water pump, must raise water pump with adapters for balancers larger than 6" Standard Chevy V-8 bell housing bolt pattern Lifter holes and cylinder head bolt holes are not drilled Will accept standard, SB2.2 and splayed valve lifter patterns Can be machined to accept any Small-Block Chevy cylinder head Machined as 4.400" bore and main centers, can be machined to 4.500" bore centers Shorter than production pushrods required Tested to over 800 horsepower! 1 CNC (computer numerical controlled) machining guarantees exact tolerances. GM Performance Parts offers more CNC-machined blocks than anyone. Splayed main caps have additional material for added strength in securing the crankshaft. This reduces the chance of “throwing” a crankshaft. 2 138 A Short Deck Race Block (bellhousing) Buy online at www.gmperformanceparts.com 2-Piece Rear Main Seal A 4-Bolt Main Caps A Available for purchase online at gmperformanceparts.com 139 Chevy small-block v-8 GM Performance Parts R0x Race Blocks Race Blocks Continued • • • • • • • • • • • • • • • CNC-machined, cast-iron NASCAR competition block 9.025" deck height 4-bolt NASCAR-block specific steel mains, 17° splayed caps on center three mains 4.116" rough bore 4.185" max bore Machined for 2.280" cam bearings .875" lifter bores -06 AN water drains 45° -10 AN front oil feed and valley scavenge AN O-ring pipe plugs (4) Center lifter valley drains (drilled and tapped) Steam holes drilled between cylinders .750" below deck surface 1/2" NPT water hole on each side of block Dry sump only (no oil filter boss) Tested to over 800 horsepower! See chart on page 134 for complete specifications. GM Performance Parts R0X Block Technical Notes: • Cast-iron competition block with siamese bores • Tested to 800-plus horsepower • CNC-machined • 9.025" deck height • 4.166" rough bore • 4.250" maximum bore (minimum 0.225" wall thickness) 12480097 283 Main Size NASCAR SB2.2 Series Block • • • • • • • • • • • • • • • • R0X Race Block (front) NASCAR Series Block (front) CNC-machined, cast-iron NASCAR competition block 9.025" deck height 4-bolt NASCAR-block specific steel mains, 17° splayed caps on center three mains 4.116" rough bore 4.185" max bore (siamese bores) Machined for 58mm roller cam bearings .875" lifter bores -06 AN water drains 45° -10 AN front oil feed and valley scavenge AN O-ring pipe plugs (4) Center lifter valley drains (drilled and tapped) Steam holes drilled between cylinders .750" below deck surface 1/2" NPT water hole on each side of block Dry sump only (no oil filter boss) SB2.2 Lifter pattern and lobe sprayers Tested to over 800 horsepower! • • • • • • • • • • • • • CNC-machined, cast-iron NASCAR competition block 9.025" deck height 4-bolt NASCAR-block specific steel mains, 17° splayed caps on center three mains 4.116" rough bore 4.185" max bore Machined for 58mm roller cam bearings .875" lifter bores -06 AN water drains 45° -10 AN front oil feed and valley scavenge AN O-ring pipe plugs (4) Center lifter valley drains (drilled and tapped) Steam holes drilled between cylinders .750" below deck surface 1/2" NPT water hole on each side of block Dry sump only (no oil filter boss) SB2.2 Lifter pattern and lobe sprayers Tested to over 800 horsepower! • 7/16" priority main oiling system • 17° splayed caps on center three mains • Special cylinder head bolt pattern (3/8-24 UNF threads) • Closed cam tunnel (no oil drain to rotating assembly) • Cam tunnel is raised 1.572" to 6.093" • 68mm (2.677") cam bearing bores for 60mm roller bearings • 0.835-inch lifter bores (1.06" max) 42-degree intake, 52-degree exhaust, can be relocated • Center lifter valley drains (4) drilled and tapped • Provisions for cam lobe squirter • Piston squirter provisions (not machined) • Oil pan rails spread to 10.61" • Dry sump only (no oil filter boss) • AN O-ring pipe plugs • AN -06 water drains • Steam holes drilled between cylinders 0.750" below deck surface • Dual starter mounts • Front motor mounts only R0X Race Block (rear) NASCAR Series Block (rear) NASCAR Specific Main Caps 140 • R0X-block specific 4-bolt (SAE 4140) doweled steel mains • Center main thrust 12480098 350 Main Size NASCAR Busch Series Block, SB2 Lifter Pattern • • • • 4.500" bore and main spacing Chevy small-block v-8 Chevrolet engineers are continually improving the legendary SmallBlock V-8. The newest design evolution in racing Small-Blocks is the R0X V-8 engine package. This race-proven block features wider 4.500-inch bore centers for improved engine architecture. Dedicated components such as cylinder heads and intake manifolds were designed specifically to take advantage of the R0X spread bores. Special aftermarket parts were also designed for maximum compatibility. These parts can be purchased at GM Performance Parts dealers and select aftermarket suppliers. 12480046 350 Main Size NASCAR Busch Series Block Buy online at www.gmperformanceparts.com 25534453 283 Main, R0X Series Block SB2.2 Lifter Pattern • • 2-Piece Rear Main Seal CNC-machined SB2.2 lifter pattern for P/N 88958667 cylinder head R0X Race Block (bottom) Available for purchase online at gmperformanceparts.com 141 Chevy small-block v-8 Cylinder Block Components Less weight and the same great horsepower are the benefits of a GM Performance Parts Aluminum Race Block. GM Performance Parts Aluminum Race Blocks provide the same competition-level strength and reliability of our cast-iron Race Blocks, but their lighter weight improves chassis dynamics. The super-tough A-356 aluminum competition blocks are CNC-machined to +/- 0.001-inch tolerances. GM Performance Parts Aluminum Race Blocks are ideal for road racing applications or high horsepower turbocharged engines.* A. 12363238 Universal Engine Lift Brackets • • • • B. 88891749 Freeze Plug, 1-5/8" Brass See chart on page 134 for complete specifications. • GM Performance Parts Aluminum Race Block Technical Notes: • Extra-thick deck surfaces with blind-tapped head bolt holes for improved head gasket sealing Universal Engine Lift Brackets A Freeze Plug, 1-5/8" brass • • Blueprinted cylinder decks, front and rear of case, oil pan rail surfaces and head dowel pins • • Two-piece rear-main crankshafts and pre-1986 oil pans required • 2.00" O.D. (1.867" I.D.) cam bearings P/N 12370843 required • • Timing system clearance should be checked before engine assembly 12480018 Oil Galley Plugs, Aluminum Blocks (not shown) • Premium main studs and SAE 8620 steel main bearing caps • Priority main oiling system • • Billet wet sump rear main cap can be converted to dry sump with plugs • Oil dipstick holes not drilled Cylinder Sleeve (standard) C Freeze Plug and Dowel Pin Kit D • • A-356 aluminum competition block CNC-machined Siamesed bores with increased wall thickness 3.986" rough finished bore 4.135" maximum bore 350 main size Tested to more than 800 horsepower! • Aluminum Race Block (rear) • Billet Steel 4-Bolt Main Cap E NOTE: Block must be align-bored after installation of replacement bearing cap. 94666814 Nodular 4-Bolt Main Cap (not shown) 142 • • A-356 aluminum competition block CNC-machined Siamesed bores with increased wall thickness 4.117" rough-finished bore 4.135" maximum bore 4.125" maximum stroke Splayed 4-bolt steel mains 400 main size Dry sump use only Tested to more than 800 horsepower! *Proposed applications have not been specifically tested or validated by GM Performance Parts. Outer holes are angled toward the oil pan rails, tying it to the strongest part of the block for greater strength and reliability in competition engines Reduces distortion of the main bearing bores Cap is machined from 1010 cold drawn steel, with the Chevy Bowtie logo laser-etched on top of the cap Designed for blocks with 2.45" main bearings NOTE: Consult Chevy Power manual P/N 24502488 for machining instructions when installing splayed caps on blocks originally equipped with 2-bolt or production-style 4-bolt caps. 24502495 400 Aluminum Tall Deck Bare Block (not shown) • • • • • • • • • • For all Chevy Gen I-, and Gen II-style Small-Block V-8 and 90° V-6 engines Includes 8 brass freeze plugs, 1 cam plug, 6 oil hole plugs, 4 head dowel pins and 1 camshaft dowel pin E. 14011072 Billet Steel 4-Bolt Main Cap • • A-356 aluminum competition block CNC-machined Siamesed bores with increased wall thickness 4.117" rough-finished bore 4.135" maximum bore 3.75" maximum stroke Splayed 4-bolt steel mains 400 main size Dry sump use only Tested to more than 800 horsepower! Replacement oil galley plugs for all GM aluminum engine blocks, size AN -06 D. 12495500 Freeze Plug and Dowel Pin Kit 10185075 350 Aluminum Bare Block • • • • • • • • • • Standard-bore steel cylinder sleeve for new-design aluminum Small-Block V-8 and 90° V-6 aluminum blocks, including P/N 10134400, P/N 10134351, P/N 10185075, and P/N 10134371 NOTE: Sleeve has 3.980” bore; can be overbored to 4.135”. • Extra thick main bearing bulkhead machined at 5° 10134400 400 Aluminum Bare Block Rear oil seal for V-8 and V-6 engines with pre-1985 style two-piece oil seal design Used by many NASCAR teams for superior leak protection C. 12480004 Cylinder Sleeve (standard) Aluminum Race Block (front) • Blocks may require clearancing at top of lifter bores (0.842") for some roller lifters • • • • • • • Corrosion-resistant brass freeze plug is recommended for marine applications 10121044 Rear Oil Seal, Two-Piece Design (not shown) B • Centrifugally spun cast-iron cylinder sleeves • Enlarged cam bosses allow machining for larger cam bearings Designed to bolt to the end of cylinder heads for removal and installation of the engine Made from 0.200" steel and have .88" x 1.00" hook slots Use with 3/8" or 7/16" bolts Includes two brackets and two 7/16" bolts Chevy small-block v-8 Aluminum Race Blocks F. 12499102 Main Bearing Kit, 383 Engine (standard) • Aluminum Race Block (bottom) Buy online at www.gmperformanceparts.com Main Bearing Kit, 383 Engine (standard) Upgraded cap used for 383 engines Straight bolt design cannot be used on blocks originally equipped with splayed bolt pattern Complete main bearing kit for 383-cubic-inch Small-Block V-8 with standard-size mains F Available for purchase online at gmperformanceparts.com 143 Chevy Small-Block v-8 Small-Block Cylinder Heads 12499138 Main Bearing Kit, 383 Engine, +0.010 (not shown) • Part Description Casting Material Port Port Valve Chbr Int Exh Exh Plug Heat Rocker Notes Page Number Number Size Type Angle CC’s Vlv Vlv Port Type Riser Stud Number Complete main bearing kit for 383-cubic-inch Small-Block V-8 with +0.010-undersize mains G. 12480108 Main Bearing Bolt Kit, Sportsman Blocks • Sturdy main bearing cap bolts designed specifically for the following GMPP Sportsman Racing Blocks: P/N 12480047, P/N 12480049, P/N 12480157, P/N 12480159, P/N 12480174 and P/N 12480175 Bolts are Grade 8 with 12-point heads and black oxide-coated Front Covers, Timing Pointers, Fuel Pump Block-Offs G Main Bearing Bolt Kit, Sportsman Blocks H. 3991435 Timing Pointer, 6.75" and 7" Balancer • • Steel timing pointer bolts on to engines with 6.75" or 7" balancers Pointer is not chromed 3991436 Timing Pointer, 8" Balancer (not shown) • • I. Steel timing pointer bolts on to Small-Block with an 8" balancer Pointer is not chromed 12342089 Small-Block Chrome Timing Cover • • • Attractive chrome cover for 1969–1991 Small-Block V-8 and all 90° V-6 engines Direct replacement for covers that use bolt-on timing pointer Supplied with GM oil seal (replacement oil seal P/N 10111769) H Timing Pointer, 6.75" and 7" Balancer I Small-Block Chrome Timing Cover J. 12562818 Front Cover • • With crank trigger plug Includes bolts, seal and gasket LT4 12555690 Alum 195 — 23 54.4 2.00 1.55 LT4 Angled No Screw-in For LT1 or LT4 149 12480034 Bowtie Phase III 12480034 Iron 184 — 23 64 2.02 1.60 — Angled No Screw-in Phase 3 Bowtie 147 12497186 Fast Burn 12367712 Alum 210 Vortec 23 62 2.00 1.55 LT4 Angled No Screw-in Bare 12464298 150 12464298 Fast Burn 12367712 Alum 210 Vortec 23 62 2.00 1.55 LT4 Angled No Screw-in Assembly 150 12556463 ZZ4 10088113 Alum 163 — 23 58 1.94 1.50 LT4 Angled No Screw-in ZZ4 Assembly 149 12529093 Vortec 10239906 or 12558062 Iron 170 Vortec 23 64 1.94 1.50 LT4 Straight No Press Bare 12558060 146 12558060 Vortec 10239906 or 12558062 Iron 170 Vortec 23 64 1.94 1.50 LT4 Straight No Press Assembly 146 25534351 Small Port Vortec Bowtie 25534351c Iron 185 Vortec 23 66 2.00 1.55 LT4 Straight No Screw-in Bare 25534421 148 25534445 Large Port Vortec Bowtie 25534371c Iron 225 Vortec 23 66 2.00 1.55 LT4 Straight No Screw-in Bare 25534446 148 25534421 Small Port Vortec Bowtie 25534351c Iron 185 Vortec 23 66 2.00 1.55 LT4 Straight No Screw-in Assembly 148 25534446 Large Port Vortec Bowtie 25534371c Iron 225 Vortec 23 66 2.00 1.55 LT4 Straight No Screw-in Assembly 148 24502580 18° Semi 10134363 Alum 215 18° 18 60 — — 18° Angled No Shaft No seats/guides 151 24502615 15° 10134363 Alum 210 18° 15 35-37 — — 18° Angled No Shaft No seats/guides 151 12480129 SB2.2 12480011 Alum — SB2.2 SB2.2 48 2.15 1.625 SB2.2 Angled No Shaft No seats/guides 154 12480011 SB2.2 Bare 12480011 Alum — SB2.2 SB2.2 48 2.15 1.625 SB2.2 Angled No Shaft No seats/guides 153 88958667 R0X SB2.2 88958667 Alum — SB2.2 SB2.2 28 2.15 1.625 SB2.2 — — Shaft No seats/guides 154 12480146 Rough Bare Splay 10185040 Alum — Splayed Splay 45 2.20 1.65 Splayed Angled No Shaft Rough mach 24502517 152 12480147 Semi Machined Splay 10185040 Alum — Splayed Splay 45 2.20 1.65 Splayed Angled No Shaft Semi mach 12480146 152 24502517 Splayed valve 10185040 Alum — Splayed Splay 45 2.20 1.65 Splayed Angled No Shaft No seats/guides 152 12480153 R0X splayed 12480153 Alum — Splayed Splay — — — Splayed — — Shaft No seats/guides 153 Chevy small-block v-8 • 12363287 Chrome Fuel Pump Block-Off Plates K. 12341998 Small-Block Fuel Pump Block-Off Plate • • Plate has stamped Bowtie logo Special non-asbestos gasket included J Front Cover With Bolts, Seal and Gasket K Small-Block Fuel Pump Block-Off Plate Timing Covers: Additional Required Components 144 Part Number Bolts (Quantity) Seals (Quantity) Gasket (Quantity) Bolt Grommets (Quantity) Engine Application 12342089 11561767 (10) 12577710 (1) 10108435 (1) N/A 88958602, 12499711, 12486041, 12496968, 12486041 12562818 10213293 (6) 12551135 (2) 10228655 (1) N/A 10213294 (8) 12499101, 12499106, 12497317, 88958604, 12499710, 12498772 12496769, 24502609, 88958603, 12499712, 19201330 Buy online at www.gmperformanceparts.com 1967 Camaro Indy pace car Making an instant impact on the performance-car scene, it was only natural Camaro got the nod to pace the Memorial Day tradition at the Brickyard—the Indy 500. Pacing the prestigious race is a job for the hare, not the tortoise, so only the Camaro crown jewel—the SS 396 convertible—was deemed worthy. Not just any SS 396 would do, however, as the actual pace car featured a hopped-up version of the 375-hp L78 Big-Block for good measure. Along with the actual pace car and its backup, more than 100 pace car replicas were built, with 81 of them used at the race and 21 built later for Canadian export. While some of these cars were indeed built with the L78 Big-Block, many of the replicas featured the 295-hp 350 Small-Block, and some of the Canadian clones even featured the 325-hp L48 Big-Block. All featured the familiar blue SS striping, color-keyed blue interior and pace car logos. Additional components required Available for purchase online at Buy online at www.gmperformanceparts.com for installation. See page 155. gmperformanceparts.com 145 Chevy Small-Block v-8 Service Replacement Heads The Phase 3 Cast-iron Bowtie Head These cylinder heads are direct replacements for OEM heads on 1987-and-newer GM Small-Block V-8 engines. Save time and worry by replacing tired or damaged cylinder heads with new ones from GM Performance Parts. The Phase 3 Bowtie cylinder head is a true cast-iron performance head that’s designed for off-highway, competition use only. Racers who are required to run a production-style cast-iron cylinder head can obtain optimum performance with this head because it outflows all production cast-iron heads. The Phase 3 casting is extra thick, which allows ample room for port modifications. Service Replacement Head Technical Notes: B. 12480034 Phase 3 Cast-iron Bowtie Head • Use 1.94"/1.50" valves • Straight spark plug design • No heat risers provided 93438649 Cylinder Head Assembly With Valves For 290 HP (not shown) This cast-iron cylinder head is for use on 350/290 HP crate engines and Goodwrench base 350 V-8 (P/N 10067353). • Bare head P/N 93438648 • Standard 6-bolt intake manifold pattern • 76cc combustion chamber This head is assembled with the following components: 12550909 Exhaust Valves 10241744 Intake Spring Retainer 10241743 Intake Valves 14042575 Exhaust Spring Retainer 94666580 Valve Springs 10212810 Intake Seals 24503856 Valve Locks 12564852 Exhaust Seals A Cast-iron Vortec Cylinder Head (exhaust) Phase 3 Cast-iron Bowtie Head (exhaust) B • • • • • • • • • • • • • Extra-thick walls for porting Machined for 2.02"/1.60" valves Exhaust seats are induction hardened Valve spring seat is machined for 1.50" competition springs 184cc intake runner 64cc combustion chamber No heat riser Angled spark plugs (5/8" hex, 3/8" reach, tapered plugs) Requires early model intake manifolds Valve spring seat is machined for 1.50" competition springs Use P/N 12495497 screw-in studs for 3/8" rocker arms Use P/N 3921912 screw-in studs for 7/16" rocker arms Use P/N 3973418 guideplates for hardened pushrods Chevy small-block v-8 • Cast-iron Vortec Cylinder Heads An easy way to gain 20-40 horsepower on any 1955-and-newer Small-Block Chevrolet V-8 (except later-style LT1/LT4 engines with reverse-flow cooling) is by installing a set of Vortec cylinder heads. These value-priced cast-iron cylinder heads use modified combustion chambers and high velocity port technology to provide improved performance. Vortec cylinder heads significantly outflow non-Vortec service replacement cylinder heads and earlier OEM cast-iron heads. These cylinder heads are ideal for applications up to 350 horsepower, but they require Vortec-specific intake manifolds. 1967 Camaro SS 350 A. 12558060 Cast-iron Vortec Cylinder Head Assembly • • • • • • • • • • • Completely assembled with 1.94"/1.50" valves Uses bare head 12529093 64cc combustion chamber Straight spark plugs No heat risers Requires Vortec-specific intake manifold Camshafts with more than 0.475" lift require machining valve guide bosses and checking valve seal to valve spring retainer clearance Can be machined for 2.02"/1.60" valves Rocker arm studs can be pinned or drilled and tapped to 3/8" Valve spring seat diameter is 1.28" Casting number 10239906 or 12558062 A Cast-iron Vortec Cylinder Head (intake) Phase 3 Cast-iron Bowtie Head (intake) B “Smile When You Call It Detroit Iron,” smirked the ads featuring the first Camaro Super Sport. Right out of the gate, the ’67 Camaro lineup burst onto the ponycar scene with a host of performance options that brought smiles to the faces of performance-car fans across America. At the heart of those options was the ’67 Camaro SS motivated by the immortal 350-cubicinch Small-Block engine—an engine displacement created just for the new Camaro. This head is assembled with the following components: 10241743 Intake Valves 10241744 Valve Spring Retainer 12550909 Exhaust Valves 10212810 Intake Seals 10212811 Valve Springs 12564852 Exhaust Seals There were more than 80 different factory options for the ’67 Camaro, but the 350 SS was the classic combination. Supported by heavy-duty springs and shocks, and fed by a Rochester four-barrel carburetor, the SS 350’s 295-horsepower Small-Block propelled this classic to 15.4-second quarter-mile ETs, as tested by Motor Trend. Test drivers had a hard time putting down all 380 lb-ft of torque from beneath the SS hood. It wouldn’t be the last time tires had trouble handling the output of a Camaro SS. 24503856 Valve Locks A Cast-iron Vortec Cylinder Head (combustion chamber) 146 Buy online at www.gmperformanceparts.com Phase 3 Cast-iron Bowtie Head (combustion chamber) B Additional components required for installation. See page 155. Available for purchase online at gmperformanceparts.com 147 Chevy Small-Block v-8 The ZZ4 Aluminum Head Vortec Bowtie cylinder heads are the most powerful cast-iron heads offered by GM Performance Parts. These upgraded production cylinder heads are ideal for 400-450 horsepower street and racing (great for circle track applications) engines. Vortec Bowtie cylinder heads come with bigger valves, a thicker deck surface and 66cc combustion chambers. The heads provide outstanding low-lift flow numbers (the more air you flow, the more potential power) and Fast Burn performance all in an affordable, cast-iron head. The revolutionary lightweight ZZ4 aluminum cylinder head was a key component of the highly successful Corvette L98 Small-Block V-8 engine (1985-1990). GM Performance Parts offers that same cylinder head as a complete assembly, with D-shaped exhaust ports1 (they increase post-combustion scavenging for increased power), high-velocity exhaust runners and centrally located spark plugs2 that improve air/fuel mixture burn efficiency for increased power potential. The ZZ4 aluminum cylinder head is ideal for a great variety of engine applications. Vortec Bowtie Cylinder Head Technical Notes: • Cast-iron small runner or large runner cylinder heads1 ZZ4 Aluminum Cylinder Head Assembly (exhaust) • 66cc combustion chambers B • • • • • • • • • • • • 0.450" deck thickness • Hardened exhaust valve seats A Small and Large Port Vortec Bowtie Heads (intake). Bare head shown. • Machined for 2.00"/1.55" valves • Maximum 0.530" valve lift (without modifications) • Straight spark plug design • No heat risers • Drilled and tapped for 7/16-14 screw-in studs • Dual bolt patterns for Vortec and early style intake manifolds (early model P/N 10051103; Vortec intakes P/N 12366573, 12496820, 12496821, 12496822 or 12499371) • • Use intake gasket P/N 12529094 for Vortec intakes or dual pattern intake gasket P/N 12497760 for early model intakes or Vortec design intake manifolds ZZ4 Aluminum Cylinder Head Assembly (combustion chamber) • Dual bolt patterns for perimeter style and center-bolt valve covers B • Vortec intake manifold three-step torque specs: 2 lb-ft; 9 lb-ft; 11 lb-ft A. 25534421 Small Port Vortec Bowtie Cylinder Head Assembly • • • • • Completely assembled, ready to bolt on 185cc intake ports 65cc exhaust ports Use Fel-Pro® P/N 1470 exhaust gasket Bare head P/N 25534351, available separately • LT4 Aluminum Cylinder Head Assembly (intake) C Intake Valves 10212808 Valve Spring Retainers Exhaust Valves 10212810 Valve Stem Seals 12551483 Valve Springs 24503856 Valve Locks 12552126 3/8" Rocker Studs 12550909 Exhaust Valves 10212808 Valve Spring Retainers 10241743 Intake Valves 10212810 Intake Valve Stem Seals 12551483 Valve Springs 10212870 Exhaust Valve Stem Seals 10212809 Valve Spring Shims 24503856 Valve Locks The LT4 aluminum cylinder head represents another benchmark in Chevrolet high performance engine technology. This premium quality aluminum cylinder head is designed for use on 1992-andnewer LT1 and LT4 Small-Block engines with reverse-flow cooling systems. LT4 aluminum cylinder heads are key components of any contemporary high horsepower GM Small-Block engine buildup. C. 12363287 LT4 Aluminum Cylinder Head Assembly These heads are assembled with the following components: 12363758 This head is assembled with the following components: The LT4 Aluminum Head Completely assembled, ready to bolt-on Improved air flow (281 cfm @ 0.600") 225cc intake ports 77cc exhaust ports 65cc combustion chambers Use Fel-Pro® P/N 1470 exhaust gasket (minor trimming may be necessary) Bare head P/N 25534445, available separately 12363757 • Aluminum performance head—used on ZZ4 engines Completely assembled with 1.94"/1.50" valves 163cc intake port 58cc combustion chamber No heat riser Angled spark plugs (5/8" hex, 3/4" reach, tapered plugs) 1.48" Valve spring seat diameter Screw-in studs (3/8" top, 7/16" bottom) Use head gaskets with stainless steel fire rings Raised, machined rocker rails Raised exhaust ports .100", requires Fel-Pro® gasket P/N 1470 Use rail type rockers P/N 10089648, or kit P/N 12370838 (roller rockers!) Casting P/N 10088113 12552126 3/8" Rocker Studs A Small Port Vortec Bowtie Head (exhaust). Bare head shown. 25534446 Large Port Vortec Bowtie Head Assembly (not shown) • • • • • • B. 12556463 ZZ4 Aluminum Cylinder Head Assembly Chevy small-block v-8 Vortec Bowtie CYLINDER Heads A Small Port Vortec Bowtie Head (chamber). LT4 Aluminum Cylinder Head Assembly (exhaust) C • • • • • • • • • • • • • Aluminum performance head Can only be used on 1992–newer LT1 and LT4 engines Completely assembled with 2.00"/1.55" valves 195cc intake port 54.4cc combustion chamber No heat riser Angled spark plugs (5/8" hex, 3/8" reach, tapered plugs) 1.48" Valve spring seat diameter Screw-in studs (3/8" top, 7/16" bottom) Use head gaskets with stainless steel fire rings Raised, machined rocker rails Raised exhaust ports .100", requires Fel-Pro® gasket P/N 1470 Use rail type rockers P/N 10089648, or kit P/N 12370838 (roller rockers!) This head is assembled with the following components: 12555331 Intake Valves 10212808 Valve Spring Retainers 12551313 Exhaust Valves 10212810 Valve Stem Seals 12551483 Valve Springs 10212809 Valve Spring Shims 12552126 3/8" Rocker Studs 24503856 Valve Locks 1 D-shaped exhaust ports increase the scavenging of the exhaust after combustion. The quicker you can get the exhaust out, the quicker you can get the air/fuel mixture into the combustion chamber. And, that equals big power! Larger intake and exhaust ports allow for more volume of air to pass through the engine. The more air you flow, the more power you can make. 1 148 B ZZ4 Aluminum Cylinder Head Assembly (intake) Buy online at www.gmperformanceparts.com LT4 Aluminum Cylinder Head Assembly (combustion chamber) C Additional components required for installation. See page 155. 2 Centrally-located spark plugs allow for a more efficient flame front and air/fuel mixture burn during combustion, greatly increasing the power potential of the cylinder head. Available for purchase online at gmperformanceparts.com 149 Chevy small-block v-8 ALUminum Racing Cylinder Heads Maximum bolt-on performance for serious street engines is as close as your local GM Performance Parts dealer when you order a set of Aluminum Fast Burn Cylinder Heads. Fast Burn technology delivers more horsepower by increasing cylinder pressures, which maximizes air/fuel mixture combustion. The 62cc combustion chamber is designed for use with flat-top pistons. The Fast Burn heads require no additional porting for optimum performance, so all you need to do is bolt them on and go. These ultimate 23-degree Small-Block cylinder heads are the same ones used on GM Performance Parts 425-horsepower ZZ383 crate engines. The heads can be used on any 4.00-inch bore Small-Block with the standard-flow coolant system. The same superior GM Performance Parts technology that professional NASCAR and NHRA racers have used to win races for decades is available for you to use in your race car. The GM Performance Parts Aluminum Racing Cylinder Heads are part of an extensive family of high-performance inline-valve heads, designed specifically for race-winning engines. GM Performance Parts Aluminum Racing Cylinder Heads start with castings designed with thicker decks and manifold flange areas. The combustion chambers are designed for competition and air passages are maximized for high-velocity airflow. These cylinder heads thrive on high compression and high rpm. Used in conjunction with optimized short-block, intake and valvetrain combos, these heads are part of an “instant-on” power plant­—the kind of engine that will put you in the winner’s circle. A. 12464298 Aluminum Fast Burn Cylinder Head Assembly • • • • • • • • • • • • • • • • CNC-machined aluminum performance head Completely assembled with 2.00"/1.55" valves 210cc intake port, roof raised .240" 78cc D-shaped exhaust ports, raised .200", requires Fel-Pro® gasket P/N 1470 (may require minor trimming) 62cc combustion chamber, .400" thick deck (can be milled safely .060") No heat riser Angled spark plugs (5/8" hex, 3/4" reach, tapered plugs) 1.48" Valve spring seat diameter Use head gaskets with stainless steel fire rings Raised, machined rocker rails 0.530" max valve lift (without modifications) Screw-in studs, (3/8" top, 7/16" bottom) Dual bolt patterns for perimeter bolt and center-bolt valve covers Dual bolt patterns for both Vortec and early model intake manifolds Uses bare head P/N 12497186 Use production intake gasket P/N 12529094 for Vortec intakes dual bolt pattern intake gasket P/N 12497760 for early model or Vortec design manifolds (Fel-Pro® P/N 1289 and P/N 1207 may be used) GM Performance Parts engineers dramatically altered the valve architecture to improve airflow and maximize efficiency. These aluminum racing cylinder heads are only available unported, so you must have them custom-ported to your specific requirements. A Fast Burn Cylinder Head (intake) 15°/18° Cylinder Head (exhaust) 10212808 Valve Spring Retainers 12551313 Exhaust Valves 10212810 Valve Stem Seals 12551483 Valve Springs 10212809 Valve Spring Shims 12552126 3/8" Rocker Studs 24503856 Valve Locks • Made of 355-T7 aluminum • Extra-thick decks for angle milling or heavy flat milling • Extra port material for professional porting • Recommended for use with 4.000" to 4.155" cylinder bores • Revised location angled spark plugs (14mm, 5/8" hex, 3/4" reach, gasketed plugs) • Raised and revised location intake and exhaust ports for superior airflow above 0.600" valve lift • Modified valve angles (not production 23°) • Longer-than-stock valves required • Designed for aftermarket shaft-mount rocker systems • Perimeter bolt pattern-type valve covers required • Specific 18°/15° intake manifold bolt patterns • Recommended intake manifolds: P/N 24502481, 24502579 or 24502653 (with valley plate P/N 24502654) This head is assembled with the following components: 12555331 Intake Valves Aluminum Racing Head Technical Notes: Chevy small-block v-8 Aluminum Fast Burn Heads • Intake manifold gasket P/N 10185007 24502580 Semi-Finished 18° Cylinder Head A Fast Burn Cylinder Head (exhaust) 15°/18° Cylinder Head (intake) • • • • • • Fully machined, semi-finished, no seats or guides Non-CNC ports and combustion chamber are “as-cast” 60cc “as-cast” combustion chambers Designed for up to 2.20"/1.625" valves 215cc “as-cast” intake ports .080" extra material on deck face, and .055" on intake face 24502615 Semi-Finished 15° Cylinder Head • • • • • • • • A Fast Burn Cylinder Head (combustion chamber) 150 Buy online at www.gmperformanceparts.com Fully machined, semi-finished, no seats or guides Non-CNC ported, ports and combustion chamber are “as-cast” Great head for NHRA Comp-Eliminator, both V-8 and 4-cylinder applications! Casting has been “rolled” 2°, Valve-guides are also tipped 1° 210cc “as-cast” intake ports 35-37cc “as-cast” combustion chamber Capable of over 900 horsepower Multi-NHRA world records 15°/18° Cylinder Head (combustion chamber) Additional components required for installation. See page 155. Available for purchase online at gmperformanceparts.com 151 Chevy small-block v-8 Splayed-Valve Aluminum Race CYLINDER Head B. 12480153 Splayed-Valve R0X Aluminum Cylinder Head • • • The castings have a 0.240-inch minimum port wall thickness, which leaves ample room for extensive custom porting. Intake valves are angled 16-degrees to the deck surface and splayed 4-degrees. Exhaust valve angles are 11-degrees with a 4-degree splay. Making more than 1000 naturally aspirated horsepower with these cylinder heads is easily achievable. • Splayed-Valve R0X Cylinder Head (intake) B 88958684 Splayed-Valve R0X Aluminum Cylinder Head Cubed A Splayed-Valve Head (exhaust) • • • • • Aluminum Splayed Valve Race Head Technical Notes: • Made of 355-T7 aluminum • No valve seats or guides provided • Extra-thick decks for angle milling or heavy flat milling • Extra port material (0.240") for professional porting • 45cc “as cast” combustion chambers • Modified valve angles (16° x 4° intake, and 11° by 4° exhaust) Splayed-Valve R0X Cylinder Head (combustion chamber) • Designed for longer-than-stock 2.20" and 1.65" valves B • Valve spring pads accommodate 1.625" diameter springs • Revised location angled spark plugs (14mm, 5/8" hex, 3/4" reach, gasketed plugs) • All pistons have the same orientation • Designed for aftermarket shaft-mount rocker systems • 355-T7 X-rayed and “hipped”* aluminum competition cylinder heads • Extra-thick decks for heavy flat milling • Valve cover P/N 10185045 and valve cover gaskets P/N 10185043 required • Extra material around ports for professional porting 12480146 Rough-Machined Splayed-Valve Aluminum Cylinder Head (not shown) • • • • • • • • • • • • • • Combustion chambers are very small, shallow and wedge shaped • Precision T-washers installed in all four center head bolt bosses Main surfaces are machined, exhaust bolt pattern is machined Head bolt and dowel holes, intake bolt holes, spark plug holes and pushrod holes are not machined Valve guides valve seats, valve spring seats and rocker stands are not machined Valve locations and angles may be relocated 240cc “as-cast” intake ports 78cc “as-cast” exhaust ports 45cc “as-cast” combustion chambers 12480147 Semi-Machined Splayed-Valve Aluminum Cylinder Head (not shown) SB2.2 Cylinder Head (exhaust) C • Modified valve angles, 11° x 4° intake and 8° x 0° exhaust • Designed for aftermarket shaft-mount rocker systems • Revised location angled spark plugs (14mm, 5/8" hex, 3/4" reach, gasketed plugs) • Requires specific left- and right-hand pistons • Valve cover P/N 12480006 or P/N 12480012 required • Replacement AN -08 intake port plugs available as P/N 12480171 C. 12480011 Semi-Finished SB2.2 Aluminum Cylinder Head A Splayed-Valve Head (combustion chamber) Main surfaces are machined; exhaust bolt pattern, valve guides and spark plug holes are machined Head bolt holes, dowel holes, intake bolt holes, pushrod holes are not machined Valve seats, spring seats and rocker stands are not machined 240cc “as-cast” intake ports 78cc “as-cast” exhaust ports 45cc “as-cast” combustion chambers Same casting as P/N 12480146 SB2.2 Cylinder Head (intake) C Semi-machined aluminum race head 240cc “as-cast” intake ports 78cc “as-cast” exhaust ports 45cc “as-cast” combustion chambers Same casting as P/N 12480146 B Splayed-Valve R0X Cylinder Head (exhaust) 152 • Designed for longer-than-stock 2.15" and 1.625" valves • Valve spring pads accommodate 1.625" diameter springs A. 24502517 Splayed-Valve Aluminum Cylinder Head • • • • • The GM Performance Parts SB2 NASCAR racing head was designed to improve durability, simplify preparation procedures, and reduce the overall cost of building and maintaining a SmallBlock Chevrolet racing engine. It is ideal for single-four-barrel carburetor applications due to having “mirror” design intake ports and all eight ports being angled toward the center of the engine. Spark plug holes were moved toward the bore center for improved combustion efficiency. 48cc combustion chambers permit 12.1:1-compression-ratio flat-top pistons. Aluminum SB2.2 NASCAR Race Head Technical Notes: A Splayed-Valve Head (intake) • P/N 10185042 intake manifold gasket required • Great for NHRA competition with dual carburetors 240cc “as-cast peanut” intake ports 78cc “as-cast peanut” exhaust ports "Cubed" aluminum race head Bare head, no seats or guides SB2.2 NASCAR Race cylinder Heads • Completely revised intake and exhaust ports provide ultimate airflow potential • Custom-fabricated intake manifold required • • • • Semi-machined aluminum race head Great for NHRA competition with dual carburetors As cast ports and combustion chambers for professional finishing Use mid-deck block P/N 25534429 with 4.500" main bore machining Special larger head-bolt pattern, 3/8" fasteners, 19 holes 240cc “as-cast peanut” intake ports 78cc “as-cast peanut” exhaust ports 40cc “as-cast” combustion chambers Chevy small-block v-8 GM Performance Parts Splayed-Valve Aluminum Race Cylinder Heads are extremely aggressive, all-out competition heads and not intended for street use. Splayed valves point both intake and exhaust valves at the center of the cylinder bore. As the valves open, they move away from the edges of the bore. That allows maximum-size valves to be installed without increasing bore size. The result is dramatically increased airflow, compared to inlinevalve-design cylinder heads. Buy online at www.gmperformanceparts.com SB2.2 Cylinder Head (combustion chamber) C • • • • • Aluminum NASCAR-accepted head Bare head, no seats or guides installed Standard .500" guide holes As cast “peanut” ports 48cc “as-cast” combustion chamber * HIP is the acronym for Hot Isostatic Pressure. This process puts the heads in a sealed vessel where a vacuum is first used to remove room air and any possible contaminants. The vessel is filled with high pressure nitrogen (up to 30,000-psi) and then heated to the required temperature and sustained for a determined amount of time. The cooling process is also a controlled procedure to insure maximum strength and proper heat treat. This extreme high pressure and heat removes almost 100% of the internal porosities that are generated during the casting process. The material integrity, strength and fatigue life increases significantly. Available for purchase online at gmperformanceparts.com 153 Chevy Small-Block v-8 SB2.2 NASCAR Race Heads Continued 12480129 Semi-Finished SB2.2 Aluminum Cylinder Head Cylinder Heads: Additional Required components Aluminum NASCAR accepted head Bare head, no seats or guides Reduced size .375" diameter guide holes ”As-cast peanut” ports 48cc “as-cast” combustion chamber A. 88958667 Semi-Finished SB2.2 Design R0X Aluminum Cylinder Head • • • • • • • • • • • Fully CNC-machined aluminum race head Has cast ports and combustion chambers for professional finishing Machined for 4.500" bore center R0X cylinder block P/N 25534453 Special spread head-bolt pattern, 3/8" fasteners, 19 holes Machined with additional .070" material on deck face. Valve centerlines moved apart .100" for additional valve clearance and larger valves Valve angles are 11° x 4° intake, and 7° x 2° exhaust Exhaust port positions are slightly reoriented, but same bolt pattern as standard SB2.2 ”As-cast peanut” intake ports ”As-cast peanut” exhaust ports 28cc “as-cast” combustion chambers Part Number Head Gaskets (Quantity) Bolts (Quantity) Spark Plug Engine Application 93438649 10105117 (2) 10168525 (14), 10168526 (4), 10168527 (16) N/A 93438648 10105117 (2) 10168525 (14), 10168526 (4), 10168527 (16) N/A 12587265, 12499529 12558060 10105117 (2) OR 12557236 (2) 10168525 (14), 10168526 (4), 10168527 (16) 19157986 88958602, 12499711, 12499101, 12497317, 12486041, 12496968 12529093 10105117 (2) OR 12557236 (2) 10168525 (14), 10168526 (4), 10168527 (16) 19157986 88958602, 12499711, 12499101, 12497317, 12486041, 12496968 12464298 10105117 (2) OR 12557236 (2) 10168525 (14), 10168526 (4), 10168527 (16) 5614210 88958604, 12499710, 1249772, 12496769 12556463 12557236 (2) 10168525 (14), 10168526 (4), 10168527 (16) 5614210 24502609, 88958603, 12499712, 19201330 25534446 10105117 (2), 10185054 (2) OR 12363763 (2) 10168525 (14), 10168526 (4), 10168527 (16) — 12366573, 12496820, 12496822, 12496820 12587265, 12499529, 19157995 A Semi-Finished SB2.2 Design R0X Cylinder Head (exhaust) Overhaul Gasket Kits A. 19201171 Rebuild Gasket Kit • Chevy small-block v-8 • • • • • Fits 350 HO and Circle Track engine P/N 88958602 This kit includes the following items: 1968 Camaro Z/28 A R0X SB2.2 Head (intake) Rebuild Gasket Kit A 10105117 2 Head Gaskets 10108676 1 Oil Pan Gasket Set 12555771 1 Rear Main Seal Housing Gasket 89017465 1 Intake Manifold Gasket Set 10105135 1 Water Outlet Gasket 10108435 1 Front Cover Gasket 12560223 1 Fuel Pump Adapter Gasket 3754587 2 Water Pump Gaskets 10108445 1 Distributor Gasket 10046089 2 Valve Cover Gaskets 12554314 1 Crankshaft Rear Main Seal B. 19201172 Rebuild Gasket Kit •  its ZZ4, Fast Burn 385, HT383 and Circle Track engines F P/N 88958603 and P/N 88958604 This kit includes the following items: Mere months after the Camaro bowed in ’67, the Z/28 package joined the lineup, bringing a high-revving 302-inch engine and corner-carving suspension. However, it wasn’t until ’68 that the Z/28 came into its own as a full-fledged model with its own exterior badging. Originally created to sneak in under the Sports Car Club of America’s displacement limits of 305 cubic inches for Trans Am racing, the fusion of a 283 crank and a 327 block resulted in the 302-cube combination. The engine featured large-port heads, with 1.94 intake valves and 1.60 exhaust valves actuated by a solidroller camshaft, but was only rated at 290 horsepower. In reality, it made as much as 350 horsepower. With that kind of power and an F41 Heavy Duty suspension to match, Mark Donahue led team Penske to an SCCA manufacturer’s championship in ’68. Despite its road-racing bent, the Z/28 also cleaned up on the quarter-mile, with Stock Eliminator driver Dave Strickler bringing home the championship in his 11-second Grumpy Jenkins-prepped ’68. A R0X SB2.2 Head (combustion chamber) 154 Buy online at www.gmperformanceparts.com Rebuild Gasket Kit 12557236 2 Head Gaskets 10108676 1 Oil Pan Gasket Set 12555771 1 Rear Main Seal Housing Gasket 89017465 1 Intake Manifold Gasket Set 10147994 1 Intake Manifold Gasket Set 10105135 1 Water Outlet Gasket 12560223 1 Fuel Pump Adapter Gasket 3754587 2 Water Pump Gaskets 10108445 1 Distributor Gasket 10046089 2 Valve Cover Gaskets 12554314 1 Crankshaft Rear Main Seal B Available for purchase online at gmperformanceparts.com 155 Chevy small-block v-8 Cylinder Head Gaskets and Head Bolts 12553160 LT1 Head Gasket (not shown) GM Performance Parts cylinder head gaskets, cylinder head bolts and cylinder head studs are the finest-quality parts available. Their superior construction ensures optimum sealing between cylinder heads and the engine block. • • 10168457 LT1 Head Gasket (Aluminum Head, not shown) • • A. 10105117 Composition Head Gasket • • • • • 12551488 LT4 Head Gasket (not shown) Composition head gasket with stainless steel fire ring For stock or mildly modified engines with 4.00" cylinder bores Fits cast-iron or aluminum heads Used on Ram Jet 350 0.028" compressed thickness 3830711 Steel Shim Head Gasket (not shown) For stock and mildly modified engines with 4.00" cylinder bores 0.026" compressed thickness • • • • A Composition Head Gasket Cylinder Head Installation Kit D • • Stainless steel fire rings Fits aluminum or cast-iron heads Used on ZZ4 and 350 HO engines 0.051" compressed thickness 2 10046089 Valve Cover Gaskets 2 12529094 Intake Manifold Gaskets 2 12550033 Exhaust Manifold Gaskets 2 • • F. B Heavy-Duty Composition Head Gasket Cylinder Head Dowel Pin E Cylinder Head Bolt Kit F Dowel pin 5/16" diameter by 9/16" long For all Small-Block V-8 and 90° V-6 engines 12495499 Cylinder Head Bolt Kit • • C. 12363763 Special Competition Head Gasket • • • QTY Cylinder Head Gaskets E. 585927 Cylinder Head Dowel Pin Teflon-coated Pre-flattened wire O-rings around each cylinder For competition engines with cylinder bores of 4.00" to 4.125" 0.041" compressed thickness Teflon-coated, heavy-duty composition gasket Pre-flattened steel fire rings and 4.200" bore For Bowtie, 400 Small-Blocks, and aluminum blocks with cast-iron or aluminum heads Revised coolant hole pattern No steam holes for production 400 engines 0.038" compressed thickness DESCRIPTION 10105117 Head Bolts and Studs NOTE: Drill steam holes when used on 400-ci Small-Blocks. Gasket does not require re-torquing. • • • Comprehensive kit Includes 2 cylinder head gaskets, 2 valve cover gaskets, 2 intake manifold gasket sets and 2 exhaust manifold gaskets .028" compressed thickness PART B. 10185054 Heavy-Duty Composition Head Gasket • • • Composition gasket for 1996 aluminum head LT4 engines 0.043" compressed thickness D. 12499223 Cylinder Head Installation Kit (5.7L L31 Engine) 12557236 Composition Head Gasket (not shown) • • • • Composition gasket for 1992-2001 aluminum head LT1 engines 0.050" compressed thickness Chevy small-block v-8 Gasket packages contain one gasket unless otherwise specified. Head gaskets are available in a variety of materials and thicknesses. Use the proper gasket to maintain compression ratios and minimum piston-to-cylinder head clearances. • • Composition gasket for 1994-2001 iron head LT1 engines 0.028" compressed thickness For iron or aluminum heads Includes 14 of P/N 10168525, 4 of P/N 10168526, 16 of P/N 10168527, and thread sealant NOTE: Gasket does not require re-torquing. C Special Competition Head Gasket 156 Buy online at www.gmperformanceparts.com Available for purchase online at gmperformanceparts.com 157 Chevy Small-Block v-8 Head Bolts And Studs Continued A. 14011040 Hardened Washer • • 0.45" I.D. x 0.778" O.D. Sold individually • • • Small-Block Valves Part Number C. 12366568 Cylinder Head Nut Kit • • Set of 16 magnafluxed 1038 steel 7/16-20 hex head P/N 3942410 nuts for aftermarket head studs Complete for 1 cylinder head; order 2 per engine • Set of 16 magnafluxed 4037 steel 7/16-20 12-point P/N 14044866 nuts for aftermarket head studs Complete for 1 cylinder head; order 2 per engine Magnafluxed hex head 1038 steel 7/16-20 nut Sold individually D. 14044866 Cylinder Head Stud Nut • • Description 10241743 1.94" 11/32" Stock replacement valve used in all of our crate engines except CT350/400, Fast Burn 385 and ZZ383/425 12363755 1.94" 11/32" Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads 12555331 2.00" 11/32" Stock replacement valve used in the 1996 LT4 engine, and in our CT350/400, Fast Burn 385 and ZZ383/425 also in LT4 and Fast Burn heads 12363757 2.00" 11/32" Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads 12363753 2.02" 11/32" Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads Exhaust Valves 3942410 Cylinder Head Stud Nut (not shown) • • Valve Size Stem Size Intake Valves A Hardened Washer 12366569 Cylinder Head Nut Kit (not shown) • 1.55" Exhaust Valve 2.02" Intake Valve 0.45" I.D. x 0.750" O.D. For Phase 6 and raised runner aluminum heads Sold individually Magnafluxed 12-point 4037 steel 7/16-20 nut Sold individually 12550909 1.50" 11/32" Stock replacement valve used in all of our crate engines except CT350/400, Fast Burn 385 and ZZ383/425 12551313 1.55" 11/32" Stock replacement valve used in the 1996 LT4 engine, and in our CT350/400, Fast Burn 385 and ZZ383/425; also in LT4 and Fast Burn heads 12363756 1.50" 11/32" Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads 12363758 1.55" 11/32" 12363754 1.60" 11/32" Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads Stainless-steel valve with undercut stems to improve air flow, single groove design, chrome plated stems to reduce wear, hardened tips to withstand high loads Chevy small-block v-8 B. 10051155 Hardened Washer B Hardened Washer 1968 Camaro SS 396 Small-Block Valve Springs and spring kits Part Spring Outside Pressure at Solid Average Retainer Valve Technical Number Type Diameter Installed Height Height Rate Part Seal Notes (lbs @ in) Number Kit If the high-rpm histrionics delivered by the 302-cubicinch Z/28 left you hungering for torque, the answer came in the form of the SS 396. Demonstrating the flexibility of the option sheet, the 396 package turned what could be a sports car into a no-holds-barred muscle car. That stoplight bully could eventually be had with 350, 375, or aluminum-headed, 375-hp 396-cubic-inch Big-Blocks, with the latter L89 engine option being the rarest, with only 272 examples built. C Cylinder Head Nut Kit 3911068 10134358 Instantly identifiable by its unique, faux-vented hood and massive SS grille emblem, the SS 396 was actually more affordable than the high-revving Z/28, and thus more popular. It didn’t hurt that the 375-horse monsters were capable of low 14-second ETs. Sales materials of the day extolled the ’68 Camaros as “husky performers” for the “fun crowd,” and the SS 396 certainly packed as much fun as a Camaro could without intervention from COPO-meddling dealers! Single w/dampener Single w/dampener 1.241" 80# @ 1.70" 1.15" 267 14003715 10132715 Production spring for 350/290 HP engines 1.273" 110# @ 1.70" 1.16" 356 14003974 10132715 Chrome silicone steel; use with aluminum heads P/N 10185086; orange color code 140# @ 1.75" 1.15" 325 330586 10132715 Use with cams P/N 3927140, P/N 3965754, and all moderate lift racing cams Kit of 16 springs P/N 330585 (see above) 330585 Dual 1.379" 12495495 Dual kit 1.379" 140# @ 1.75" 1.15" 325 330586 10132715 366282 Dual w/dampener 1.525" 128# @ 1.70" 1.26" 406 366254 Aftermarket Use with high-lift mushroom or roller lifter racing cams (0.625" lift) 10206040 Single spring 1.30" 85# @ 1.78" 1.26" 373 10168424 N/A 1992–1993 LT1 production Corvette engine 12551483 Single spring 1.32" 101# @ 1.78" 1.22" 332 10212808 N/A 1996 LT4 Corvette, ZZ4, CT350/400 and ZZ383 engines; 12495494 Spring kit 1.32" 101# @ 1.78" 1.22" 332 10212808 N/A Kit of 16 springs P/N 12551483 (see above) 10212811 Single spring 1.25" 80# @ 1.70" 1.20" 256 10241744 N/A CT350/350, 350HO engines 19154761 Spring kit 1.25" 80# @ 1.70" 1.20" 256 10241744 N/A Kit of 16 Springs P/N 10212811 (see above) D 12-Point Nut 158 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 159 Chevy Small-Block v-8 Rocker Arms Valve Springs and Shims A. 12495490 Rocker Arm Kit, 1.5 Ratio (set of 16) • • • Self-aligning, high-quality rockers have a nominal 1.5:1 ratio Includes 16 stamped steel rockers with pivot balls and nuts Use P/N 10089648 for single service part; for 3/8" studs Aluminum Roller Rocker Arm 3/8" Studs These GM Performance Parts aluminum roller rocker arms resemble the ones used in the 1996 Corvette LT4 engine, except the trunnions have been machined to fit early-model 3/8-inch rocker studs. The arms are self-aligning with improved stiffness. They will accommodate up to 0.575" valve lift. They are available in 1.5:1 and 1.6:1 ratios. Aluminum Valve Spring Retainer 10212809 10241744 LT4 Valve Spring Shim (not shown) • Lightweight shims as used on 1996 LT4 Corvette special LT service heads P/N 12363287, and Fast Burn heads • Use with spring P/N 12551483 Valve Spring Retainer (not shown) • Used on 350 HO, 350 Ram Jet and HT383 Spring Shim (not shown) • Used on ZZ3 series 350 HO engines • Spacer is 1.35" O.D. x 0.561" I.D. x .050" thick 3731058 10045007 Spring Shim (not shown) • 55/64" I.D. x 1-15/16" O.D. x 0.030" thick Valve Spring Retainer (not shown) • For all ZZ3 series engines 3875916 NOTE: When converting ZZZ, ZZ1 or ZZ2 engines to ZZ3 series cap, valve spring shield must be removed and add cap P/N 10045007, seal P/N 460483, and spacer P/N 10185066. Spring Shim (not shown) • 55/64" I.D. x 1-31/64" O.D. x 0.015" thick 3891521 Spring Shim (not shown) • 55/64" I.D. x 1-31/64" O.D. x 0.065" thick Rocker Arm Kit, 1.5 Ratio • • Set of 16, 3/8" stud 1.5:1 ratio roller rockers Use P/N 12367345 for single service part Set of 16, 3/8" stud 1.6:1 ratio roller rockers Use P/N 12367346 for single service part NOTE: When using a high lift camshaft, check valve spring coil bind, retainer-to-seal clearance and piston-to-valve clearance. Check for adequate pushrod clearance when using on cast-iron heads. It may be necessary to remove valve cover drippers for proper rocker arm clearance. Note: P/N 12370839 cannot be used on ZZ3 engines with orange valve springs. 12367347 Adjuster Nut for Roller Rocker Arm (not shown) • • 3/8" adjustment nut Used on both aluminum rocker arm kits P/N 12370838 and P/N 12370839 88961233 “Kool Nut” Rocker Arm Kit (not shown) 12495492 LT4 Valve Spring Cap Kit (not shown) • Kit for 5.7L LT4 engines • Includes 16 P/N 10212808 lightweight retainers • Use with spring kit P/N 12495494 and key kit P/N 12495503 • Used on ZZ4, Fast Burn, LT4 and iron Vortec Bowtie heads • • Roller Rocker Arm Set 19169661 B Heavy Duty Vortec Valve Spring Retainer (not shown) • Fits Fast Burn and Vortec Bowtie cylinder heads • Designed for circle track racing 10212810 Special rocker arm nuts are used on GM Circle Track engines Contains 16 pieces Aluminum Roller Rocker Arm 7/16" Studs These GM Performance Parts CNC-machined aluminum alloy roller rocker arms are for 7/16" studs. Extra-wide bearings and fulcrums improve load distribution and are lubricated with pressurized oil. The roller tip axle is made from 4130 steel. The roller tip is machined and ground from 8620 steel. They are available in 1.5:1 and 1.6:1 ratios. LT4 Valve Stem Seal (not shown) • Used on LT4 heads and GM Performance Parts head assemblies P/N 25534421, 25534431, 12363287 and 12464298. 366254 12511890 12495503 • • Valve Spring Key Kit (not shown) • Kit includes 32 keys of P/N 24503856 for 11/32" valve stems • Use on all Small-Block V-8 engines 12361322 Roller Rocker Arm Set, 1.6:1 Ratio (not shown) Valve Stem Seal Kit (not shown) • Late-model V-8 seal kit for 11/32" diameter valve stems • Includes eight intake seals, eight exhaust seals and 16 oil stem seals B. 12361321 Roller Rocker Arm Set, 1.5:1 Ratio Titanium Valve Spring Retainer • For valve spring P/N 366282 • • NOTE: Check for seal-to-guide interference with high-lift cams. Buy online at www.gmperformanceparts.com Set of 16, 7/16" stud 1.5:1 roller rocker arms Use P/N 12361328 for single service part Set of 16, 7/16" stud 1.6:1 roller rocker arms Use P/N 12361329 for single service part NOTE: These aluminum rockers will not work with standard-height valve covers. When using a high lift camshaft, check valve spring coil bind, retainer-to-seal clearance, and piston-to-valve clearance. Check for adequate pushrod clearance when using on cast-iron heads. It may be necessary to remove valve cover drippers for proper rocker arm clearance. Roller Rocker Arm (top) 160 • • 12370839 Roller Rocker Arm Set, 1.6:1 Ratio (not shown) 460483 Valve Stem Seal (not shown) • Used on all ZZ series 350 HO engines • Sold individually; 16 required per engine A 12495493 Valve Spring Retainer Kit (not shown) • Kit of 16 P/N 14003974 caps as used on ZZZ, ZZ1, ZZ2, 350/300 HP, and 350/290 HP engines • Base caps for most V-8 and V-6 engines • 1-13/32" diameter retainer for springs P/N 3911068 10185066 12370838 Roller Rocker Arm Set, 1.5:1 Ratio (not shown) Titanium Valve Spring Retainer Chevy small-block v-8 NOTE: Not recommended for mechanical lifter camshafts. B Roller Rocker Arm (bottom) B Available for purchase online at gmperformanceparts.com 161 Chevy small-block v-8 Valve Covers D. 12341670 Chrome Short Valve Covers People can’t see the beautiful porting artistry inside your GM Performance Parts aluminum cylinder heads, but they can, and do, see the valve covers. To make sure your GM engine looks as great as it runs, GM Performance Parts offers a wide selection of precision-engineered, branded valve covers. The valve covers are either aluminum or stamped steel. They’re designed to seal tightly and minimize the chance of oil leakage. Taller competition valve covers are made to easily clear high performance valvetrain components. All valve covers are sold in pairs. • • • Short chrome valve covers, with baffle For use on pre-1986 engines with perimeter hold downs Chevrolet and the Bowtie logo are embossed on top NOTE: For use with 1.5 ratio stamped rocker arms only. Valve covers cannot be used with 15° or 18° heads unless otherwise stated. • • • • • A. 10185064 Tall Aluminum Valve Covers NOTE: Use valve cover gasket P/N 10046089 and replacement bolt and seal kit P/N 12497980. NOTE: Valve covers are sold in pairs unless otherwise specified. • • • • • • Competition racing valve cover displays the Chevrolet name and Bowtie logo Natural cast finish No holes for PCV or oil fill, but has bosses for drilling them Designed for pre-1986 engines with perimeter hold downs Can be used with 15° and 18° heads Use P/N 10185052 for single service part F. A Tall Aluminum Valve Covers Chrome Short Valve Covers D B. 12480127 Short Aluminum Valve Covers • • • • Die-cast aluminum valve covers Polished to a bright shine Approximately 1/4" taller than production covers For use on 1986-and-newer engines with center hold-downs Kit includes bolts, washers and seals 12497979 Aluminum Black Crinkle Valve Covers, Center Bolt Design • • • • Die-cast with black crinkle finish Approximately 1/4" taller than production covers For use on 1986-and-newer engines with center hold-downs Kit includes bolts, washers and seals NOTE: Use valve cover gasket P/N 10046089 and replacement bolt and seal kit P/N 12497980. Cast-aluminum Chevy Bowtie-design valve cover is similar to P/N 10185064 except it is a short style with a PVC hole in both covers (grommets included) Natural cast finish Designed for pre-1986 engines with perimeter hold downs Covers have oil baffle Chevy small-block v-8 E. 12497978 Polished Aluminum Valve Covers, Center Bolt Design NOTE: For use with 1.5 ratio stamped rocker arms only. C. 24502466 Tall Valve Covers, No Logo • • • 1969 Create your own custom valve covers! Cast-aluminum valve cover is similar to P/N 10185064, but has no logo Cast with material to permit milling a custom logo Camaro RS NOTE: Sold as single piece. Order 2 per engine. B Short Aluminum Valve Covers Polished Aluminum Valve Covers, Center Bolt Design E By ’69 the Camaro was on a roll, and the factory kept the excitement pumping with aggressive new styling that cemented its legacy as the quintessential Camaro look—a look that unquestionably influenced the new, 2010 Camaro. The long-standing Rally Sport option came with an aggressive grille, squared body panels and multi-section taillights found on all ’69 models, but stood out with its flat-black grille package and slotted, see-through headlight covers that could be opened by more durable vacuum actuation. (The covers were see-through just in case they wouldn’t open.) As it was from its inception, the Rally Sport appearance package was open to just about anything, as it could be combined with more performance-oriented packages like the Z/28 or Super Sport, so it wasn’t uncommon for RS/SS Camaros to prowl the streets with the best of both worlds. Similarly, the 2010 Camaro offers an RS package with unique grille and headlamp treatment—but instead of hidden lamps, they’re hightech, high-intensity discharge lamps. C Tall Valve Covers, No Logo 162 Buy online at www.gmperformanceparts.com Aluminum Black Crinkle Valve Covers, Center Bolt Design F Additional components required for installation. See page 165. Available for purchase online at gmperformanceparts.com 163 Chevy Small-Block v-8 E. 12480012 Aluminum Valve Cover, SB2.2 “Pontiac Logo” Valve Covers Continued A. 12497985 Chrome-Finish Aluminum Valve Covers, Center Bolt Design Die-cast with chrome finish Approximately 1/4" taller than production covers For use on 1986-and-newer engines with center hold-downs Kit includes bolts, washers and seals NOTE: Sold as a single piece. Cover does not fit first-design SB2 head. GM no longer offers a first-design SB2 cover. Adapters, Hardware and Breathers NOTE: Use valve cover gasket P/N 10046089 and replacement bolt and seal kit P/N 12497980. F. B. 25534359 Circle Track Valve Covers, Center Bolt Design • • Aluminum Valve Cover, SB2.2 “Pontiac Logo” E • • • Allows use of old-style flange mount (perimeter hold-down) valve covers on 1986-and-newer center hold down-style heads CNC-machined from billet aluminum stock Kit includes two 3/8" thick adapters, O-rings and fasteners Note: Use replacement O-ring gasket P/N 12480023. G. 12497980 Chrome Bolt Kit, Center Bolt Design NOTE: Use breather kit P/N 25534355 (2 come in kit). • 24502540 Adapter Kit, Center Bolt Design to Flange Mount • Sheet metal valve cover kit designed for Gen I design circle track engines equipped with center hold-down cylinder heads Covers equipped with 2 breather pipes on 1 cover and no pipes on the other C. 10185045 Cast Aluminum Valve Cover, Splayed-Valve V-8 Attractive cast aluminum valve cover with Pontiac name Use only on SB2.2 cylinder heads P/N 12480011 and P/N 12480129 • A Chrome-Finish Aluminum Valve Covers, Center Bolt Design For use only with splayed-valve V-8 cylinder heads P/N 24502517, P/N 12480147 and P/N 12480146 Cover has Chevrolet name and Bowtie logo • Service replacement parts for 1986-and-newer center hold-down design, die-cast aluminum valve covers in chrome, crinkle, and polished finishes Will not fit production valve covers 12356818 Chrome Hold-Down Bolt (not shown) NOTE: Sold as a single piece. Order 2 per engine. • • Chevy small-block v-8 • • • • • • Chrome valve cover hold-down bolt Used on all 1986-and-newer engines with center holddown design stamped valve covers NOTE: Package contains 1 bolt. Order 4 per valve cover. Adapter Kit, Center Bolt Design to Flange Mount F 12338092 Black Hold-Down Bolt (not shown) • • 1969 Camaro ZL-1 Black valve cover hold-down bolt Used on all 1986-and-newer engines with center holddown design stamped valve covers NOTE: Package contains 1 bolt. Order 4 per valve cover. B Circle Track Valve Covers, Center Bolt Design A legend in its own time and one of the most valuable muscle cars on the market today, the infamous ZL-1 Camaros of 1969 were the Frankenstein monsters of Detroit’s golden age. Chevy dealer Fred Gibb Chevrolet utilized the legendary Central Office Production Order system, worked the system and signed up for 50 Camaros with the ZL-1 427 racing engine—a combination not officially offered by Chevrolet. Chrome Bolt Kit, Center Bolt Design G Created with drag racing in mind, it could be ordered with few or many options, including a heavy-duty Rock Crusher four-speed transmission or even the Rally Sport appearance package. The heart of the car was the allaluminum, 103-octane-swilling 427-inch ZL-1 Big-Block. It was rated at 430 horsepower and 450 lb-ft of torque, but engine dyno testing revealed the truth was somewhere in the 500-horsepower range. Valve Covers: additional required components The spirit of the ZL-1 lives on in our all-aluminum Anniversary 427 limited-production crate engine. Its aluminum block is made with original ZL-1 tooling, too! Part Number Gaskets (Qty) Bolts (Qty) Grommets (Qty) Oil Fillers (Qty) Engine Application 25534359 N/A 10046089 (2) 3989350 (1) 93439687 (1) 88958602, 88958603, 88958604 12497979 10046089 (2) 12497980 12341988 — Small-Block 12497985 10046089 (2) 12497980 12341988 — Small-Block 12497978 10046089 (2) 12497980 12341988 — Small-Block C Cast Aluminum Valve Cover, Splayed-Valve V-8 164 Buy online at www.gmperformanceparts.com Additional components required for installation. See page 165. Available for purchase online at gmperformanceparts.com 165 Chevy small-block v-8 Pushrods A. 88962074 Pushrods are that critical connection between the camshaft and the rocker arms. These seemingly innocuous parts play a very important role in the combustion process. That’s why GM Performance Parts pushrods are designed for heavy-duty street and competition applications. Two materials are used: 1010 mild steel for high-performance street cars, power boats, and limited competition applications, and 4130 chrome moly steel for maximum-performance racing engines. GM Performance Parts pushrods are case-hardened for use with pushrod guideplates. Oil Baffle Tube • Pushes easily into most valve covers that have an oil baffle • Requires breather P/N 25534355; used on ZZ572 engines B. 25534355 Circle Track Breather • Special breathers are for circle track • Valve covers used on circle track and ZZ572 engines • Chrome breathers are 1-3/8", hose-clamp-style with the Bowtie logo on top • Installs on the left-side of each valve cover • Kit includes two breathers A Oil Baffle Tube Heavy-Duty Pushrod Kit (0.100" longer than stock) Pushrods are available in standard and 0.100-inch extended lengths. The longer pushrods can be used to restore correct valvetrain geometry when using a high-lift camshaft with a small base circle. They are also recommended when longer-than-stock valves are installed. C. 12341993 Push-In Oil Filler Cap • For valve covers with 1.22" hole Small-Block Pushrods Part Number Material 19131218 Chrome Push-In Breather (not shown) • • • 2-3/4" O.D. x 1-1/2" tall with 3/4" nipple Used on our FB385, ZZ4 and 350 engines Embossed Bowtie logo; use with rubber grommet (P/N 3894337) B Circle Track Breather 3894337 Rubber Grommet, Bowtie Valve Covers (not shown) • • Has 15/16" I.D. x 17/32" O.D. Can be used to plug the oil filler hole in Bowtie valve covers, or to mount a push-in breather • Clamps to minimize distortion of valve cover flanges on 1955-1986 Chevrolet Small-Block V-8 and 90° V-6 engines 4 clamps per package; order 2 per engine E. 14082321 Spring Bar Retainer • • • • Description 1010 steel 5/16" 7.724" Flat tappet (16) Heavy-duty heat-treated .075" wall, hardened tip inserts; standard length. Use 14044874 for single piece 14044874 1010 steel 5/16" 7.724" Flat tappet (1) Heavy-duty heat-treated .075" wall, hardened tip inserts; standard length. 12371057 1010 steel 5/16" 7.824" Flat tappet (16) Heavy-duty heat-treated .075" wall, hardened tip inserts. +.100 long; use 366277 for single piece 366277 1010 steel 5/16" 7.824" Flat tappet (1) Heavy-duty heat-treated .075" wall, hardened tip inserts. +.100 long 10046173 1010 steel 5/16" 7.122" Hyd. roller (1) Heavy-duty heat-treated .060" wall, standard length; for use in early ZZ-series engines with guideplates 12371041 1010 steel 5/16" 7.122" Hyd. roller (16) Heavy-duty .060" wall, standard length; for use in 2nd design ZZ-series engines without guideplates Use P/N 10241740 for single piece 10241740 1010 steel 5/16" 7.122" Hyd. roller (1) Heavy-duty .060" wall, standard length; for use in 2nd design ZZ-series engines without guideplates 10134309 4130 steel 5/16" 7.896" Special (1) Chromemoly one-piece design racing pushrod Small-Block Guideplates D. 12341986 Hold-Down Clamps • Diameter Length Usage 12495491 Special steel retainers prevent oil leaks Use under the valve cover bolts Distribute clamping force over a large area and prevent deformation of the flanges Narrow retainers are engineered to fit pre-1986 engines with perimeter-style hold downs C Push-In Oil Filler Cap D Hold-Down Clamps Part Number Description Technical Notes 3973418 Pushrod guideplate (cast-iron head) For use with production and Bowtie cast-iron cylinder heads with screw-in studs. Can also be used with aluminum Bowtie V-6 head. Should not be used with self-aligning rockers. Pushrod slots are 0.325". For 90° V-6, use on cylinders 1, 2, 5 and 6; guideplate must be ground to clear valve cover hold-down bolts. Four required per head. 14011051 Pushrod guideplate (aluminum Bowtie head) Hardened steel guideplate has the correct pushrod spacing for aluminum Bowtie heads. Should not be used with self-aligning rockers. Pushrod slots are 0.365". Four required per head. 10111771 Pushrod guideplate (Corvette aluminum head) Non-hardened guideplate for use with Corvette aluminum cylinder head assembly P/N 12556463 and 350 HO engine assembly P/N 10185072. Four required per head. Rocker Arm Studs 12495497 Screw-In Rocker Stud Kit (3/8", not shown) NOTE: Package contains 1 retainer. Order 4 per valve cover. • F. 14044820 Spring Bar Retainer, Chrome-Plated • • • • • Similar to retainer P/N 14082321 described above Chrome-plated to match chrome valve covers NOTE: Package contains 1 retainer. Order 4 per valve cover. 3933964 Valve Cover Gasket (not shown) • • • E Spring Bar Retainer G. 12371058 Screw-In Rocker Stud Kit (LT1, LT4 style) Cork-type gasket Fits all valve covers with perimeter hold-down bolts 1 gasket per package • • • For ’86 and newer center hold down design valve covers • • • Used with on splayed-valve V-8 cylinder head P/N 24502517 Kit includes 2 gaskets F Spring Bar Retainer, Chrome-Plated 166 3/8" studs are used on all late-model LT1, LT4, and any head not using a pushrod guideplate Kit includes 16 pieces; for single stud usage, use P/N 12552126 Lower thread section is 7/16-14 3921912 Screw-In Rocker Stud (7/16", Big-Block style) (not shown) 10185043 Valve Cover Gasket, Splayed Valve Head (not shown) • 3/8" studs fit all high-performance Small-Block V-8 and 90° V-6 Chevrolet cylinder heads machined for screw-in studs and using guideplates Won’t pull out of their bosses under high load Kit includes 16 pieces, for single stud usage, use P/N 10168410 Lower thread section is 7/16-14 NOTE: Screw-in studs can be installed on heads originally equipped with pressed studs by machining and tapping the stud bosses. 10046089 Valve Cover Gasket (not shown) • Chevy small-block v-8 Adapters, Hardware and Breathers Continued Buy online at www.gmperformanceparts.com • Screw-In Rocker Stud Kit (LT1, LT4 style) G • Beefy 7/16" Big-Block V-8 rocker studs Improve valvetrain stability of any Small-Block V-8 or 90° V-6 racing engine by minimizing rocker stud flex Fits any Small-Block V-8 or 90° V-6 cylinder head machined for screw-in studs Requires rocker arm for 7/16" stud Available for purchase online at gmperformanceparts.com 167 Chevy Small-Block v-8 Valve Lifters A. 88958652 Valve Lifter Guide, “Quick Cam” • • Small-Block Camshafts Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) w/1.5 rocker (deg) 3896962 Hydraulic flat tappet I: 222 E: 222 I: .450 E: .460 114 24502476 Hydraulic flat tappet I: 212 E: 222 I: .435 E: .460 112.5 14097395 Hydraulic roller design I: 196 E: 206 I: .431 E: .451 109 For the HT383 truck engine with 1.5 rockers 10185071 Hydraulic roller tappet I: 208 E: 221 I: .474 E: .510 112 For ZZ3 350 HO, ZZ4, FB385 engine; use with spring P/N 10134358 or 12551483 12551705 Hydraulic roller tappet I: 201 E: 208 I: .447 E: .459 N/A Used in 1995–97 Corvette and Camaro LT1 engines, discontinued 12551142 (1.6 rocker) Hydraulic LT4 production cam Hydraulic roller (LT4 hot cam) Hydraulic roller (LT4 hot cam) Hydraulic roller (LT4 hot cam kit) I: 203 E: 210 1.6 rocker I: .476 E: .480 1.5 rocker I: .492 E: .492 1.6 rocker I: .525 E: .525 1.6 rocker I: .525 E: .525 115 1996 LT4 production 112 Service only; for all V-8 engines with roller cams. (See note below chart) 112 Service only; for all V-8 engines with roller cams. (See note below chart) 112 Same as P/N 24502586 except this is a kit that includes aluminum rockers, valve springs, and retainers 12370845 Hydraulic roller design I: 214 E: 224 I: .488 E: .509 112 Off-highway use only; contains eccentric for mechanical fuel pump 12370846 Hydraulic roller design I: 222 E: 230 I: .509 E: .528 112 Off-highway use only; contains eccentric for mechanical fuel pump 12370847 Hydraulic roller design I: 234 E: 242 I: .539 E: .558 112 Off-highway use only; contains eccentric for mechanical fuel pump Note: Package services one lifter bank. B. 12371042 Hydraulic Roller Lifter Kit • • • • • Designed for 1986-and-later engines Second-design lifters are used in late-model 350 HO engines and use a higher checkball spring preload Includes 16 lifters of P/N 17120735, 8 valve lifter guides, 1 valve lifter guide retainer, 4 retainer bolts, and 4 retainer washers This lifter kit plus pushrod kit P/N 12371041 and a roller-tappet design camshaft converts your engine to a roller-lifter engine For single lifter usage, use P/N 17120735 A Valve Lifter Guide, “Quick Cam” 24502586 (1.5 rocker) This kit includes the following items: 17120735 16 Roller Lifters 24502586 (1.6 rocker) 12550002 8 Lifter Guides 14101116 1 Guide Retainer 12480002 (1.6 rocker) C. 12371044 Hydraulic Lifter Kit (set of 16) • • • Chevy small-block v-8 • • Composite lifter guide is the same as used on LS series GM Small-Blocks, but with mounting holes for use on Gen I GM Small-Blocks (block must be drilled and tapped) For use with hydraulic roller lifters only Makes it possible to remove the camshaft without removing the intake and lifters Enough friction in the guide to hold the lifters in place if the rocker arms are backed off and the camshaft is rotated two full revolutions to push up the lifters Used on 1986-and-older Gen I-and Gen II-style engines Kit includes 16 hydraulic flat tappet lifters of P/N 5232720, and is designed for use with standard-length pushrod kit P/N 12495491 or 0.100" longer kit P/N 12371057 Use P/N 5232720 for single lifter pieces I: 218 E: 228 I: 218 E: 228 I: 218 E: 228 Used in 290 hp 350 crate engine Used in 350/300 hp and 350/330 hp special performance engines ABOUT THE LT4 CAMSHAFT: The LT4 camshaft P/N 24502586 was designed to be used in many different engines. The following change may be necessary for correct engine assembly: For LT1 and L98 engines (pre-1996) the dowel pin in the end of the camshaft must be pushed in so extension from end of cam is .30"+/- .01". For 1996 LT1 and LT4 engines, the dowel pin is in the correct position extending .620" from the end of the camshaft. This cam has a fuel pump lobe. B Hydraulic Roller Lifter Kit Small-Block Camshaft and Lifter Kits, include camshaft and 16 lifters Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) (deg) B Hydraulic Roller Lifter 168 Buy online at www.gmperformanceparts.com 12353915 Hydraulic flat tappet I: 194 E: 204 I: .401 E: .423 104 Use with 1981-'87 engines with computers, flat tappet and non-roller cam, except 305 HO; good mid-range torque 12353917 Hydraulic flat tappet I: 204 E: 214 I: .420 E: .442 112 For 8.0-9.5 C.R. low rpm Small-Blocks including 1955-'66 CA emissions, 1955-’68 Federal emissions, 1966-'92 off-highway, and all non-emissions trucks 12353918 Hydraulic flat tappet I: 214 E: 224 I: .442 E: .465 112 For 8.75-10.5 C.R. low-medium rpm off-road and marine Small-Blocks 12353923 Hydraulic flat tappet I: 224 E: 234 I: .465 E: .448 114 For 9.5-10.75 C.R. medium rpm Small-Blocks including 1955-'66 CA emissions, 1955-'68 Federal emissions,1966-'92 off-highway, and all non-emissions trucks 12364050 Hydraulic flat tappet I: 222 E: 222 I: .447 E: .447 114 For 9.5-10.75 C.R. medium rpm Small-Blocks. Single pattern, blueprinted replacement for factory P/N 3863151 w/350 hp and 327-ci camshaft 12364051 Hydraulic flat tappet I: 195 E: 202 I: .390 E: .410 112 For 7.75-8.75 C.R. low rpm Small-Blocks. Dual pattern, blueprinted replacement for factory P/N 3896929 w/300 hp and 327-ci camshaft 12364052 Mechanical flat tappet I: 254 E: 254 I: .485 E: .485 114 For 11.0-12.5 C.R. medium/high rpm Small-Blocks. Blueprinted replacement for factory P/N 3849346 w/290 hp and 302-ci camshaft. Auto needs 4000 converter 12364053 Mechanical flat tappet I: 257 E: 269 I: .493 E: .512 112 For 11.0-12.5 C.R. high rpm off-road Small-Blocks. Blueprinted replacement for factory P/N 3927140. Auto needs 4000 rpm stall converter 12364054 Mechanical flat tappet I: 242 E: 254 I: .459 E: .485 116 For 10.0-12.0 C.R. medium/high rpm Small-Blocks. Blueprinted replacement for factory P/N 3972182 w/330 HP and 350 camshaft. Auto needs 3000 rpm stall converter C Flat Tappet Lifter Buy online at www.gmperformanceparts.com 169 Chevy small-block v-8 Connecting Rods and Components A great deal of exacting engineering, extensive development/ testing, and precision manufacturing practices go into every GM Performance Parts camshaft. In many ways, the camshaft can be considered the heart of a high-performance engine. This vital function is why GM Performance Parts puts so much effort into making sure its camshafts deliver maximum power and drivability through a wide variety of camshafts. E. 12495071 Connecting Rod Kit • • • • NOTE: IMPORTANT! Distributor with melonized steel gear MUST be used with steel camshafts or engine damage will occur. 12497870 383 Connecting Rod Kit, 1st Design (not shown) A. 12480002 350 Hot Cam Kit • • • • • • Off-highway kit converts production LT1 engine for showroom stock racing Improves Small-Block originally equipped with roller tappet camshaft Significant horsepower gains For roller blocks only Lifters are not included 12370839 16 Roller Rocker Arms Kit 12551483 16 Valve Springs 10212808 16 Valve Caps 24503856 16 Valve Keys 10212809 16 Valve Spring Shims • A 350 Hot Cam Kit • • • • • This kit includes the following items: 24502586 1 Camshaft Connecting Rod Kit E • • • • • • • • Convenient, inclusive kit Includes 2 water pump gaskets, intake manifold gasket set, 2 valve cover gaskets, a distributor gasket and a front crankshaft seal assembly B. 10088128 Camshaft Retainer F. B Camshaft Retainer 10168501 Camshaft Retainer (not shown) • • • • • Cover and O-ring gasket for sealing rear camshaft hole on all “CNC” aluminum and iron blocks Includes bolts Connecting Rod Bearing Kit, 383 Engine F • Solid aluminum button limits lateral movement of roller lifter camshafts Designed for 1955-1986 283-400 vehicles containing Small-Blocks without a cam thrust plate • • 170 Buy online at www.gmperformanceparts.com 8 bearings For +0.010-undersize 383-cubic-inch engines G. 12491166 Connecting Rod Stud and Nut Kit, 383 Engine C Camshaft Rear Cover Kit D Cam Button Spacer 8 heavy-duty bearings Second design, without chamfer For all 383-cubic-inch engines 12499137 Connecting Rod Bearing Kit, 383 Engine (+0.010) (not shown) • • D. 12364085 Cam Button Spacer • 8 heavy-duty bearings First design, with chamfer For all 383-cubic-inch engines 17800761 Connecting Rod Bearing Kit, 383 Engine (standard, not shown) Second design with 3.294" bolt center as used on ZZ3 and ZZ4 engines C. 24502459 Camshaft Rear Cover Kit • Set of 8 steel 5.70" PM connecting rods used in 383-cubic-inch engines Notched to clear camshaft in most stroked Small-Block applications Second design, with chamfer Standard .927" pin and 2.100" rod journal Cap held on by stud and nut, not standard type bolt Good to 550 horsepower Use P/N 17803091 for single service part 12499108 Connecting Rod Bearing Kit, 383 Engine (standard) • • • First design with 3.62" bolt center as used on ZZZ, ZZ1 and ZZ2 engines Set of 8 steel 5.70" PM connecting rods used in 383-cubic" engines Notched to clear camshaft in most stroked Small-Block applications First design, without chamfer Standard .927" pin and 2.100" rod journal Cap held on by stud and nut, not standard-type bolt Good to 550 horsepower Use P/N 12497624 for single-service part 19169670 383 Connecting Rod Kit, 2nd Design (not shown) 12499229 5.7L Vortec Camshaft Install Kit (not shown) • • High-quality, 5.70" powdered metal (PM) connecting rods For competition or street applications below 500 horsepower Replaces the old “pink rods” and are the same rods used in LT1 and LT4 Corvette engines Includes 8 P/N 10108688 rods, available individually Chevy small-block v-8 Camshafts Connecting Rod Stud and Nut Kit, 383 Engine Studs and 12-point nuts (16 each) for all 383-cubic-inch engines Use with connecting rod P/N 12497624 G Available for purchase online at gmperformanceparts.com 171 Chevy Small-Block v-8 Crankshafts Pistons and Piston Rings 14088526 Crankshaft, Cast-iron (not shown) • Small-Block Pistons Part Engine Compression Number Size Ratio Head Chamber Size Pin Type Technical Notes Volume • Nodular cast-iron with 3.48" stroke and 2.10" diameter rod journals One-piece rear main seal crankshaft for 300- and 330-horsepower engines 93422884 350 8.5:1 76cc Standard Pressed 290 HP 350 10159436 350 10:1 58cc Standard Pressed 5.7L HO, ZZ4 and LT1; high silicon aluminum 12514101 350 9.1:1 64cc Standard Pressed 350-cid 300 HP and 330 HP service engine with “SP” ID 12514102 350 9.1:1 64cc +0.001 Pressed 350-cid 300 HP and 330 HP service engine with “SP” ID 12514103 350 9.1:1 64cc +0.030 Pressed 350-cid 300 HP and 330 HP service engine with “SP” ID 12489437 383 9.1:1 64cc Standard Pressed 383 crate engine, first design • 12497879 383 9.1:1 64cc +0.030 Pressed 383 crate engine, first design 88962542 383 9.1:1 9.7:1 64cc* 62cc* Standard Pressed 383 engine, second design NOTE: Must be used with connecting rod P/N 10108688 and piston P/N 10159436. 88962748 383 9.1:1 9.7:1 64cc* 62cc* +0.005 Pressed 383 engine, second design 88962749 383 9.1:1 9.7:1 64cc* 62cc* +0.030 Pressed 383 engine, second design 12499103 383 9.1:1 9.7:1 64cc* 62cc* +0.005 Pressed Kit containing 8 of P/N 88962748 (383 engine, second design) 12499104 383 9.1:1 9.7:1 64cc* 62cc* +0.030 Pressed Kit containing 8 of P/N 88962749 (383 engine, second design) NOTE: This crank does not have a pilot bearing. Crankshaft, 383-cubic-inch Forged Steel A • • • • Forged 4340 steel crankshaft used to create 383-cubic-inch engines with 3.800" stroke Rod journals are 2.10" Mains are standard 350 size NOTE: Should be used with connecting rods P/N 19169670, bearing kit P/N 17800761, standard pistons P/N 88962748 or 0.030" oversize pistons P/N 88962749, balancer P/N 12498008, and 1986-and-later one-piece crank seal design flywheel or flexplate. B. 10185100 Crankshaft Raw Forging, 350-Cubic-Inch Style • • • Small-Block Piston Rings Bore Size Oversize Ring Thicknesses Description 14089026 4.000" +.030" 5/64, 5/64, 3/16" 12528817 4.000" Standard — Low tension rings for ZZ4, LT1, and LT4 engines Crankshaft Raw Forging, 350-Cubic-Inch Style B • • 12528818 4.000" +.005" — Low tension rings for ZZ4, LT1, and LT4 engines 4.000" +.030" — Low tension rings for ZZ4, LT1, and LT4 engines 12499135 4.000" Standard — Premium quality standard-size rings for 1st design 383 engines • 12499136 4.000" +.030" — Premium quality rings for 383 engines • 12499107 4.000" +.005" — Set of 8 ring packs of P/N 12499135 12499231 4.000" Standard — Set of 8 ring packs of P/N 12528817 • Exceptionally strong and durable 4340 steel raw forging Ideal for machining to custom stroke dimensions from 3.20" to 4.00" 2.900" diameter main bearing journals can be ground to fit 400-cubic-inch Small-Block main bearings Large front section can be machined for Big-Block or Small-Block balancer Uses early style two-piece rear seal 14061685 Roller Pilot Bearing (not shown) • Crankshaft Forging Buy online at www.gmperformanceparts.com Raw forging from S38 micro alloy steel Can be machined for a 3.46" to 3.50" stroke Two-piece rear seal design C. 24502460 Crankshaft Forging Standard size , production style rings for 350HO and ZZ-series (except ZZ4) engines 12528819 172 Forged 1053 steel crankshaft used in post-November 1998 ZZ4 engines Replaces all cast or steel ZZ4 crankshafts A. 12489436 Crankshaft, 383-Cubic-Inch Forged Steel *Compression ratio based on .028" thick head gasket. Part Number 12556307 Crankshaft, Forged Steel (used in late-style ZZ4 engine; not shown) Chevy small-block v-8 A crankshaft is that massive piece of convoluted steel that holds the whole engine together. An engine is essentially a pump, and without a strong crankshaft, the pump won’t work. GM Performance Parts puts the same top-quality engineering and manufacturing processes into its crankshafts as it does with all its parts. These crankshafts are the same ones used in GM Performance Parts crate engines. The crankshafts are available in cast-iron and forged steel. Forged crankshafts should be used for higher-horsepower applications. Compressing the air/fuel mixture and dealing with the explosive forces inside an engine’s cylinders isn’t a job for weak parts. That’s why GM Performance Parts pistons are premium quality and factory-tested to withstand the rigors of high-performance street and competition engines. GM Performance Parts pistons are available in a variety of compression ratios and bore sizes. They’re sold individually, unless otherwise specified, and wrist pins are included. Used in high-performance manual transmission applications C Buy online at www.gmperformanceparts.com 173 Chevy Small-Block v-8 Balancers and Pulleys Flywheels and Flexplates Balancers are relatively small parts that play a big role in how smooth an engine runs. Balancers are also known as torsional dampeners or harmonic balancers, which is indicative of how they help control unwanted crankshaft vibrations. By controlling vibrations, GM Performance Parts balancers help engines run smoothly, which also extends engine life. At the opposite end of the crankshaft from the balancer are flywheels and flexplates, which connect the engine to either manual (flywheels) or automatic (flexplates) transmissions. GM Performance Parts offers both internally and externally balanced flywheels and flexplates. It is critical you use the correct design for your engine application. NOTE: IMPORTANT! All Chevy Small-Block and Big-Block engines with one-piece crankshaft seal require an externally balanced flywheel or flexplate. NOTE: Can be used with a water pump pulley and belt P/N 9433722 without an idler pulley or alternator. Bolts • • Two-groove, high-rpm, 6-5/8" pulley For engines with short water pump 12337973 Flywheel Bolt (not shown) 3815933 Crankshaft Bolt (not shown) • • Pre-1986 Flywheel • 14001829 Washer (not shown) • • 1986-up Flywheel Positive retention 7/16-20 x 2-1/4" bolt for engines with tapped crank snouts Use with washer P/N 14001829 3727207 Flexplate Bolt (not shown) 383 Crate Engine Balancer with 1-Piece Crank Seal (P/N 12498008) • 1-3/4" x 1/2" x 5/16" thick washer for crankshaft bolt • 14" Flexplate Racing Balancer (P/N 24502534 and 24502535) Fits all Chevy Small-Block V-8, Big-Block V-8 and 90° V-6 engines Sold individually; 6 required per engine Fits all Chevy Small-Block V-8, Big-Block V-8 and 90° V-6 engines Sold individually; 6 required per engine 12-3/4" Flexplate Small-Block Flywheels Part Year of Outside Crank Flange Clutch Starter Ring Technical Notes Number Engine Diameter Bolt Pattern Diameter Gear Teeth 14085720 1955–1985 12.75" 3.58" 10.4" 153 For two-piece crank seal. Lightweight nodular iron; weighs approximately 15 pounds 3991469 1955–1985 14" 3.58" 10.4"; 11" 168 For two-piece crank seal small-Block BalancerS 14088646 1986–up 12.75" 3.00" 10" 153 For one-piece crank seal. Lightweight nodular iron; weighs approximately 17 pounds Part Engine Outside Technical Notes Number Application Diameter 14088650 1986–up 12.75" 3.00" 10.4" 153 Standard-weight flywheel for one-piece crank seal 10105832 1986–up 14" 3.00" 11"; 11.85" 168 For one-piece crank seal 12551537 1969-up 305 and 350; 90° V-6 competition 3817173 1962-68 302 and 327 8" Cast-iron. Inertia ring is 1-11/16" wide; timing mark is 2 degrees before keyway centerline. Do not use pointer P/N 3991436 unless TDC mark is adjusted 88960604 1970-74 350; ZZ4 crate engine 8" Cast-iron. Inertia ring is 1-11/16" wide. Use with timing pointer P/N 3991436. For external balanced engines. 12498008 383 crate engine with 1-piece crank seal 8" Use with 383 engine components and crankshaft P/N 12489436. For external balanced engines. Counter weight can be removed for neutral balance 6272225 400 cu in 8" Counterweighted dampener for externally balanced crankshaft. Requires flexplate P/N 471578. Timing mark is 10 degrees before keyway centerline. Use with timing pointer P/N 3991436 471598 1970–1985 14" 3.58" 10.75"; 11.50" 168 For internally balanced engine with two-piece crank seal 471578 1970–1980 14" 3.58" 10.75"; 11.50" 168 For externally balanced 400-cu-in engine only. Use with balancer P/N 6272225. NASCAR-approved and specially tuned up to 9000 rpm. Uses standard crank hub diameter 471529 1969–1985 12.75" 3.58" 9.75"; 10.75" 153 For internally balanced engine with two-piece crank seal 14088765 1986–up 12.75" 3.00" 10.75" 153 For externally balanced one-piece crank seal 12554824 1986–up 14" 3.00" 11.50" 168 Heavy-duty flexplate with increased thickness for one-piece crank seal, externally balanced 14088761 1986–up 14" 3.00" 10.75"; 11.50" 168 For one-piece crank seal, externally balanced 24502534 24502535 174 6.75" All racing Accepts standard pulleys 7.074" All racing 7.074" Smaller size for limited clearance. Timing mark is 10 degrees before keyway centerline. Use with timing pointer P/N 3991435 NASCAR-approved and specially tuned. Use with large-diameter 1.598" crankshaft hub Buy online at www.gmperformanceparts.com Chevy small-block v-8 3858533 Crankshaft Pulley, 6-5/8" (not shown) Small-Block Flexplates Part Year of Outside Crank Flange Converter Starter Ring Technical Notes Number Engine Diameter Bolt Pattern Bolt Pattern Gear Teeth Available for purchase online at gmperformanceparts.com 175 Chevy small-block v-8 Timing Chain and Sprockets Water Pumps, Pulleys and Components The timing chain connects the crankshaft to the camshaft and ensures those two key components work in a synchronized manner. GM Performance Parts' strong, accurate timing chains and sprockets provide top performance and dependable service. Water Pump Pulleys E. 3942992 Water Pump Pulley • • • NOTE: Must be modified to fit water pump with 3/4" shaft. Performance kit for all 1987-and-newer engines with roller lifter camshaft, except LT1, LT4 and LS series Includes chain P/N 14088783, crank sprocket P/N 14088784, cam sprocket P/N 12552129, retainers and bolts F. • • • Water Pump Pulley A Single Roller Timing Chain Kit E G. 88894341 Water Pump, Long-Style • • • • • • Water Pump Pulley Reinforcement B Extreme Duty Timing Chain Kit, LT1 and LT4 Engines F Single-roller-type for ZZ-design 350 HO engine • • J. 12497986 Aluminum Water Pump, Long-Style Serpentine • • For all LT4 engines For all LT4 engines C Camshaft Bolt Water Pump, Long-Style G Aluminum Water Pump, Short-Style H Quiet roller design for all LT4 engines Use with crank sprocket P/N 12555886 and cam sprocket P/N 12555885 Housing bolts directly to the block Block openings are spread to 9.40" Standard front inlet and outlet openings Includes Water Pump Cassette P/N 25534391 25534391 R0X Water Pump Cassette (not shown) • • • D. 12367600 LT1/LT4 Front Cover Plug Designed for efficient operation Easy serviceability Refined impeller design and tolerances to improve flow Covers the hole on the front cover of engine when original distributor is removed and replaced with rearmounted distributor D LT4 Front Cover Plug 176 25534390 R0X Water Pump Housing with Cassette (not shown) • • • • 12555887 LT4 Timing Chain (not shown) • Reverse-rotation pump Use with late-style engines with a serpentine belt system, including 90° V-6 NOTE: Will not fit LT1 or LT4 engines. 12554553 Camshaft Dowel Pin (not shown) • • Lightweight pump similar to the one used on the ZZ430 crate engine Standard rotation Can be used on late-style engines NOTE: Will not fit LT1 or LT4 engines. 5/16-18 x 0.75" bolt 12555885 LT4 Camshaft Sprocket (not shown) • 12495826 Aluminum Water Pump, Long-Style • Single-roller-type for ZZ-design 350 HO engine 12555886 LT4 Crankshaft Sprocket (not shown) • NOTE: Cam stop boss may interfere on engines with 8" dampener. Some clearancing may be required. I. C. 9424877 Camshaft Bolt • Saves weight over comparable iron pump Casting has short-style mounting legs used on pre-1982 Corvettes Pump has reinforced 3/4" diameter snout and a large hub with dual bolt patterns NOTE: Pump housing has a boss which can be drilled and tapped for a cam stop. Can be used with the ZZ4 engine with composite front timing cover by exchanging the bolts that hold the rear sheet metal plate to the pump with pan-head bolts P/N 14010976 or equivalent aftermarket bolts. Heavy-duty, single-roller chain for ZZ-design 350 HO engine Use with crank sprocket P/N 14088784 and cam sprocket P/N 12552129 12552129 Camshaft Sprocket (not shown) • Late-style cast-iron pump with long mounting legs, reinforced snout and 3/4" diameter shaft End of shaft is reduced to 5/8" diameter Use with 350 HO, 383 and ZZ4 engines H. 1968604 Aluminum Water Pump, Short-Style 14088783 Roller Timing Chain (not shown) 14088784 Crankshaft Sprocket (not shown) Increases stiffness of water pump pulley Use with pulley Water Pumps and Components • Performance upgrade, extreme-duty timing chain kit for 1995-and-newer LT1 and LT4 engines Includes roller timing chain P/N 14088783, crankshaft sprocket P/N 14088784, camshaft sprocket P/N 10214880 and water pump gear P/N 12551728 Use with pin drive camshaft only NOTE: To convert 1993 and 1994 engines, use camshaft P/N 12551705, distributor P/N 1104032, timing cover P/N 12552426, vacuum harness P/N 12555323, and vacuum fitting P/N 14082470. • • 3720616 Water Pump Pulley Reinforcement • • NOTE: Will not work with flat tappet camshafts or LT1 and LT4 engines. B. 12370835 Extreme-Duty Timing Chain Kit, LT1 and LT4 Engines Fits 1971-and-newer and short-leg water pumps with large hubs Chevy small-block v-8 A. 12371043 Single Roller Timing Chain Kit Buy online at www.gmperformanceparts.com Aluminum Water Pump, Long-Style I Aluminum Water Pump, Long-Style Serpentine J Available for purchase online at gmperformanceparts.com 177 Chevy small-block v-8 Oil Pans, Gaskets and Accessories Continued A. 12497698 Serpentine Accessory Drive System (with Air Conditioning) It’s important to note that Chevrolet V-8 and V-6 engines were redesigned in 1986 to include a one-piece rear main seal. That required a correspondingly new oil pan design. For pre-1986 engines, there is a newer one-piece pan gasket available. Oil pans and gaskets are not interchangeable between early and late design engines. Blocks that have been machined for a one-piece real main seal require seal adapter P/N 10051118 and must use the newer-style oil pan and gasket. • • Fits Gen I-style engines Deluxe kit includes all the components and hardware necessary to install on an engine with air conditioning, including water pump, alternator, power steering pump and idler bracket; belt included The system includes: 10055800 Secondary Air Injector Pump Bracket 1134344 Oil Pan, Z28-Style Air Compressor Assembly (CR4) C B. 12557558 Oil Pan, 1986-1992 F-Car and ZZ4 • 10129569 Idler Belt Pulley Bracket • • • 88894005 Water Pump Kit 10055880 Water Pump Pulley NOTE: Use with oil pan rail reinforcement P/N 12553058 (LH) and 12553059 (RH). 10055879 Crankshaft Pulley 10463172 Alternator Assembly (reman) C. 360450 Oil Pan, Z28-Style (2-Piece Rear Main Seal) 12117361 Alternator Connector (with lead) 10055798 Drive Belt Tensioner Assembly • • • • 10085752 Belt (fan, water pump, A/C pump, and alternator) 10105212 Alternator and Power Steering Bracket 88985115 Power Steering Pump (reman) 14102096 Power Steering Pulley A Serpentine Accessory Drive System (with air conditioning) Oil Pan, 1986–1996 Corvette-Style 12497697 Serpentine Accessory Drive System (without Air Conditioning, not shown) • • D • • Fits Gen I-style engines Deluxe kit includes all the components and hardware necessary to install on an engine without air conditioning, including water pump, alternator, power steering pump and idler bracket; belt included 25534353 Circle Track “Factory Stock” Oil Pan (not shown) • 10129569 Idler Belt Pulley Bracket • • 88894005 Water Pump Kit 10055880 Water Pump Pulley 10055879 Crankshaft Pulley Circle Track “Late Model” Oil Pan 10463172 Alternator Assembly (reman) E 12117361 Alternator Connector (with lead) • • 10085752 Belt (fan, water pump, A/C pump, and alternator) • • 10105212 Alternator and Power Steering Bracket 88985115 Power Steering Pump (reman) 14102096 Power Steering Pump Pulley • • • Windage Tray F F. • • • • Special “captured” belt eliminates need for idler pulley or alternator to maintain proper tension Use with crankshaft pulley P/N 3858533 and water pump pulley Belt runs around crankshaft and water pump only G. 12554816 Windage Tray • B Oil Pan, 1986–1992 F-car and ZZ4 (Oil pans are sold without dipsticks or other hardware unless otherwise specified.) 178 Separates the oil in the pan sump from the rotating crank assembly to reduce aeration of the oil Aids in oil control and minimizes oil slosh under hard braking Use with oil pan P/N 360450 NOTE: Requires five mounting studs P/N 14087508 for 1968-and-later blocks. Use mounting studs P/N 3872718 with pre-1968 blocks. On 400-cubic-inch Small-Blocks the baffle requires modifying by elongating mounting holes. Check tray clearance with long-stroke crankshafts and/or non-stock connecting rods. Oil Pans, Gaskets and Accessories Oil is your engine’s lifeblood and a high-quality GM Performance Parts oil pan keeps it where it belongs. Our properly designed and manufactured oil pans fit right and, along with matching gaskets, prevent leaks for years of trouble-free service. GM Performance Parts has oil pans for street and competition applications. Neoprene 1-piece gasket for 1986-and-newer engines 3927136 Windage Tray • 9433722 Fan Belt (not shown) • Special black-powder-coated, 8-quart circle track pan is used in the factory stock engines P/N 88958603 and P/N 88958604 7" sump has a 3.5" kickout on both sides Includes a fully louvered windage tray, three crankshaft scrapers, six trap doors, two runners, an oil temperature fitting provision, oil level plug, and 5/8" oil pick-up tube 7" deep Oil pickup tube available separately P/N 19171997 10108676 Oil Pan Gasket, 1-Piece Rear Main Seal (not shown) A Serpentine Accessory Drive System (with air conditioning): Diagram Kit includes brackets, pulleys and hardware to install on engine Does not include water pump, alternator, power steering pump or belt Special black-powder-coated 8-quart circle track pan is used in the Circle Track engine P/N 88958602 8" sump has a single 3.5" kickout on the right-hand side Includes a fully louvered windage tray, oil scraper, three trap doors, oil level plug, and 3/4" oil pick-up tube 8" deep E. 25534354 Circle Track “Late-Model” Oil Pan 10055798 Drive Belt Tensioner Assembly • Five-quart oil pan fits 1986 –1996 Corvette models Has right-hand dipstick and fits crankshaft seal adapter P/N 10051118 NOTE: Use with oil pan rail reinforcements P/N 14088501 (LH) and 14088502 (RH). 10055800 Secondary Air Injector Pump Bracket 12497869 Serpentine Accessory Drive Belt System, Base System with Brackets and Bolts (not shown) Four-quart oil pan fits 1970-79 Camaro and 1979 Corvette Internal baffling and a left-hand dipstick Use with 2-piece rear main seal on 1955–1979 blocks Requires gasket P/N 14079399 D. 10055765 Oil Pan, 1986–1996 Corvette-Style (1-Piece Rear Main Seal) The system includes: • Four-quart pan used on ZZ4 crate engines and 1986-92 Camaro and Firebird Internal baffling and right-hand dipstick Designed for 1-piece rear main and 1-piece oil pan gasket Fits with crankshaft seal adapter P/N 10051118 Chevy small-block v-8 Accessory Drive Kits Buy online at www.gmperformanceparts.com Windage Tray G • • Flat oil pan baffle used with 1986-1996 Corvette pan P/N 10055765 For 1968-and-newer blocks, use five mounting studs P/N 14087508 For pre-1968 blocks, use studs P/N 3872718 Available for purchase online at gmperformanceparts.com 179 Chevy small-block v-8 Intake Manifolds, Gaskets and Components Oil Pans, Gaskets and Accessories Continued 12555884 Oil Pump, High-Pressure LT1/LT4-Style (not shown) • • A. 14044872 Oil Pump, High Volume • • High-volume pump has 1.50" gears for increased volume Approximately 25 percent more capacity than a production pump at standard pressure; pick-up not included Order These Parts To Complement Your New Oil Pump: 3892678 Oil Pump Bolt (not shown) • F. A Oil Pump, High Volume B Oil Filter Adapter Intake Manifold, ZZ Series • • • F Fits all models, 7/16-14" x 2" 3998287 Oil Pump Shaft (not shown) • • Fits all 1959-and-newer engines • 3764554 Oil Pump Shaft Retainer (not shown) • • 10185063 Intake Manifold, ZZ Series G. 12366573 Intake Manifold, Vortec Head Design Fits all 1959-and-newer engines Use with oil pump shaft P/N 3998287 • 3848911 Oil Pump Spring (not shown) Regulates oil pressure at approximately 70 psi Use with high-volume pump, P/N 12555884 • • NOTE: Minimum recommended oil pressure for offhighway use is 65 psi at engine operating speed. • • • • B. 3952301 Oil Filter Adapter • • C Engine Oil Primer Mounts a spin-on cartridge for Gen I and II Small-Block V-8s Contains a filter bypass valve and requires two attaching bolts, P/N 3951644 Intake Manifold, Vortec Head Design G NOTE: Vortec heads were originally released on 1996-1999 truck engines. Check for hood clearance, especially with Corvette. Catches and holds small pieces of metal before they can cause engine damage • C. 12368084 Engine Oil Primer • • • • • • Use to lube engine bearings prior to starting a new or rebuilt engine Fits Small-Block and Big-Block D. 93440806 HEI Distributor • • • A must for steel roller cams Has ignition advance curve for high-performance applications Comes with melonized steel gear P/N 10456413 I. D HEI Distributor Intake Manifold, Vortec Head Design (dual pattern carb mount) H E. 88961867 Distributor, Billet HEI • • • • • • 180 • • Designed for throttle-body fuel injection Aluminum intake will work with all Vortec cylinder heads, including P/N 12529093, P/N 12558060, P/N 12497186, P/N 12464298, P/N 25534421, or P/N 25534446 Also accepts EGR NOTE: The exhaust manifold from 1996-and-newer pickup trucks with RPO L31 350 engine, P/N 12557828, is drilled and tapped to accept an EGR tube. EGR pipe P/N 10220275 can be used with EGR Valve P/N 17113457 and gasket P/N 12337972. This manifold is primarily intended for use with Vortec heads on pre-1996 engine blocks. 1995 and earlier blocks have thermostat bypass passage from the block directly to the water pump. If manifold is used on 1996 and later engines (which do not have the bypass in the block), you must run a coolant bypass line from the manifold to the 5/8" hose nipple on the water pump (passenger's side). Suggested routing is from the 3/8 NPSF boss on manifold to the water pump. Melonized steel gear is required for all crate engines and steel roller camshafts NOTE: This gear is part of distributor assembly P/N 93440806. This dual bolt pattern aluminum manifold will work with all Vortec cylinder heads P/N 12529093, P/N 12558060, P/N 12497186, P/N 12464298, P/N 25534421, or P/N 25534446 Will accept Holley or Quadrajet-style carburetors Will accept an EGR valve, P/N 17052693 To block EGR port, use P/N 12556596 Requires intake manifold gasket P/N 89017465 and 8 special manifold bolts, P/N 12550027 12496821 Intake Manifold, Vortec Head Design for TBI • Most powerful and durable distributor for Small- or Big-Block Chevrolet engines Oversized shaft is guided by a sealed ball bearing and long sintered bushing Treated coating on the shaft provides low friction Advance assembly features chromemoly weights that slide on nylon pads for smooth timing advancement through the entire rpm range Also included are vacuum advance canister and billet aluminum housing that is CNC-machined for greater accuracy High quality cap with brass terminals 10456413 Distributor Gear (not shown) • Designed for 283-400-cubic-inch engines using Vortec cylinder heads P/N 12529093, P/N 12558060, P/N 12497186, P/N 12464298, P/N 25534421, or P/N 25534446 Has 4-bolts per side to attach it to these cylinder heads Aluminum high-rise design maximizes horsepower and delivers a broad torque curve Accepts a square-bore 4150-style carburetor and includes externally plumbed hot water crossover passage Use manifold gasket P/N 89017465 and eight attachment bolts, P/N 12550027 H. 12496820 Intake Manifold, Vortec Head Design (Dual Pattern Carb Mount) 24241872 Magnetic Drain Plug (not shown) • Aluminum manifold used on all ZZ series 350 HO engines Can be used on all Small-Blocks through 1986 Dual-pattern carburetor flange is approximately 1/2" lower than the 1970 LT1 intake, yet produces the same horsepower Provisions for all late-model accessory brackets, EGR, and an integral hot-air choke A heat shield can be mounted underneath for improved performance Chevy small-block v-8 Intake manifolds distribute the air/fuel mixture to the appropriate cylinders. Intake manifold design is geared toward the end usage, whether that is a street performance engine or an all-out competition application. The wide range of GM Performance Parts intake manifolds means there is an ideal manifold for your every need. There are cast-iron and aluminum intake manifolds for carbureted and fuel injected applications. GM Performance Parts intake manifolds were designed specifically for GM engines, so you know they will deliver O.E. performance. Production-style high-pressure 1993-1997 LT1/LT4 oil pump with 1.20" gears Produces 60-70-psi oil pressure; screen not included E Billet HEI Distributor Buy online at www.gmperformanceparts.com Intake Manifold, Vortec Head Design for TBI I Additional components required for installation. See page 185. Available for purchase online at gmperformanceparts.com 181 Chevy small-block v-8 Intake Manifolds, Gaskets and Components Continued Intake Manifolds, Gaskets and Components Continued A. 12496822 E. 10051102 Bowtie Intake Manifold, Standard Runner Intake Manifold, Eliminator Vortec Head Design • Designed to deliver the most power and torque with Vortec cylinder head P/N 12529093, P/N 12558060, P/N 12497186, P/N 12464298, P/N 25534421 or P/N 25534446 Use intake manifold gasket P/N 89017465 and 8 special manifold bolts P/N 12550027 • F. • • • Fits 1992-1996 Gen II LT1 engines and permits the use of a carburetor Long runners increase engine torque up to 30 lb-ft without sacrificing top-end horsepower There are no water coolant holes on this manifold A Intake Manifold, Eliminator Vortec Head Design Bowtie Intake Manifold, Standard Runner E • • • • • Cast-iron version of the aluminum high rise Z28 intake manifold Designed for budget builds, racing classes that mandate a cast-iron intake and marine applications Accepts both standard and spread bore four-barrel carburetors Manifold is identified by orange Bowtie logo • • I. • • • • B LT1 Intake Manifold Carburetor Spacer, Dual Plane, One-Inch F Carburetor Spacer, Dual Plane, G Two-Inch • Runners of this single-plane aluminum intake manifold are raised .200" to match the ports of Bowtie cylinder head P/N 10051101 Air gap beneath the runners isolates the intake charge from hot engine oil A 2" carburetor spacer is recommended Accepts standard-flange four-barrel carb For competition use only, as there are no heat riser passages 88959339 Instruction Manual 12489371 Intake Manifold 17096144 Throttle Body 1115498 Coil 12097982 Ignition Wire 1104060 Distributor 12498951 Air Cleaner 12553918 Injector Rail 17124248 8 Fuel Injectors 16249939 MAP Sensor 10456126 Knock Sensor 15326386 Engine Temp Sensor 17123897 Fuel Pressure Regulator Cleaning Gasket Surfaces C Cast-iron Intake Manifold (1987–newer) Carburetor Spacer, Single Plane, H One-Inch Carburetor Spacer, Single Plane, Two-Inch I NOTE: It does not include ECU or wiring harness, which must be sourced separately. 12489371 Ram Jet 350 Intake Manifold (not shown) • • • D Bowtie Intake Manifold, Raised Runner 182 Retro-fit fuel injection kit will fit V-8 engines using Vortec cylinder heads P/N 12529093, P/N 12558060, P/N 12497186, P/N 12464298, P/N 25534421, or P/N 25534446 Must be used with an aftermarket ECU and wiring harness with the proper calibration The same as used on Ram Jet 350 engine P/N 12499120. (MEFI with ECU and Wire Harness Kit P/N 12499116 is not calibrated for anything other than Ram Jet 350.) Kit includes the following (as well as brackets, sensors, bolts, nuts, gaskets, and other small parts): Builder's Tip When you’re preparing to transfer parts from an old engine to a new one, such as the intake manifold or other components that are sealed with a gasket, avoid cleaning the gasket surfaces with abrasive discs. Although they’re fast and easy, they can release particles that are too small for the oil filter to trap. They can also scratch or gouge the gasket mating surface—especially on aluminum parts­—which can cause an oil leak. The best cleaning method is using a gasket scraper or razor blade, with a little help from a parts cleaner brush. Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back J. 12498032 Ram Jet Fuel Injection Manifold Kit (less electronics) • • Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back 88965831 Carburetor Spacer, Single Plane, Two-Inch • • D. 10051103 Bowtie Intake Manifold, Raised Runner • Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back Spacer accepts Quadrajet-style carburetors H. 88965830 Carburetor Spacer, Single Plane, One-Inch High-rise manifold fits all 1987-and-newer 305 and 350 engines with cast-iron Gen I-style cylinder heads Same height as the aluminum Z28 manifold P/N 14096011 and has no EGR provision The center two bolt holes are at 72° angles instead of the normal 90° angle 14096011 Cast-iron, High-Rise Intake Manifold (not shown) • Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back Spacer accepts Quadrajet-style carburetors G. 19155949 Carburetor Spacer, Dual Plane, Two-Inch • • • C. 14097494 Cast-iron Intake Manifold (1987-newer) • 88965829 Carburetor Spacer, Dual Plane, One-Inch • • • B. 24502592 LT1 Intake Manifold This standard-runner manifold is based on the raisedrunner intake P/N 10051103 (see page 182) Designed for use on Small-Blocks using heavy-duty Bowtie cylinder heads P/N 10134392 and P/N 14011049 Chevy small-block v-8 • • Buy online at www.gmperformanceparts.com Ram Jet Fuel Injection Manifold Kit (less electronics) Used on the Ram Jet 350 engine assembly P/N 12499120 Bare manifold only— no throttle body, injector rails, injectors, bracket or other components See P/N 12498032 for complete manifold kit J Additional components required for installation. See page 185. Available for purchase online at gmperformanceparts.com 183 Chevy Small-Block v-8 Bowtie Competition Manifolds NASCAR Intake Manifolds A. 24502481 Intake Manifold, 18° Competition D. 12480096 Intake Manifold, Spider Restrictor Design—SB2.2 • • • • • • • • • E. 88958617 Intake Manifold, Spider Design—SB2.2 • • • A Intake Manifold, 18° Competition F. Intake Manifold, E Spider Design—SB2.2 B. 24502653 Intake Manifold, Spider Design • • Intake Manifold, Spider Design—SB2.2 F A two-piece ‘dry’ aluminum manifold “spider” consisting of the runners and plenum only The runners, called the spider assembly by racers, along with valley plate assembly — the common term for the bottom section of the intake (see P/N 24502654 below)— are designed for use with the 18° cylinder heads with a date code of June 1996 or newer • • • • • • Closer to net shape for 390-cfm carburetor applications The plenum area is larger and the runners are stood up more (closer to line of sight) than the intake manifold P/N 88958617 Has same carb height and plenum floor as P/N 88958617 Must be used with valley plate assembly P/N 12370840 or P/N 88958659 12370840 Valley Plate Assembly, SB2.2 (not shown) • Universal aluminum valley plate is designed for use with 18° cylinder heads Can be used with dedicated two-piece manifold spiders, existing one-piece intake manifolds which have been properly machined for use as a dry manifold, or fabricated manifold designs Valley plate assembly consists of the valley plate P/N 24502652, the inspection cover P/N 24502651, O-ring material and eight retaining bolts Valley plate has cast-in integral passages to equalize coolant flow from the front and the rear of the cylinder heads Fits heads dated June 1996 and later Designed for NASCAR-style racing and high-rpm engines Additional aluminum in the runners and plenum allows more flexibility in porting Must be used with valley plate assembly P/N 12370840 or P/N 88958659 88958699 Intake Manifold, Spider Design—SB2.2 • • C. 24502654 Valley Plate Assembly • Aluminum manifold has more material in the runners and plenum to accept more flexibility in porting Designed for NASCAR restrictor-plate racing and is used with valley plate assembly P/N 12370840 (see below) Chevy Small-Block v-8 • Developed for NASCAR’s shorter tracks and works well on Trans-Am-series engines Features smaller runners and less plenum volume, which enhances mid-range torque Aluminum intake fits 18° heads casting P/N 10134363 and P/N 24502569 Manifold is ideal for 310-cubic-inch road racing and 358-cubic-inch short track engines Manifold flanges are 0.59" thick to promote a good gasket seal An auxiliary water line boss at the rear of the casting improves water flow Weight 22.5 lbs Volume 2700cc Aluminum valley cover is used with manifold runners P/N 12480096 and P/N 88958617 on SB2.2 cylinder heads for NASCAR racing G. 88958659 Valley Plate Assembly, SB2.2 • B Intake Manifold, Spider Design • • NOTE: Important information about gasket matching: Gasket flanges are machined to provide the proper port alignment with standard runner locations. Runners in heads and manifold must be matched by engine builder. Often, the gasket will line up with the top of the port so removal is required at the bottom of the port. Gaskets that can be used with this manifold are: Fel-Pro® P/N 1205 and P/N 1206, and Mr. Gasket ® P/N 102. Always match the gasket to the cylinder head you plan to use to ensure a correct fit. Valley Plate Assembly, SB2.2 G Aluminum valley cover is used with manifold runners P/N 12480096, P/N 88958617 and P/N 88958691 Does not incorporate an inspection cover, but has revised integral water passage for improved coolant flow from the front and rear of the cylinder heads Uses AN -24 fitting for water outlet; can use reducer for -20 fitting 88958670 Valley Plate Assembly, R0X (not shown) • Fits R0X manifold and R0X head P/N 88958667 Intake Manifolds: additional required components C Valley Plate Assembly Part Number Gaskets (Quantity) Bolts (Quantity) Engine Application 12366573 89017465 (1) 12550027 (8) 88958602, 12499710, 12496769 12496820 89017465 (1) 12550027 (8) 12499711, 12499101, 12497317, 12496968 12496822 89017465 (1) 12550027 (8) 88958604, Vortec Heads 10185063 12525810 (1) 14091544 (8), 88891769 (2) 24502906, 88958603, 12499712, 19201330 12489371 89017465 (1) 12550027 12499120, 12495515 12496821 89017465 (1) 12550027 (8) Vortec Head for TBI 24502481 10185007 N/A 18˚ high-port racing heads 24502653 10185007 N/A 18˚ high-port racing heads 24502654 10185007 N/A 18˚ high-port racing heads D Intake Manifold, Spider Restrictor Design—SB2.2 184 Buy online at www.gmperformanceparts.com Additional components required for installation. See page 185. Available for purchase online at gmperformanceparts.com 185 Chevy small-block v-8 G. 89017465 Gasket Kit, Production Vortec Design Covers and Plugs A. 14094792 Choke Hole Cover • • • Covers the choke hole on the 350 HO manifold P/N 10185063 Use gasket P/N 14096848 and screw P/N 9442184 with washer P/N 9439511 • • • • • A Choke Hole Cover C. 12556596 Plug, EGR Pipe Hole • H. 12528884 Gasket Kit, LT4 Covers the EGR valve port on the 350 HO manifold P/N 10185063 Use gasket P/N 12554530 and screw P/N 9442184 with washer P/N 9439511 B Cover, EGR Valve Gasket Kit, Production Vortec Design G • 7/8 -15 plug is used to seal off EGR pipe holes on intake manifold P/N 12496820 and P/N 12496821 10185042 Gasket Kit, Splayed-Valve (not shown) • Chrome Water Necks • D. 12342024 Water Neck • • • E. 10147994 Gasket Kit, 1971-1986 and ZZ350 • • • F. For 302-350 high-performance Small-Blocks built from 1971-1986, and all ZZ350 high-performance engines Gaskets fit standard intake port location Do not use with raised runner cylinder heads Includes 2 gaskets • • • • Used only with V-8 18° high port cylinder heads P/N 10134363 and P/N 10134364 Includes 2 gaskets 12524653 Gasket Kit, LT1 Four-Barrel Conversion (not shown) C Plug, EGR Pipe Hole • D Water Neck Gasket Kit, LT4 H 12497760 Gasket Kit, Vortec Design • Used only on the splayed-valve V-8 cylinder heads P/N 24502517 Includes 2 gaskets 10185007 Gasket Kit, 18-Degree High Port Heads (not shown) Chrome water neck with neoprene O-ring and chrome bolts For 1966-1975 Chevrolet, Camaro, and Chevelle V-8 engines Intake Manifold Gaskets • Used on the LT4 engine P/N 12371172 Can be used with all LT4 heads and is designed not to cover part of the cylinder head opening—as production gaskets do Includes 2 gaskets Chevy small-block v-8 • B. 6269414 Cover, EGR Valve Production gasket for all Vortec-design cylinder heads (4-bolt attachment to cylinder heads P/N 12529093 and P/N 12558060) Requires the use of GM attachment bolt P/N 12550027, because the bolt has a ball design on the end that seats in the head so it will not crush the intake manifold gasket Includes 2 gaskets • Required when installing a four-barrel manifold on any LT1 engine Includes 2 gaskets Air Cleaners Designed for Vortec heads P/N 12529093, P/N 12558060, P/N 12464298 and P/N 12497186 only Gasket thickness is 0.120" (1/8"), post size is 1.08" x 2.16" with tapered wall Has both early style 6-bolt pattern and Vortec 4-bolt pattern Includes 2 gaskets I. 12342080 Air Cleaner, Chevrolet-Logo High-Performance Design • • • • 14" round high-performance-style air cleaner Chrome lid with embossed Chevrolet name Fits most four-barrel and two-barrel carburetors Will not fit Dominator-style carburetors NOTE: Check clearance between hood and top of air cleaner. Minimum clearance is 3.75" from top of carburetor gasket area to underside of hood. J. 12342071 Air Cleaner, Chevrolet-Logo Classic Design E Gasket Kit, 1971-1986 and ZZ350 Air Cleaner, Chevrolet-Logo High-Performance Design I Air Cleaner, Chevrolet-Logo Classic Design J • • • • 14" round classic-style air cleaner Chromed lid with embossed Chevrolet name and Bowtie attaching nut Fits most four-barrel and two-barrel carburetors Will not fit Dominator-style carburetors K. 12498951 Air Cleaner, Ram Jet 350 • F Gasket Kit, Vortec Design 186 Buy online at www.gmperformanceparts.com Air Cleaner, Ram Jet 350 Designed for use with throttle body on Ram Jet 350 crate engine, but can be used on other applications K Available for purchase online at gmperformanceparts.com 187 Chevy LS Series LSX Bowtie Block If you’ve never considered an LS engine as a viable option for your street car or race car, you probably prefer First-Gen Camaros to Fourth-Gen cars. And that’s just fine—but for a new generation of enthusiasts, LS is the new Small-Block and an ’02 Z28 is their ’69 SS 350. The decade that has passed since the LS engine family was introduced has been nothing short of revolutionary. GM engineers applied the inherent advantages of a cam-in-block engine design—low-end torque, compact dimensions and minimal complexity—to state-of-the-art design and manufacturing techniques, creating a clean-sheet engine family. LS engines are capable of exceptional performance per displacement and greater efficiency than the vintage Small-Block it effectively replaced in production vehicles. From an enthusiast standpoint, the LS series is a godsend. In addition to excellent durability, the platform offers great interchangeability, with literally dozens of combinations enabled by a proliferation of regular-production and high-performance cylinder blocks, cylinder heads, induction systems and all the related components. Forward-thinking enthusiasts and racers who joined the LS family early saw great results; and their experience is driving a new wave of high-performance engine-building. LS engines are adaptable to older vehicles as well as late-models, allowing enthusiasts to retro-fit vintage cars and trucks with thoroughly modern performance. GM Performance Parts recognizes the LS series as the next great chapter in GM’s performance legacy and we’re backing that up with an expanded line of high-performance engines, components and support hardware. From production-based systems to our racing-proven LSX high-performance line, we’re constantly pushing to find the outer edge of LS-engine potential—and we’re not even getting close! 188 189 Chevy LS Series 19165628 LS327/327 5.3 327 327 347 3.780 3.622 Everything you wanted to know about GM’s 21st-century Small-Block, but were afraid to ask! 17801267 LS1 5.7 346 350 365 3.898 3.622 17801268 LS6 5.7 346 405 395 3.898 3.622 19165484 (discontinued) LS2 6.0 364 400 400 4.000 3.622 17802134 (discontinued) LS364/440 6.0 364 440 404 4.000 3.622 12611022 L99 6.2 376 430 424 4.065 3.622 19171224 LS376/480 6.2 376 485 475 4.065 3.622 19171225 LS376/515 6.2 376 515 469 4.065 3.622 19201992 LS3 6.2 376 430 424 4.065 3.622 19211978 LSA 6.2 376 556 551 4.065 3.622 19201990 LS9 6.2 376 638 604 4.065 3.622 19171821 CT525 6.2 376 525 471 4.065 3.622 19165058 LS7 7.0 427 505 470 4.125 4.000 Part Description Number LS heritage LS2 The engine family commonly called the LS Series debuted in 1997. General Motors called it the Gen III Small-Block, with the iron-block versions in trucks and the all-aluminum LS1 version introduced in the then-new C5 Corvette. A year later, the LS1 replaced the LT1 Small-Block in Camaros and Firebirds. The LS1 displaced 5.7 liters, similar to the previous-generation Small-Block, but the cubic-inch measurement differed slightly: 346 for the LS1 versus the traditional 350 cubes. In 2005, the LS2 6.0L (364 cubic inches) engine and the Gen IV design changes debuted. In GM performance vehicles, it was offered in the Corvette, GTO and even the heritage-styled SSR roadster. Its larger displacement brought greater power. The LS2 is one of the most adaptable engines, as LS1, LS6, LS3 and L92 cylinder heads work well on it. In 1999, the Gen III platform spawned the higher-performance LS6 that was standard in the Corvette Z06. In 2005, the Gen IV branch of the LS family was born, differing from the Gen III with cast-in provisions for fuel-saving cylinder deactivation, larger displacements and revised camshaft sensing. The performance versions of the Gen IV include the LS2, LS3, LS7 and LS9 supercharged. GM has continued to refer to its modern V-8 engine family as Gen III and Gen IV, but to the enthusiasts who quickly grasped the tremendous performance potential of the engines, every engine based on the platform is nicknamed “LS.” The range of production engines from the LS platform is wide. On the truck side, iron-block engines have included 4.8L and 5.3L versions, as well as all-aluminum 6.0L and 6.2L premium engines. Car engines include 5.3L, 5.7L, 6.0L, 6.2L and 7.0L displacements–including some configured for front-wheel-drive. Gen III versus Gen IV Despite some significant differences between Gen III and Gen IV cylinder blocks, all LS engines share common traits that include: • • • • • • • 4.40" bore centers (like the original Small-Block) Six-bolt, cross-bolted main bearing caps Center main thrust bearing 9.24" deck height Four-bolt-per-cylinder head bolt pattern 0.842" lifter bores Distributorless, coil-near-plug ignition system The most distinguishing differences between Gen II and Gen IV cylinder blocks are larger bores (on some engines), different camshaft position sensor locations—front timing cover area on Gen IV blocks and top-rear position on Gen III blocks—and, on most Gen IV blocks, cast-in provisions for GM’s Active Fuel Management cylinder deactivation system. There is great interchangeability between all LS engines (including between Gen III and Gen IV versions). Cylinder heads, crankshafts, intake manifolds and more can be mixed and matched—but the devil is in the details. Not every head matches every intake manifold and not every crankshaft works with every engine combination. Will Handzel’s “How to Build High-Performance Chevy LS1/LS6 V-8s”P/N 88958786 is a great reference source that outlines the more specific differences and interchangeability among Gen III-based engines. LS4 LS3/L99 Introduced on the 2008 Corvette, the LS3 brought LS base performance to an unprecedented level: 430 horsepower from 6.2L (376 cubic-inches)—making it the most powerful base Corvette engine in history. The LS3 block not only has larger bores than the LS2, but a strengthened casting to support more powerful 6.2L engines. The LS3 is offered in the Pontiac G8 GXP and is also the standard V-8 engine in the new, 2010 Camaro SS. The L99 version is equipped with GM’s fuel-saving Active Fuel Management cylinder deactivation system and is standard on 2010 Camaro SS models equipped with an automatic transmission. LSA The baby brother to the LS9, this supercharged 6.2L engine is standard in the 2009 Cadillac CTS-V. It is built with several differences when compared to the LS9, including hypereutectic pistons versus the LS9’s forged pistons and a smaller, 1.9L supercharger. The LSA also has a different charge-cooler design on top of the supercharger. Horsepower is rated at 556 in the super-quick Caddy. LS9 The most powerful production engine ever from GM, the LS9 is the 6.2L supercharged and charge-cooled engine of the Corvette ZR1. It is rated at an astonishing 638 horsepower. The LS9 uses the strengthened 6.2L block with stronger, roto-cast cylinder heads and a sixth-generation 2.3L Roots-type supercharger. Like the LS7, it uses a dry-sump oiling system. It is the ultimate production LS engine. It is built by hand at the GM Performance Build Center in Wixom, Mich. LS7 A legend in its own time. The LS7 is the standard engine in the Corvette Z06 and its 7.0L displacement (427 cubic inches) makes it the largest small block engine offered in a production car. Unlike LS1/LS6, LS2 and LS3 engines, the LS7 uses a siamese-bore cylinder block design—required for its big, 4.125-inch bores. Competition-proven heads and lightweight components, such as titanium rods and intake valves, make the LS7 a street-tuned racing engine, with 505 horsepower. LS7 engines are built by hand at the GM Performance Build Center in Wixom, Mich. Although performance car engines have typically carried “LS” designations, truck engines built on this platform have been dubbed Vortec. They are generally distinguished by iron cylinder blocks and smaller displacements than car engines. Interestingly, a 5.7L Vortec “LS” engine has never been offered. Here’s a quick rundown of the previous and current-production LS truck engines: • LS1/LS6 • 190 • • 4.8L—The smallest-displacement LS engine (293 cubic-inches); it uses an iron block with 3.78-inch bores and aluminum heads. 5.3L—The most common LS truck engine, it uses the same iron block with 3.78-inch bores as the 4.8L, but with a larger, 3.62-inch stroke crankshaft (327 cubic inches). Later versions are equipped for Active Fuel Management. Manufactured with iron and aluminum cylinder blocks. 6.0L—Used primarily in ¾-ton and one-ton trucks, the 6.0L (364 cubicinches) uses an iron block (LY6) or aluminum block (L76) and aluminum heads, with provisions for Active Fuel Management; some equipped with variable valve timing. 6.2L—Commonly referred to by its L92 engine code, the 6.2L (376 cubic-inches) engine uses an aluminum block and heads, and incorporates advanced technology including variable valve timing. The L92 is used primarily as a high-performance engine for the Cadillac Escalade and GMC Yukon Denali. Buy online at www.gmperformanceparts.com HP Torque Bore Stroke Non-production cylinder blocks Crankshafts C5R: Developed for the factory-backed Corvette racing program, the C5R cylinder block has been manufactured in comparatively small quantities since 2000. They are manufactured with a unique aluminum alloy for greater strength and undergo a variety of specialized machining and inspection processes, including “hipping” to increase strength and X-raying that ensures against unacceptable porosity. A siamese bore design with 4.117-inch finished bores enables 7.0L (427 cubic-inch) displacements. The C5R uses billet steel main caps with premium, 4340 fasteners. Racing-quality head studs are also included. All LS series heads will work with the C5R block, but maximum performance depends on maximum airflow. Generally, LS crankshafts are similar in design, with identical 2.10-inch rod and 2.65-inch main journal sizes and a common rear main seal. All production LS engines use iron crankshafts except the LS7, LS9 and LSA; they use forged steel cranks (4.00-inch stroke on the LS7; 3.62-inch stroke on the LS9 and LSA). LSX Bowtie Block (standard and tall-deck): Introduced in 2007, the LSX Bowtie Block is a durable and affordable cast-iron casting that was designed to support extreme high-performance combinations, including provisions for six-bolts-percylinder head fastening. It has a siamese bore design with 3.99" bores that must be finished to 4.00 inches or larger—with a 4.25-inch maximum bore. Maximum stroke can reach 4.25 inches, but rotating assembly interference on the cylinder must be taken into account for strokes greater than 4.125 inches; heavy metal is required for crankshaft balancing of larger-stroke combinations. Standard versions feature decks 0.020-inch taller than LS production blocks, with the tall-deck version manufactured with a 9.70-inch semi-finished deck height. The oiling system is a true priority-main system and all LS Small-Block heads work with the engine. Gen III and Gen IV Vortec truck engines Perhaps the most unique application of the LS engine in a car, the LS4 is a 5.3L version used in the front-wheel-drive Chevrolet Impala SS and Pontiac Grand Prix GXP. The LS4 has an aluminum block and unique low-profile front-end accessory system, including a “flattened” water pump to accommodate the transverse mounting position within the Impala and Grand Prix. It is rated at 303 horsepower and 323 lb-ft of torque. LS1 5.7L (346-cu-in) engines were produced between the 1997 and 2004 model years in the United States (Corvette, Camaro, Firebird and GTO) and stretching into 2005 in other markets (primarily Australia). The LS6 was introduced in 2001 in the Corvette Z06 and was manufactured through 2005, when it also was found in the Cadillac CTS-V. The LS1 and LS6 share a 5.7L displacement, but the LS6 production engine uses a unique block casting with enhanced strength, greater bay-to-bay breathing capability and other minor differences. The heads, intake manifolds and camshaft also are unique LS6 parts. Liters CID Chevy Ls Series The LS Engine Family Tree Gen iii/IV Small-Block crate engines Connecting Rods LS connecting rods are very similar and mostly interchangeable. Most are made of powdered metal, while the LS7 and LS9 rods are forged titanium. Rods lengths are similar, too, at 6.098-inch for 5.3L, 5.7L, 6.0L and 6.2L engines. The 4.8L engine uses 6.275-inch rods and the LS7 uses 6.067-inch rods. Since 2006, LS rods use bushed small ends. Also, LS6 rods bolts (P/N 11600158) offer a strength-enhancing upgrade to pre-2000 engines. Finally, the LS7 and LS9 rods have a slightly different size than other LS rods, requiring a unique bearing (P/N 89017811). The crankshaft sensing function of the distributorless ignition system depends on reading the toothed reluctor wheel on the crankshaft. Early LS engines mostly used 24-tooth wheels and upgraded a few years ago to 58-tooth (also known as 58X) wheels. When building an LS engine, it is imperative that the correct reluctor wheel is used with the compatible crankshaft position sensor and ignition controller. The crankshafts are mostly interchangeable, but the snouts on LS7 and LS9 crankshafts are approximately one-inch longer to accommodate their two-stage oil pumps that work with the engines’ dry-sump oiling systems. These forged crankshafts can be used on wet-sump engines by using a few specific components and/or modifications (see page 218). The easiest way to put a forged stroker crankshaft in your LS engine is using GM Performance Parts’ new LSX crankshafts, which are available in four stroke sizes up to 4.125 inches. They feature the standard-length snout and can be used without modification on most engines. LS7 and LS9 crankshafts can be used, but require special components and/or modifications to their snouts to accommodate standard, wet-sump oiling systems. SPECIAL NOTE ABOUT CRANKSHAFT BOLT PATTERNS All Pre-2009 crankshafts utilize a 6-bolt flywheel/flexplate bolt pattern. Starting in 2009, the LSA utilizes an 8-bolt pattern, and the LS9 utilizes a unique 9-bolt pattern. All LSX high performance crankshafts utilize the 8-bolt pattern common to the LSA. Pistons The LS9 is the only production LS engine with forged aluminum pistons; all the other engines use hypereutectic (cast) aluminum alloy pistons—varied mostly by diameter to accommodate various bore sizes. LS cast pistons shouldn’t be used on applications greater than approximately 550 horsepower. The LS7 piston’s inner bracing and larger pin diameter require the use of the matching LS7 connecting rod. The same is true for LS9 pistons; they require the use of LS9 connecting rods. Buy online at www.gmperformanceparts.com 191 Chevy Small-Block v-8 Chevy LS Series Cylinder Heads—Valves and Recommended Applications Cylinder Heads—intake Port Design Cylinder head interchangeability enables great parts mixing to build custom LS engine combinations, but the heads must be matched with intake manifolds that have compatible intake port configurations. The port sizes and shapes include: Each LS cylinder head has specific valve sizes, locations and valve angles. Here’s an overview of them: Cathedral-port heads Designed for smaller-displacement engines, these heads have the smallest valves; 2.00-inch intake and 1.50-inch exhaust, and they’re held at a 15-degree angle. They also have the closest valve spacing, which limits the maximum valve size. LS6 valves include lightweight hollow-stem intake and sodium-filled exhaust parts; all others in this family feature solid-stem construction. Rectangular port—L92 style L92 heads Similar to the LS7 design, but the ports are a little taller and a little narrower (photo B). They flow more than cathedral-port heads, but not as much as LS7 heads. In addition to the L92 6.2L engines, this port shape is also used on LS3 engines and some 6.0L truck engines, as well as the Corvette ZR1’s LS9 and Cadillac CTS-V’s LSA supercharged engines. Intake manifold bolt patterns are unique to this port design. LS7 Intake Port and Bolt Pattern C A Cathedral Intake Port and Bolt Pattern Rectangular port—LS7 style Similar in design to the LS7 head, the L92 heads don’t flow quite as much and the valves are correspondingly smaller: 2.165-inch on the intake side and 1.59 inch on the exhaust side. They are held at a 15-degree angle and also require offset rocker arms. These heads/valves require at least a 4.00-inch bore, but work best on an engine with a 4.06-inch bore. Valve-to-piston clearance much be checked when using them on an engine originally equipped with cathedral-port heads. LS7 heads The third LS intake runner design debuted on the Corvette Z06’s LS7 engine (photo C). This rectangular design supports the straight-through airflow design of the heads. The LS7 head is the highest flowing production head GM has ever made, to date. They feature 270cc intake ports and the ports and combustion chambers are CNC-ported from the factory. Use only with LS7-style intake manifolds. Using LS series’ largest production valves—2.20-inch on the intake side and 1.61-inch on the exhaust—the LS7 heads offer tremendous airflow, but they require an engine with no less than 4.10-inch bores. The intake valves are made of titanium and the exhaust valves are sodium-filled; they are held at a 12-degree angle. That and their large size require offset rocker arms on the intake side. Valve-to-piston clearance must be checked when using these heads with pistons not designed for the LS7 engine. C5R heads These heads pioneered the rectangular-port design, but because they are designed for professional finishing, their final shape and size depends on whoever is performing the porting. The port shape and bolt pattern are unique. C5R Designed for engines with at least 4.125-inch bores, these heads can accommodate 2.20-inch intake and 1.65-inch exhaust valves; they are held at an 11-degree angle and their spacing is unique. When using on an engine not originally designed for C5R pistons, valve-to-piston clearance must be checked. LSX-CT and LSX-DR ports CT and DR ports are derived from the C5R rectangular shape, but raised 10mm over standard C5R design, and the bolt pattern is spread for more varied port configurations (photo D). The CT port is suitable for sprint car applications both with and without alcohol down nozzles, while the DR targets larger displacements and/or higher rpm in drag racing applications. LSX-CT and LSX-DR CT and DR are in-line heads, with a valve angle of 11 degrees. The CT head was designed specifically for 410 CID sprint car applications, with 2.20-inch intake and 1.61-inch exhaust valve sizes, with valve placement modified and optimized for 4.125-inch bores. DR heads were designed for 410-plus CID, high rpm drag racing applications. Valve placement was spread from the CT to allow up to 2.28-inch and 1.62-inch valves. Larger valve sizes require a 4.165-inch minimum bore. LSX-CT and LSX-DR Ports D B L92 Intake Port and Bolt Pattern LS Compatibility—Heads vs. Intakes continued LS Compatibility—Heads vs. Intakes INTAKES INTAKES HEADS Manifold Port 12559855 12564824 12562319 88958665 88958622 12562713 12615879 88958698 Engine P/N Type Type Std LS1 Std LS6/LS2 Std LQ9 CNC LS6 CNC LS6 Std L76/L92 Std LS3 CNC L92 HEADS Manifold Port Engine P/N Type Type 19201807 19201805 LSX-L92 Small Bore LSX-LS3 19213963 12578450 19201806 19166981 19166979 12480090 LSX-LS9 Std CNC LS7 LSX-LS7 LSX-CT LSX-DR C5R head LS1/LS6 88894339 EFI Cathedral Yes Yes Yes Yes Yes No No No LS1/LS6 88894339 EFI Cathedral No No No No No No No LS2/LQ4 88958675 4-bbl Cathedral Yes Yes Yes Yes Yes No No No LS2/LQ4 88958675 4-bbl Cathedral No No No No No No No No L76 12590123 EFI L92 No No No No No Yes Yes Yes L76 12590123 EFI L92 Yes Yes Yes No No No No No No LS3 12610434 EFI L92 No No No No No Yes Yes Yes LS3 12610434 EFI L92 Yes Yes Yes No No No No No L92/LS3 25534416 4-bbl w/inj L92 No No No No No Yes Yes Yes L92/LS3 25534416 4-bbl w/inj L92 Yes Yes Yes No No No No No L92/LS3 25534401 4-bbl L92 No No No No No Yes Yes Yes L92/LS3 25534401 4-bbl L92 Yes Yes Yes No No No No No L92/LS3 19166952 LSX 4-bbl L92 No No No No No Yes Yes Yes L92/LS3 19166952 LSX 4-bbl L92 Yes Yes Yes No No No No No L92/LS3 19172322 LSX 4-bbl L92 No No No No No Yes Yes Yes L92/LS3 19172322 LSX 4-bbl L92 Yes Yes Yes No No No No No LS7 '05-'08 12568976 EFI LS7 No No No No No No No No LS7 '05-'08 12568976 EFI LS7 No No No Yes Yes No No No LS7 '09 12610435 EFI LS7 No No No No No No No No LS7 '09 12610435 EFI LS7 No No No Yes Yes No No No LS7 25534413 4-bbl w/inj LS7 No No No No No No No No LS7 25534413 4-bbl w/inj LS7 No No No Yes Yes No No No LS7 25534394 4-bbl LS7 No No No No No No No No LS7 25534394 4-bbl LS7 No No No Yes Yes No No No LSX454 19166948 LSX 4-bbl LS7 No No No No No No No No LSX454 19166948 LSX 4-bbl LS7 No No No Yes Yes No No No — 19166950 LSX 4-bbl LSX-CT No No No No No No No No — 19166950 LSX 4-bbl LSX-CT No No No No No Yes Yes No — 19166954 LSX 4-bbl LSX-DR No No No No No No No No — 19166954 LSX 4-bbl LSX-DR No No No No No Yes Yes No No = not compatible Yes = direct compatibility 192 Chevy Ls Series Introduced on the LS1 engine and used also on the LS6 and LS2, cathedralport heads are named for the unique shape of the top of the intake port (photo A). Intake manifolds for LS1, LS2, LS6 and LS Vortec engines with cathedral-port heads are mostly interchangeable. Cathedral-port Buy online at www.gmperformanceparts.com No = not compatible Yes = direct compatibility Buy online at www.gmperformanceparts.com 193 Chevy Small-Block v-8 Chevy LS Series Head-to-Block Compatibility LS Series valvetrain systems are very universal. All production engines use investment-cast rockers with roller trunnions. They attach to a bolt-down mounting bracket (except for LS7 and LS9 applications that have machined pedestals) that makes installation fast and easy. All production engines feature 1.7-ratio rockers, except the LS7, which uses 1.8-ratio rockers. Rockers are specific to their cylinder head families. Here’s a look at the various applications: Because of their comparatively small bores—3.89 inches—LS1 and LS6 engines can only use LS1, LS6 and LS2 heads. Using heads designed for larger engines will cause valve-to-block interference. The larger, 4.00-inch bore of the LS2 enables it to use LS1/LS6 heads, as well as L92-style heads (including LS3, LS9 and LSA). The 6.2L engines (LS3, L92, etc.) can use all production heads except for the LS7, while the 7.0L LS7 and C5R blocks can use any LS Series head. LS7 blocks should be matched with heads designed for at least 4.10" bores; 4.125-inch bores are preferred. Cathedral-port heads Use interchangeable rockers on the intake and exhaust sides P/N 10214664. (Photo A) Most LS production cylinder blocks share the came cylinder head bolt pattern and the same size head bolts—four 11mm bolts per cylinder (10 in total) and five upper, 8mm bolts. Early LS1 and LS6 engines used different-length 11mm bolts, but engines from 2004 and later use same-length bolts. LS9 engines use stronger, 12mm head bolts. L92 heads Use specific, offset intake rockers P/N 12569167 and non-offset exhaust rockers P/N 10214664. (Photo B) LS7 heads Non-production blocks, such as GM Performance Parts’ LSX block and the C5R, offer the same head-bolt pattern as production blocks. All LS heads will bolt up to them, but care must be taken to select the most compatible heads based on the appropriate bore size. Because of their large bores, heads designed for at least 4.10-inch bores should be used and 4.125-inch bores are preferred, such as the L92/LS3 or LS7 heads otherwise, valve-toblock interference is an issue, as is sufficient cylinder sealing. LS7 Rockers C A LS6 Rockers Use specific, offset intake rockers P/N 12579615 and non-offset exhaust rockers (P/N 12579617). (Photo C) LSX-CT and LSX-DR heads LSX-CT and LSX-DR heads require racing-style shaft mount rocker systems. GMPP offers a 1.85:1-ratio rocker arm kit (P/N 19201808). Includes all necessary hardware. (Photo D) Chevy Ls Series Valvetrain GM Performance Parts’ new LSX cylinder heads use (10) 11mm and (13) 8mm head bolts, or eight more than a regular-production LS head. That’s more than 50-percent more head bolts than production heads, offering a 21-percent increase in total clamping capability and 100-percent more clamping in the 12 o'clock and 6 o'clock positions, right where gaskets leak and blow out in poweradder applications. LSX-CT and LSX-DR Rocker Stand Pads D B L92 Rockers LS Compatibility — Heads vs. blocks LS Compatibility — Heads vs. blocks continued BLOCKS HEADS BLOCKS 12559855 12564824 12562319 88958665 88958622 12562713 12598594 88958698 Engine P/N Bore Size Std LS1 Std LS6/LS2 Std LQ9 CNC LS6 CNC LS6 Std L76/L92 Std LS3 CNC L92 LS1/LS6 12561166 3.89" Yes Yes Yes Yes Yes No No HEADS 19201807 19201805 19213963 12578450 19201806 19166981 19166979 12480090 Engine P/N Bore Size LSX-L92 LSX-LS3 LSX-LS9 Std CNC LS7 LSX-LS7 LSX-CT LSX-DR C5R head No LS1/LS6 12561166 3.89" Yes Yes Yes Yes No No No No 12572808 4.00" Yes Yes Yes Yes No No No No LQ4/LQ9 12572808 4.00" Yes Yes Yes Yes Yes Yes Yes Yes LQ4/LQ9 LS2/L76 12568950 4.00" Yes Yes Yes Yes Yes Yes Yes Yes LS2/L76 12568950 4.00" Yes Yes Yes Yes No No No No L92/LS3 12584727 4.06" Yes Yes Yes Yes Yes Yes Yes Yes L92/LS3 12584727 4.06" Yes Yes Yes Yes No No No No LSA/LS9 - 4.06" Yes Yes Yes Yes Yes Yes Yes Yes LSA/LS9 - 4.06" Yes Yes Yes Yes No No No No LS7 19213580 4.125" Yes Yes Yes Yes Yes Yes Yes Yes LS7 19213580 4.125" Yes Yes Yes Yes Yes Yes Yes Yes LS7* 25534427 4.125" Yes Yes Yes Yes Yes Yes Yes Yes LS7* 25534427 4.125" Yes Yes Yes Yes Yes Yes Yes Yes C5R 12480030 4.12" - 4.16" Yes Yes Yes Yes Yes Yes Yes Yes C5R 12480030 4.12" - 4.16" Yes Yes Yes Yes Yes Yes Yes Yes * LSX S/B 19213964 3.89" ** ** ** ** ** ** ** ** 19166454 3.99" - 4.25" ** ** ** ** ** ** ** ** 19166097 3.99" - 4.25" ** ** ** ** ** ** ** ** LSX S/B 19213964 3.89" Yes Yes Yes Yes Yes * * LSX (454) 19166454 3.99" - 4.25" * * * * * * * * LSX (454) LSX T/D 19166097 3.99" - 4.25" * * * * * * * * LSX T/D No = not compatible Yes = direct compatibility * = 4.00" minimum bore ** = 4.125" minimum bore 194 Buy online at www.gmperformanceparts.com No = not compatible Yes = direct compatibility * = 4.00" minimum bore ** = 4.125" minimum bore Buy online at www.gmperformanceparts.com 195 Chevy LS Series Chevy LS Series Quick Reference Chart 12572808 LQ9 Cast-Iron 6.0L Bare Block (not shown) • LS Series Blocks Deck Bore Main Cap Crankshaft Oiling Rear Main Max Max Hp Usage Page Height Bolt Material Jnl Dia. Seal Stroke Number 9.240 3.89" 6 Iron Std. LS (2.56) Wet/Dry 1 pc 4.00" 450 Street 196 LS2 12568950 Alum 9.240 4.00" 6 Iron Std. LS (2.56) Wet/Dry 1 pc 4.00" 450 Street 197 L92/LS3 12584727 Alum 9.240 4.065" 6 Iron Std. LS (2.56) Wet/Dry 1 pc 4.00" 525 Street 197 LS7 19213580 Alum 9.240 4.125" 6 PM Std. LS (2.56) Wet/Dry 1 pc 4.10" 550 Street 198 C5R 12480030 Alum 9.240 4.117–4.160" 6 8620 Steel Std. LS (2.56) Wet/Dry 1 pc 4.10" 900 Pro 199 LQ9 12572808 Iron 9.240 4.00" 6 Iron Std. LS (2.56) Wet/Dry 1 pc 4.00" 500 Street 197 LSX 19166454 Iron 9.260 3.99–4.250" 6 1045 Steel Std. LS (2.56) Wet/Dry 1 pc 4.25" 1500+ Street/Pro 201 LSX 19166097 Iron 9.700 3.99–4.250" 6 1045 Steel Std. LS (2.56) Wet/Dry 1 pc 4.50" 1500+ Street/Pro 201 L92 Aluminum 6.2L B Bare Block (top) L92 Aluminum 6.2L Bare Block (bottom) B 12568950 LS2 Aluminum 6.0L Bare Block (not shown) • • • • • • • • • • Deck Height Diagram Direct replacement for 2005-2008 LS2 Corvette, SSR, GTO 6.0L and TrailBlazer SS Production 319-T5 aluminum block with iron sleeves Production oiling system 6-bolt iron main bearing caps 9.240" deck height Use only LS1, LS6, LS2, L92/LS3-style cylinder heads 4.00" finished bore (101.6mm) Provisions for Active Fuel Management Great for stroker cranks for even more cubes Tested to over 450 horsepower! Chevy Ls Series Origin Part Material Number LS1/LS6 12561166 Alum • • • • • • • • • Direct replacement for 1998-2004 LQ4 and LQ9 Truck and SUV 6.0L Production cast-iron block Production oiling system 6-bolt iron main bearing caps 9.240" deck height Use only LS1, LS6, LS2 or L92/LS3-style cylinder heads 4.00" finished bore (101.6mm) No provision for Active Fuel Management Great for stroker cranks for even more cubes Tested to over 500 horsepower! B. 12584727 L92/LS3 Aluminum 6.2L Bare Block • Production Cylinder blocks L92 Aluminum 6.2L Bare Block (rear) B L92 Aluminum 6.2L Bare Block (front) B L92 Aluminum 6.2L Bare Block (bottom) E B A LS1/LS6 5.7L Bare Block (rear) The LS Series cylinder block is the foundation for the serious performance achievements that are driving a new generation of street and racing enthusiasts. Features include a deep-skirt casting (the block side extends below the crankshaft centerline); 6-bolt cross-bolted main caps, strong and lightweight aluminum alloy casting (most production blocks) and provisions for the latest in engine control management. The cam-in-block configuration brings inherent torque to every LS engine, with production-based blocks capable of supporting combinations of 500 horsepower or more. The Corvette ZR1’s unique 6.2L block, for example, supports the engine’s 638-horsepower rating. GM Performance Parts’ highperformance iron LSX cylinder block supports more than 2000 forced-induction horses! Whether you’re building a mild street engine or an Outlaw racing engine, starting with a strong LS cylinder block brings the assurance that you’ll make the power you need with a durable foundation. A. 12561166 LS1/LS6 5.7L Bare Block • • • • • • • • • A LS1/LS6 5.7L Bare Block (top) Direct replacement for 2001-2004 LS1 and LS6 Corvette 5.7L Production 319-T5 aluminum block with iron sleeves Production oiling system 6-bolt iron main bearing caps 9.240" deck height Use LS1/LS6 cylinder heads only 3.89" finished bore (99.0mm) No provision for Active Fuel Management Tested to over 400 horsepower! A LS1/LS6 5.7L Bare Block (bottom) 196 • • • • • • • • • Direct replacement for '07-'09 L92, and '08-'09 LS3 6.2L Production aluminum block with iron sleeves Production oiling system 6-bolt iron main bearing caps 9.240" deck height Use only LS1, LS6, LS2, L92/LS3-style cylinder heads 4.065" finished bore (103.25mm) Provisions for Active Fuel Management Great for stroker cranks for even more cubes Tested to over 500 horsepower! Buy online at www.gmperformanceparts.com Available for purchase online at gmperformanceparts.com 197 Chevy small-block v-8 Chevy LS Series 25534412 Oil Hose Adapters (not shown) The LS Series Blocks Continued • A. 19213580 LS7 7.0L Corvette Bare Block • • • • B. 12480030 Aluminum C5R Racing Block Parts required to complete your LS7 Block PART Number QTY DESCRIPTION 12570471 1 Valley Cover 12598292 1 Front Cover Assembly 21007339 4 Plug 12556437 1 Camshaft Retainer 11609289 1 Plug 11610259 1 Plug, Cylinder Head 12551177 5 M8 x 1.25 Flanged Hex Head Bolt 12570326 4 Dowel, Cylinder Head Locating 12572013 1 Rear Cover Assembly 12573460 1 Oil Plug 12596334 1 Windage Tray 11588426 2 Plug 09427693 4 Plug 01453658 2 Dowel, Bell Housing Locating 12561663 1 Plug 12573107 1 Oil Pressure Sensor 12585546 1 Crankshaft Position Sensor 1970½ A LS7 7.0L Corvette Bare Block (rear) Aluminum C5R Racing Block (rear) B The ultimate GM aluminum LS block, the C5R was originally designed for Chevrolet’s factory-backed Corvette racing program. It was developed to support more than 440 cubic inches and up to 900 horsepower—and it proved itself by powering the Corvette team to wins at LeMans, Daytona and nearly every track they encountered. This is a non-production, purpose-built cylinder block manufactured with proprietary materials and machined to the highest tolerances—and using premium, racing-spec hardware. If you’re looking for the ultimate aluminum cylinder block to support your horsepower desires, the race-proven C5R is it! • • • • • • • • • • • • • • • • Chevy Ls Series • • • • • • • • • • Direct replacement for 2006-2009 7.0L LS7 engine Production 319-T5 aluminum block with pressed-in iron sleeves Production oiling system 6-bolt dowel located steel main bearing caps 9.240" deck height For use with any LS or LSX series head 4.125" finished bore (104.78mm), deck plate honed Siamese cylinder bores for large bore size No provision for Active Fuel Management Based on C5R block development Tested to over 500 horsepower! Kit adapts the production LS7 Oil Pan to aftermarket AN style hoses for aftermarket dry sump oil tanks Bolts directly to LS7 Oil Pan, and has AN male outlet for AN -12 fittings Includes 1 adapter, 2 fittings, 2 bolts, and 2 sealing gaskets Photo on page 202 Premium “hipped”* and X-rayed 356-T6M aluminum-alloy block casting 9.240" deck height Production-style oiling system 6-bolt SAE 8620 dowel-located steel main bearing caps 4340 premium map cap fasteners For use with any LS or LSX series head Unique cylinder liner material for maximum durability Siamesed cylinders to support larger bores 4.117" finished bore 4.160" maximum bore Fully blueprinted and squared Production camshaft location and cam bores Includes 4340 premium head studs Anodized aluminum O-ring core plugs No Active Fuel Management provisions Supports more than 900 horsepower Camaro Z/28 A LS7 7.0L Corvette Bare Block (front) Aluminum C5R Racing Block (front) B Ushering in fresh styling, the late-introduced “1970½” Camaro brought along some familiar packages and the Z/28 led the way. A European influence shone through in a longer, heavier, rounder Camaro and the Z/28 was no exception. The latest Z/28 birthed a new engine, too­—the LT-1. Gone was the small, rev-happy 302 and in its place was a 350-cube, 360-horse power plant that propelled the Z/28 to a 14.2-second quarter-mile ET, at more than 100 mph, in Car and Driver’s published test. The engine meant business with 4-bolt mains, 11:1 compression, a high-rise intake, two cam options, and for the first time a Turbo-Hydramatic automatic transmission. In deference to the car’s mission in SCCA racing, it received a standard F-41 heavy-duty suspension—and air conditioning was still unavailable. The modern successor to the LT-1 is the ZZ4 350 crate engine, which pumps out 355 horsepower—only 5 hp shy of the classic engine. 198 * HIP is the acronym for Hot Isostatic Pressure. This process puts the blocks in a sealed vessel where a vacuum is first used to remove room air and any possible contaminants. The vessel is filled with high pressure nitrogen (up to 30,000-psi) and then heated to the required temperature and sustained for a determined amount of time. The cooling process is also a controlled procedure to insure maximum strength and proper heat treat. This extreme high pressure and heat removes almost 100% of the internal porosities that are generated during the casting process. The material integrity, strength and fatigue life increases significantly. A LS7 7.0L Corvette Bare Block (rear) Buy online at www.gmperformanceparts.com Aluminum C5R Racing Block (front) B Available for purchase online at gmperformanceparts.com 199 Chevy small-block v-8 Chevy LS Series A. 19166454 LSX Bowtie Block (Standard Deck) • • TM • Delivering the seemingly impossible combination of professional racing-level strength and entry-level affordability, the LSX Bowtie Block is the next revolution in high-performance engine-building. This durable iron-block casting is based primarily on GM’s production LS7 block, but designed with more material in key areas— including a thicker deck and bores—to support displacements of 454 cubic inches or more, and unique six-bolts-per-cylinder head-clamping capability that enables forced-induction and nitrous combinations of greater than 2000 horsepower. • • • • Because the LSX Bowtie block is based on production LS blocks, all of the LS Series cylinder heads, crankshafts, oil pans, camshafts, and accessories bolt right up to it. There is also a tall-deck version for building even larger engines. GM Performance Parts delivers the LSX Bowtie Block semi-finished, allowing you to finish it to your needs. Whether you’re building a “tame” 500-horse street engine for your hot rod or a 1700 horsepower turbo engine for an Outlaw drag racer, the LSX Bowtie Block is the foundation for an unbeatable combination—at an unbeatable price! LSX Bowtie Block specs and features include: • Fully CNC-machined cast iron block • True priority main oiling • 6-head bolts per cylinder • Standard 4.40" bore spacing • Extra-thick siamese cylinder bores, ready for final honing • Semi-finished, machined thicker decks • LS7-style, 6-bolt dowel-located billet main bearing caps • Wet-sump and dry-sump oiling capability • Production-style deep-skirt head bolt holes • Production bolt hole and thread sizes • Maintains production exterior accessory mounting provisions • Front motor plate mounting holes added • Additional material cast around cam bearings for greater strength • 8mm exterior/interior fifth- and sixth-head bolt holes • All five cam bores machined for bearing P/N 12453169 (supplied) • Standard 0.842" lifter bores • Accommodates all LS oil pumps and oil pans • External oil pump feed (rear of block) • Main web bay-to-bay breathing holes to support greater horsepower • Includes unique cam retainer, rear cover, lifter retainers and production-style replacement cam bearings B. 19166097 LSX Tall Deck Block • LSX Bowtie Block (front) A • • • • • A LSX Bowtie Block (front) 19213964 LSX Small Bore Block • • • Lifter Boss Detail A • • • • • 3.880" finished Siamese bores (ready to be finish-honed) 9.26" semi-finished standard deck height (ready to be decked) 4.250" maximum stroke (professional engine builders only!) Capable of 364- to 482-cubic-inch displacements Orange powder-coated finish Accepts all LS and LSX Series heads, cranks, cams, etc. Approximate finished weight is 225 pounds For NHRA Stock/Super Stock use LSX Blocks include the following: 19166177 Cam Thrust Plate 19166179 Rear Cover 19166182 Tappet Guides Other service parts for your LSX Block: 19166179 Cam Thrust Plate, O-Ring A LSX Bowtie Block (rear) 19166180 Rear Cover, O-Ring 19166181 Rear Cover, O-Ring Seal 19167382 0.5mm Cam Oversize Bearing For the advanced LSX competition engine builder, you will fully enjoy reading the following features of the new LSX Bowtie Block: • Front oil feed holes can be plugged/restricted for mechanical flat tappet or mechanical roller lifter applications • Can be machined safely to 9.20" deck height • Maximum 4.250" bore at .200" minimum wall thickness (naturally aspirated applications) • Head bolt holes can be machined for 1/2" studs • Cam bores can be machined to accept 60mm roller bearings • Can be machined for larger diameter lifters and/or 1.060" bronze bushings • Front oil feed lines can be plugged and external oil pump and/or aftermarket dry sump systems can be used via oil pump feed at rear of block—may be required with certain large stroke/aluminum rod combinations • Belt cam drive systems can be accommodated—some machining will be required • Front motor plate can be used for racing chassis applications (sprint car, drag racing, truck pulling, etc.) • Threaded water plugs can be used for external heaters or coolers Bay-to-Bay Breathing Pocket Detail A 19167383 1mm Oversize Cam Bearing 19211434 Main Cap Dowel (10-piece kit) A LSX Bowtie Block (front) 200 • 3.990" finished siamese cylinder bores (ready to be finish-honed) 9.70" semi-finished standard deck height (ready to be decked) 4.50" maximum stroke (small base circle camshafts required) Capable of 364- to 500-cubic-inch displacements or more! Orange powder-coated finish Accepts all LS and LSX Series heads, cranks, cams, etc. Approximate finished weight is 250 pounds Chevy Ls Series LSX Bowtie Block 3.990" finished siamese cylinder bores (ready to be finish-honed) 9.26" semi-finished standard deck height (ready to be decked) 4.250" maximum stroke (professional engine builders only!) Capable of 364- to 482-cubic-inch displacements Orange powder-coated finish Accepts all LS and LSX Series heads, cranks, cams, etc. Approximate finished weight is 225 pounds Buy online at www.gmperformanceparts.com LSX Tall Deck Block B Available for purchase online at gmperformanceparts.com 201 Chevy Small-Block v-8 Chevy LS Series Front Covers CYLINDER BLOCK COMPONENTS A. 19153789 Bare Block Completion Kit, Gen III • 12561243 LS1, LS6 Front Timing Cover (not shown) Includes all parts to complete a Gen III bare block • • The kit includes: Part Number Qty Description 1 Valley Cover 12561211 1 Cam Sensor 12561243 1 Front Cover (with seal) 1453658 2 Transmission Alignment Dowel 12589016 1 Cam Retainer Plate 11561455 4 Cam Retainer Bolts 12588670 1 Timing Chain Damper 12560228 1 Crankshaft Sensor 12570326 4 Head Locating Dowels 12551162 4 Lifter Guide 12615666 1 Rear Cover (with seal) varies - Required Water and Oil Plugs varies - Required Mounting Bolts D. 12600325 LS2, LS3 Front Timing Cover • • • • • • • • A Bare Block Completion Kit, Gen III • • • • Front Timing Cover D • • Positions 1,2,4,5 Requires 4 per engine For LS7 and LS9 engines 12574294 Front Cover Gasket (not shown) • • For all LS Series engines 11515758 Front Cover Bolt (not shown) B Oil Hose Adapters LS Front Distributor Drive Cover • • E Requires 8 per engine For all LS Series engines Rear covers 89017572 Main Bearing (not shown) • • For all LS Series engines 12585673 Front Crank Seal (not shown) Thrust bearing, position 3 For LS7 and LS9 engines Positions 1,2,4,5 Requires 4 per engine For non-LS7 engines Assembly is manufactured for applications where a 4-barrel carburetor and distributor are required For all LS series engines except LS7 and LS9 NOTE: Distributor and mechanical fuel pump not included. Uses Small-Block Ford style distributor and mechanical fuel pump. Special water pump, accessory drive and damper required. 88894271 Main Bearing (not shown) • • • Includes seals and bolts Also fits LS9 engines Required for 2-stage oil pump clearance Gen IV cam sensor included E. 88958679 LS Front Distributor Drive Cover Kit adapts the production LS7 Oil Pan to aftermarket AN style hoses for aftermarket dry sump oil tanks Bolts directly to LS7 Oil Pan, and has AN male outlet for AN -12 fittings Includes 1 adapter, 2 fittings, 2 bolts, and 2 sealing gaskets C. 89017808 Main Bearing • • Includes seals and bolts For engines with VVT such as L92 Gen IV cam sensor included 12598292 LS7 Front Timing Cover (not shown) 89017877 Main Bearing (not shown) • • • Includes seals and bolts For LS2 and LS3 engines Gen IV cam sensor included 12616491 L92 Front Timing Cover (not shown) B. 25534412 Oil Hose Adapters • Chevy Ls Series 12577927 For LS1 and LS6 engines No cam sensor F. Thrust bearing, position 3 For non-LS7 engines 12614813 Rear Block Cover • • Includes seals and bolts For all production LS engine blocks (will not work on LSX blocks) 19166179 LSX Rear Block Cover • • Does not include bolts or seals For use on LSX blocks only 89060436 Rear Crank Seal (not shown) • C Main Bearing 202 Buy online at www.gmperformanceparts.com Rear Block Cover For all LS Series engines F Available for purchase online at gmperformanceparts.com 203 Chevy small-block v-8 Chevy LS Series 88958665 CNC-Ported LS6 Cylinder Head Assembly (not shown) LS Series Cylinder Heads Valve Chamber Int Exh Int Port Ex Port Rocker Notes Page Part Description Material Port Number Size Angle CC’s Vlv Vlv Type Type Type Number • • 12564825 Bare LS2 & LS6 Aluminum 210 15 deg 64.5 2.000 1.55 Cathedral Std LS Bolt-down Bare LS2/LS6 N/S 12564824 Stock LS6 Aluminum 210 15 deg 64.5 2.000 1.55 Cathedral Std LS Bolt-down Hollow/sodium-filled valves 204 12576063 Stock LS2 Aluminum 210 15 deg 64.5 2.000 1.55 Cathedral Std LS Bolt-down Solid stem valves 205 88958622 CNC LS6 Aluminum 250 15 deg 61.9 2.000 1.55 Cathedral Std LS Bolt-down 11.2 compression 205 88958665 CNC LS6 Aluminum 250 15 deg 65 2.000 1.55 Cathedral Std LS Bolt-down 10.5 compression 205 88958765 CNC LS2 Aluminum 250 15 deg 64.5 2.000 1.55 Cathedral Std LS Bolt-down Solid stem valves 205 12615361 Bare L92 Aluminum 260 15 deg 70 2.165 1.59 L92 Std LS Bolt-down Solid stem valves N/S 12615355 Stock L92 Aluminum 260 15 deg 70 2.165 1.59 L92 Std LS Bolt-down Solid stem valves 206 88958698 CNC L92 Aluminum 279 15 deg 68 2.165 1.59 L92 Std LS Bolt-down Solid stem valves 206 12615879 Stock LS3 Aluminum 260 15 deg 70 2.165 1.59 L92 Std LS Bolt-down Hollow/sodium-filled valves 206 12615361 Bare LS3 Aluminum 260 15 deg 70 2.165 1.59 L92 Std LS Bolt-down Bare LS3 206 12578450 Bare LS7 Aluminum 270 12 deg 70 2.200 1.61 LS7 Std LS Bolt-down Bare LS7 206 12578449 Stock LS7 Aluminum 270 12 deg 70 2.200 1.61 LS7 Std LS Bolt-down Titanium/sodium-filled valves 206 25534428 As-cast LS7 Aluminum - 12 deg 66 2.200 1.61 LS7 Std LS Bolt-down Discontinued ­N/S 12480005 C5R 1st design Aluminum 210 11 deg 38 2.180 1.63 C5R Std LS Shaft As-cast, no seats/guides N/S 12480090 C5R 2nd design Aluminum 210 11 deg 30 2.180 1.63 C5R Std LS Shaft As-cast, no seats/guides 207 12565311 Intake Valves 10166344 Valve Spring Retainers 19201807 LSX-L92 Small Bore Aluminum 260 15 deg 70 2.000 1.55 L92 Std LS Bolt-down Hollow/sodium-filled valves 208 12565312 Exhaust Valves 12482063 Intake Valve Stem Seals 19201805 LSX-LS3 Aluminum 260 15 deg 70 2.160 1.59 L92 Std LS Bolt-down Hollow/sodium-filled valves 208 12586484 Valve Springs 12482062 Exhaust Valve Stem Seals 19201806 LSX-LS7 Aluminum 270 12 deg 70 2.200 1.61 LS7 Std LS Bolt-down Titanium/sodium-filled valves 208 10166345 Valve Locks 19166981 LSX-CT Aluminum 302 11 deg 45 2.200 1.61 LSX-CT LSX-CT/DR Shaft CNC machined bare head 209 19166979 LSX-DR Aluminum 313 11 deg 50 LSX-DR LSX-CT/DR Shaft CNC machined bare head 209 2.25-2.28 1.6-1.65 • • • • 88958622 CNC-Ported LS6 Cylinder Head Assembly (not shown) LS6 Cylinder Head Assembly (combustion chamber) • • A • • • • Heads P/N 12564824, P/N 88958665 and P/N 88958622 are assembled with the following components: 12576063 LS2 Cylinder Head Assembly (not shown) • • CNC-Ported LS2 Cylinder Head Assembly (exhaust) The LS Family Production and C5R Aluminum HeadS B Great cylinder-head airflow has been a key enabler of the LS Series’ exceptional performance. GM Performance Parts delivers those power-building attributes to you with a range of production-style aluminum heads—from the LS6 heads for smaller-displacement engines to LS7 style heads for 427-inch-and-larger combinations, our aluminum heads benefit from General Motors’ extensive research and development program, ensuring maximum airflow without compromises. In fact, many professional builders use our heads as straight bolt-ons, with no further machining. Many of our assembled heads use premium machining and materials, including CNC finishing and porting, along with lightweight, hollow-stem valves, sodium-filled exhaust valves and—on some heads—lightweight titanium intake valves. • • • • • • • • • • Manufactured from 319-T5 aluminum alloy High-efficiency combustion chambers Symmetrical intake and exhaust ports Angled spark plugs (14mm; 5/8" hex; ¾" reach; taper-seat plugs) 15° valve angle (except C5R and LS7) Bolt-down-type rocker arms (except C5R) Center-bolt valve cover hold-downs Fits Gen III and Gen IV Small-Blocks only* • • • • • • • • A LS6 Cylinder Head Assembly (exhaust) CNC-Ported LS2 Cylinder Head Assembly (intake) B A. 12564824 LS6 Cylinder Head Assembly • • • • • • 2.00" hollow stem intake, and 1.55" sodium-filled exhaust valves .570" max valve lift 210cc cathedral port intake ports 70cc D-shaped exhaust ports 65cc combustion chambers Bare head P/N 12615363 available separately * GM Performance Parts heads will not fit 4.8L and 5.3L engines due to their smaller bore sizes. 204 Lower cost alternative to the LS6 head 2.00" solid stem intake, and 1.55" solid stem exhaust valves .570" max valve lift 210cc cathedral-port intake ports 70cc D-shaped exhaust ports 65cc combustion chambers Bare head P/N 12615363 available separately Upgrade the valves to LS6 hollow stem valves with P/N 17801930 B. 88958765 CNC-Ported LS2 Cylinder Head Assembly Aluminum LS Family Head Technical Notes: • • • • CNC-ported aluminum performance head 2.00" hollow stem intake, and 1.55" sodium-filled exhaust valves .570" max valve lift 250cc CNC’d cathedral-port intake ports 85cc CNC’d D-shaped exhaust ports 65cc CNC’d combustion chambers Chevy Ls Series CNC-ported aluminum performance head 2.00" hollow stem intake, and 1.55" sodium-filled exhaust valves .570" max valve lift 250cc CNC’d cathedral-port intake ports 85cc CNC’d D-shaped exhaust ports 65cc CNC’d combustion chambers CNC-ported aluminum performance head Lower cost alternative to the CNC LS6 head 2.00" solid stem intake, and 1.55" solid stem exhaust valves .570" max valve lift 250cc CNC’d cathedral-port intake ports 85cc CNC’d D-shaped exhaust ports 65cc CNC’d combustion chambers Upgrade the valves to LS6 hollow stem valves with P/N 17801930 Heads P/N 12576063 and P/N 88958765 are assembled with the following components: 12563063 Intake Valves 10166344 Valve Spring Retainers 12563064 Exhaust Valves 12482063 Intake Valve Stem Seals 12586484 Valve Springs 12482062 Exhaust Valve Stem Seals 10166345 Valve Locks LS2 and LS6 Head Flow Data: A LS6 Cylinder Head Assembly (intake) Buy online at www.gmperformanceparts.com CNC-Ported LS2 Cylinder Head Assembly (combustion chamber) B Lift 0.200" 0.300" 0.400" 0.500" Stock intake 136 195 237 260 260 Stock exhaust 104 135 157 169 180 0.600" CNC intake 147 215 262 290 307 CNC exhaust 111 155 198 210 218 *G  M Performance Parts heads will not fit 4.8L and 5.3L engines due to their smaller bore sizes. Additional components required Available for purchase online at Buy online at www.gmperformanceparts.com for installation. See page 207. gmperformanceparts.com 205 Chevy Small-Block v-8 Chevy LS Series LS Family Aluminum Heads Continued B. 12578449 LS7 Cylinder Head Assembly A. 12615355 L92 Cylinder Head Assembly • • • • • • • • • • • • • • • • • Head 12615355 is assembled with the following components: 12590771 Intake Valves 10166344 Valve Spring Retainers 12582719 Exhaust Valves 12482063 Intake Valve Stem Seals 12589774 Valve Springs 12482062 Exhaust Valve Stem Seals 10166345 Valve Locks Head 12578449 is assembled with the following components: A L92 Cylinder Head Assembly (exhaust) Bare C5R Racing Cylinder Head (exhaust) C 12591644 Intake Valves 12596508 Valve Spring Retainers 12578455 Exhaust Valves 12482063 Intake Valve Stem Seals 12578457 Valve Springs 12482062 Exhaust Valve Stem Seals 10166345 Valve Locks 12596509 Intake Valve Lash Cap L92 Head Flow Data (4.00" Bore): LS7 Head Flow Data: Lift 0.200" 0.300" 0.400" 0.500" 0.600" Intake 151 208 256 294 316 Lift Exhaust 111 152 174 183 189 Intake 71 145 222 271 315 332 348 352 Exhaust 60 120 159 192 207 214 219 221 88958698 CNC-Ported L92 Cylinder Head Assembly (not shown) • • • • • CNC-ported performance head Fits any LS family engine with a bore of 4.00" or larger Uses stock 2.165" and 1.59" valves, springs and hardware .510" max lift with stock springs 280cc intake port, 100cc D-shaped exhaust port, 68cc combustion chamber • • Bare C5R Racing Cylinder Head (intake) A L92 Cylinder Head Assembly (intake) • • C • • • Lift 0.200" 0.300" 0.400" 0.500" 0.600" Intake 150 222 260 298 332 Exhaust 105 140 168 190 201 • • • • • • • • 12615879 LS3 Cylinder Head Assembly (not shown) • • • • • Aluminum performance head Fits any LS family engine with 4.00" bore or larger 2.165" hollow stem intake, and 1.59" solid stem exhaust valves .570" max valve lift As-cast L92 style intake ports D-shaped exhaust ports As-cast combustion chambers Uses bare head P/N 12615361 Head 12615879 is assembled with the following components: 12569427 Intake Valves 10166344 12586484 Exhaust Valves 12482063 Intake Valve Stem Seals 12589774 Valve Springs 12482062 Exhaust Valve Stem Seals 10166345 Valve Locks A L92 Cylinder Head Assembly (combustion chamber) Bare C5R Racing Cylinder Head (combustion chamber) 355-T7 "as-cast" Aluminum racing head Professional porting and machining of combustion chambers required No seats or guides C5R rectangle-port design—requires aftermarket rectangle-port intake manifolds Designed for 2.180"/1.625" valves 11° valve angle Machined for 1.625" diameter valve springs and .500" guides Designed for big bore (4.100" min) LS7/C5R/LSX blocks 210cc "as-cast" intake ports 70cc "as-cast" exhaust ports, same as production LS6 30cc "as-cast" combustion chambers All fasteners are metric Valve cover rails have O-ring groove for .125" O-ring Capable of over 800 horsepower! Standard LS exhaust port design C Valve Spring Retainers Cylinder Heads: additional required components B LS7 Cylinder Head Assembly (exhaust) 206 0.100" 0.200" 0.300" 0.400" 0.500" 0.550" 0.600" 0.700" C. 12480090 Bare C5R Racing Cylinder Head CNC L92 Head Flow Data (4.065" bore): • • • Chevy Ls Series Aluminum performance head Fits any LS family engine with 4.00" bore or larger 2.165" solid stem intake, and 1.59" solid stem exhaust valves .510" max valve lift As-cast L92 style intake ports D-shaped exhaust ports As-cast combustion chambers 356-T6 aluminum head Fully CNC’d ports and chambers LS7 rectangle port design Assembled with 2.20" titanium intake and 1.61" sodium-filled exhaust valves 12° valve angle Minimum 4.100" bore 270cc CNC’d intake ports, 85cc CNC’d exhaust ports 70cc CNC’d combustion chambers Capable of over 600 horsepower Bare head P/N 12578450 available separately Buy online at www.gmperformanceparts.com Part Number Gaskets (Quantity) Bolts (Quantity) Spark Plug Engine Application 12576063 12589227 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 MY05/06/07 LS2 and Carb LS2 12615363 12589226 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 MY07 LS4 12564824, 12615363 12589226 (2) OR 19170418 11588291 (16), 12560745 (4), 12558840 (10) 12571164 MY04/05 LS6 12578449 12582179 (2) OR 19170419 11562524 (20), 12558840 (10) 12571165 MY06/07 LS7 12582713 12610046 (2) OR 19170419 11562524 (20), 12558840 (10) 12571164 MY07 L92 12582714 12610046 (2) OR 19170419 11562524 (20), 12558840 (10) 12571164 MY07 L92 88958622 12589226 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 CNC LS6 88958665 12589226 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 CNC LS6 88958765 12589227 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 CNC LS2 88958698 12610046 (2) OR 19170418 11562524 (20), 12558840 (10) 12571164 CNC L92 12480090 12582179 (2) OR 19170419 11562524 (20), 12558840 (10) 12571164 C5R Additional components required for installation. See page 207. Available for purchase online at gmperformanceparts.com 207 Chevy small-block v-8 Chevy LS Series NEW! LSX CYLINDER HEADS NEW! • • • • • • • All LSX heads are made of 356- T6 aluminum and feature a thick, 5/8" thick deck that allows plenty of room for builder-specified combinations. Additional features include: • • • • Uses 11mm (10) and 8mm (13) head bolts (not included, see drawing on page 209) Accommodates production valvetrain components (except for Drag Race and Circle Track heads) Includes premium beehive-type valve springs (except for Drag Race and Circle Track heads) Extra material cast in the port areas to accommodate professional porting Valve guides for 8mm valve stems Racing-specific LSX-DR (Drag Racing) and LSX-CT (Circle Track) heads feature raised runner designs and other unique features designed to maximize performance at the track. • B. 19166981 NEW LSX-CT Cylinder Head A LSX-LS7 Cylinder Head (exhaust) NEW! LSX-CT/DR exhaust port layout B NEW! Four LSX street head configurations are offered: The LSX-LS7 head, the LSX-LS3 head, the LSX-LS9 head and the LSX-L92 Small Bore head. The LSX-L92 head features smaller combustion chambers that are compatible with smaller-bore LS1 and LS6 engines. The street heads accommodate valve springs with up to 1.55" diameter bases, but can be machined for larger springs. 19201807 NEW LSX-L92 Small Bore Cylinder Head (not shown) • • • • • • L92 style rectangle port design Assembled with 2.165" hollow stem intake and 1.59" solid stem exhaust valves 15° valve angle Minimum 4.00" bore 260cc "as-cast" intake ports, 80cc "as-cast" exhaust ports 70cc "as-cast" combustion chambers • • • • • • A LSX-LS7 Cylinder Head (intake) NEW! LSX-DR Cylinder Head (intake) B NEW! 19203963 NEW LSX-LS9 Cylinder Head (not shown) • • • • • • • • • 356-T6 aluminum racing head 5/8" thick deck LSX-CT rectangle-intake port design—requires LSX-CT or LSX-DR intake manifold LSX-CT/DR spread-port exhaust port pattern Cast-in down-nozzle bosses (not machined) Designed for 2.20" intake and 1.61" exhaust valves Fully CNC-ported Machined for 1.625" valve springs 11° valve angle Minimum 4.125" bore 302cc CNC’d intake ports 109cc CNC’d exhaust ports 45cc CNC’d combustion chambers Capable of over 850 naturally aspirated hp! 19166979 NEW LSX-DR Cylinder Head (not shown) L92 style rectangle port design Assembled with 2.00" intake and 1.55" exhaust valves 15° valve angle Minimum 3.89" bore 250cc "as-cast" intake ports, 80cc "as-cast" exhaust ports 65cc "as-cast" combustion chambers Responds well to larger valves 19201805 NEW LSX-LS3 Cylinder Head (not shown) • • • • • • • • • • • LSX Street Heads • • • • • • • 11-degree valve angle (same as C5R head) Accomodates up to 1.66" diameter valve springs Raised rocker rails Requires shaft-mount rockers (see P/N 19201808) May require special valve covers to clear shaft-mount rockers Provisions for down-nozzle machining 9° intake manifold angle—requires new LSX DR or LSX CT intake manifolds Unique LSX-CT/DR exhaust bolt pattern Chevy Ls Series These aluminum masterpieces of performance feature port and chamber designs based on popular and performance-proven production-style heads, such as the L92 and LS7 heads. They are easily identified by the engraved LSX logo on the ends. • LSX-CT and LSX-DR Heads The LSX-CT (Circle Track) and LSX-DR (Drag Racing) cylinder heads feature raised-runner designs for improved airflow that supports sustained high-rpm performance. Intake port configuration is similar to the competition-derived C5R head, but the ports are raised an amazing 10mm and the intake manifold bolt pattern is spread to accommodate additional port configurations. Additional features include: Extending the performance range of the LSX platform are GM Performance Parts’ new, six-bolt LSX cylinder heads. Many are c apable of flowing more than 400 cfm and their six-bolts-percylinder clamping design gives them bomb-proof strength. Your horsepower-building potential is nearly unlimited with LSX ends. • • • • • • • • 356-T6 aluminum racing head 5/8" thick deck LSX-DR rectangle intake port design—requires LSX-CT or LSX-DR intake manifold LSX-CT/DR spread port exhaust port pattern Cast-in down-nozzle bosses (not machined) Designed for up to 2.28" intake and 1.62" exhaust valves (4.165" minimum bore) Fully CNC ported Machined for 1.66" valve springs 11° valve angle Minimum 4.125" bore 313cc CNC’d intake ports 116cc CNC’d exhaust ports 50cc CNC’d combustion chambers Capable of over 900 naturally aspirated hp! LS/LSX Head Bolt Patterns L92 style rectangle port design Assembled with 2.165" titanium intake and 1.59" sodium-filled exhaust valves 15° valve angle Minimum 4.00" bore 260cc "as-cast" intake ports, 80cc "as-cast" exhaust ports 70cc "as-cast" combustion chambers A A A C B C B A C B A C B B A. 19201806 NEW LSX-LS7 Cylinder Head • • • • • • • 208 6-bolt per cylinder bolt pattern LS7 style rectangle port design Assembled with 2.20" titanium intake and 1.61" sodium-filled exhaust valves 12° valve angle Minimum 4.100" bore 270cc "as-cast" intake ports, 85cc "as-cast" exhaust ports 70cc "as-cast" combustion chambers B B C A LSX-LS7 Cylinder Head (combustion chamber) Buy online at www.gmperformanceparts.com LSX-DR Cylinder Head (Combustion Chamber) B A B C B C Standard LS Standard LS LSX Buy online at www.gmperformanceparts.com B C 8mm 11mm 8mm B C Bolt/Stud Bolt/Stud Bolt/Stud 209 Chevy Small-Block v-8 Chevy LS Series LS VALVE COVERS A LSX 4.100 Bore MLS Head Gasket Kit B NOTE: The valve covers feature the standard bolt pattern, but DO NOT have provisions for production-style coil mounts. Aftermarket or custom coil relocation brackets must be used. Additional features include: LS1 Cylinder Head Installation Kit (F-Car) • Cylinder Head Gaskets and Bolt Kits 12498543 Cylinder Head Gasket Kit (not shown) • • 2 head gaskets for 1997-2001 LS1 Camaro/Firebird and Corvette engines Also fits 2001 LS6 Corvette engine 12498544 Cylinder Head Gasket Kit (not shown) • 2 head gaskets for 2002-2004 LS1Camaro/Firebird and Corvette engines A. 19170418 LSX 4.100 Bore MLS Head Gasket Kit • • • • • Multi-layer steel gaskets for naturally aspirated and forced induction applications 0.051" thick Includes 1 LH and 1 RH gasket For standard LS and LSX 6-bolt pattern blocks and heads For bores up to 4.100" 19170419 LSX 4.200 Bore MLS Head Gasket Kit (not shown) • • • • • Multi-layer steel gaskets for naturally aspirated and forced induction applications 0.051" thick Includes 1 LH and 1 RH gasket For standard LS and LSX 6-bolt pattern blocks and heads For bores up to 4.200" 19170420 LSX 4.250 Bore MLS Head Gasket Kit (not shown) • • • • • Multi-layer steel gaskets for naturally aspirated applications 0.051" thick Includes 1 LH and 1 RH gasket For standard LS and LSX 6-bolt pattern blocks and heads For bores up to 4.250" 12498545 Cylinder Head Bolt Kit (1997-2003, not shown) • • • Kit of 15 head bolts for 1998-2003 LS1 Camaro/Firebird and 1997-2003 Corvette; and 2001-2003 LS6 Corvette 1 kit per cylinder head; order 2 per engine Head bolts cannot be reused on these engines NOTE: IMPORTANT!! LS Series engines produced from January 2004 forward have a new “short-style” head bolt design. Earlier head bolts will not fit. Order P/N 17800568 for engines produced from January 2004 and later. 17800568 Cylinder Head Bolt Kit, Gen III and Gen IV (not shown) • • • 210 B. 12499217 LS1 Cylinder Head Installation Kit (F-Car) • • • • • • • Sold in pairs (except 25534398 and 25534399) Includes hardware and O-ring gasket Aluminum valve cover designed for production center-bolt LS Series cylinder heads Includes bolts and seal Sold individually B. 25534399 LS Center-Bolt Competition Valve Cover C Valve Cover Kit—LSX 454, Orange Comprehensive cylinder head installation kit for 2002-2005 Corvette models equipped with the LS1 engine, or 2002-2004 Corvette models equipped with the LS6 engine Kit includes 2 head gaskets, 2 valve cover gaskets, 8 intake manifold gaskets, 2 exhaust manifold gaskets, 2 intake manifold-to-block seals, 20 long head bolts and 10 short head bolts • • • Aluminum valve cover designed for production center-bolt LS Series cylinder heads Includes bolts and seal Sold individually C. 19171272 Valve Cover Kit—LSX 454, Orange 12589226 LS1/LS6 Head Gasket (not shown) • • • • • • A. 25534398 LS Center-Bolt Competition Valve Cover (with breather hole) Comprehensive cylinder head installation kit for 2002 Camaro and Firebird models equipped with the LS1 engine Kit includes 2 head gaskets, 2 valve cover gaskets, 8 intake manifold gaskets, 2 exhaust manifold gaskets, 2 intake manifoldto-block seals, 20 long-head bolts and 10 short-head bolts 12499218 Corvette LS1/LS6 Cylinder Head Installation Kit (not shown) • • • B LS Center-Bolt Competition Valve Cover PVC system (except 25534398 and 25534399) Integrated oil fill Accomodates tall-style rockers Chevy Ls Series LS Center-Bolt Competition Valve Cover (with breather hole) A Nothing finishes off your engine like a great-looking set of valve covers straight from GM. Our new collection of LS valve covers allows you to personalize your LS-powered project with a custom look. Choose from 15 great styles, available in natural, powdercoated, polished and chrome finishes, with callouts for your favorite nameplate, vehicle and more. These valve covers are designed and built to production specs and include a production-type O-ring gasket for a leak-free fit. No matter if you’re driving a new Corvette or a Pro-Touring-style, LS3-powered ’61 Chevy, we’ve got the perfect set of valve covers for it. • Single gasket, 2 required For naturally aspirated LS1 and LS6 5.7L engines .051" thick 3.92" max bore Standard LS bolt pattern D Valve Cover Kit—LSX 376, Natural Tumble Finish Orange powder coat with Black LSX 454 lettering D. 19171270 Valve Cover Kit—LSX 376, Natural • Natural tumble finish with Black LSX 376 lettering 12589227 LS2, L76 Head Gasket (not shown) • • • • • Single gasket, 2 required For naturally aspirated LS2 and L76 6.0L engines .051" thick 4.02" max bore Standard LS bolt pattern 12610046 LS3, L92 Head Gasket (not shown) • • • • • Single gasket, 2 required For naturally aspirated LS3/L92 6.2L engines .051" thick 4.080" max bore Standard LS bolt pattern 12582179 LS7 Head Gasket (not shown) • • • • • Single gasket, 2 required For naturally aspirated LS7 7.0L engines .051" thick 4.140" max bore Standard LS bolt pattern Kit of 15 bolts for LS series engines produced from January 2004 and later Bolts are 5mm shorter than previous design Services engine head only Buy online at www.gmperformanceparts.com valve cover kits (sold in pairs) 19156431 Valve Cover Kit—CHEVROLET, Black 19171269 Valve Cover Kit—PONTIAC, Natural 19156432 Valve Cover Kit—CHEVROLET, Orange 19171497 Valve Cover Kit—LSX 454, Black • • Black powder coat with Red CHEVROLET lettering Orange powder coat with Black CHEVROLET lettering 19156433 Valve Cover Kit—CHEVROLET, Chrome • Chrome finish with Black CHEVROLET lettering 19156430 Valve Cover Kit—CAMARO, Natural • Natural tumble finish with Black CAMARO lettering 19156429 Valve Cover Kit—CORVETTE, Polished • Polished finish with Red CORVETTE lettering 19156428 Valve Cover Kit—CORVETTE, Polished • • Polished finish with Black CORVETTE lettering • Natural tumble finish with Black PONTIAC logo Black powder coat with Red LSX 454 lettering 19171273 Valve Cover Kit—LSX 427, Polished • Polished finish with Black LSX 427 lettering 19171500 Valve Cover Kit—GM Performance Parts/LSX, Polished • Polished finished with Black GM Performance Parts and LSX logos 19171501 Valve Cover Kit—GM Performance Parts/LSX, Natural • Natural tumble finish with Black GM Performance Parts and LSX logos 19171502 Valve Cover Kit—Polished • Polished finish with no logos Available for purchase online at Buy online at www.gmperformanceparts.com gmperformanceparts.com 211 chEVy SMall-Block V-8 Chevy LS SerieS lS SEriES ValVES hardwarE and BrEathErS part number 12341993 push-in oil filler cap (not shown) • Round oil filler cap with Bowtie logo for valve covers with 1.22" diameter hole Production For LS1 engines 12573337 oil fill cap (not shown) • • Production For L92 engines Production For LS2 and LS6 engines 12577215 Valve cover Bolt (not shown) • • a Oil Fill Cap Requires 4 per valve cover For L92 engines Requires 4 per valve cover For LS1, LS2 and LS6 engines Requires 4 per valve cover For LS7 engines Requires 1 per valve cover For LS1, LS2, LS6, LS7 and L92 engines Set of 16 lifters for LS series engines Same lifter used in LS2 and LS7 B Racing Hydraulic Roller Lifter Kit 12595365 lifter Guide (not shown) Works in Gen III and IV applications (except with AFM) B. 88958689 racing hydraulic roller lifter kit • • • • • • As developed by GM Racing and GM Powertrain For use in Gen III and Gen IV engines where sustained high rpms are typical Special reduced-mass internal components allow for higher limiting speeds with aggressive camshaft designs Improved valvetrain dynamics and stability will improve horsepower, and high rpms Tested to 8000 rpm in GM Racing applications Set of 16 17801930 lS6 hollow Stem Valve kit (not shown) • • Stock replacement solid stem valve used in LS2 engines 12590773 2.165" 8mm Stock replacement valve used in L92 engines 12605223 2.165" 8mm Stock replacement solid stem valve used in LSA engines 12569427 2.165" 8mm Stock replacement hollow stem valve used in LS3 engines 12605524 2.165" 8mm Stock replacement titanium valve used in LS9 engines 12591644 2.20" 8mm Stock replacement titanium valve used in LS7 engines 12565312 1.50" 8mm Stock replacement sodium-filled stem valve used in LS6 engines 12563064 1.50" 8mm Stock replacement solid stem valve used in LS2 engines 12582719 1.59" 8mm Stock replacement solid stem valve used in L92 and LS3 engines 12605525 1.59" 8mm Stock replacement sodium-filled stem valve used in LS9 engines 12578455 1.61" 8mm Stock replacement sodium-filled stem valve used in LS7 engines ValVE SprinG coMponEntS 12589774 • Used on LS2/LS6 cylinder heads • Max lift .570" • 1.250" @ 295 lbs. pressure Valve Springs (not shown) • Beehive style springs • 1.800" installed height @ 90 lbs. pressure • Standard L76/L92 springs • Max lift .520" • 1.300" @ 264 lbs. pressure 12578457 • Standard LS6/LS3 springs • 1.250" @ 295 lbs. pressure • Max lift .570" Valve Springs (not shown) • Beehive style springs • 1.960" installed height @ 101 lbs. pressure • Used on LS7 cylinder heads • 1.368" @ 310 lbs. pressure • Max lift .600" lS SEriES puShrodS 12499225 lS Series camshaft lifter kit (not shown) • Stock replacement hollow stem valve used in LS6 engines 8mm Valve Springs (not shown) • Beehive style springs • Use cap P/N 10166344 • 1.800" installed height @ 90 lbs. pressure ValVE liftErS and coMponEntS • • 8mm 2.00" 12586484 12560696 Valve cover Gasket (not shown) • • 2.00" 12563063 lS Valve Spring kit (not shown) • Beehive style springs • 1.800" installed height @ 90 lbs. pressure • Includes 16 of P/N 12586484 11588791 Valve cover Bolt (not shown) • • 12565311 12499224 12560961 Valve cover Bolt (not shown) • • Description Exhaust Valves A. 12577268 oil fill cap • • stem size Chevy LS SerieS 12573338 oil fill cap (not shown) • • Valve size Intake Valves Kit of 4 intake and 4 exhaust valves originally for LS6 engines One kit services 1 head to drop right into your LS2 head part number material Diameter length useage 12593344 1010 steel 3 8 /" 7.750 LS7 Description Production pushrod, individually packed 10238852 1010 steel 5 16 / " 7.325 LS1, LS2, LS3, LS6, L92 Production pushrod, individually packed rockEr arMS and rockEr arM BoltS rocker arms rocker arm Bolts 10214664 12560961 rocker arm (not shown) • For LS1, LS2 and LS6 intake and exhaust valves • Straight design, no offset • • For L92, LS9 and LS3 exhaust valves 1.7:1 ratio • • Offset design 1.7:1 ratio 12579615 rocker arm (not shown) • Intake rockers for LS7 style heads only • • Offset design 1.8:1 ratio 12579617 rocker arm (not shown) • Exhaust rockers for LS7 style heads only • • • 16 required per engine • 16 required per engine • • Sold individually Requires 1 per cylinder head • • Sold individually Requires 1 per cylinder head 11588791 rocker arm Bolts (not shown) • For LS7 style heads 12569167 rocker arm (not shown) • Intake rockers for L92, LS9 and LS3 style heads only rocker arm Bolts (not shown) • For cathedral port and L92 style heads 12552203 rocker arm Stand (not shown) • For LS1, LS2 and LS6 style heads only 12600936 rocker arm Stand (not shown) • For L92, LS9 and LS3 style heads only Straight design, no offset 1.8:1 ratio 19201808 NEW lSX rocker kit 1.85:1 (not shown) • Shaft mount rocker kit for LSX-CT and LSX-DR heads • Includes all mounting hardware • Aluminum full roller rockers and hardened shafts 212 Buy online at www.gmperformanceparts.com Available for purchase online at gmperformanceparts.com 213 Chevy Small-Block v-8 Chevy LS Series NEW! LSX CAMSHAFT NEW! The range of high-performance camshafts for LS engines expands in 2009 with our new LSX454 cam. It was developed by GM Performance Parts’ LSX performance engineers, who designed it to deliver great high-rpm performance with excellent street manners. • • • • • • NOTE: Not compatible with production-style variable-valve timing configurations or production valve springs. 2.100" journals (big end) 0.866" bushed small ends MUST be used with LSX forged pistons—not compatible with production pistons Includes 7/16" 12-point, SAE 8740 rod bolts Caps are dowel located Weight-matched, sold in sets of 8 B. 19166964 NEW LSX Connecting Rod Kit, 6.000" A. 19166972 NEW LSX454 Camshaft • • • • Like our new crankshafts, GM Performance Parts’ new LSX connecting rods are made of high-strength, 4340 forged steel to deliver worry-free performance for your high-horsepower, high-revving LS engine. Additional strength comes in the rod’s I-beam design and its chamfered big end fits great with filleted cranks, like our LSX crankshafts. They’re available in five lengths, ranging from 6.000" to 6.200". Other details include: A LSX454 Camshaft .635" lift intake/exhaust (1.8 rockers) 236° intake/246° exhaust Good mid-range and top end 3-bolt design 19166965 NEW LSX Connecting Rod Kit, 6.100" LSX Connecting Rod Kit B LS Series Camshafts 19166966 NEW LSX Connecting Rod Kit, 6.125" 19166967 NEW LSX Connecting Rod Kit, 6.150" Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Separation Lift (deg) (1.7 rocker) (deg) 19166968 NEW LSX Connecting Rod Kit, 6.200" 12565308 2002-2004 LS6 Cam I: 204 E: 218 I: .550 E: .550 117.5 Cam requires valve spring P/N 12586484 12560950 2001 LS6 Cam I: 207 E: 217 I: .525 E: .525 116 Cam requires valve spring P/N 12586484 Connecting Rods and Components 12480110 ASA Cam I: 226 E: 236 I: .525 E: .525 110 Cam requires valve spring P/N 12586484; “ASA” cam for off-highway use C. 12568734 1997-2004 Connecting Rod 12480033 Hot Cam Kit I: 219 E: 228 I: .525 E: .525 112 Kit includes 16 LS6 valve springs P/N 12565117 and retainers 88958733 LS Hot Cam I: 219 E: 228 I: .525 E: .525 112 Same cam as in kit P/N 12480033 19166972 LSX454 Cam I: 236 E: 246 I: .600 E: .600 110 Max lift with 1.8 rockers .635/.635 88958606 Showroom Stock Cam I: 239 E: 251 I: .570 E: .570 106.5 12571251 LS7 I: 211 E: 230 I: .558 E: .558 121 Stock LS7 camshaft, will not work on Gen III engines Max lift with 1.8 rockers .591/.591 12561721 LQ9: 2002-2006 LS1: 2001-2004 I: 196 E: 201 I: .467 E: .479 116 Stock cam for 2002-2006 LQ9 and 2001-2004 LS1 engines 88958722 LS Stage 2 Cam I: 227 E: 239 I: .551 E: .551 108 Max lift with 1.8 rockers .583/.583 88958723 LS Stage 3 Cam I: 233 E: 276 I: .595 E: .595 107 Max lift with 1.8 rockers .630/.630 • • • • All LS camshafts are compatible with production-style LSX and C5R blocks, as well as all of our cylinder heads—although pistonto-valve clearance must be checked on some applications. We offer a broad range of production and racing-style camshafts that are factory-engineered to deliver maximum performance when paired with our high-flow cylinder heads. Save yourself the time and expense of going to an aftermarket camshaft supplier and build your LS engine with a genuine GM cam. We’ve also got the valvetrain components you need to finish the engine, including lightweight components designed for high-rpm performance. • Showroom Stock racing design; requires hollow stem intake valves P/N 12565311, hollow stem exhaust valves P/N 12565312, valve springs P/N 12586484, and aftermarket notched pistons OR machine stock pistons • • 1997-2004 Connecting Rod C Check out the accompanying chart for all of the camshafts from GM Performance Parts, including part numbers, recommended applications, duration, lift and lobe separation specifications. • • • • Description 12574294 1 Gasket–Engine Front Cover 12588372 2 Gasket–With Pump 89017589 1 Gasket Kit, Intake Manifold 12612045 2 Gasket–Valve Rocker Arm Cover 12557840 1 Bolt/Screw–CR/SHF Balance 12585673 1 Seal ASM–CR/SHF Front Oil Buy online at www.gmperformanceparts.com Required for LS7 engine builds Sold individually 89017573 Rod Bearing (not shown) • • 1 required per connecting rod For all LS series engines, except LS7 and LS9 89017811 LS7 Rod Bearing (not shown) LS7 Connecting Rod 214 Titanium connecting rod used in 2006-2009 LS7 crate engines 6.067" C-C length Sold individually 11609825 LS7 Connecting Rod Bolt Kit (not shown) Cam Installation Kit, LS Engine includes: Qty Recommended for use in performance Gen III engines Bolts have greater strength than pre-2000 rod bolts 1 bolt per package; order 2 per connecting rod D. 12586258 LS7 Connecting Rod Complete gasket kit to make cam swaps easier Includes all necessary gaskets and balancer bolt For LS1, LS2 and LS6 engines Part Number Connecting rod used in 2005-2007 LS2 and 2008-2009 LS3 engines has bronze bushing 6.098" C-C length Sold individually 11610158 LS6 Rod Bolts (not shown) • • • 12499228 Cam Installation Kit, LS Engine (not shown) • • • Connecting rod for use on all 1997-2004 production Corvettes and 1998-2002 Camaro/Firebird with LS1/LS6 Press fit design 6.098" C-C length Sold individually 12617570 Connecting Rod (not shown) • Camshaft Components Chevy Ls Series The LSX454 cam is a high-lift, hydraulic roller that was originally developed for our LSX454 crate engine. It maximizes the potential of big-displacement engines at high rpm. Maximum lift is 0.600/0.600" with 1.7-ratio rockers and 0.635/0.635" with 1.8-ratio rockers. Duration is 236 degrees on the intake side and 246 degrees on the exhaust side, with a 110-degree separation angle. LSX CONNECTING RODS D • • 1 required per connecting rod For LS7 and LS9 engines only Buy online at www.gmperformanceparts.com 215 Chevy small-block v-8 Chevy LS Series LS Series Pistons and Rings Crankshafts Premium-quality hypereutectic aluminum alloy pistons are used on most production LS engines (the LS9 supercharged uses forged aluminum). They are lightweight, durable and promote quieter operation. GM Performance Parts offers production and oversized pistons for many applications. They’re sold individually, unless otherwise specified. Check the accompanying chart for part numbers, specs, sizes and applications. Our LS crankshafts are strong, precision-machined components that will support your high-horsepower aspirations. Choose from our nodular cranks up to 3.622-inch-stroke and our premium, forged-steel 4.00-inch-stroke crankshafts for larger-displacement combinations­—and don’t forget the proper reluctor wheel! Our new LSX crankshafts are all made from 4340 forged steel (most production LS cranks are cast) and have generous fillets. GM Performance Parts’ new LSX forged crankshafts deliver exceptional strength and durability, whether you’re building a formidable Fourth-Gen Camaro or late-model GTO for the street. Additional features include: • • • • • • A Crankshaft Assembly 1997–2004 2.100" rod journals 8-bolt flexplate/flywheel pattern Comes with 58X reluctor wheel Reluctor wheel can be swapped for use with LS1/LS2/ LS6 controller Designed for internal balancing (must be balanced prior to use in engine) Requires the use of chamfered rods (see our LSX connecting rod selection) Part Engine Bore Oversize Rod Pin Comp With Number Size Size Length Type Ratio Chamber Description 88984245 5.7L 3.898" — Standard Pressed — 65 Hypereutectic LS1 and LS6 replacement 88984246 5.7L 3.898" +.010" Standard Pressed — 65 Hypereutectic LS1 and LS6 replacement 89017478 6.0L 4.000" — Standard Floated 10.9 65 Hypereutectic LS2 and LQ9 replacement 89017479 6.0L 4.000" +.020" 6.098" Floated 10.9 65 Hypereutectic LS2 and LQ9 replacement 12602624 7.0L 4.125" — 6.067" Floated 11.0 70 Hypereutectic LS7 replacement, includes titanium rod 89018171 7.0L 4.125" +.020" 6.067" Floated 11.0 70 Hypereutectic LS7 replacement LS Series Rings Part Number B Reluctor Wheel, 24X C LSX Windage Tray Kit Bore Size Oversize Ring Thicknesses Description 89017484 4.000" — 1.2, 1.5, 2.5mm Production ring pack for ’05-’06 LS2, ’06 L76 88894243 4.000" — 1.5, 1.5, 2.5mm Production ring pack for ’05-’06 LQ9 89017776 4.125" — 1.2, 1.2, 2.0mm Production ring pack for ’06 LS7 89017777 4.125" +.020" 1.2, 1.2, 2.0mm Oversize LS7 ring pack LSX PISTONS crankshafts and ACCESsories LS Crankshafts LSX Crankshafts A. 89017522 Crankshaft Assembly 1997-2004 • • • Nodular cast 3.622" stroke crankshaft assembly has 24X reluctor wheel installed Used on 1998-2002 F-cars and 1997-2005 Corvettes Balanced for 3.898" bore engines 12588612 LS2 Crankshaft Assembly (not shown) • • • Nodular cast 3.622" stroke crankshaft assembly has 58X reluctor wheel installed Used on 2006-2007 Corvettes Balanced for 4.00" bore engines 89060436 Rear Crank Seal (not shown) • • Requires 1 per engine For all LS Series engines • Used in high-performance manual transmission applications 12611649 LS7 Forged Steel Crankshaft (not shown) • • • • Forged 4" stroke crankshaft for LS7 engine Includes 58X reluctor wheel Rebalancing required if LS7 rods and pistons are not used Machine .886" from snout for use in wet samp applications B. 12559353 Reluctor Wheel, 24X • 24-tooth crankshaft position sensor timing wheel for 1997-2005 engines 12586768 Reluctor Wheel, 58X (not shown) •  8-tooth crankshaft position sensor timing wheel for 2006 5 and newer engines NEW! 19170388 NEW LSX Crankshaft, 3.622" stroke • • • • • 4340 premium steel 3.622" stroke Requires balancing Includes 58X reluctor wheel 8-bolt flexplate/flywheel required • • • • • • • • • • • • • LSX376 Piston, 4.065" bore D NEW! • • • • • Forged dished piston with valve reliefs Lightweight, includes rings and wrist pins Must be used with LSX rods 4.185" bore, .866 wrist pin size 1.2mm compression ring lands and a 2.0mm oil control ring land NOTE: Not compatible with production-style LS connecting rods. Must be used only with new LSX connecting rods with 0.866" wrist pin bores. 4340 premium steel 4.125" stroke Requires balancing Includes 58X reluctor wheel 8-bolt flexplate/flywheel required C. 19202613 NEW LSX Windage Tray Kit • • • For 4.000-4.125" strokes Includes all matching hardware Some notching may be required depending on application and oil pan configuration LSX454 Piston, 4.185" bore 216 Forged flat-top, no valve notches Works with stock connecting rods only Weight matched to stock LS3 piston weight E. 19166958 NEW LSX454 Piston, 4.185" bore 19170391 NEW LSX Crankshaft, 4.125" stroke • • • • • Flat-top or dished designs with valve relief cut-outs High-tech skirt coating Forced pin oiling Pistons come with wrist pins and rings D. 19166957 NEW LSX376 Piston, 4.065" bore 4340 premium steel 3.750" stroke Requires balancing Includes 58X reluctor wheel 8-bolt flexplate/flywheel required 4340 premium steel 4.000" stroke Requires balancing Includes 58X reluctor wheel 8-bolt flexplate/flywheel required Complete your all-LSX rotating assembly with GM Performance Parts’ new LSX forged aluminum pistons. They’re lightweight and tough, enabling higher revs and dependable performance, even with high-boost and nitrous-assisted applications. They’re made of 4032 forged aluminum and available in 4.065" and 4.185" bores. Additional details include: • • • • 19170389 NEW LSX Crankshaft, 3.750" stroke 19170390 NEW LSX Crankshaft, 4.000" stroke 12557583 Roller Pilot Bearing (not shown) Chevy Ls Series LS SEries pistons LSX CRANKSHAFTS Buy online at www.gmperformanceparts.com E Buy online at www.gmperformanceparts.com 217 Chevy small-block v-8 Chevy LS Series Balancers Timing Chains and Sprockets 12581278 LS2 Timing Chain Dampener (not shown) •  Production LS2 dampener • Will not fit LS1 and LS6 blocks fitted with P/N 88958607 (P/N 88958607 is no longer serviced) • For use with standard oil pumps Crankshaft Sprocket (not shown) • For use with 2-stage LS7 or LS9 oil pump only • Works with cam sprockets P/N 12576407 and P/N 12586481 Timing Chain (not shown) • Fits 1997-2009 LS based engines Timing Chain Dampener (not shown) • Production LS7 dampener • 1.1mm thinner than P/N 12588670 • For use with LS7 2-stage oil pump 12585997 1X Camshaft Sprocket (not shown) • Fits all LS cams with 3-bolt design • 1X camshaft gear • 3-bolt design; uses 3 bolts P/N 12556127 12586481 Camshaft Sprocket (not shown) • Fits all LS cams with 3-bolt design • 4X camshaft gear • 3-bolt design; uses 3 bolts P/N 12556127 12585994 VVT Camshaft Sprocket (not shown) • Combination camshaft sprocket and VVT activator • Production on 2007-2008 Cadillac Escalade L92 engines • Single-bolt design; use bolt P/N 12588151 • 4X camshaft gear • • • 12586482 12581276 12576407 12576652 Harmonic Balancer (not shown) A. 12553118 Harmonic Balancer Timing Chain Tensioner (not shown) • Requires 1 per engine • Includes retainer and bolts • For L92 and LS3 engines • • Originally used on LS1 and LS2 engines For use in F-Car and GTO applications B. 12599862 Harmonic Balancer 12556127 Camshaft Sprocket Bolt (not shown) • For use with 3-bolt (non VVT) cams • For LS1, LS2, LS6, LS9 and early LS7 engines Originally used on L92 engines For use in truck applications WILL NOT work with GMPP Serpentine Accessory Drive Systems Harmonic Balancer - LS1 and LS2 A Harmonic Balancer - LS7 B • • • Originally used on LS7 engines For use in Corvette applications Works with GMPP Serpentine Accessory Drive System P/N 19155067 Chevy Ls Series 12588670 A smooth-running engine depends on an effective balancer or torsional damper. GM Performance Parts’ dampers not only help LS engines run smoothly, they can extend engine life. Pick the right damper for your project from the list below. 12601402 Harmonic Balancer 12561283 Camshaft Sprocket Bolt (not shown) • For use with single-bolt cams and non-VVT timing covers • For 2008-2009 LS3 and LS7 engines • • 12588151 For LS3 engines Works with GMPP Serpentine Accessory Drive System P/N 19155067 Balancer Bolts and Washers Camshaft Sprocket Bolt (not shown) • Combination bolt and valve for Variable Valve Timing (VVT) engines • For L92 engines • Use with VVT camshaft sprocket P/N 12585994 12557840 Balancer Bolt (not shown) • For LS1, LS2, LS6 and L92 engines 11570163 Balancer Bolt (not shown) 12556582 Crankshaft Sprocket (not shown) • Fits non-LS7/LS9 applications • For standard single-stage oil pumps • Works with both cam sprockets P/N 12576407 and P/N 12586481 • For LS7 engines 12600525 Balancer Washer (not shown) • For LS2, LS3, L99, LS7 and L92 engines Water Pumps and Accessories Water Pump for L92 Engines C Builder's Tip Water Pump • For L92 engines Adapt the LS7 Forged Crankshaft to Your LS Engine D. 89018052 If you’re building a 427-cubic-inch LSX engine—or any other LS engine with a 4.00" stroke—and want the strength afforded with a forged-steel crankshaft, GM Performance Parts has two choices: the new LSX 4.00"stroke crankshaft, P/N 19170390, or the LS7 dry-sump crankshaft, P/N 12568820. Water Pump • For LS2, LS3 and LS7 Corvette engines only 89018053 Water Pump (not shown) • For LS1, LS2 and LS6 engines The LSX crankshaft is the easy way to go because the LS7 crankshaft has an approximately 1" longer snout that is designed to work with the production engine’s larger, dry-sump oil pump. However, the LS7 crank it can be adapted to conventional wet-sump oiling systems with the following components and modifications: • • • 12610311 Water Pump Gasket (not shown) • Requires 2 per engine • For LS1, LS2, LS3, LS6, LS7 and L92 engines Use the standard LS-engine crankshaft gear, P/N 12556582 Use the standard LS-engine oil pump, P/N 17801830 Use the standard LS2 timing cover, P/N 12600325 12551926 Water Pump Bolt (not shown) • Requires quantity of 6 • For LS1, LS2, LS3, LS6, LS7 and L92 With those parts, a 1" spacer can be used in front of the LS7 balancer to make up the difference between the two crankshaft gears (using the LS7 balancer bolt), OR the crankshaft snout can be machined to reduced its length by approximately 1" (using the LS2-type balancer bolt). Water Pump for LS2 and LS7 Engines 218 Buy online at www.gmperformanceparts.com C. 12600767 D Buy online at www.gmperformanceparts.com 219 Chevy small-block v-8 Chevy LS Series Flywheels and Flexplates Oil Pans and Accessories Select flywheels for manual transmission vehicles and flexplates for automatic transmission vehicles. A. 12561828 Corvette Oil Pan (2002-2004 LS6) LS Series Flywheels and Clutch kits Bolts and Dowels 11569956 Flywheel Bolt (not shown) Requires 6 per engine For LS1, LS2, LS3, LS6, LS7 and L92 engines For manual transmission flywheels only 11505820 Flywheel Dowel (not shown) • For all LS Series engines 12553332 Flexplate Bolt (not shown) • • • Description 12571611 Flywheel for LS2, LS3 and LS7 Corvette engines 24238412 Clutch disc and pressure plate for LS2, LS3 and LS7 Corvette engines 12581650 Flywheel with pressure plate and disc for LS1 Camaro engines 12570806 Flywheel, clutch and press-plate kit for LS2 GTO engines 24237568 Dual-mass clutch and press plate for LS9 Corvette ZR1 12598613 Flywheel for Corvette ZR1 12622564 8-bolt flexplate for LSA, LSX454 and LSX crankshafts • B. 12558762 F-Car Oil Pan • • Corvette Oil Pan (2002-2004 LS6) A • • • • Used on CT525 P/N 19171821 6-quart capacity (8-quart with remote filter and adapter) Requires remote oil filter and adaptor Uses oil pan gasket P/N 12558760 (not included) D. 19212593 NEW Muscle Car Oil Pan Kit • Fits virtually all 1955-1995 GM front engine, RWD, V-8 cars • 5 qt capacity • Includes oil pan, dipstick and tube, gaskets, pickup tube, windage tray, and all mounting hardware • Wet sump design accessory drive kits The easiest and most convenient way to finish your LS engine and get it ready to run in your vehicle is with one of our serpentine accessory drive systems. They include the accessories, brackets, drive belts and hardware your engine needs, saving you the time of sourcing them individually. Our kits include an alternator, power steering pump, pulleys, idlers and even an air conditioning compressor. They’re all-inclusive systems that bolt right on to the engine for a factory fit and appearance. 24241872 Magnetic Drain Plug (not shown) • 19155067 19155066 CTS-V Accessory Drive System, with A/C (not shown) • Does not work on LS9 and LSA supercharged engines • Most harmonic balancers do not line up correctly with the accessory drive system; damper P/N 12620556 is strongly recommended • Air conditioning has separate belt; to delete air conditioning, do not install the belt, compressor or tensioner • Fits all LS type engines except for production iron block applications • Direct bolt-on for LS3 and LS7 engines The system includes: 12578548 89023451 12595289 12578549 12578551 21997867 12578552 21997866 21997868 12578550 25766345 12568996 12569301 Bracket-Air Conditioning Compressor-Air Conditioning Tensioner-Air Conditioning Belt Belt-Air Conditioning Compressor Bracket-Power Steering Pump Pump-Power Steering Pulley-Power Steering Pump Reservoir-Power Steering Fluid Hose-Power Steering Fluid Reservoir With Clamps Bracket-Generator Generator Pulley-Belt Idler Tensioner-Drive Belt 12578553 Belt-Water Pump/Generator/ Power Steering Corvette Accessory Drive System, with A/C (not shown) • Fits all Non LSA and LS9 LS type engines • Most harmonic balancers do not line up correctly with the accessory drive system; damper P/N 12620556 is strongly recommended • Air conditioning has separate belt; to delete air conditioning, do not install the belt, compressor or tensioner • Direct bolt-on for LS3 & LS7 engines 12569286 88958093 12595289 12579228 12555222 12578067 15841234 15261472 12568997 12555693 15907878 26046502 12569301 12568996 12579229 • • F-Car Oil Pan B • • • • • • Circle Track Oil Pan C NEW! M6 x 136mm long Requires 2 per engine For all LS series engines 12612289 Oil Pump (not shown) • For L92 engines 17801830 High Volume LS Oil Pump Kit (not shown) • • High volume pump assembly for LS Series engines (except LS7 and LS9 applications) Pump pick-up seal included 15.5” 12598212 Oil Pump (not shown) • • • 1” 1.5” Buy online at www.gmperformanceparts.com M8 x 30mm long Requires 12 per engine (use 13 with LS7 and LS9 engines) For LS1, LS2, LS6, LS7 and L92 engines 12554990 Oil Pan Bolt (not shown) 1” 19.5” 17” 12” Requires 1 per engine For LS7 and LS9 engines 11515758 Oil Pan Bolt (not shown) P/S Res. 13.5” Requires 1 per engine Fits all LS series engines except LS7 and LS9 12596691 Oil Pan Gasket (not shown) • • Bracket-Air Conditioning Compressor Compressor-Air Conditioning Tensioner-Air Conditioning Compressor Belt Belt-Air Conditioning Compressor (1040mm-Long) Bracket-Power Steering Fluid Reservoir Bracket-Generator and Power Steering Pump Generator Pump-Power Steering Pulley-Power Steering Pump Brace-Power Steering Pump Front Hose-Power Steering Fluid Reservoir With Clamps Reservoir-Power Steering Fluid Tensioner-Drive Belt Pulley-Belt Idler Belt-Water Pump/Generator/Power Steering Pump Catches and holds small pieces of metal before they can cause damage 12558760 Oil Pan Gasket (not shown) The system includes: 17.25” 220 Used on 1998-2002 Camaro and Firebird LS1 Uses PF48 oil filter C. 19243065 Circle Track Oil Pan Requires 6 per engine For LS1, LS2 and LS6 engines For automatic transmission flexplates only 12.5” Used on 2002-2004 Corvettes with LS6 Chevy Ls Series • • • Part Number 13” 13.5” Muscle Car Oil Pan Kit D 2-stage pump for LS7 engines Will not work on standard LS crankshafts Must use crank sprocket (P/N 12581278), timing dampener (P/N 12581276), LS7 pickup tube (P/N 12580855), LS7 oil pan (P/N 12596689), and LS7 timing cover (P/N 12598292) 11519133 Oil Pump Bolt (not shown) • • Requires 4 per engine For all LS Series engines Available for purchase online at gmperformanceparts.com 221 Chevy small-block v-8 Chevy LS Series LSX INTAKE MANIFOLDS Intake Manifolds • • • Gen IV fuel injection nylon manifold used on the 2009 Corvette Z06 LS7 engine Fully assembled with injectors, fuel rail, 90mm ETC throttle body and gaskets For use only with LS7 style cylinder heads • • • • NOTE: Must use Controller Kit P/N 19243066. 12610434 LS3 Intake Manifold • • • • • • E. 19166952 NEW LSX-LS3 Dual-Plane Standard Deck 4-bbl Manifold Gen IV fuel-injection nylon manifold used on the 2009 Corvette LS3 Fully assembled with injectors, fuel rail, 90mm ETC throttle body and gaskets For use with L92 style cylinder heads Compatible with GMPP controllers only if throttle body is replaced with P/N 12570790 A LS6 Intake Manifold A. 88894339 LS6 Intake Manifold Gen III fuel-injected nylon manifold used on the 2001-2004 LS6 Corvette engine Supplied with the intake manifold seal (P/N 12560251), gasket (P/N 12533587), throttle body seal (P/N 12552542), MAP sensor (P/N 16212460), and MAP sensor seal (P/N 16194007) • • • • Dual plane for low and mid-range torque • L92 style ports • Injector/nitrous bosses cast-in • Extra thick for professional porting • 4150 style carb. mounting provision • Uses OEM O-ring gaskets (included) • Tall-deck version available as P/N 19166953 L92 Style 4-bbl Intake Manifold D NEW! B. 88958675 LS2 4-Barrel Intake Manifold • Standard-deck and tall-deck versions Natural finish with LSX and GM logos Injector/nitrous bosses cast in place Comes with installation hardware Allows you to install a four-barrel carburetor on a LS Series engine with cathedral ports (LS1, LS2, LS6) Cast aluminum open-plenum intake manifold accepts a 4150-style square-bore carburetor Bosses for EFI injectors for custom applications Bolts and instructions supplied NOTE: LSX Ignition Controller P/N 19171130 is required for carbureted applications. F. Chevy Ls Series The best way to feed an LSX engine is with air channeled through one of GM Performance Parts’ new LSX intake manifolds. They’re designed to match the performance capability of our LSX heads and big-displacement rotating assemblies. LSX intake manifolds have a high-flow, spider-type design and are made of lightweight aluminum. They’re cast with plenty of material for builder-specified port work; and the flanges are a minimum of 0.5"-thick to accommodate machining. Additional features include: 126104345 LS7 Production Intake Manifold Assembly (not shown) 19172322 NEW LSX-LS3 Standard Deck 4-bbl Manifold • Single-plane design for mid-range and top-end power • L92 style ports • Injector/nitrous bosses cast-in • Extra thick for professional porting • 4150 style carb. mounting provision • Uses OEM O-ring gaskets (included) • Tall-deck version available as P/N 19172323 1972 Camaro Z/28 C. 25534394 LS7 4-Barrel Intake Manifold • Lightweight GM Racing design for use on LS7-style heads • Reduced mass design, porting not recommended • Includes mounting bolts and instructions • Uses LS7 carb intake gasket set P/N 19172113 • Machined for 4150-style carburetors and has 3/8" NPT vacuum boss • Also available with injector bosses, P/N 25534413 B LS2 4-Barrel Intake Manifold LSX-LS3 Dual-Plane Standard Deck Manifold E NEW! NOTE: LSX Ignition Controller P/N 19171130 is required for carbureted applications. Just on the eve of the 1970s gas crunch, the V-8 option dominated Camaro production. 1972 was the final year a Big-Block was offered in a Camaro. A scant 970 Big-Blockequipped Camaro SS models were sold that year, as Big-Blocks meant big insurance surcharges after years of unbridled muscle car mayhem. D. 25534401 L92 Style 4-bbl Intake Manifold • Lightweight GM Racing design for use on LS9 style cylinder heads • Reduced mass design, porting not recommended • Includes mounting bolts and instructions • Uses L92 carb intake gasket set, P/N 19172114 • Machined for 4150-style carburetors and has 3/8" NPT vacuum boss • Also available with injector bosses P/N 25534416 While such unfair charges brought an end to bigdisplacement engines, in ’72 the Z/28 ascended as the performance option of choice, and its sales set a new high watermark of 11,574. Its 350-cube Small-Block lost compression due to tighter emissions regulations, and subsequently only produced 255 horsepower, but still out-muscled its Big-Block brethren. Road & Track tested an automatic-equipped version and managed a 15.5-second quarter-mile at 90 mph. NOTE: LSX Ignition Controller P/N 19171130 is required for carbureted applications. Interestingly, GM Performance Parts’ lowest-rated, most inexpensive 350" crate engine, the 350/290 is rated at 290 hp—35 more than the ’72 engine. C LS7 4-Barrel Intake Manifold 222 Buy online at www.gmperformanceparts.com LSX-LS3 Dual-Plane Standard Deck 4-bbl Manifold F Additional components required for installation. See page 225. Available for purchase online at gmperformanceparts.com 223 Chevy Small-Block v-8 Chevy LS Series NEW! LS Intake Manifolds Continued D. 88965830 Carburetor Spacer, Single Plane, One-Inch A. 19166948 NEW LSX-LS7 Standard Deck 4-bbl Manifold • • 88965832 Carburetor Spacer, Single Plane, One-Inch, Dominator (not shown) • • Carburetor Spacer, Single Plane, One" B. 19166950 NEW LSX-CT Standard Deck 4-bbl Manifold No-holds-barred single plane design for large displacement or high-rpm applications • LSX-CT/DR style port; minor port matching required for optimal port match • Two-sets of injector/nitrous bosses are cast-in for extreme power capability • Extra thick for professional porting and/or boosted applications • 1/2" raised 4150 style carb. mounting pad • Tall deck version available as P/N 19166951 D LS Front Distributor Drive Cover E E. 88958679 LS Front Distributor Drive Cover • • C. 19166954 NEW LSX-DR Standard Deck 4-bbl Manifold • The ultimate drag racing single plane for large displacement or high-rpm applications • LSX-CT/DR style port; minor port matching required for optimal port match • Two-sets of injector/nitrous bosses are cast-in for extreme power capability • Extra thick for professional porting and/or boosted applications • 1" raised 4500 style carb. mounting pad • Tall-deck version available as P/N 19166955 Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back • • Assembly is manufactured for applications where a four-barrel carburetor and distributor are required Can be combined with GM’s Bowtie valve covers, P/N 25534398 and P/N 25534399, for a complete traditional-looking engine package For all LS Series engines except LS7 and LS9 NOTE: Distributor and mechanical fuel pump not included. Uses Small-Block Ford style distributor and mechanical fuel pump. Special water pump, accessory drive and damper required. A LSX-LS7 Standard Deck 4-bbl Manifold F. 19172113 LS7 Carb Intake Gasket • NEW! LS7 Carb Intake Gasket F Chevy Ls Series • Single-plane design for mid-range and top-end power • LS7 style port • Injector/nitrous bosses cast-in • Extra thick for professional porting • 4150 style carb. mounting provision • Uses OEM O-ring gaskets (included) • Tall deck version available as P/N 19166949 Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back For use with intake manifold P/N 25534394 or P/N 25534413 G. 19172114 L92 Carb Intake Gasket • For use with intake manifold P/N 88958675 19156564 LS2 Carb Intake Gasket (not shown) • For use with intake manifold P/N 88958675 EXHAUST MANIFOLD/HEADER 1977 H. 12480130 Header Flange Camaro Z28 • L92/LS3 Carb Intake Gasket G • • These 3/8" thick steel header flanges are a great way to start a fabricated set of LS Series headers for a race car or street rod For stock LS1, LS2, LS3, LS6, LS7 and L92 (may require clearancing) exhaust ports Sold individually B LSX-CT Standard Deck 4-bbl Manifold NEW! A great idea never goes out of style, and the Z28 was a perfect example. After a two-model-year hiatus, the Z28 returned—without a slash—but gone was the emphasis on high-compression, high-rpm engines. The new Z28 was all about handling. It was no surprise the Z apexed again in ’77, as part of the popular Camaro lineup that outsold its pony car rival by a landslide. Header Flange That legend grew as the top race drivers of the day competed in the International Race of Champions in Z28s, with AJ Foyt winning the championship. The street version’s 350-cubic-inch Small-Block picked up 15 horsepower over the standard LM-1 Small-Block, due in large part to a free-flowing exhaust system, resulting in185 horsepower and 280 lb-ft of torque. Car and Driver extracted a 16.3-second quarter mile at 83.1 mph from a 49-state-spec car, as California regulations dinged the Z with a 10-horse penalty and an automatic as the only transmission choice. Intake Manifolds: additional required components C LSX-DR Standard Deck 4-bbl Manifold 224 H Buy online at www.gmperformanceparts.com Part Number Gaskets (Quantity) Bolts (Quantity) Engine Application 88894339 12533587 (2) 12552344 (10) MY04/05 LS1 and LS6 12568976 89017840, Kit (1), 89017852 (1) 12579938 (10) MY06/07 LS7 25534394/25534913 19172113 Included with manifold LS7 Carb Applications 25534401/25534416 19172114 Included with manifold L76/L92 and LS3 Carb Applications 88958675 19156564 Included with manifold LS2 Carb Applications Available for purchase online at gmperformanceparts.com 225 Chevy Small-Block v-8 Chevy LS Series Spark Plugs OIL FILTERS AND ADAPTERS 12571165 Spark Plug (not shown) E. 25534412 LS7 Oil Hose Adapters • • 12571164 Spark Plug (not shown) • • • 12603281 Oil Tank (not shown) • • • D. 12342080 Air Cleaner, Chevrolet-Logo High-Performance Design Fits Z06 Corvette LS7 Oil Hose Adapters E Air Cleaner, Chevrolet-Logo High-Performance Design D Ignition Systems F. • • • • • Distributorless plug-in ignition system for carbureted LS engines with 58X reluctor wheel Several pre-programmed timing curves provided Supplied software allows you to create custom vacuum advance curves, timing curves, program low and high rpm rev limiter and step retard Plugs into stock sensors (not provided) MAP sensor provided Compatible only with LS1/LS6 and LS2/LS7 ignition coils • • • 15254700 Engine Mount (not shown) • • • Works with all LS Series and Gen IV V-8 engines, including the LS1, LS2, LS6, LQ9, LQ4 and LS7 • • • Requires 1 per engine For L92 engines LSX Ignition Controller 10465547 Starter (reman, not shown) F Air Cleaner, Chevrolet-Logo Classic Design Requires 1 per engine For F- car applications 10284134 Engine Mount (not shown) • • Requires 1 per engine For 2005 Corvette applications For LS2 engines Requires 2 per engine For 1997-2004 Corvette engines For LS1, LS2 and LS6 engines Requires 2 per engine For L92 engines Builder's Tip LS Torque-to-Yield Fasteners Unlike traditional Small-Block and Big-Block engines, the state-ofthe-art LS family uses primarily stretch-fit fasteners, commonly called torque-to-yield. These are bolts and fasteners that require a multi-stage tightening sequence to achieve the factory torque specification, with the final sequence involving turning the fastener a number of degrees from the last torque stage. This requires not only a conventional torque wrench, but a torque angle wrench or an electronic, dual-readout torque wrench. Requires 1 per engine For 2006-2007 Corvette applications For LS2, LS3 and LS7 engines NOTE: All LS starters require one bolt P/N 11588456, and one bolt P/N 12561848. LS Series Starter G 226 Requires 2 per engine For 1998-2002 F-Car engines For LS1 engines 15854941 Engine Mount (not shown) 89017847 Starter (reman, not shown) • • • E • • • 89017664 Starter (reman, not shown) • • • Requires 2 per engine For 2005-2008 Corvette engines For LS2 and LS7 engines 22179268 Engine Mount (not shown) 89017844 Starter (reman, not shown) • • 14" round classic-style air cleaner Chrome lid with embossed Chevrolet name and Bowtie attaching nut Fits most four-barrel and two-barrel carburetors ENGINE Mounts G. 10465385 LS Series Starter • • 14" round high-performance-style air cleaner Chrome lid with embossed Chevrolet name Fits most four-barrel and two-barrel carburetors E. 12342071 Air Cleaner, Chevrolet-Logo Classic Design Starters • • • • NOTE: Check clearance between hood and top of air cleaner. Minimum clearance is 3.75" from top of carburetor gasket area to underside of hood. 19171130 LSX Ignition Controller • Requires 8 per engine For all LS Series engines Air Cleaners Fits Z06 Corvette 15210117 Oil Outlet Hose (not shown) • Requires 8 per engine AC 41-985 For LS1, LS2, LS6 and L92 engines 15336959 Spark Plug Wire Shield (not shown) Fits Z06 Corvette 15210122 Oil Inlet Hose (not shown) • Requires 8 per engine AC 41-101 For LS7 engines Chevy Ls Series • • • • Kit adapts the production LS7 oil pan to aftermarket AN style hoses for aftermarket dry sump oil tanks Bolts directly to LS7 oil pan, and has AN male outlet for AN -12 fittings Includes 1 adapter, 2 fittings, 2 bolts, and 2 sealing gaskets Buy online at www.gmperformanceparts.com Using torque-to-yield fasteners provides more accurate sealing and more even pressure on the various engine components. However, because of their stretch-fit design, many LS fasteners are designed for one-time use; that means they must be replaced when are removed. Available for purchase online at gmperformanceparts.com 227 Chevy Big-Block v-8 You don’t enter a race unless you intend to win—and when you have a Big-Block under the hood, you’re halfway to the finish line. It’s the legendary, incomparable high-performance platform for street, strip and more. Building a Big-Block for maximum performance is easier when you’re using GM-engineered, matched components that have been tested on the dyno and on the drag strip. That’s what you get from GM Performance Parts’ comprehensive range of Big-Block parts. We’ve been designing, building and tuning Big-Blocks longer than anyone, so you can trust that our parts will deliver dependable, race-winning performance. Our lineup of Big-Block parts starts with strong, durable cylinder blocks. GMPP recently updated the block design, incorporating strength-enhancing features and the best attributes of both the Mark IV and Gen V designs. We also offer an updated version of the legendary aluminum ZL-1 block casting. Match your new GMPP cylinder block with our premium, forged rotating parts, competition-ready cylinder heads and matched intakes. We offer the fasteners, accessories and other parts you need to finish the engine and get it running in less time. When you’re building the baddest Big-Block, rely on GM Performance Parts for the best parts. Bowtie Sportsman Block 228 229 Chevy Big-Block v-8 The New Big Block Despite the fuel pump mounting pad difference in their castings, the cylinder blocks of the Mark IV and Gen V are based on the same design architecture. There are several other differences—particularly in the water jackets near the deck surfaces—that make some Mark IV and Gen V parts incompatible, including crucial components such as the cylinder head gaskets. GM recently revised the basic Big-Block architecture to commonize the Mark IV and Gen V, creating an all-new cylinder block casting that commonizes the features of both generations. It also incorporates significant updates and strength-enhancing features that make the Big-Block a stronger engine foundation with provisions to support 21st-century performance. Although the basic Big-Block architecture is revised, GM Performance Parts continues to offer two versions, each differentiated by performance and displacement capability. The Bowtie block continues to be the block of maximum performance. GM Performance Parts crate engines use the revised Big-Block design. Here’s how we updated the biggest and baddest performance engine platform of the past 45 years: Chevy Big-Block Quick Reference Chart Production-based Cast-iron Blocks Part Casting Number Number Deck F Pump Cyl Bore Main Main Blt Cap Crank Oiling Seal Max Weight Max Usage Page Height Boss Wall Range Bolt Degree Material Jnl Dia. Type Stroke (lbs) HP Number 19170538 — 9.800" Yes Open 4.250"–4.310" 4 Straight Cast-iron 2.75" Wet 1 pc 4.25" 247 700 Street 232 19170540 — 9.800" Yes Siamese 4.470"–4.500" 4 Straight Cast-iron 2.75" Wet 1 pc 4.25" 269 700 Mod 232 Bowtie Cast-iron Big-Blocks Part Cast Number Number Deck F Pump Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Boss Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 19212191 24502504B 9.800" Yes Siamese 4.494"–4.600" 4 16° Nodular 2.75" Wet 2 pc 4.50" 258 800 Sport 233 19212192 24502504B 9.800" Yes Siamese 4.494"–4.600" 4 16° Nodular 2.75" Wet 1 pc 4.50" 258 800 Sport 233 19212193 24502506B 10.200" Yes Siamese 4.494"– 4.600" 4 16° Nodular 2.75" Wet 1 pc 4.50" 263 800 Sport 234 19212194 24502506B 10.200" Yes Siamese 4.494"–4.600" 4 16° Nodular 2.75" Wet 2 pc 4.50" 263 800 Sport 234 19212195 24502506B 10.200" Yes Siamese 4.560"–4.600" 4 16° Nodular 2.75" Wet 1 pc 4.50" 263 800 Sport 234 19212196 24502504B 9.800" Yes Siamese 4.240"– 4.600" 4 16° 8620 steel 2.75" Wet 2 pc 4.50" 281 1200 Pro 236 19212197 24502506B 10.200" Yes Siamese 4.240"– 4.600" 4 16° 8620 steel 2.75" Wet 2 pc 4.50" 296 1200 Pro 236 Aluminum zl1 block • Water jackets were revised near the deck surfaces so that Mark IV or Gen V head gaskets can be used interchangeably Part Cast Number Number Deck F Pump Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Boss Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number • Oil pressure feed holes were added to the oil filter boss and front bulkhead to support oil feeds for superchargers, turbochargers, etc. 12370850 3946053 9.800" Yes Siamese 4.240"–4.300" 4 16° 8620 steel 2.75" Wet 2 pc 4.38" 110 650 Pro 235 88958696 88958695 9.800" Yes Siamese 4.250"–4.300" 4 16° 8620 steel 2.75" Wet 1 pc 4.38" 110 650 Pro 235 • The oil hole next to the camshaft bore at the front of the block was repositioned, enabling safe machining of the cam bore to accept a 50mm roller camshaft bearing • A mechanical fuel pump mounting pad became standard, similar to the Mark IV • A boss was added next to the distributor hole in the valley to support hardware for digital ignition equipment • Revised front bulkhead was made thicker and stronger, with marked provisions for 10-bolt timing cover (non-Bowtie blocks are delivered with drilled and tapped holes for six-bolt covers; remaining holes must be drilled and tapped at the prescribed positions) • Non-Bowtie blocks were machined for four-bolt parallel main caps; Bowtie blocks are machined for four-bolt splayed caps • Revised rear-of-block allowed for the machining of one- or two-piece main seals (similar to Gen V design) • The front clutch boss was added for older muscle car applications • 454 blocks created a slightly beefier main web than previous blocks • All blocks were made with the standard production roller camshaft and lifter machining • 502 and Bowtie blocks shared the same main web, which is strengthened considerably from the Mark IV and the first-generation Gen V Bowtie block Chevy BIG-block v-8 The classic Chevy Big-Block production engine was introduced in 1965. In the late 1980s, a new version arrived, designed for marine and fuel-injected applications. The early-style engines are known as Mark IV Big-Blocks, while the later style is referred to as the Gen V (and Gen VI) Big-Block. You can tell them at a glance by checking for a mechanical fuel pump mounting pad. If it has one, it’s a Mark IV. If there’s no fuel pump pad, it’s a Gen V block. Drce blocks Part Cast Number Number 24502572 1A626 25534406 CG Deck F Pump Cyl Bore Main Main Bolt Cap Crank Oiling Seal Max Weight Max Usage Page Height Boss Wall Range Bolt Degree Material Jnl Size Type Stroke (lbs) HP Number 9.525" No Siamese 4.500"–4.700" 4 16° 8620 steel 2.75" Dry 2 pc 4.60" 255 1400+ Pro 237 9.25"–9.0" No Siamese 4.590"–4.700" 4 22° 4140 steel 2.50" Dry 2 pc 4.60" N/A 1400+ Pro 237 Builders Tip Valve-to-Piston Clearance Considerations A custom engine combination should always raise the concern of valve-to-piston clearance. And while camshaft lift is commonly thought of as the primary culprit of valve/piston interference, the overlap period – when the piston nears top-dead center and the intake valve is starting to open and the exhaust valve is closing – brings the valves and piston closest together. So, don’t assume the gross lift specs are all you have to worry about; duration and lobe separation are equally important, making a careful clearance inspection all the more important. • Bowtie blocks were given a distinctive water jacket design to allow up to 4.600" bores. These blocks can be identified by a “B” suffix behind the casting number Additionally, two new core plugs were added to the rear bulkhead. They enhance the manufacturing process at the foundry and help improve overall quality. Also, new “Bowtie” logo and other identifying marks are added to the Bowtie block, distinguishing it from previous generations. 230 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 231 Chevy Big-block v-8 NEW! Deck Height Diagram Bowtie Sportsman Blocks The blocks are CNC-machined, an automated process that guarantees precise tolerances. There are no approximations on these blocks­—they’re exactly right, which is critical to obtaining maximum performance. GM Performance Parts offers more CNCmachined blocks than anyone. The highest-quality materials are used to cast GM Performance Parts Sportsman Bowtie Blocks. They are also available as tall decks, allowing you to make more cubic inches with larger-stroke crankshafts. These blocks can easily be bored and stroked to 500-or-more cubic inches. They can be fitted with one-piece or twopiece crankshaft seals for less chance of oil leaks (one-piece seals) or more aftermarket components attachments (two-piece seals). Engine Blocks 19170538 NEW 427/454 Bare Block (not shown) • • • • • • • • • • • • • • New casting incorporating the best designs of Mark IV and Gen VI Production type cast-iron 4-bolt block 4.25" finished bore 4.31" max bore (non-siamese bore) Machined fuel pump pad New water jackets for use with Mark IV or Gen VI heads Revised oiling to allow for bigger cam bearings/cam lift Bolt boss (not machined) added near distributor hole like 8.1L Can be drilled for use with 10-bolt front timing cover Additional clearance added for roller timing chains Auxiliary oil pressure line added to front of block Racing style oil filter cast feature with added oil pressure port Additional boss for manual transmission clutch pivot (machined) Additional material added around lifter bosses A 502 Mark IV/Gen VI Bare Block (front) Bowtie Sportsman Block (front) B NEW! GM Performance Parts Bowtie Sportsman Blocks are ideal for drag racers or street machines where the goal is 800 horsepower and long-lasting reliability. Bowtie Sportsman Block Technical Notes: • Available in short deck (9.800") or tall deck (10.200") configurations • Blocks have clearance for 4.500" stroke crankshafts • CNC-machined to +/- .001" tolerance • Siamese cylinder bores • Bore finishes are ready to hone to size • Machined for mechanical fuel pump A. 19170540 NEW 502 Mark IV/Gen VI Bare Block • • • • • • • • • • • • • • • • New casting incorporating the best designs of Mark IV and Gen VI Production type cast-iron 4-bolt block Improved main bearing bulkheads—Bowtie block style bulkhead Clearanced for bigger strokes 4.466" finished bore 4.500" max bore (siamese) Fuel pump pad has been added/machined New water jackets for use with Mark IV or Gen VI heads Revised oiling to allow for bigger cam bearings/cam lift Bolt boss (machined) added near distributor hole like 8.1L Can be drilled for use with 10-bolt front timing cover Additional clearance added for roller timing chains Auxiliary oil pressure line added to front of block Racing-style oil filter cast feature with added oil pressure port Two bosses added for manual transmission clutch pivot (machined) Additional material added around lifter bosses The Bowtie Sportsman Blocks are available with splayed main caps, which have additional material holding the crankshaft in place. The caps are splayed at 16 degrees. GM Performance Parts uses splayed main caps throughout the entire line of performancebuilt Big-Blocks. Chevy BIG-block v-8 Big-Blocks with big power are what you get when you select a GM Performance Parts Bowtie Sportsman Block for your drag racing or extreme street-performance application. These blocks comprise a full line of high-quality, precision-machined components based on performance-proven GM designs. The extensive lineup of blocks makes choosing the perfect block easy—and our quality and precision machining is second to none. • Machined for hydraulic roller and flat tappets • Nodular iron 4-bolt main caps splayed 16° on the three center mains • Priority main oiling system • Blocks with a 1-Piece Rear Main Seal use the 6-bolt, Gen VI-style front cover (P/N 10230954) and Gen VI-style oil pan A 502 Mark IV/Gen VI Bare Block (bottom) Bowtie Sportsman Block (rear) B • Blocks with a 2-Piece Rear Main Seal use the 10-bolt, Mark IV-style front cover and Mark IV-style oil pan See chart on page 231 for complete specifications. NEW! Standard Deck Sportsman Blocks B. 19212192 Standard Deck Bowtie Sportsman Block • • • • • 1-Piece Rear Main Seal CNC-machined cast-iron 4-bolt block 4.494" finished bore 4.600" max bore Tested to 800 horsepower! C. 19212191 Standard Deck Bowtie Sportsman Block • • • • • A 502 Mark IV/Gen VI Bare Block (rear) 232 Buy online at www.gmperformanceparts.com Top—Splayed Main Cap Bottom C Machined Bottom (close-up) 2-Piece Rear Main Seal CNC-machined cast-iron 4-bolt block 4.494" finished bore 4.600" max bore Tested to 800 horsepower! 2-Piece Rear Main C Available for purchase online at gmperformanceparts.com 233 Chevy Big-block v-8 ZL1 Aluminum Big-Block A. 19212193 Tall Deck Bowtie Sportsman Bare Block ZL1 was the legendary regular production option (RPO) code that struck fear into all competitors who came up against 1969 Camaros—and a couple of Corvettes—that were equipped with this fearsome 427-cubic-inch Big-Block from the factory. The price to own an original ZL1 has exceeded the value of many homes, but you can build your own ZL1-powered supercar thanks to GM Performance Parts. By reintroducing this fabled aluminum BigBlock GM Performance Parts has made it possible for mere mortals to experience the raw horsepower and tremendous torque of the ZL1. The GM Performance Parts ZL1 aluminum block is made from premium materials and is precision machined to blueprinted specifications. • • • • • 1-Piece Rear Main Seal CNC-machined cast-iron 4-bolt block 4.494" finished bore 4.600" max bore Tested to 800 horsepower! 19212194 Tall Deck Bowtie Sportsman Bare Block (not shown) • • • • • 2-Piece Rear Main Seal CNC-machined cast-iron 4-bolt block 4.494" finished bore 4.600" max bore Tested to 800 horsepower! See chart on page 231 for complete specifications. ZL1 Aluminum Block Technical Notes: • 356 T6M Aluminum block • Standard deck height (9.800") 19212195 Tall Deck 572 Bowtie Sportsman Bare Block (not shown) • • • • • • • • • 1-Piece Rear Main Seal Uses Mark V style front cover and oil pan mounting CNC-machined cast-iron 4-bolt block 4.560" fully honed bore 4.600" max bore Powdercoated Chevy orange 5 windage tray bolts installed Tested to 800 horsepower! This is the block used for our 572 engines • 4.300" maximum bore • 4.240" finished bore A Tall Deck Bowtie Sportsman Bare Block (front) ZL1 Aluminum Big-Block (front) B • 4.375" maximum stroke • Siamesed cylinder walls • Centrifugally spun cast-iron cylinder sleeves Chevy BIG-block v-8 Tall Deck Sportsman Blocks • Steel 4-bolt main caps splayed 16° on the three center mains (dowel located) • Provision for hydraulic roller camshafts • AN O-ring oil and water plugs • Tested to 650 horsepower B. 12370850 ZL1 Aluminum Big-Block • • • • • • 1979 Camaro Berlinetta 4.240" finished bore 4.300" max bore 4.375" max stroke Use sleeve P/N 12480035 (see page 306) 2-Piece Rear Main Seal Uses Mark IV front timing cover 88958696 427 Cylinder Block (not shown) A Tall Deck Bowtie Sportsman Bare Block (rear) ZL1 Aluminum Big-Block (rear) B • • • • • • • 4.250" finished bore 4.300" max bore Deck plate honed 4.375" max stroke Used in the Anniversary 427 crate engine 1-Piece Rear Main Seal Uses Gen V/VI oil pan and front timing cover Hugging the road had long been the calling card of the Z28, but as the rough road of the ’70s came to a close, Camaro emphasized its balance of handling and power to great effect. In fact, 1979 saw its production exploded to the highest levels ever. More than 280,000 Camaros were sold, and a whopping 84,877 of those were taut, 175-hp Z28s. However, while Z28 revved on, the LT package faded into the rear-view mirror. Replacing the LT was an all-new, upscale Camaro dubbed the Berlinetta. It was a package that put style and comfort ahead of all-out performance. Featuring more brightwork, a custom interior, two wheel options and more, the Berlinetta was a hit—selling more than 67,000 units. More than looks, the Berlinetta be optioned with a 170-hp LM-1 350 Small-Block that was just 5 horses shy of the top-dog Z28. A Machined Lifter Valley Detail 234 Buy online at www.gmperformanceparts.com One-Piece Rear Main ZL1 Aluminum Big-Block, 4-Bolt Mains B Available for purchase online at gmperformanceparts.com 235 Chevy Big-block v-8 Big-Block DRCE Blocks If you’re looking to build a drag racing engine capable of producing 1200 horses or more, a GM Performance Parts’ cast-iron Bowtie Race Block is your starting point. It is designed for engine builders who want to custom-machine their blocks for specific racing applications. Toward that end, these premium castings have thick deck surfaces, improved oiling, improved coolant flow and splayed 4-bolt steel bearing caps. Everything is secured with premium fasteners. The combination of a GM Performance Parts cast-iron Bowtie Race Block and your unique engine building skills will put you down the track ahead of the competition. GM Performance Parts Big-Block DRCE (Drag Racing Competition Engine) blocks are the foundation of many of the most powerful Pro Stock drag racing engines. The DRCE family of engine blocks was specifically designed with 500-cubic-inch Pro Stock engines in mind. They are the latest evolution of Pro Stock engine design. In order to build optimum performance, the DRCE blocks have bore spacing that allows for the preferable big bore/short-stroke crankshaft combination. The camshaft has been raised and the distributor moved. The big-bore design unshrouds the heads, which means bigger valves can be used. The result is maximized air/fuel mixtures. All DRCE blocks are sold solid, without lifter holes or head bolt holes, so any GM Big-Block cylinder heads may be used. The DRCE blocks are available in either gray iron or compacted graphite (an extremely high-strength material that helps the block combat bore distortion and crank deflection under stress). See chart on page 231 for complete specifications. Cast-iron Bowtie Race Block Technical Notes: • Precision CNC-machining means +/- 0.001" tolerances • Blocks are available in short deck (9.800") or tall deck (10.200") • A sonic bore check data sheet is provided with each block See chart on page 231 for complete specifications. • Siamese cylinder bores • Improved cooling around number one cylinder DRCE Block Technical Notes: • Accepts Mark IV or Gen V-VI cylinder heads • Use Gen V head gaskets with Mark IV and Gen V cylinder heads DRCE 2 Bare Block (front) B A Tall Deck Bowtie Race Bare Block (front) • Use Gen VI head gaskets with Gen VI cylinder heads • CNC-machined to +/- 0.001" tolerance • Siamese cylinder bores with 4.900" spacing • No lifter bosses, solid bar can be drilled as required • Requires Mark IV design two-piece rear main seal oil pans Chevy BIG-block v-8 Cast-iron Bowtie Race BlockS • No head bolt holes • Requires Mark IV design crankshafts • Numbers two and four main bearing bulkheads moved 0.060" • Can use Mark IV and Gen V-VI camshafts, timing sets, lifters and timing cover (aftermarket belt drive timing covers may require clearancing) • Bell housing bolt pattern accommodates Chevy and Pontiac/Olds transmissions • Blind-tapped head bolt holes; extra inner head bolt bosses provided • Uses Big-Block Chevrolet crank, camshaft, balancer, flywheel and water pump • 4-bolt SAE 8620 main caps splayed 16° on the three center mains • Requires camshaft with distributor gear behind rear bearing • Priority main oiling dry-sump system • Priority main oiling wet-sump system • Dual starter mounting locations • Provisions for dry-sump oil line provided • Front-engine mounts only • Honed camshaft and crankshaft bores • Each block is supplied with sonic test data sheet • 0.842" lifter bores (maximum 1.06") may be relocated • Distributor gear clearance at bottom of number 8 cylinder bore should be checked B. 24502572 DRCE 2 Bare Block, Gray Iron • Machined mechanical fuel pump pad • • • • • • • 19212196 Standard Deck Bowtie Race Block (not shown) • • • • • CNC-machined cast-iron 4-bolt block 4.240" finished bore 4.600" max bore (.250" min wall thickness) Standard deck height (9.800") Tested to 1200 horsepower! A Tall Deck Bowtie Race Bare Block (rear) DRCE 2 Bare Block (rear) B • A. 19212197 Tall Deck Bowtie Race Block • • • • • • 25534406 DRCE 3 Bare Block, Compacted Graphite1 (not shown) CNC-machined cast-iron 4-bolt block 4.240" finished bore 4.600" max bore (.250 min wall thickness) Tall deck height (10.200") Tested to 1200 horsepower! • • • • • • • • • • • • • A Bowtie Sportsman Bare Block, Nodular 4-Bolt Splayed Caps 236 CNC-machined iron 4-bolt block 9.525" deck height, may be machined to 9.000" Camshaft raised to 5.750" Cam tunnel accommodates 55mm cam bearings 4.500" semi-finished bore 4.700" max bore 4-bolt SAE 8620 main caps, 16° splayed-on center three mains Oil pan rails spread .400" per side for additional stroke clearance Tested to 1400-plus horsepower! Buy online at www.gmperformanceparts.com DRCE 2 Lifter Valley B DRCE 2 Main Caps B CNC-machined compacted graphite material 4-bolt block 9.250" deck height, can be machined to 9.000" Camshaft raised to 7.067" Cam tunnel accommodates (9) 60mm cam bearings Cam tunnel is closed (no oil drain to rotating assembly) 4.590" semi-finished bore 4.700" max bore 2.500" crankshaft main journal 4-bolt SAE 4140 ‘doweled after assembly’ main caps, 22° splayed-on center three mains Highest-available quality main studs Oil pan rails spread to 12" Oil and water plugs are AN O-ring-style Tested to 1400-plus horsepower! 1 Compacted graphite is an extremely high strength material that helps the block combat bore distortion and crank deflection under heavy loads—like making 1400plus horsepower at 10,000 rpm! Available for purchase online at gmperformanceparts.com 237 Chevy Big-Block v-8 Cylinder Block Components Cylinder Block Components Continued A. 14015334 4-Bolt Main Bearing Cap F. • • • • 12480035 Cylinder Sleeve (standard, not shown) • B. 6264902 O-Ring Seal (sold individually) • • • • Use under the rear main bearing cap on all 1991-andnewer Gen V and Gen VI 454 and 502 engines A 4-Bolt Main Bearing Cap C. 10106460 Outer Main Cap Bolt, Gen V and Gen VI Freeze Plug, Brass (Gen V and Gen VI) • • • • Used with Gen V 454 and 502 engines G. 88958656 Windage Tray Bolt, 572 • Used with 572 engines Front Covers and Timing Pointers H. 10230954 Timing Chain Cover, Gen V and VI Used with Gen V and Gen VI (1991-and-newer) Big-Blocks with 4-bolt mains Sold individually; order 10 per engine Used with Mark IV (1965–1990) cast-iron Big-Blocks with 4-bolt mains Sold individually; order 10 per engine • • • • I. Complete main bearing kit for 572 block with standard-size mains Part Number Description 03826963 Plug, Expansion 8 03999200 Plug, Camshaft Bearing Hole 1 00444777 Plug 8 14090911 Plug, Water Outlet 1 00444613 Plug, Automotive Hex Head Pipe 1 12558081 Pin, Cylinder Head Locationing 4 1453658 Pin, Transmission 2 14090911 Plug, Water Outlet 1 Fits front oil galley (cam tunnel) holes .030" oil squirter hole for cooling and lubricating the timing chain 12341999 Big-Block Fuel Pump Block-Off Plate • • Freeze Plugs and Oil Plugs Aluminum cover with timing indicator fits all 1996-andnewer Gen V and Gen VI engines Used on all GMPP Big-Block crate engines 11609914 Front Oil Galley Plug (not shown) Windage Tray Bolt, 572 G B O-Ring Seal E. 88962212 Main Bearings, 572 Engine • Used for mounting splash shield P/N 3967854 10224104 Windage Tray Stud, Gen V 454 and 502 (not shown) Used with Mark IV (1965-1990) cast-iron Big-Blocks with 4-bolt mains Sold individually; order 10 per engine 3909834 Inner Main Cap Bolt, Mark IV (not shown) • • Used with Gen V and Gen VI (1991-and-newer) Big-Blocks with 4-bolt mains Sold individually; order 10 per engine D. 10106461 Inner Main Cap Bolt, Gen V and Gen VI • Steel cylinder sleeve for aluminum block P/N 12370850 and P/N 88958696 Sleeve has 4.240" bore and finish-bores to 4.250" 3902885 Windage Tray Stud (not shown) F 3859927 Outer Main Cap Bolt, Mark IV (not shown) • Brass freeze plug for Gen V and Gen VI (1991-and-newer) engines Suitable for marine applications Chevy BIG-block v-8 • Heavy-duty iron 4-bolt main cap is used on bearings #1, #2, #3 and #4 Semi-finished cap must be machined to register the cap in the block Main bearing housings must be align-bored after installing new caps 88891749 Freeze Plug, Brass (Gen V and Gen VI) Plate has stamped Bowtie logo Special non-asbestos gasket included Quantity C Outer Main Cap Bolt (Gen V and Gen VI) D Inner Main Cap Bolt Timing Chain Cover H Gen V and Gen VI (Gen V and Gen VI) Big-Block Fuel Pump Block-Off Plate I 3743389 Freeze Plug, Steel (Mark IV, not shown) • Steel freeze plug for Mark IV (1965-1990) engines 3826963 Freeze Plug, Brass (Mark IV, not shown) • • Brass freeze plug for Mark IV (1965-1990) engines Suitable for marine applications Timing Covers: additional required components Part Number Bolts (Quantity) Seals (Quantity) Gasket (Quantity) Engine Application 10230954 10243771 (6) 10191640 (1) 10198910 (1) 12498793, 12498777, 12498778, 12371054, 12498827, 12498792, 12498826, 24502620, 12568779, 12568778, 12499121, 12496962, 12371054, 88890534, 24502618, 12568774, 12371204, 12568782, 12497323, 12496963, 12371171, 19166392, 19166393 E Main Bearings, 572 Engine 238 Buy online at www.gmperformanceparts.com Additional components required for installation. See page 239. Available for purchase online at gmperformanceparts.com 239 Chevy Big-Block Big-block v-8 Aluminum Bowtie Street CYLINDER Heads Part Description Casting Material Port Port Valve Chbr Int Exh Exh Plug Heat Rocker Notes Page Number Number Size Type Angle CC’s Vlv Vlv Port Type Riser Stud Number GM Performance Parts Bowtie high-performance street cylinder heads are an ideal combination of street drivability and drag-strip performance. They provide a broad power range with ample lowend torque, excellent throttle response, good mid-range torque and enough top-end power to beat your competitors to the finish line. GM Performance Parts Bowtie street cylinder heads are designed for high-performance applications, with thick deck surfaces and high-velocity airflow passages. The heads are manufactured to precise machining tolerances. 12562920 Gen 5,6 BBC 12562934 Iron 325 Rect BBC 118 2.18 1.88 Square Std yes Screw-in Ass’d 2925’s 308 12562925 Gen 5,6 BBC 12562934 Iron 325 Rect BBC 118 2.18 1.88 Square Std yes Screw-in 7/16 accy holes 308 12562926 Gen 5,6 BBC 12562934 Iron 325 Rect BBC 118 2.18 1.88 Square Std yes Screw-in 3/8 accy holes 308 12562917 Gen 5,6 BBC 10114156 Iron — Round BBC 118 2.07 1.72 Square Std yes Screw-in HT 502 head N/S 12363390 Oval alum 12363391 Alum 290 Oval BBC 110 2.25 1.88 Square Std no Screw-in Semi-open, oval port 309 12363392 Oval alum 12363391 Alum 290 Oval BBC 110 2.19 1.88 Square Std no Screw-in Semi-open, oval port 309 12363399 Oval alum 12363391 Alum 290 Oval BBC 110 2.19 1.88 Square Std no Screw-in Bare 3392 309 12363408 NHRA L88 12363401 Alum 315 Rect BBC 118 2.19 1.88 Square Std no Screw-in Bare, NHRA legal 310 12363400 Rect alum 12363401 Alum 300 Rect BBC 118 2.25 1.88 Square Std no Screw-in Assembled 310 12363410 Rect alum 12363401 Alum 300 Rect BBC 118 2.25 1.88 Square Std no Screw-in Bare 3400 310 12363425 BBC Bowtie 14044861 Alum 380 Rect BBC 115 2.19 1.88 Square Std no Screw-in Bare, raised int/exh 311 12499255 572/620 — Alum 310 Rect BBC 118 2.25 1.88 Square Std no Screw-in ZZ572/620 310 88961160 572/720 — Alum 310 Rect BBC 118 2.25 1.88 Square Std no Screw-in ZZ572/720R 311 10051129 Pro Stock BBC — Alum 400 — Special 72 — — Square — no Shaft Unmachined 10051128 N/S 24502585 DRCE 2 — Alum — Peanut DRCE 2 — — — DRCE — no Shaft Pro Stock–raw 312 25534404 DRCE 3 — Alum — Peanut DRCE 3 — — — DRCE — no Shaft Pro Stock–raw 313 Bare Cast-iron Gen V and Gen VI Cylinder Head (combustion chamber) A GM Performance Parts Bowtie street cylinder heads are available in either rectangular or oval intake port configurations. Rectangular intake ports are larger in volume and are designed to enhance high-rpm horsepower. These heads are best for vehicles that see frequent drag strip action. Cylinder heads with oval intake ports are smaller in volume and are designed for greater low-rpm torque. Oval port heads are best for street applications where lots of bottom end, off-the-line power is desired. Bowtie Street Cylinder Head Technical Notes: • Made from 356-T6 aluminum • Available in rectangular- or oval-port designs • Will work on Mark IV and Gen V/VI blocks • 9/16"-thick decks • As-cast intake and exhaust ports Chevy BIG-block v-8 Big-Block Cylinder Heads • No heat risers Service Replacement Heads • 1.55" valve spring seat diameter GM Performance Parts service replacement cylinder heads are direct replacements on most 1990-and-later GM Big-Block 454-cubic-inch and 502-cubic-inch engines. These brand-new cylinder heads meet GM’s stringent quality standards and provide excellent service and durability not found in used cylinder heads. The cylinder heads have rectangular intake ports1, which are larger in volume and designed to enhance high-rpm horsepower. These service replacement heads are ideal for Big-Block street machines that also see drag strip action. • Heli-coiled 7/16" screw-in rocker stud holes • Designed for use with 3/8" pushrods • Use intake gasket P/N 12366985 and bolt kit P/N 12367959 • Use head gasket P/N 12363414 for bores to 4.370" and P/N 12363413 for bores 4.470" to 4.540" (Mark IV) Bowtie Oval Port Aluminum Cylinder Head (intake) B Service Replacement Head Technical Notes: • Rectangular intake ports • Machined for 2.18"/1.88" (3/8" stems) valves • • • • • • • Non-adjustable rocker arm design • Heads have heat risers • Will not work on production Mark IV cylinder blocks A. 12562925 Bare Cast-iron Gen V and Gen VI Cylinder Head Bare cast-iron head 118cc combustion chambers 7/16" accessory bolt holes Bare cast-iron head Machined for 2.18"/1.88" 3/8" stem valves 118cc combustion chambers 3/8" accessory bolt holes (otherwise identical to P/N 12562920) • • • • Bowtie Oval Port Aluminum Cylinder Head (exhaust) B 12562920 Cast-iron Gen V and Gen VI Cylinder Head Assembly • • • • Cast-iron head Completely assembled with 2.18"/1.88" valves 118cc combustion chambers Uses P/N 12562925 bare casting This head is assembled with the following components: 12366986 2.19 Intake Valves 12366990 Valve Spring Retainers 12366988 Exhaust Valves 12366992 Valve Locks 12462970 Valve Springs 12495690 Valve Seals 3875916 Valve Spring Shims 3921912 Rocker Arm Studs 3860038 Pushrod Guideplates • • • • 14097045 Intake Valves 12360874 Valve Spring Retainer & Seal Kit 14097049 Exhaust Valves 3947880 Valve Locks 14097002 Valve Springs 3875916 Valve Spring Shims 240 Completely assembled with 2.19"/1.88" 11/32" stem valves 290cc oval intake ports 110cc exhaust ports 110cc combustion chambers 12363390 Bowtie Oval Port Aluminum Cylinder Head Assembly This head is assembled with the following components: 1 Rectangular intake ports are larger in volume and designed to enhance high rpm horsepower. They are an ideal street head for those Big-Block enthusiasts who want more power from a street car that sees a lot of drag strip action. Fully machined Semi-finished for 2.19"/1.88" valves Bronze guides can be finished to 11/32" or 3/8" 290cc high-velocity oval intake ports 110cc exhaust ports 110cc semi-open combustion chambers B. 12363392 Bowtie Oval Port Aluminum Cylinder Head Assembly A Bare Cast-iron Gen V and Gen VI Cylinder Head (exhaust) 12562926 Bare Cast-iron Gen V and Gen VI Cylinder Head • • • • • Use head bolt kit P/N 12367779 Oval Port Heads 12363399 Bowtie Oval Port Aluminum Cylinder Head, Bare (not shown) • Cast-iron • • • • Use head gasket P/N 12363412 for bores to 4.370" and P/N 12363411 for bores 4.470" to 4.540" (Gen V/VI) Completely assembled with 2.25"/1.88" 11/32" stem valves 290cc oval intake ports 110cc exhaust ports 110cc combustion chambers This head is assembled with the following components: 12366987 2.25" Intake Valves 12366990 Valve Spring Retainers 12366988 Exhaust Valves 12366992 Valve Locks 12462970 Valve Springs 12495690 Valve Seals 3875916 Valve Spring Shims 3921912 Rocker Arm Studs 3860038 Pushrod Guideplates A Bare Cast-iron Gen V and Gen VI Cylinder Head (intake) Buy online at www.gmperformanceparts.com Bowtie Oval Port Aluminum Cylinder Head (combustion chamber) B Additional components required for installation. See page 245. Available for purchase online at gmperformanceparts.com 241 Chevy Big-block v-8 Rectangle Port Heads Bowtie Street Heads Continued 12363408 Bowtie Rectangular Port Aluminum Bare Cylinder Head B. 12499255 Bowtie 572/620 Cylinder Head Assembly This head is assembled with the following components: 12366987 88963128 88963934 88963937 12363410 Bowtie Rectangular Port Aluminum Bare Cylinder Head • • • • • Bare aluminum performance head Machined for 2.19"/1.88" valves 300cc rectangular intake port 110cc exhaust port 118cc combustion chamber A Bowtie Rectangular Port Aluminum Cylinder Head Assembly (intake) Bowtie 572/620 Cylinder Head Assembly (intake) B • • • • • This head is assembled with the following components: 2.25" Intake Valves Exhaust Valves Valve Springs Valve Spring Shims 3860038 Pushrod Guideplates 12366990 12366992 12495690 3921912 12366990 12366992 88963936 3921912 Pushrod Guideplates Aluminum racing head assembly Used in the 572/720R GM Performance Parts Completely assembled with 2.25"/1.88" 11/32" stem valves Mechanical roller valve springs—not for use with hydraulic roller cams Good to .720" valve lift 310cc rectangular intake port 118cc exhaust port—raised 5/8" 118cc combustion chamber Not recommended for engines smaller than 572 cid This head is assembled with the following components: Valve Spring Retainers Valve Locks Valve Seals Rocker Arm Studs 12366987 88963128 88963933 88963937 2.25" Intake Valves Exhaust Valves Valve Springs Valve Spring Shims 12366990 12366992 88963936 3921912 88963935 Valve Spring Locators 3860038 1982 Valve Spring Retainers Valve Locks Valve Seals Rocker Arm Studs 88961160 Bowtie 572/720R Cylinder Head Assembly (not shown) • • • • Aluminum performance head Completely assembled with 2.25"/1.88" 11/32" stem valves 300cc rectangular intake port 110cc exhaust port 118cc combustion chamber Uses bare head P/N 12363410 12366987 12366988 12462970 3875916 2.25" Intake Valves Exhaust Valves Valve Springs Valve Spring Shims 88963935 Valve Spring Locators 3860038 A. 12363400 Bowtie Rectangular Port Aluminum Cylinder Head Assembly • • • • • • Aluminum head assembly Used in the 572/620 GMPP crate engine Completely assembled with 2.25"/1.88" 11/32" stem valves Valve springs for hydraulic roller cams for up to .632" lift 310cc rectangular intake port 118cc exhaust port— raised 5/8" 118cc combustion chamber Not recommended for engines smaller than 572 cid Chevy BIG-block v-8 • • • • • • • • This NHRA-legal aluminum cylinder head is a replacement for the L88 Big-Block cylinder heads used on 1968-1971 Corvettes and 1969 Camaros. • Aluminum performance cylinder head • 315cc rectangular intake ports • Replacement head for P/N 14011076 • Machined for 2.19"/1.88" 11/32" valve stems • 110cc exhaust ports • 118cc combustion chambers Camaro z28 Valve Spring Retainers Valve Locks Valve Seals Rocker Arm Studs Pushrod Guideplates Bowtie Race CYLinder Heads A Bowtie Rectangular Port Aluminum Cylinder Head Assembly (exhaust) Bowtie 572/620 Cylinder Head Assembly (exhaust) B Monster-cubic" stroker Big-Blocks need lots of air to maximize their performance potential and GM Performance Parts Bowtie race cylinder heads are designed for that task. They are made of 356-T6 aluminum with huge, raised intake ports, larger valves, smaller combustion chambers and two additional head bolts for increased clamping force. The runners are purposely left smaller, so there is ample room for custom porting by the engine builder. Bowtie Race Head Technical Notes: • 356-T6 Aluminum • 9/16" thick decks • No heat risers All-new in ’82, the third-generation Camaro reflected its era. It relied heavily on computers for its slippery new design and its first use of factory fuel injection, dubbed Cross-Fire Injection. Featuring an all-new hatchback design with an expansive, compound-curve hatch glass, the ’82 Camaro was modern inside and out, with a space-age interior design and a modern McPherson strut suspension. Not only was the 5.0-liter-Small-Block-powered Z28 the crown jewel of the Camaro lineup, but it reigned supreme over both the automotive world and the Indianapolis 500, as it was selected as both Motor Trend’s Car Of The Year, and the Indianapolis 500’s pace car. Though Motor Trend only managed a 17.13-second quarter-mile at 80.70 mph, the magazine gushed over the Z’s positive attributes, “Besides being good looking, it just may be the best-handling car built in America.” And following the great replica tradition, 6,360 silver and blue Pace Car Z28 copies hit the streets to celebrate. 242 • Will work on Mark IV cylinder block • Heli-coiled 7/16" screw-in rocker stud holes • As-cast intake and exhaust ports 12363425 Bowtie Racing Cylinder Head (not shown) • • • • • • • • A Bowtie Rectangular Port Aluminum Cylinder Head Assembly (combustion chamber) Buy online at www.gmperformanceparts.com Bowtie 572/620 Cylinder Head Assembly (combustion chamber) Aluminum racing head Machined for 2.19"/1.88" valves (+.400" long required) 380cc rectangular intake ports—raised .100" 110cc exhaust port—raised .750", vanes in port floor (“W” port) 115cc “open chamber” combustion chamber Rocker cover rails raised .250" Two additional head bolt holes in valley Pushrod guide plates P/N 3860038 must be ground for clearance B Additional components required for installation. See page 245. Available for purchase online at gmperformanceparts.com 243 Chevy Big-Block v-8 DRCE Pro Stock Heads Continued GM Performance Parts DRCE (Drag Racing Competition Engine) Pro Stock cylinder heads are the choice of NHRA Pro Stock champions, so you know these are the best heads available. When races are won by thousandths of a second there’s no room for second-best parts. The GM Performance Parts DRCE aluminum cylinder heads were specifically designed for the DRCE 2 engine block P/N 24502572 and intended for NHRA Drag Racing Pro Stock competition applications. B. 25534404 DRCE 3 Aluminum Cylinder Head Casting • • • Special features of these heads include high-capacity water jackets, symmetrical-port layout, ample wall material for custom porting, thick deck surfaces (7/8") to facilitate angle milling and reduced weight casting to minimize CNC-machining time. A typical CNC-prepped cylinder head without valves or valve train weighs approximately 40 pounds. 25534387 DRCE 3 Water Jacket Plug (not shown) DRCE 3 Aluminum Cylinder Head Casting (exhaust) • • • • B DRCE Pro Stock Race Cylinder Head Technical Notes: • Complies with NHRA Pro Stock 500-cid, 4.900" bore spacing rules • Intake and exhaust ports are extremely small “peanut ports” For ends of DRCE 3 cylinder head casting P/N 25534404 Aluminum AN -16 with internal hex for Allen wrench Includes O-ring Sold individually; use 2 per head 25534388 DRCE 3 Water Jacket Plug (not shown) • T355-T7M aluminum construction • Symmetrical intake port layout Raw aluminum casting, not machined Newest design DRCE— rocker arm mounting pads and valve spring seat pads allow greater flexibility with valve angles and locations than DRCE 2 Made to work on DRCE 3 block and DRCE 2 P/N 24502572 • • • • A DRCE 2 Raw Aluminum Cylinder Head (exhaust) • 7/8" thick decks allow for angle milling or heavy flat milling For water jacket access holes of DRCE 3 cylinder head casting P/N 25534404 Aluminum AN -08 with internal hex for Allen wrench Includes O-ring Sold individually; use 8 per head • Requires professional porting and machining Chevy BIG-block v-8 DRCE Pro Stock cylinder Heads • High-capacity self-purging water jackets 1988 • Custom aftermarket rocker arm assemblies required Camaro 1LE A. 24502585 DRCE 2 Raw Aluminum Cylinder Head • • • Raw aluminum casting, not machined Accommodates 10°–14° x 5° intake and 5°–9° x 2.5° exhaust valve angles Made to work on DRCE 2 block P/N 24502572 DRCE 3 Aluminum Cylinder Head Casting (intake) 1985 B Camaro IROC-Z When Camaro engineers learned that the Camaro was in need of more braking to run competitively in the Sports Car Club of America’s emerging Showroom Stock class, they began by looking into larger brakes and finished by homologating a complete package. Thus was born the infamous 1LE option. A DRCE 2 Raw Aluminum Cylinder Head (intake) Born to celebrate the Camaro Z28’s selection as the race car of choice for the International Race of Champions, this race car tribute took the handling of the previous Z28 deeper into the corner. With a lower center of gravity, specially valved springs and shocks, and 16" aluminum wheels with Goodyear Gatorbacks, the IROC Z was good for 0.92g on the skidpad. DRCE 3 Aluminum Cylinder Head Casting (combustion chamber) IROCs weren’t all about the handling though, as the top-dog 305-cube Small-Block pumped out 215 horsepower and 275 lb-ft of torque through a four-speed automatic transmission. If you wanted a manual transmission, you had to step back to a 190-hp carbureted 305. Choosing the fuel-injected automatic combo netted the then-new Tuned Port Injection (TPI), which featured a dual-bore throttle body and long, torque-producing runners. B Cylinder Heads: additional required components From the LT1 engines that followed to the LS7 crate engine found in this catalog, the induction concept pioneered on the TPI lives today. A DRCE 2 Raw Aluminum Cylinder Head (combustion chamber) 244 A best-kept secret when introduced, a 1LE wasn’t a simple order. You had to begin by ordering the G92 Performance Axle, which featured a limited-slip diff. By ordering G92 and no air, you headed full speed into turn one with two-piston PBR brakes, an aluminum driveshaft, a baffled fuel tank and few creature comforts. Only four racers in the know snatched up 1LE Camaros that first year, but the package would continue on for 11 years. It didn’t take long for racers packing the 1LE to dominate the SCCA Escort Endurance Championship in 1989. Buy online at www.gmperformanceparts.com Part Number Gaskets (Quantity) Bolts (Quantity) Spark Plug Engine Application 12562920 14097001 (2) OR 12555728 (2) 10141204 (24), 10141205 (8) 5613438 24502620, 12568778, 24502618, 12568774 12562926 14097001 (2) OR 12555728 (2) 10141204 (24), 10141205 (8) 5613438 24502620, 12568778, 24502618, 12568774 12562925 14097001 (2) OR 12555728 (2) 10141204 (24), 10141205 (8) 5613438 24502620, 12568778, 24502618, 12568774 12363390 12363411 (2) 12367779 (1 Kit) 19145286 12499121, 12496962, 12371204, 12497323, 12496963, 12371171 12363392 12555728 (2) 12555728 (16), 88960334 (8) 19145286 12498777 12363399 12555728 (2) 88960333 (16), 88960334 (8) 19145286 12498777 88961160 88961561 (2) 88960333 (16), 88960334 (8) 5613100 12498827, 12498826 12499255 88961561 (2) 88960333 (16), 88960334 (8) 5613878 12498792 Available for purchase online at gmperformanceparts.com 245 Chevy Big-block v-8 Cylinder Head Gaskets and Head Bolts Valves and Valve Springs Secure sealing between the cylinder heads and the block is a critical component of making reliable horsepower, so GM Performance Parts puts the same engineering excellence and manufacturing precision into their gaskets, head bolts, and cylinder head studs as the blocks and heads they secure. Big-Block cylinder head gaskets are available in a variety of materials and thicknesses. Piston-to-head clearances should be considered when selecting gaskets. Use Gen V for 1991-1992 applications. Gasket packages contain one gasket unless otherwise specified. 12367779 Cylinder Head Bolt Kit (not shown) • • A. 12363414 Composition Head Gasket (1965-1990) • • • • 3899696 Hardened Washer (not shown) With pre-flattened copper wire ring and permatorque/ blue stripe coating for engines with aluminum heads Bore sizes between 4.250" and 4.370" Use with Mark IV (1965-1990) engines only Compressed thickness is 0.039" • Hex Nut D • • • • • For Mark IV 1965-1990 Big-Blocks with 4.440" cylinder bores No sealer required Re-torque after engine is first run Use with Mark IV (1965-1990) engines only Compressed thickness is 0.039" • • • • • 3989353 F. With pre-flattened copper wire ring and permatorque/ blue stripe coating for engines with aluminum heads and bore sizes 4.375" to 4.540" Use with Mark IV (1965-1990) engines only Compressed thickness is 0.041" 12-Point Nut E • • • • • • For 502 and 572 engines with aluminum heads 12550422 Valve Stem Seal (not shown) • • • B Head Gasket Kit, 502 Engine Seal for 1991-and-newer Gen V and Gen VI engines Use with valve spring P/N 12550421 The valve guide boss must be machined slightly for seal to retain clearance when using high-lift cams 12495690 Valve Spring Stem Seal Kit (not shown) For all Gen V and Gen VI 502 Big-Blocks with cast-iron heads Has additional water hole for improved cooling of siamesed cylinder walls Includes 2 gaskets (right and left) per package Compressed thickness is 0.041" Valve Spring Retainer F • • Kit of 16 special high-performance seals for the 502 engine kit Use with spring kit P/N 12495691 88963936 Valve Spring Seal (not shown) • 12363411 Composition Head Gasket (1991-newer, not shown) • Hardened steel split locks for production and racing engines Color-coded purple Sold individually, order 32 per engine 12366992 Valve Spring Cap Lock (not shown) B. 12366984 Head Gasket Kit, 502 Engine • For 1991-and-newer Gen V and Gen VI engines G. 3947880 Valve Spring Key • • • For 1991-and-newer Gen V and Gen VI Big-Blocks with aluminum heads and 4.250" to 4.370" bore size Has pre-flattened wire ring and stainless core which makes it ideal for saltwater marine use Compressed thickness is 0.039" Head gasket for 1991–2000 Gen V 454 Big-Blocks 12550421 Valve Spring Retainer • 12555728 Head Gasket, 454 Engine (not shown) • Magnafluxed 4037 steel 7/16-20 12-point nut; sold individually Valve Spring Retainer (not shown) • Steel retainer for valve spring P/N 3989354 12363412 Composition Head Gasket (1991-newer, not shown) • Magnafluxed 1038 steel 7/16-20 hex head nut; sold individually E. 14044866 Head Stud Nut A Composition Head Gasket (1965–1990) 12363413 Composition Head Gasket (1965-1990, not shown) • D. 3942410 Head Stud Nut • 10159507 Composition Head Gasket (1965-1990, not shown) 0.45" I.D. x 0.86" O.D.; sold individually Chevy BIG-block v-8 • • Universal kit for cast-iron and aluminum Big-Block heads Includes (8) 7/16-14 x 2.08" bolts P/N 88960334, (24) 7/16-14 x 4.06" bolts P/N 88960333, (8) 7/16-14 x 5.06" bolts P/N 12367329, and (40) hardened washers P/N 14011040 Use part numbers above for replacement parts Use thread sealant on all Big-Blocks except 502 due to blind bolt holes Use with all 572 engines For Gen V and Gen VI Big-Blocks with aluminum heads and 4.375" to 4.540" bore size Has pre-flattened wire ring and stainless core which makes it ideal for saltwater marine use Compressed thickness is 0.039" C. 88961561 Head Gasket, 572 Engine • • With pre-flattened wire ring for all 572 Big-Blocks with either cast-iron or aluminum heads Compressed thickness is 0.030" C Head Gasket, 572 Engine 246 Buy online at www.gmperformanceparts.com Valve Spring Key G Buy online at www.gmperformanceparts.com 247 Chevy Big-Block v-8 ROCKER ARMS Steel Rocker Arms Steel rocker arms are designed for long-term durability. GM Performance Parts steel rocker arms are intended for 454- and 502-cubic-inch Big-Blocks. Rocker arm kits include one rocker arm and ball. GM Performance Parts aluminum roller rocker arms have bearings and fulcrums with an extra-wide design for improved load distribution. The rockers are lubricated with pressurized oil. The rockers have a 1.7:1 ratio for 7/16" studs. The roller-tip axle is made from 4130 steel and the roller tip is machined and ground from 8620 steel. Part Number Valve Size Stem Size Description 14097045 2.19" 3/8" Stock replacement valve for Gen V and Gen VI 454 and 502 HO engines 12366986 2.19" 11/32" Stainless-steel valve with undercut chrome-plated stems, single-groove design, hardened tips, used on ZZ454, ZZ427 and the Anniversary Edition 427 crate engines 12366987 2.25" 11/32" Stainless-steel valve with undercut chrome-plated stems, single-groove design, hardened tips, used on ZZ502 and ZZ572 14097049 1.88" 3/8" Stock replacement valve for Gen V and Gen VI 454 and 502 HO engines 12366988 1.88" 11/32" Stainless-steel valve with undercut chrome-plated stems, single-groove design, hardened tips, used on ZZ454, ZZ427 and the Anniversary Edition 427 crate engines 88963128 1.88" 11/32" Stainless-steel valve with undercut chrome-plated stems, single-groove design, hardened tips, used on ZZ502 and ZZ572 Intake Valves Exhaust Valves Roller Rocker Arm Set, 1.7:1 Ratio A NOTE: Not for use with production height-valve covers. Rocker arms 12523976 Steel Rocker Arm Assembly (not shown) • 12368085 Long Slot Rocker Arm Kit (not shown) Designed for use on Gen V and Gen VI design 454- and 502-cubicinch HO engines. The rocker arms have long slots for high-lift camshafts. • A. 12361323 Roller Rocker Arm Set, 1.7:1 Ratio NOTE: Kit includes rocker arm and ball. One rocker assembly per package; order 16 per engine. • • • 12368082 Steel Long Slot Rocker Arm, 1.7:1 Ratio (not shown) • • • Set of 16 rocker arms (P/N 12368082) with the balls and nuts NOTE: These long slot rocker arms are stamped “H”. Chevy BIG-block v-8 Aluminum Roller Rocker Arm for 7/16" Studs Big-Block valves Set includes 16 roller rocker arms and nuts for 7/16" studs Used on 572-cubic" Big-Block engines Use P/N 12361330 for single replacement part These 1.7:1 ratio hardened steel rocker arms have elongated slots to provide extra clearance for high-lift (.600" and greater) camshafts Use with all 396-502 Big-Block heads with adjustable rockers Each assembly includes rocker arm P/N 3959182 as well as the ball P/N 12338047 and nut P/N 3896648 NOTE: Can be used on any Gen V or Gen VI by using rocker stud kit P/N 12495518. Big-Block Valve Springs Pushrods Part Description Outside Pressure at Solid Average Rate Retainer Part Valve Technical Notes Number Diameter Installed Height Height (lbs per in) Number Seal Kit 3970627 Dual 1.487" 105# @ 1.88" 1.28" 267 3964264 460527 For high-performance 396/427/454 LS6 engines 12371061 Dual Kit 1.487" 105# @ 1.88" 1.28" 267 3964264 460527 Kit of 16 P/N 3970627 springs 12371062 Dual with Dampener Kit 1.538" 128# @ 1.90" 1.26" 356 3989353 Aftermarket PC-type seal 12495514 Dual Kit 1.487" 110# @ 1.88" 1.37" 316 14096274 12550422 12495691 Dual Spring Kit 1.514" 140# @ 1.94" 1.20" 325 12366990 12495690 Kit of 16 P/N 12462970 springs, use with 502/502 engines 88963934 Dual Spring 1.540" 197# @ 1.80" N/A N/A 12366990 88963936 Use with 572/620 HP engines 88963933 Dual Spring 1.567" 230# @ 2.00" N/A N/A 12366990 88963936 Use with 572/720 HP engines 366282 Dual Spring 1.525" 128# @ 1.70" 1.26" 406 366254 Aftermarket PC-type seal Premium 7/16" Intake Pushrod Kit of 16 P/N 3989354 springs, use with cam P/N 3994094 Kit of 16 P/N 14097002 springs, use with 454 and 502HO engines For competition engines Valve Spring Components Intake Pushrod, Roller Lifter Style GM Performance Parts offers a complete line of premium-quality, heavyduty pushrods for most GM Big-Block engines. Pushrods are that critical link between the camshaft and the rocker arms. These seemingly innocuous parts play a very important role in the combustion process. Two materials are used: 1010 mild steel for high-performance street cars, power boats, and limited competition applications, and 4130 chrome moly steel for maximum-performance racing engines. GM Performance Parts pushrods are case-hardened for use with pushrod guideplates. Pushrods are available in standard and extended lengths. Check the usage chart below to verify proper applications. Big-Block Pushrods Part Number Material Diameter Length Usage Port Description 10134307 1010 steel 3/8" 8.285" Flat tappet Intake One-piece design. Recommended for high-performance street engines.1 10134308 1010 steel 3/8" 9.256" Flat tappet Exhaust One-piece design. Recommended for high-performance street engines.1 10134304 1010 steel 7/16" 8.285" Flat tappet Intake One-piece design. Recommended for high-performance and limited competition engines.2 10134303 1010 steel 7/16" 9.256" Flat tappet Exhaust One-piece design. Recommended for high-performance and limited competition engines.2 3875916 88963935 12495688 10134306 4130 steel 7/16" 8.285" Flat tappet Intake Premium quality one-piece design. Recommended for racing engines.2 Spring Shim (not shown) • 55/64" I.D. x 1 31/64" O.D. x 0.015" thick Valve Spring Locator (not shown) • Valve spring locator for setting the valve spring in the right location on all 572 engines Valve Spring Cap Kit (not shown) • Kit of 16 special machined steel performance valve spring caps P/N 12366990 for use with spring P/N 12462970 on 502 and 572 engines 10134305 4130 steel 7/16" 9.256" Flat tappet Exhaust Premium quality one-piece design. Recommended for racing engines.2 14097068 1010 steel 3/8" 8.171" Flat tappet Intake For Gen V 454 and 502 HO engines 14097070 1010 steel 3/8" 9.151" Flat tappet Exhaust For Gen V 454 and 502 HO engines 3964264 10227762 1010 steel 3/8" 7.592" Hyd. roller Intake (1) heavy-duty heat-treated .060" for use in Gen VI 454 and 502 engines with hydraulic roller lifters Valve Spring Retainer (not shown) • Retainer and seal for valve spring P/N 3970627 10227763 1010 steel 3/8" 8.569" Hyd. roller Exhaust (1) heavy-duty heat-treated .060" for use in Gen VI 454 and 502 engines with hydraulic roller lifters 12368081 1010 steel 3/8" 7.592"–8.569" Hyd. roller — 3989353 88961559 4130 steel 3/8" 7.900" Hyd. roller Intake Chromemoly 1-piece for 572/620 (Tall Deck Block) Valve Spring Retainer (not shown) • Steel retainer for valve spring P/N 3989354 88961558 4130 steel 3/8" 8.900" Hyd. roller Exhaust Chromemoly 1-piece for 572/620 (Tall Deck Block) 88962284 4130 steel 3/8" 8.550 Mech. roller Intake Chromemoly 1-piece for 572/620 (Tall Deck Block) 88962283 4130 steel 3/8" 9.525 Mech. roller Exhaust Chromemoly 1-piece for 572/620 (Tall Deck Block) 3731058 Spring Shim (not shown) • 55/64" I.D. x 1-15/16" O.D. x 0.030" thick 3891521 Spring Shim (not shown) • 55/64" I.D. x 1 31/64" O.D. x 0.065" thick 88963937 Spring Shim (not shown) • Shim for all 572 engines 12360874 Retainer/Seal Kit (not shown) • Kit of 16 retainers P/N 12550421 and 16 seals P/N 12550422 for1991-and-newer Gen V and Gen VI engines • New design improves oil economy • The valve guide bosses require minor machining with high-lift cams Kit of (8) P/N 10227762 and (8) P/N 10227763 Use with pushrod guideplate P/N 3860038. 1 248 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com Use with pushrod guideplate P/N 3879620. 2 249 Chevy Big-block v-8 Valve Covers E. 12499200 Valve Covers, “572 Chevrolet” • • • NOTE: Requires push on oil cap P/N 12341993, breather P/N 25534355 and breather tube P/N 88962074 that incorporates a baffle in the tube. NOTE: Valve covers are sold in pairs unless otherwise specified. A. 12342093 Short Chrome Bowtie Valve Cover • • • Show-quality covers embossed with the famous Bowtie logo and Chevrolet name Standard height, for use with 1965-1994 engines May not clear brake booster on some Corvette models F. A Short Chrome Bowtie Valve Cover Valve Covers, “572 Chevrolet” E B. 12495488 Custom Aluminum Valve Covers • • • • Used on all 572-cubic" crate engines and can be used on most Big-Blocks Cast aluminum with “572 Chevrolet” as part of the casting One cover has oil fill and breather holes and the second cover has the breather hole only 19202588 Valve Covers, “427 Chevrolet”, Natural Appearance • • • Natural finish Used on the Anniversary Edition 427 crate engine Can be used on any Big-Block engine G. 19202589 Valve Covers, “427 Chevrolet“, Black Powder Coat Die-cast aluminum valve covers are black with a brushed aluminum finish on top revealing the Chevrolet name and Bowtie logo Can be finished with a custom engine designation badge (see page 252) For use on 1965-1994 engines Includes 2 covers, 1 grommet P/N 10198941, 1 grommet P/N 10198949, oil cap P/N 15681150 and 14 retaining bolts • • Used on the ZZ427/480 crate engine Can be used on any Big-Block engine 1991 Chevy BIG-block v-8 Top off your high-performance Big-Block with a pair of handsome GM Performance Parts valve covers. These stylish, precision-fit valve covers come in a variety of finishes and colors. They’re made out of die-cast aluminum or heavy-gauge stamped steel. Quality construction methods provide better sealing and less chance of leakage from deflection caused by over-tightened fasteners. Competition valve covers are designed to clear taller valvetrains. Camaro B4C C. 12371244 Aluminum Competition Design Valve Covers • • • • Display the Chevrolet name and Bowtie logo in natural aluminum finish, or paint to match engine or vehicle color No holes for PCV or oil fill, but bosses for drilling them Can be used on most Big-Block Chevrolet cylinder heads Use P/N 12370836 for single replacement part B Custom Aluminum Valve Covers Valve Covers, “427 Chevrolet”, Natural Appearance F NOTE: Use with valve cover gasket P/N 14085759. D. 25534323 Aluminum Competition Design Valve Covers, Black Powder Coat • • • Display the Chevrolet name and Bowtie logo in black powder-coated covers No holes for PCV or oil fill, but bosses for drilling them Can be used on most Big-Block Chevrolet cylinder heads Nothing will ruin a spirited drive in your Camaro like flashing blue lights in your rearview mirror. The only thing that could make it worse is getting pulled over by another Camaro—and in 1991, the B4C Special Service packaged offered a host of performance upgrades designed to stretch the long arm of the law. NOTE: Use with valve cover gasket P/N 14085759. 25534374 Aluminum Competition Design Valve Covers, Orange Powder Coat (not shown) • • • Display the Chevrolet name and Bowtie logo in orange powder-coated covers No holes for PCV or oil fill, but bosses for drilling them Can be used on most Big-Block Chevrolet cylinder heads C Aluminum Competition Design Valve Covers By checking off the B4C option, a base RS coupe became a fusion of the Z28 and 1LE performance packages and more. Available with the 230-hp 305 V-8 or the 245-hp 350, the B4C cars also gained heavy-duty front brakes, rear disc brakes, a limited-slip rear end, 16" wheels, a high-output alternator, and coolers for the power steering fluid, tranny fluid and engine oil. Valve Covers, “427 Chevrolet“, Black Powder Coat G NOTE: Use with valve cover gasket P/N 14085759. Only 592 B4C options were sold in ’91, but the package patrolled the order sheets until ’02. Valve Covers: additional required components D Aluminum Competition Design Valve Covers, Black Powder Coat 250 Buy online at www.gmperformanceparts.com Part Number Gaskets (Qty) Bolts (Qty) Grommets (Qty) Oil Fillers (Qty) Engine Application 12495488 14085759 (2) OR Mark IV, V, VI (2) 25520079 10198941 OR 3989350 15681150 12499121, 12496962, 12371204, 12497323, 12496963, 12371171, Mark IV, V, VI BB 12499200 14085759 (2) 88961871 (8) 12341988 (1) 12341993 (1) 12498793, 12498827, 12498792, 12498826 19202588 14085759 (2) 88961871 (8) 12341988 (1) 12341993 (1) 12498793, 12498827, 12498792, 12498826 19202589 14085759 (2) 88961871 (8) 12341988 (1) 12341993 (1) 12498793, 12498827, 12498792, 12498826 25534323 14085759 (2) 88961871 (8) N/A 12341993 (1) 12498793, 12498827, 12498792, 12498826 Additional components required for installation. See page 251. Available for purchase online at gmperformanceparts.com 251 Chevy Big-block v-8 Breathers and Hardware Rocker Arm Studs and Accessories 88962074 Oil Baffle Tube (not shown) C. 3896648 Rocker Adjusting Nut • D. 12495498 Rocker Arm Stud Kit (1960-1990 engines) • Pushes easily into most valve covers that have an oil baffle Requires breather P/N 25534355, used on ZZ572 engines • • • • • • • Special breathers for the ZZ572 valve covers Chrome breathers are 1-3/8", hose-clamp-style with the Bowtie logo on top Use with oil baffle tube P/N 88962074 Includes 2 breathers • • 12495518 Rocker Arm Stud Kit (3/8" x 7/16", not shown) B. 12341993 Push-In Oil Filler Cap • • For valve covers with 1.22" hole • 19131218 Chrome Push-In Breather (not shown) • • 2-3/4" O.D. x 1-1/2" tall with 3/4" nipple Embossed Bowtie logo; use with rubber grommet P/N 3894337 A ZZ572 Breather Rocker Adjusting Nut C • • Has 15/16" I.D. x 17/32" O.D. Can be used to plug the oil filler hole in Bowtie valve covers or to mount a push-in breather Used on the Gen V engines Holds the “non-adjustable” rocker arms in place Guide Plates E. 3860038 Pushrod Guide Plate (3/8") 14085759 Valve Cover Gasket (not shown) • • • • Designed for 1991-and-newer Gen V and Gen VI heads when adjustable tappets are desired Heat-treated, 8720 steel stud has a 3/8-16 thread that screws into the head and a 7/16-20 upper shaft for the rocker arm nut Use with rocker arm kit P/N 12368085 only For single stud usage, use P/N 12368941 10114123 Rocker Arm Stud Kit (Gen V style, not shown) 3894337 Rubber Grommet, Bowtie Valve Covers (not shown) • • Strong, 7/16" diameter screw-in studs are built to stand up to stiff valve springs and high-lift camshafts Suitable for all high-performance and competition applications Includes 16 pieces For single stud usage, use P/N 3921912 • Steel-reinforced gasket fits all Big-Block Chevy valve covers Order 2 per engine • Designed for all 1965-1990 iron and aluminum cylinder heads with 3/8" diameter pushrods Slotted style with hardened steel construction aligns rocker arms with valve stem tips on Big-Block’s splayedvalve head 8 required for each engine Valve Cover Badges • Designed to fit mounting area on valve covers P/N 12495488 (see page 250), these good-looking badges will fit some other BigBlock valve covers. NOTE: Use with screw-in rocker stud P/N 3921912. 3879620 Pushrod Guide Plate (7/16", not shown) NOTE: 1 badge per package. Order 2 per engine. 12363951 Valve Cover Badge, “427-Cubic-Inches" (not shown) Chevy BIG-block v-8 A. 25534355 ZZ572 Breather Positive locking 7/16–20 nut for all Big-Block V-8s • B Push-In Oil Filler Cap Rocker Arm Stud Kit (1960-1990 engines) D 12363952 Valve Cover Badge, “454-Cubic-Inches" (not shown) Similar to guide plate described above, but for use with heavy-duty 7/16" diameter pushrods 12562369 Pushrod Guide Plate (Gen V 454/502 style, not shown) • Used on all Gen V 454 and 502 engines with 3/8" diameter pushrods 12363953 Valve Cover Badge, “502-Cubic-Inches" (not shown) 12366995 Valve Cover Badge, “454 GM Performance Parts” (not shown) C. 12366994 Valve Cover Badge, “502 GM Performance Parts” C Valve Cover Badge, “502 GM Performance Parts” 252 Buy online at www.gmperformanceparts.com Pushrod Guide Plate (3/8") E Available for purchase online at gmperformanceparts.com 253 Chevy Big-block v-8 Valve Lifters and Components Camshafts The camshaft is one of the most important factors in determining an engine’s overall performance profile and capability. GM Performance Parts' wide array of precision-engineered, extensively tested camshafts allows you to choose the best cam for your application. In order to avoid possible engine damage, a distributor with a melonized steel gear must be used with steel camshafts. 12371044 Hydraulic Lifter Kit (set of 16, not shown) • • For use on all 396, 427, 454, and 502 engines that use hydraulic flat tappet lifters For single-service replacement use P/N 5232720 • • • Big-Block Camshafts Designed for use with the Gen V 454 and 502 engines Used when no adjustable rocker arms are required Package contains 1 lifter assembly Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) (deg) A. 17120060 Hydraulic Roller Lifter Kit, ZZ572/620 • • Roller valve lifters used on the ZZ572/620 engines Use with camshaft P/N 88961557, intake pushrod P/N 88961559, exhaust pushrod P/N 88961558 and rocker arm P/N 12361323 B. 12371056 Hydraulic Roller Lifter Kit • • • Hydraulic roller lifter retainer kit can be used on all Gen VI 454 and 502 engines that are machined for hydraulic roller lifters Includes 16 roller lifters P/N 17120061, 8 lifter guides, 1 lifter guide retainer and 4 retainer bolts For single service replacement lifter, use P/N 17120061 A Hydraulic Roller Lifter Kit, ZZ572/620 NOTE: These lifters allow more oil to the rocker arms than the late-model truck roller lifters. C. 88962920 Mechanical Roller Lifter, ZZ572/720 • • • • • • • • Hydraulic flat tappet 454ci I: 220 E: 220 I: .500 E: .500 115 Street high performance and marine cam as used in Gen V 454 HO engines. Advanced 5°. Use spring P/N 3970627. 14096209 Hydraulic flat tappet 502ci I: 220 E: 220 I: .500 E: .500 115 Street high performance and marine cam as used in Gen V 502 HO engines. Use spring P/N 3970627. 12366543 Steel hydraulic roller I: 224 E: 234 I: .527 E: .544 110 For 502/502 special engine. Must use distributor gear P/N 10456413. 24502611 Steel hydraulic roller I: 211 E: 230 I: .510 E: .540 112 For 454 and 502 HO engines. Must use distributor gear P/N 10456413. 88961447 Steel mechanical roller I: 236 E: 232 I: .640 E: .598 I: 110 ATDC E: 109 BTDC 88961557 Steel hydraulic roller I: 254 E: 264 I: .632 E: .632 112 For ZZ572/620 engine 88962216 Steel mechanical roller I: 278 E: 282 I: .714 E: .714 112 For ZZ572/720 engine For ZL1 Ram Jet, discontinued Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) (deg) Roller tappet guides used with all 502 engines and 454 HO engines Used with roller camshaft engines Sold individually; order 8 per engine 12551399 Roller Tappet Guide Retainer (not shown) 10185060 Big-Block Camshaft and Lifter Kits, includes camshaft and 16 lifters Mechanical roller valve lifters used on the ZZ572/720 horsepower engines Use with camshaft P/N 88962216, intake pushrod P/N 88962284, exhaust pushrod P/N 88962283 and rocker arm P/N 12361323 Kit of 16 lifters 12551397 Roller Tappet Guides (not shown) • Chevy BIG-block v-8 17102353 Lifter Assembly (single piece, not shown) 12361314 Hydraulic flat tappet I: 202 E: 210 I: .468 E: .485 110 Low-end truck torque cam for all Big-Block truck applications from normal driving to towing/hauling; suitable for computer controlled Mark IV and V engines 12361316 Hydraulic flat tappet I: 210 E: 218 I: .485 E: .490 115 Designed for ’90-'93 454SS pickup; offers increased mid-range and top-end performance 12353920 Hydraulic flat tappet I: 228 E: 238 I: .540 E: .542 114 For all 9.5-10.75 C.R. Big-Block V-8s including ’65-'66 CA, ’65-'68 Federal emissions, and ’66-‘92 off-highway/marine; good idle, daily performance and mild bracket racing use; 2200-5700 rpm range 12353922 Hydraulic flat tappet I: 218 E: 228 I: .500 E: .500 114 For 8.75-10.5 C.R. 396, 427, 454, 502 Big-Blocks; good mid-range 2000-4500 rpm, idle, fuel efficiency and towing capabilities 12364055 Hydraulic flat tappet I: 214 E: 218 I: .461 E: .480 115 Blueprinted, dual pattern replacement for P/N 3883986 350 HP 396 cam; for 8.75-10.0 C.R., 1500-3800 rpm range 12364058 Mechanical lifters I: 264 E: 269 I: .560 E: .580 112 Blueprinted, dual pattern replacement for P/N 3925535 435 HP 427 early L88 camshaft; for 11.5-12.0 C.R. and 4400-7000 rpm B Hydraulic Roller Lifter Kit Roller tappet guide retainer used with all 502 engines and 454 HO engines Used with roller camshaft engines Order only 1 per engine NOTE: IMPORTANT! Distributor with melonized steel gear MUST be used with steel camshafts or engine damage will occur. Camshaft Components D. 12364086 Cam Button Spacer • • Solid aluminum button for all 1965-1995 Big-Blocks Limits lateral movement of roller lifter camshafts when installed in engines without a cam thrust plate E. 12499434 Camshaft Bearings, 572 Engine • C Mechanical Roller Lifter, ZZ572/720 254 Buy online at www.gmperformanceparts.com Cam Button Spacer D Camshaft Bearings, 572 Engine Five standard-size premium camshaft bearings for the ZZ572 engine E Buy online at www.gmperformanceparts.com 255 Chevy Big-Block v-8 Pistons and Rings C. 19170198 Forged Steel Connecting Rod Pistons and rings operate in a very explosive environment, so they have to be extremely tough. GM Performance Parts are designed to withstand the rigors of high-performance engines. The pistons are factory-tested for quality assurance. GM Performance Parts pistons are sold in a variety of sizes and compression ratios. There are pistons for GM Big-Block engines ranging in displacement from 427 cubic inches to 572 cubic inches. Pistons are sold individually and are fitted with wrist pins. • • • • • Magnafluxed 4340 steel with heavy-duty 7/16" bolts Machined for pressed piston pins and color-coded white Used in Gen V 454 and 502 engines 6.135" c-c length Use rod bearing P/N 12329715 19211226 427 Forged Connecting Rod (not shown) • • • • • • 4340 Steel with 7/16" heavy duty bolts Machined for pressed piston pins Used in 427 Anniversary and ZZ427 engines Big end chamfered for large crank pin radius 6.535" c-c length Use rod bearing P/N 88961556 NOTE: Part numbers are for one piston; order eight per engine. Big-Block Pistons C Forged Steel Connecting Rod D. 88962926 572 Connecting Rod • • • Forged 4340 steel H-beam for all 572 engines 6.535" c-c length Use rod bearing P/N 88961556 Part Engine Bore Oversize Rod Pin Compression Chamber Ring Number Size Size Length Type Ratio Size Size Description 19171618 427 4.250" — — — 10.1:1 110cc 1/16, 1/16, 3/16" Forged 427 10215228 454 4.250" — 6.135" Pressed 8.75:1 118cc 5/64, 5/64, 3/16" Forged Gen V and Gen VI 454 HO replacement 12529559 454 4.250" +.030" 6.135" Pressed 8.75:1 118cc 5/64, 5/64, 3/16" Forged Gen V and Gen VI 454 HO replacement 12533507 502 4.470" — 6.135" Pressed 8.75:1 118cc 5/64, 1/16, 3/16" Forged Gen V and Gen VI 502 replacement 88962925 572 4.560" — 6.535" Floating 9.6:1 118cc 1/16, 1/16, 3/16" Forged 572/620 88963227 572 4.560" — 6.535" Floating 12.0:1 118cc 1/16, 1/16, 3/16" Forged 572/720R E. 88961556 572 Connecting Rod Bearing Kit • • Chevy Big-Block v-8 Connecting Rods and Components Standard-size, premium connecting rod bearings Includes all 8 rod bearings 14096148 Connecting Rod Bolt (not shown) • • F. Knurled shank 7/16-20 x 2.28" bolt Used with connecting rod P/N 19170198 340289 Connecting Rod Nut • D 572 Connecting Rod Extra heavy-duty 6304 steel 12-point 7/16-20 nut Big-Block Piston Rings 12366569 Connecting Rod Nut Set (not shown) • • Part Number Set of 16 aircraft-quality, 6304 steel 12-point 7/16-20 nuts for all 396, 427, 454, and 502 engines For single service replacement use P/N 14044866 1993 Camaro Z28 Bore size Oversize Ring Thicknesses Description 12499232 4.250" Standard — 12523921 4.250" Standard 5/64, 5/64, 3/16" Standard-size ring pack for Gen V 454 HO 12523923 4.250" +.030" 5/64, 5/64, 3/16" Oversize ring pack for Gen V 454 HO 12524293 4.470" Standard 5/64, 1/16, 3/16" Standard-size low-tension ring pack for all 502 engines 12524294 4.470" +.030" 5/64, 1/16, 3/16" Oversize low-tension ring pack for all 502 engines 12499212 4.560" Standard 1/16, 1/16, 3/16" Standard-size ring pack for 572 engines Set of 8 ring packs of P/N 12523921 E 572 Connecting Rod Bearing Kit 1996 1993 was a huge year, as the Camaro was reborn as a sleeker, faster, more modern vehicle and the Z28 featured drool-worthy upgrades like a short/long-arm front suspension, a six-speed transmission and, of course, the new engine with the throwback name: LT1. It was rated at 275 horsepower. After 24 long years, a new Camaro SS emerged from a cloud of tire smoke. Not only was it the first Super Sport in far too long, but the fourth-gen SS marked a unique alliance between Chevrolet and longtime Camaro tuner SLP. While its prominent hood scoop announced the SS was willing to inhale and combust its competition, there was more to this Super Sport than free-flowing induction. SLP also added 17" Corvette ZR-1 wheels, and custom-valved shocks augmenting a 1LE suspension. Thanks to the induction, the SS was rated at 305 horsepower, and with the addition of an optional exhaust, the SS belted out 315 horses from its new OBD-IIequipped LT1. A number of options were available to the exclusive SS, of which there were only 2,410 built that year. Debuting a year earlier in the Corvette, the “new” LT1 featured an iron block and high-flow aluminum heads, but the real distinction was its reverse-flow cooling system. Banging gears with the six-speed manual, Motor Trend test drivers managed to just miss the 13-second zone with their best quarter-mile effort of 14.0 at 98 mph. The ’93 Z28 also served as the Indy 500 Pace Car— the fourth time the honor was bestowed on the Camaro. The legacy of the LT1 lives on in the higher-performance LT4-based components still available from GM Performance Parts, including the popular LT4 hot cam. 256 Camaro SS F 12-Point Connecting Rod Nut Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 257 Chevy Big-Block v-8 Balancers and Pulleys Crankshafts are a critical, central component of any engine. Strength and durability are important traits of a great crankshaft. GM Performance Parts crankshafts are precision-engineered to be both strong and durable. GM Performance Parts understands how catastrophic crankshaft failure can be, so that’s why its crankshafts are manufactured to such exacting specifications and tested to withstand the forces of high-performance engines. These crankshafts are the same tough parts used in GM Performance Parts crate engines. Balancers are relatively small parts that play a big role in helping engines run smoothly. Balancers are also known as torsional dampeners or harmonic balancers, which is indicative of how they help control unwanted crankshaft vibrations. By controlling vibrations, GM Performance Parts balancers help engines run smoothly, which also extends engine life. 14096987 Flywheel (see chart below) 3963524 Crankshaft, Forged Steel (454 and Mark IV 502-cubic-inches, not shown) • • • • Part Engine Outside Technical Notes Number Application Diameter A Crankshaft, Forged Steel (Gen V and Gen VI 502) 3879623 Originally used on 1967-1969 427, ZZ427 and Anniversary Edition 427 8" 10216339 454 and 502 with 4.00"-stroke crank 8" 88962814 572 8" 14096983 Crankshaft, Forged Steel (Gen V and Gen VI 454, not shown) • • Externally balanced Forged 1053 steel crankshaft with one-piece rear main seal • • • • • • • • 14085720 1965-1989 • • • • 3963537 Steel crankshaft with 3.75" stroke for 1991-and-later 427-cubic-inch engines One-piece rear main seal Requires chamfered connecting rods (P/N 19211226 or 88962926) and rod bearings P/N 88961556 Used in ZZ427 and Anniversary Edition 427 engines Internally balanced B. 88961554 Crankshaft, Forged Steel (572-cubic"es) 1979-1990 12.75" 12.75" 3.58" 3.58" 10.4" 10.4" 153 153 3991469 1965-1969 14" 3.58" 11" 168 3993827 1970-1990 14" 3.58" 11" 168 B Crankshaft, Forged Steel 572 Internally balanced Premium 4340 steel forging for 572-cubic-inch engines Use neutral balance dampener and flexplate or flywheel One-piece rear seal NOTE: Must use main bearing P/N 88962212 and rod bearing P/N 88962926. 14061685 Roller Pilot Bearing (not shown) • This internal balance dampener is designed with inner and outer shells. It utilizes matched O-rings to control destructive crankshaft vibrations. Black zinc chromate finish. Laser engraved 360˚ timing marks Part Year of Outside Crank Flange Clutch Starter Ring Technical Notes Number Engine Diameter Bolt Pattern Diameter Gear Teeth Externally balanced Cross-drilled Nitride-treated forged 1053 steel crankshaft with onepiece rear main seal Forging P/N 14097044 19171620 Crankshaft, Forged Steel (Gen V and Gen VI 427, not shown) • Can be used on all engines with internally balanced crank. Use with timing pointer P/N 3991436 Counterweighted for externally balanced engines. Use chrome timing pointer P/N 3991436 Big-Block Flywheels A. 10183723 Crankshaft, Forged Steel (Gen V and Gen VI 502) 14096987 1991-up 14" 3.58" 11" 168 12582964 1991-up 14" 3.58" 11.5" 168 Lightweight nodular iron; weighs approximately 15 lbs; for internally balanced engines Lightweight nodular iron. Counterweighted for externally balanced 454 engines; use with balancer P/N 3963530 Use with internally balanced engines and balancer P/N 3879623 Counterweighted for externally balanced Mark IV 454 engines; use with balancer P/N 3963530 Lightweight nodular iron. For external balanced engines Used with 572 crate engine. Internally balanced. Part Year of Outside Crank Flange Convertor Starter Ring Technical Notes Number Engine Diameter Bolt Pattern Bolt Pattern Gear Teeth 10185034 1991-up 12561217 1991-up 471597 C Balancer 258 Buy online at www.gmperformanceparts.com 14" 14" 3.58" 3.58" • • • 10.4" 11.75" 168 168 1965-1969 14" 3.58" 11.75" 168 14001992 1970-1990 14" 3.58" 11.5" 168 Use with forged steel crank. Has dual-bolt pattern. Only three attaching bolts used with 4L80 transmission. Use with 572/620 engine and crank P/N 88961554. For internally balanced engines. For internally balanced engines For externally balanced engines Two groove Cast-iron High rpm, power-saving crankshaft pulley Balancers C. 88962814 Balancer • • • • Internal balance dampener, designed with inner and outer shells Matched O-rings to control crankshaft vibration Black zinc chromate finish Laser engraved 360° timing marks Balancer Bolts and Washers 9419218 Crankshaft Bolt (not shown) • • • Positive retention 1/2-20 x 1-1/2" bolt For engines with tapped crank snout Use with washer P/N 3864814 3864814 Washer (crankshaft bolt, not shown) • • 2.06" OD x 0.52" ID x 0.28" thick washer For crankshaft bolt Flywheels and Flexplates At the opposite end of the crankshaft from the balancer are flywheels and flexplates, which connect the engine to either manual (flywheels) or automatic (flexplates) transmissions. GM Performance Parts offers both internally and externally balanced flywheels and flexplates. It is critical that you use the correct design for your specific engine application. Engines with one-piece crankshaft seals require externally balanced flywheels or flexplates (except for ZZ427, ZZ572/620, ZZ572/720R and the Anniversary Edition 427). Check the accompanying charts to find the correct parts for specific engine applications. NOTE: IMPORTANT! All Chevy Small-Block and Big-Block engines with one-piece crankshaft seal require an externally balanced flywheel or flexplate. Bolts and Dowels 12337973 Flywheel Bolt (not shown) • • Big-Block Flexplates Used in high-performance manual transmission applications Pulleys 3899660 Crankshaft Pulley, 6" (not shown) Big-Block Balancers Premium quality Externally balanced Nitride-treated 5140 forged steel with 4.00" stroke, cross-drilled 2.75" diameter main journals, and 2.20" diameter rod bearing journals Used on 1965 -1990 454 and 502 with two-piece rear seal NOTE: Must be used with counterweighted torsional dampener and flywheel or flexplate. 12561217 Flexplate (see chart below) Chevy Big-Block v-8 Crankshafts Fits all Chevy Small-Block V-8, Big-Block V-8 and 90° V-6 engines Sold individually; 6 required per engine 10046031 Flywheel Dowel (Big-Block, not shown) • Highly recommended for all high-performance and competition Big-Block engines 1453658 Bellhousing Dowel, Clutch Housing/Transmission Dowel (Big-Block, not shown) • • Use with Big-Block engine Sold individually; 2 required per engine 3727207 Flexplate Bolt (not shown) • • Fits all Chevy Small-Block V-8, Big-Block V-8 and 90° V-6 engines Sold individually; 6 required per engine Available for purchase online at gmperformanceparts.com 259 Chevy Big-block v-8 Timing Chains and Sprockets Water Pumps, Pulleys and Accessory Drive Systems The timing chain is a vital link, as it connects the crankshaft to the camshaft and ensures that these two key components work in a synchronized manner. GM Performance Parts’ strong, accurate timing chains and sprockets provide top performance and dependable service. D. 19168602 A. 12371053 Timing Chain Kit, 502 (second design Gen VI) • • • Heavy-duty timing chain kit for all second-design 502 Gen VI roller-lifter engines with aluminum front timing cover Kit includes chain P/N 10114177, crankshaft sprocket P/N 12550039, camshaft sprocket P/N 12551401, camshaft retainer and bolts Also used in 572 E. 19168606 Cast-iron Water Pump, Long-Style • Same standard-rotation pump used on all GMPP 454 and 502 crate engines • Not for use with a serpentine belt system B. 10114177 Timing Chain, 502 (second design Gen VI) • • Single-roller design for all second-design 502 Gen VI engines Use with crankshaft sprocket P/N 12550039 and camshaft sprocket P/N 12551401 F. A Timing Chain Kit, 502 (second design Gen VI) B Timing Chain, 502 (second design Gen VI) Cast-iron Water Pump, Long-Style E 12554553 Camshaft Dowel Pin (not shown) The system includes: 10463415 26010328 12456326 88964862 10187612 10187613 10108470 10085753 88986828 88986813 12552359 12552361 10085760 6272959 1470030 1485552 12604004 88961892 10187611 10187610 C. 9424877 Camshaft Bolt • 5/16-18 x 0.75" bolt 3975949 Shim (not shown) • Camshaft sprocket shim, 0.10" thick 1998 19172805 Serpentine Accessory Drive Belt System With Air Conditioning • Deluxe kit includes all the components and hardware necessary to install on a 9.800" deck or 10.200" tall deck engine (including bolts, nuts and spacer) • Belt included Camaro Z28 C Camshaft Bolt Serpentine Accessory Drive Belt System, with Air Conditioning F Alternator Assembly (cs130, reman) Power Steering Pump (reman) Water Pump Kit A/C Compressor, R134a A/C Compressor Bracket A/C Compressor Bracket Water Outlet Crankshaft Pulley Belt (water pump, A/C, alternator) Belt (fan, water pump, A/C) Tensioner Idler Pulley Fan and Water Pump Pulley Thermal Bypass Hose Connector Clamp Heater Hose Power Steering Pump Pulley Power Steering Bracket (tall deck) Alternator Bracket Alternator/Power Steering Bracket Chevy BIG-block v-8 Aluminum Water Pump, Short-Style • Lightweight standard-rotation pump has reinforced snout and large-diameter hub with dual bolt patterns for early- and late-model pulleys • Has short mounting legs • Use with early-design V-belt drive rotation 19172806 Serpentine Accessory Drive Belt System Without Air Conditioning (not shown) • • Deluxe kit includes all the components and hardware necessary to install on a 9.80" deck or 10.20" tall deck engine Kit includes hardware and belt The system includes: 10463415 26010328 12456326 10108470 10085753 88986828 88986813 12552359 12552361 10085760 6272959 1470030 1485552 12604004 88961892 10187611 A sleek, rounded nose and flush headlights distinguished 1998 Camaros from previous models, while a new-generation LS1 engine beneath the hood truly set the ’98 Z28 apart from it older siblings. Of course, the all-aluminum, 305-hp LS1 wasn’t just another Small-Block, but a completely re-engineered masterpiece. Packing 20 more horsepower and 10 more pound-feet of grunt, but weighing in 10-percent lighter than its LT1 predecessor, the LS1 joined the Camaro with more power, better gas mileage and started a performance revolution. The LS engine revolution continues, with the LS1 leading the way for a succession of greater-performing variants, including the LS6, LS2, LS7 and LS3. GM Performance Parts offers numerous crate engine packages and countless components for the engine family that turned the fourth-gen Camaro into a performance legend. D Aluminum Water Pump, Short-Style 260 Buy online at www.gmperformanceparts.com Serpentine Accessory Drive Belt System (with Air Conditioning): Diagram F Alternator Assembly (cs130, reman) Power Steering Pump (reman) Water Pump Kit Water Outlet Crankshaft Pulley Belt (water pump, A/C, alternator) Belt (fan, water pump, A/C) Tensioner Idler Pulley Fan and Water Pump Pulley Thermal Bypass Hose Connector Clamp Heater Hose Power Steering Pump Pulley Power Steering Bracket (tall deck) Alternator Bracket 10187610 Alternator/Power Steering Bracket 10055890 Idler Pulley Available for purchase online at gmperformanceparts.com 261 Chevy Big-block v-8 Oil Pans, Oil Pumps, Gaskets and Accessories G. 14097040 Windage Tray • Oil is an engine’s lifeblood and a high quality GM Performance Parts oil pan is what keeps it where it belongs. Properly designed and manufactured oil pans fit right, and when used with matching GM Performance Parts gaskets, prevent leaks. GM Performance Parts has oil pans for street and competition applications. Oil pans are sold without dipsticks or other hardware unless otherwise noted. • • • Five-quart pan has a trap door baffle that controls oil slosh during cornering and heavy braking Windage tray is included and requires four mounting studs, P/N 3902885 Used on LS7 engine assembly P/N 3965774 H. 3967854 Windage Tray • • • A Corvette Oil Pan (1965-1974) I. Windage Tray G B. 14103141 6-Quart Oil Pan • • Six-quart pan fits all 1991-and-newer Gen V and Gen VI, 427, 454, 502 and 572 engines • • • • • • B 6-Quart Oil Pan • • Fits 1991-and-newer Gen V and Gen VI 427, 454 and 502 engines Fits many early-model Chevelles and Camaros Includes a 4-quart oil pan, 4 main cap bolts, oil pump screen, oil level tube, oil level gauge, and oil pan gasket Pan is not available separately • Windage Tray H For use with production 6-quart oil pan P/N 10240721 or P/N 14103141 Use oil dipstick tube P/N 12550533 and seal P/N 274244 • • • • • • F. • • For use with the production 6-quart oil pan P/N 10240721 or P/N 14103141 Use oil dipstick tube P/N 12550533 and dipstick P/N 12557083 For use with 4-quart oil pan kit P/N 12495360 for all Gen V and Gen VI engines Use dipstick tube P/N 329231 For use with all 572-cubic-inch engines Use with oil pan P/N 10240721, oil pan gasket P/N 10106407 and windage tray P/N 88962187 Heavy-duty all-metal Intermediate shaft fits all Big-Block engines For use with the Gen V and Gen VI 454 and 502 engines with one-piece rear main seal Pump has 1.30" gears and will fit Mark IV engines Distance from the mounting surface to the bottom of the screen is 5.87" NOTE: Tack-welding pick-up tube to pump is recommended. Windage Tray, 572 Engine I 3955283 Oil Pump Pick-Up (not shown) • D 4-Quart Oil Pan Kit, Gen V and Gen VI Distance from pump mounting surface to lowest point of screen is 6.05" NOTE: Weld or braze the pick-up tube to the pump cover for off-highway applications. 3955281 Oil Pump Pick-Up (not shown) 329231 Dipstick Tube, 4-Quart • • • • 12555167 Oil Pump and Pick-Up, Gen V and Gen VI (not shown) For use with production 6-quart oil pan P/N 10240721 or P/N 14103141 Use oil dipstick P/N 12557083 and seal P/N 274244 3989391 Dipstick, 4-Quart (not shown) Delivers 25 percent more capacity than a production pump at standard pressure Use with oil pan P/N 12495360 and pick-up P/N 3955281 J. 19131250 Oil Pump and Pick-Up, 572 Engine • • 274244 Oil Dipstick Tube Seal, 6-Quart (not shown) • Heavy-duty pump 1.30" wide gears for increased volume; suitable for all Mark IV engines Distance from the pump mounting surface to the bottom of the pick-up tube screen is 4.94" Pick-up tube is tack-welded to the pump body Use with Corvette-style oil pan P/N 14091356 K. 3865886 Oil Pump Shaft C 6-Quart Oil Pan, Gen V and Gen VI E. 12550533 Dipstick Tube, 6-Quart Used on all 572-cubic-inch engines Use with oil pan P/N 14091356 Requires four mounting studs P/N 88958656 10051105 High-Volume Oil Pump (not shown) 12557083 Dipstick, 6-Quart (not shown) • • • • • • D. 12495360 4-Quart Oil Pan Kit, Gen V and Gen VI • 88962187 Windage Tray, 572 Engine 3969870 Oil Pump and Pick-Up (not shown) Six-quart pan fits all 1965-1990 engines Includes indicator P/N 12557083, tube P/N 12550533 and seal P/N 274244 C. 10240721 6-Quart Oil Pan, Gen V and Gen VI • Separates the oil from the spinning crank assembly to reduce aeration of the oil, aids in oil control and minimizes oil slosh under hard braking Use with oil pan P/N 14091356 Requires four mounting studs P/N 3902885 Chevy BIG-block v-8 A. 14091356 Corvette Oil Pan (1965-1974) Use with the Gen V and Gen VI 454 and 502 engines • For use with 4-quart oil pan kit P/N 12495360 Use oil dipstick P/N 3989391 Distance from pump mounting surface to lowest point of screen is 4.88" NOTE: Weld or braze the pick-up tube to the pump cover for off-highway applications. 6269895 Oil Pump Screen (not shown) • E Dipstick Tube, 6-Quart 262 Buy online at www.gmperformanceparts.com F Dipstick Tube, 4-Quart Oil Pump and Pick-Up, 572 Engine J Oil Pump Shaft K Distance from pump mounting surface to lowest point of screen is 4.94" NOTE: Weld or braze the pick-up tube to the pump cover for off-highway applications. Buy online at www.gmperformanceparts.com 263 Chevy Big-block v-8 Intake Manifolds, Gaskets and Components B. 25013759 Oil Cooler Bypass Valve The wide range of GM Performance Parts intake manifolds are cast-iron and aluminum for carbureted and fuel injected applications. These intake manifolds were designed specifically for GM engines so you know they will deliver optimum performance. Due to the profile of some GM Performance Parts´ high-rise intake manifolds, hood clearance should be carefully checked before ordering an intake manifold. • • • • Mounts a spin-on cartridge oil filter Contains a filter bypass valve used on all V-8 engines For high-performance and Bowtie Big-Blocks with 4-bolt main bearing caps Must be installed in the rear hole behind the oil filter adapter bolt to route oil through the cooler 24241872 Magnetic Drain Plug (not shown) • A B Oil Filter Adapter Catches and holds small pieces of metal before they can cause engine damage Oil Filter Adapter Oil Cooler Bypass Valve Intake Manifold, Oval Port (iron) G F • • • • • Use to lube engine bearings prior to starting a new or rebuilt engine Fits both Big-Block and Small-Block engines • I. C Engine Oil Primer High-Rise Intake Manifold, Rectangular Port H • • • • • • • • • Has melonized cam drive gear P/N 10456413 for steel roller camshafts Required on all crate engines and steel roller camshafts If engines are assembled not using this gear, it may affect your engine warranty Use connector wire P/N 8917052 to ignition • • Most powerful and durable distributor for Small- or Big-Block Chevrolet engines that GM Performance Parts has serviced For strength and high rpm stability the oversized shaft is guided by a sealed ball bearing and long sintered bushing Treated coating on the shaft provides low friction Advance assembly features chromemoly weights that slide on nylon pads for smooth timing advancement through the entire rpm range Vacuum advance canister and billet aluminum housing is CNC-machined for greater accuracy Has melonized cam drive gear P/N 10456413 for steel roller camshafts High-quality cap with brass terminals • Melonized steel gear is required on all crate engines and steel roller camshafts If engines are assembled without using this gear, it may affect the warranty D Distributor High-Rise Intake Manifold, Oval Port I • • • • • • E Distributor, Billet HEI Similar manifold design as P/N 12363420 (see above), but it is “CNC” port-matched to GM Performance Parts oval port aluminum cylinder heads Intake Manifold, Oval Port (Holley carburetors) J Same as manifold P/N 12363420 (see above), but designed for use with a Holley carburetor Dual-plane design requires bolt kit P/N 12367959, which includes 16 bolts (8740 chromemoly 3/8-16 x 1.5" with 3/8" hex head and 16 5/8" O.D. washers), and manifold gasket kit P/N 12366985 Accepts air conditioning and alternator brackets and a late-model water neck NOTE: Will not fit production Corvettes, and may not fit Chevelles. Manifold carb flange height is 4.45". K. 12363407 CNC-Port-Matched Intake Manifold, Oval Port (Holley Carburetors) • Designed primarily for competition use Billet aluminum housing, ball bearing guide and adjustable mechanical advance assembly Magnetic pickup provides accurate trigger signals to GMPP Heavy Duty Ignition P/N 10037378 (not included) Uses a standard Chevrolet V-8 cap and rotor Will clear most induction systems Slip collar that can be adjusted to make up for block or head machining, or a tall-deck Bowtie block F Distributor, Competition Adjustable Slip Collar 264 • • 10093387 Distributor, Competition Adjustable Slip Collar • • 12363421 High-Rise CNC-Port-Matched Intake Manifold, Oval Port (not shown) J. 12363406 Intake Manifold, Oval Port (Holley carburetors) NOTE: This gear is part of distributor assembly P/N 93440806. F. Designed for all 396-502 engines with GM aluminum heads (1975 and earlier) and large oval port iron heads Has a dual-plane design with spread bore flange and a dual-bolt pattern Has no provisions for a hot-air choke, but will accept a divorced choke or electric choke Accepts air conditioning and alternator brackets Use intake manifold gasket P/N 12366985 and bolt kit P/N 12367959 NOTE: May not fit on many Corvette models. Manifold height is 6" at the rear and 4.5" in front. Check for hood clearance before ordering. 10456413 Distributor Gear (not shown) • • • E. 88961867 Distributor, Billet HEI • 12363420 High-Rise Intake Manifold, Oval Port • D. 93440806 Distributor • Aluminum, dual-plane manifold can be used with highperformance cast-iron or aluminum rectangular port heads Same as used on 454 HO and 502 HO engine assemblies NOTE: Ports do not match Bowtie cylinder heads P/N 14044861 and P/N 14044862, or symmetrical port heads P/N 10051128 and P/N 10051129. Distributors and Ignition Systems GM Performance Parts distributors and ignition components are designed to provide the optimum spark at precisely the right time. The distributors in this group are interchangeable with Small-Block Chevrolet V-8 components. GM Performance Parts distributors cannot be used with Tall-Deck Bowtie blocks, except adjustable distributor P/N 10093387. Economical iron four-barrel intake manifold Fits all 396–502 engines with large oval port heads Use oil splash shield P/N 346243 (if required) H. 19131359 High-Rise Intake Manifold, Rectangular Port C. 12368084 Engine Oil Primer • G. 14097092 Intake Manifold, Oval Port (iron) Chevy BIG-block v-8 A. 3952301 Oil Filter Adapter Buy online at www.gmperformanceparts.com CNC-Port-Matched Intake Manifold, Oval Port (Holley carburetors) Same as P/N 12363406 (see previous page), except it has been CNC-port-matched for GM aluminum oval port heads with large oval port heads (1975-and-older), and all aluminum heads with oval ports K Additional components required for installation. See page 268. Available for purchase online at gmperformanceparts.com 265 Chevy Big-block v-8 I. Intake Manifolds, Gaskets and Components Continued A. 88961161 Intake Manifold, ZZ572/620 Engine • Aluminum single-plane intake manifold is used on the ZZ572/620 engine The carburetor flange is for a 4150-style carburetor Use intake gasket P/N 88962213 For tall-deck blocks PART B. 88962218 Intake Manifold, ZZ572/720R Engine • Aluminum single plane intake manifold is used on the ZZ572/720R engine • The carburetor flange is for a Dominator-style carburetor • Use intake gasket P/N 88962213 • For tall-deck blocks A Intake Manifold, ZZ572/620 Engine C. 88965829 Carburetor Spacer, Dual Plane, One-Inch • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back • Spacer accepts Quadrajet-style carburetors Ram Jet Fuel Injection Kit, with MEFI-4 Electronics I D. 19155949 Carburetor Spacer, Dual Plane, Two-Inch • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back • Spacer accepts Quadrajet-style carburetors B Intake Manifold, ZZ572/720R Engine Carburetor Spacer, Single Plane, One-Inch • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back 88965832 Carburetor Spacer, Single Plane, One-Inch, Dominator • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back G. 88965831 Carburetor Spacer, Single Plane, Two-Inch • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back QTY Instruction Manual 1 12489400 Diagnostic Trouble Code Tool 1 12555320 Intake Manifold Oil Shield 1 12366985 Gasket Package 1 12367959 Bolt/Screw Package 1 12489372 Upper Intake Manifold Gasket 1 12487372 Fuel Feed Hose 1 10216948 Tube Assembly–Fuel Press Regulator 1 88961968 Engine Harness Assembly 1 10456208 Knock Sensor 1 12489595 Bracket Assembly, Transmission Cable 1 12489596 Bracket Assembly, Transmission 1 And Throttle Cable E. 88965830 F. DESCRIPTION 88962744 Chevy BIG-block v-8 • • • 12499249 Ram Jet Fuel Injection Kit, with MEFI-4 Electronics • Retro-fit fuel injection kit is calibrated for a 502/502 GMPP engine and is the same as used on the Ram Jet 502 P/N 12499121 • May be used on other Big-Block applications by replacing the ECU unit with an aftermarket unit with the proper calibration • Includes brackets, sensors, bolts, nuts, gaskets and other small parts, including: C Carburetor Spacer, Dual Plane, One" D Carburetor Spacer, Dual Plane, Two" H. 88966018 Carburetor Spacer, Single Plane, Two-Inch, Dominator • Fully CNC’d from billet aluminum • GM Performance Parts logo machined into front and back Lower Manifold, 502 Ram Jet J 12489597 Rod, Throttle Control 1 1104060 Distributor 2 1115491 Ignition Coil 1 12464482 Lower Intake Manifold 1 12464484 Upper Intake Manifold 1 17113524 Body Assembly Throttle 1 19172061 Air Cleaner Kit 1 12569240 MAP Sensor 1 25036751 Intake Air Temperature Sensor 1 17090919 Injector Assembly 8 17113222 Fuel Injector Retainer Kit 1 17120039 Rail Assembly, Multi-Port Fuel Injection 1 89060414 Fuel Pressure Regulator Assembly 1 88962718 Module Assembly Engine Cont. 1 15326386 Coolant Temperature Sensor 1 J. 12464482 Lower Manifold, 502 Ram Jet • • Aluminum lower portion of the intake manifold is used on Ram Jet 502 crate engine P/N 12499121 Use with upper manifold P/N 12464484 (see below), upper manifold gasket P/N 12489372 and 8 bolts P/N 12490255 K. 12464484 Upper Manifold, 502 Ram Jet • E Carburetor Spacer, Single Plane, F Carburetor Spacer, Single Plane, G Carburetor Spacer, Single Plane, H Carburetor Spacer, Single Plane, One" Two" 266 Buy online at www.gmperformanceparts.com • One", Dominator Two", Dominator Upper Manifold, 502 Ram Jet Aluminum upper portion of the intake manifold is used on Ram Jet 502 crate engine P/N 12499121 Use with lower manifold P/N 12464482 (see above), upper manifold gasket P/N 12489372 and 8 bolts P/N 12490255 K Additional components required for installation. See page 268. Available for purchase online at gmperformanceparts.com 267 Chevy Big-Block v-8 88962213 Intake Manifold Gasket (not shown) Intake Manifolds: additional required components Bolts (Quantity) Engine Application 12464484 12366985 (1) 12497460 (1) 12499121, 12497323 12464482 12366985 (1) 12367959 (1) 12499121, 12497323 88961161 88962213 (1) 12367959 (1) 12498793 12363420 12366985 (1) 12367959 (1) 12498777, BB Oval Port High Rise 12363407 12366985 (1) 12367959 (1) 12496962, 12371171, CNC version of 12363406 19131359 12506106 (2) 10198997 (14), 9349918 (2) 12568774, BB Dual Plane 88962218 88962213 (1) 12367959 (1) 12498827 • • 12506106 Gasket, 454 and 502 Engines (not shown) • • • • • • A. 12555320 Oil Shield • Chrome Water Necks This kit is used on all 1965-1981 oval port iron cylinder heads Includes 2 gaskets E. 12342024 Water Neck C. 12366985 Gasket, Aluminum Oval Port Heads • • • • Designed for Big-Block aluminum heads P/N 12363390, P/N 12363392 and P/N 12363399 Use with manifold P/N 12363406, P/N 12363407, P/N 12363420 or P/N 12363421 Chrome water neck with neoprene O-ring and chrome bolts For 1966-1975 Chevrolet, Camaro, and Chevelle V-8 engines Air Cleaners F. A Oil Shield Water Neck E 12342080 Air Cleaner, Chevrolet-Logo High-Performance Design • • • 2002 For any Big-Block Chevrolet engine Includes 16 bolts: 3/8-16 x 1.5" with wide, underhead flange with a 7/16" hex head Rated at 170,000 psi and will give consistent torque load Includes 16 hardened flat washers NOTE: Four of these washers are smaller in diameter for use around the front water passages. Isolates hot engine oil from the air/fuel mixture B. 10174981 Gasket Kit, 1965-1981 Oval Port Heads • • Used on 454 and 502 engines; with restricted heat crossover passages 1 gasket per package; order 2 per engine. D. 12367959 Bolt Kit, Intake Manifold Bolt Kit, Intake Manifold D ManiFold Accessories and Gaskets Use on all Big-Block engines with rectangular intake port heads 396 through 572-cubic-inch Includes 2 gaskets Chevy Big-Block v-8 Part Number Gaskets (Quantity) 14" round high-performance style air cleaner has chrome lid with embossed Chevrolet name Fits most four-barrel and two-barrel carburetors Will not fit Dominator-style carburetors NOTE: Check clearance between hood and top of air cleaner. Minimum clearance is 3.75" from top of carburetor gasket area to underside of hood. Camaro SS AnniversAry G. 12342071 Air Cleaner, Chevrolet-Logo Classic Design • • • “It’s the Camaro you always dreamed of owning,” exclaimed the ’02 Camaro brochure of the Camaro SS. It was any easy car to remember, thanks to a completely unique package featuring red paint, checkered heritage stripes, unique wheels, two-tone interiors, and much more. Only 3,369 SS were ordered with this package (RPO Z4C), with the T-top coupes being slightly more popular than the convertibles. B Gasket Kit, 1965-1981 Oval Port Heads Air Cleaner, Chevrolet-Logo High-Performance Design 14" round classic-style air cleaner has chrome lid with embossed Chevrolet name and Bowtie attaching nut Fits most four-barrel and two-barrel carburetors Will not fit Dominator-style carburetors F The anniversary cars weren’t all stripes and hype, however. Of the cammed-up LS1 in the SS, the brochure added that the “resemblance to the Corvette was purely intentional,” and with 325 horse and 350 lb-ft on tap, there was no argument. In fact GM High Tech Performance extracted a 13.579-second quarter mile at 101.91 mph from the heaviest SS available, an automatic convertible, proving the LS1 muscled up in just a few short years and that the modern Small-Block could run with many of its heralded muscle car forefathers. C Gasket, Aluminum Oval Port Heads 268 Buy online at www.gmperformanceparts.com Air Cleaner, Chevrolet-Logo Classic Design G Available for purchase online at gmperformanceparts.com 269 Cobalt A. 17802110 Cat-Back Exhaust Systems F. P/N MODEL YEAR DESCRIPTION 17802111 2005-08 Performance 17802110 2005-08 Touring Under hard acceleration, wheel hop will slow you down and could lead to a broken or damaged transmission, axle, or other expensive parts. This kit is specially designed to eliminate wheel hop on your 2005-2007 Cobalt SS/SC or ION Redline so that you can get all of your power to the ground. G. 19212712 Cobalt Clutch Upgrade Kit Cobalt Wheel-Hop Kit F This kit utilizes stronger components to create a package that will be less susceptible to clutch failure in your 2005-2007 Cobalt SS/SC and Ion Redline. This kit is capable of up to 300 hp and will give users better performance and more load capability because of increased surface area and extra clamping force. Cobalt Clutch Upgrade Kit G Cobalt Offered in two distinct sound options: The Performance System gives your Cobalt an “aggressive growl” , while the Touring System provides a “throaty purr.” • T-304 stainless steel • Mandrel bent tubing • Semi-polished muffler embossed with GM Performance Parts logo • GM-validated • Two sound levels • Single-outlet, production location 19211782 Cobalt Wheel-Hop Kit NOTE: Requires separate purchase of performance exhaust tip. NOTE: Check local and state or provincial and territorial noise ordinances to ensure compliance. A Cobalt Cat-Back Exhaust System and Exhaust Tip B. 17802112 Performance Exhaust Tips Supercharger upgrade kits Add high-performance appearance to the Cat-Back Exhaust System on your Cobalt with one of these highly polished exhaust tips. • Unique design • Rolled lip • Polished T-304 stainless steel P/N Model Year Description 17802112 2005-08 Bowtie Logo, Angle Cut 17802113 2005-08 Bowtie Logo, Straight Cut 17801947 Stage 1 Performance Upgrade Kit: Cobalt SS/ION Red Line Increase the performance of your 2005-2007 Chevrolet Cobalt SS or Saturn ION Red Line with our Stage 1 Performance Upgrade Kit. This kit includes a recalibrated computer and high-flow injectors to meet the demands of more rpm and higher horsepower. The Stage 1 Kit takes the factory-blown 2.0L Ecotec from 205 horsepower up to 230 horse. Keep the fun rolling with a performance upgrade kit for your daily-driven supercar. NOTE: premium (93-octane) fuel is required for Stage 1. Kit Includes: NOTE: Not for use on production exhaust systems. • • C. 19131972 Extrude Honed Exhaust Manifold 17803229 Provides improved flow over production exhaust manifold. P/N Model Year Description 19131972 SS/Supercharged (exc CA emissions) 2005-08 NOTE: Fits production or GM Performance Part Exhaust Systems. D. 17800578 16" Wheel Stage 1 Performance Upgrade Kit: Cobalt SS/ION Red Line B Performance Exhaust Tips E. 17800195 18" Wheel Kit Includes: P/N Model Year Description 17800578 2005-08 AZ577, 16" Cast Chrome 17800195 2005-08 AP194, 18" Forged Polished • • • • • • • 270 Chevrolet Cobalt SS, Saturn ION Red Line Designed to provide enhanced load capacity for off-road use Designed to use the existing interfaces to the bearing, brake caliper, strut and control arm Installation requires caliper mounting bolts P/N 11588889, lower ball joint bolt P/N 11589341 and nut P/N 11511799 included with the kit Bearing spacer plate needs modification for installation Specific suspension point geometry—may induce increased tire wear during street duty LH P/N 88958710 and RH P/N 88958711 High-flow injectors Supercharger pulley Correct length supercharger belt PCM reprogramming 17803230 88958710 Heavy-Duty Front Steering Knuckle (not shown) • Stage 2 Performance Upgrade Kit Make that Cobalt SS or Saturn ION Red Line sit up and beg with our Stage 2 Performance Kit. Building on the success of our Stage 1 Kit, our GM Performance Parts engineers wanted to push the overachieving fourbanger just a little bit more. Stage 2 takes your Cobalt SS or ION Red Line from a stock rating of 205 horsepower all the way up to 245 horsepower. The key to making that power is increasing the boost on the factory supercharger by swapping out the stock blower pulley. Increased boost means more air getting pumped into the high-revving Ecotec, and the increased airflow requires more fuel. That’s why GM high-flow injectors are included in the kit. Together, this Performance Kit will keep your Cobalt/ION Red Line boosted ahead of the competition. NOTE: premium (93-octane) fuel is required for Stage 2. C Extrude Honed Exhaust Manifold Personalize your Cobalt with attractive wheels. • Chromed • Available with matching center cap and lug nuts • Validated to GM specifications • • • High-flow injectors PCM reprogramming Stage 2 Performance Upgrade Kit Stage 1 to Stage 2 Upgrade Kit If you’ve already got our Stage 1 Upgrade Kit, and you just have to have some more, this upgrade kit is what you are looking for. This takes the 230-horse-level supercharged 2.0L Ecotec to 245 horsepower. Kit Includes: • • • D 16" Wheel Buy online at www.gmperformanceparts.com E 18" Wheel Supercharger pulley Correct length supercharger belt PCM Reprogramming NOTE: Due to the display rate of the production tachometer in 1st and 2nd gears, the tachometer may not display 7000 RPM at fuel cutoff. Buy online at www.gmperformanceparts.com 271 Cobalt & CHevy V-6 90° V-6 90˚ Engine Blocks 10134371 Aluminum Racing Bare Block (350 ci main size, not shown) Supercharger upgrade kits CONTINUED Stage 3 Kit for Cobalt SS/ION Red Line Take your Cobalt SS or ION Red Line to the next level with our Stage 3 Off-Road Kit! The Stage 3 kit consists of the following: • Smaller, 76mm supercharger pulley 2-pass intercooler end plate Unique PCM, which includes a calibration for the smaller pulley, an adjustable rev limiter, a 100-octane mode, and a nitrous control algorithm • • • • • Our Stage 3 Kit will take your supercharged Ecotec 2.0L engine to a whole new level of performance. Stage 3 takes horsepower output to 248 horsepower on 93 octane fuel and to 260 horsepower on 100 octane fuel. In addition to the power increase, you’ll also get an adjustable rev limiter and calibration for a 50-shot of nitrous (nitrous kit not included). For best power, we recommend also installing a high-flow exhaust. This PCM is equipped with a user adjustable rev limit from 6750 to 8000 rpm. The rev limit is adjusted by pressing on the throttle pedal with the ignition on and engine off. At about 50 percent throttle, the tachometer will show the current rev limit. Pressing the throttle further will adjust the rev limit in 250 rpm increments. This PCM is also equipped with a control scheme for the equivalent of a 50-horse shot of nitrous. The PCM will automatically provide the proper spark and fuel for nitrous up to 500 rpm below the current selected rev limit when the trigger is activated. Note: The Stage 3 Kit is for off-road use only. The Stage 3 upgrades are meant for off-road use only and are not certified to be emissions-legal. The vehicle’s air conditioning is disabled by the Stage 3 PCM. Note: This kit is an upgrade to Stage 2. It requires the following parts from the Stage 2 Kit: high-flow fuel injectors, pulley adapter hub and serpentine belt. A. 10134351 Aluminum Racing Bare Block (400 ci main size) • Aluminum Racing Bare Block (front) • • • A V-6 90˚ Cylinder Heads QUICK REFERENCE CHART Kits 88958718 Stage 3 Kit, 2005 Cobalt SS Supercharged 88958719 Stage 3 Kit, 2006-2007 Cobalt SS Supercharged 88958715 Stage 3 Kit, 2004 ION Red Line 88958716 Stage 3 Kit, 2005 ION Red Line 88958717 Stage 3 Kit, 2006-2007 ION Red Line Part Description Casting Material Port Port Valve Chamber Int Exh Plug Heat Rocker Notes Number Number Size Type Angle CC’s Vlv Vlv Type Riser Stud 10134359 18° V-6 12480009 Aluminum 215 Raised 18° 43 2.15 1.62 Angled No Shaft No seats/guides 12480009 18° V-6 12480009 Aluminum 215 Raised 18° 43 2.15 1.62 Angled No Shaft As cast ports V-6 90˚ Cylinder Heads Parts List 88958721 Intercooler Endplate, 2 Pass Style 12610641 PCM, Stage 3, 2004 ION Red Line 12610642 PCM, Stage 3, 2005 ION Red Line 12610643 PCM, Stage 3, 2006-2007 ION Red Line 12610644 PCM, Stage 3, 2005 Cobalt SS Supercharged 12610645 PCM, Stage 3, 2006-2007 Cobalt SS Supercharged B. 10134359 18° Aluminum Cylinder Head • • • 18° Aluminum Cylinder Head (exhaust) B • • • 10134371 A356-T6 aluminum Siamesed 9.025" 4.125" 4 Splayed (20°) 8620 steel 350 size Wet 2 pc 4.00" 78 Professional competition No mechanical fuel pump boss 10134351 A356-T6 aluminum Siamesed 9.025" 4.125" 4 Splayed (20°) 8620 steel 400 size Oil Sump Type Dry 2 pc 4.00" 78 Professional competition No mechanical fuel pump boss • • Buy online at www.gmperformanceparts.com Low-port 18° aluminum cylinder head for competition engines Identical to P/N 10134359 (see above), except that it has a new design intake port for the Daytona Dash Racing Series 18° Aluminum Cylinder Head (top/intake) B V-6 Valve Springs 12363215 Valve Spring (not shown) • • • Moderate-performance chrome silicone wire spring, as used in the 3.4L conversion package Produces 105 pounds of seat pressure at an installed height of 1.70" and 296 pounds open pressure at a height of 1.20" Use with retainer P/N 12363216 (see below) 12363216 Valve Spring Retainer (not shown) • 18° Aluminum Cylinder Head (combustion chamber) 272 Low-port 18° aluminum cylinder head for maximum-effort competition engines Offers significant improvements over conventional head designs with 18° valve angles (vs. older 23° angles) and 43cc combustion chambers Spark plug holes are centrally located and valve centerlines are relocated Exhaust ports are high-flow Head face has an extra 0.080" of material for 9.1:1 compression, and up to 2.20" intake valves can be used Shallow wedge-shaped combustion chambers allow builders to achieve high compression ratios with small piston domes Heads do not include valve seats or guides Aftermarket shaft-mounted rocker arm assemblies and pushrods are required Piston domes and valve pockets must be matched to the revised combustion chamber design 12480009 18° Aluminum Cylinder Head (not shown) V-6 90˚ Engine Block Quick Reference chart 10205294 Cast-iron Non-Siamesed 9.025" 4.000" 2 Straight Cast-iron 350 size Wet 2 pc 3.75" N/A Discontinued Has fuel pump boss • • • For 2007-08 Pontiac Solstice GXP, 2007-08 Saturn Sky Redline and 2008 Chevrolet HHR SS Increases horsepower up to 290 @ 5200 rpm and torque up to 340 lbs. Includes new calibration (flashed by your local dealer) and two new MAP sensors Premium fuel required Part Number Block Material Cylinder Wall Type Cylinder Deck Height Cylinder Bore (Max) Number Bearing Cap Bolts Cap Bolt Orientation Bearing Cap Type Crankshaft Journal Dia. Oil Sump Oil Seal Type Design Max Stroke Weight (lbs; bare) Intended Usage Non-Standard Parts Required • Has the same features as block P/N 10134371 (see above), except it has 4.117" bores, a 2.65"-diameter main bearing bore and a provision for dry sump oiling Maximum recommended bore is 4.125" Stage 3 Kit, 2006-2007 Cobalt SS Supercharged 19212670 Performance Turbocharger Upgrade Kit for Solstice, Sky and HHR • Improved, new-design 90° V-6 A-356 aluminum racing block with 3.980" bores (maximum bore of 4.125") Will accommodate 4.000" stroke and can be built in displacements ranging from 3.0L to 5.2L Deck surface is 0.620" thick, with reinforced front and rear bulkheads Head bolt holes are blind-tapped to eliminate coolant leaks 4-bolt main caps are machined from 4340 chromemoly steel Block has an upgraded V-8-style oiling system Uses a two-piece rear main seal cobalt & Chevy v-6 90° • • • • B • Heavy-duty 4140 heat-treated steel retainer with 1.203" diameter for use with 11/32" valve stems Same part used in the 3.4L conversion package Buy online at www.gmperformanceparts.com 273 CHevy V-6 90° V-6 90˚ Pushrod Guideplates D. 10134327 Manifold Deflector 14011051 Pushrod Guide Plate (aluminum Bowtie head, not shown) • E. 10051125 Raised Runner Intake Manifold Base (aluminum) Hardened steel guide plate has the correct pushrod spacing for aluminum Bowtie heads Should not be used with self-aligning rockers Pushrod slots are 0.365" • • • • V-6 90˚ Spark Plug Wires A. 12361054 Spark Plug Wire Set, 90° V-6 (Chevy Bowtie logo) • • Designed for a 90° V-6, with 135° spark plug boots Route over the valve covers Manifold Deflector Designed for a 90° V-6, with 135° spark plug boots Route over the valve covers F. 10051126 Raised Runner Intake Manifold Cover • A Spark Plug Wire Set, 90° V-6 Cross-ram intake manifold is recommended for all maximum-performance competition engines Second-design box-style Designed for raised runner cylinder heads An air gap beneath the runners insulates the intake charge from engine heat NOTE: An aluminum plate should be mounted between the runner entries for optimum performance; see the Chevy Power manual for information. This manifold will clear a large-diameter HEI distributor. D 12361060 Spark Plug Wire Set, 90° V-6 (GM Performance Parts logo, not shown) • • Manifold airflow deflector is used with intake manifolds P/N 10051125 and P/N 10051126 • Upper cover for use with Raised Runner Intake Base P/N 10051125 Carburetor mounting flange fits standard flange and 4500-type four-barrel carburetors Carb pad is not drilled to allow the carburetor to be mounted per application V-6 90˚ Intake Manifolds, Gaskets and Components • B. 14097284 Cast-Iron Intake Manifold, Four-Barrel 10185004 Splayed Valve Gasket Kit (not shown) • • Low-profile, cast-iron intake manifold accepts a Quadrajet four-barrel carburetor Designed for marine applications with no provisions for EGR • • Chevy v-6 90° • • • Used only with splayed-valve cylinder head P/N 10134394 Includes two gaskets C. 10134390 Aluminum Intake Manifold, Four-Barrel • • • • High-performance aluminum manifold is used on all conventional-design 200/229/262 (3.8L and 4.3L) Chevrolet V-6 engines Designed to use with 390-cfm, 500-cfm or 600-cfm 4150-style carburetors There is no provision for EGR Check manifold and carburetor-to-hood clearance before installation Raised Runner Intake Manifold Base E Raised Runner Intake Manifold Cover F NOTE: This manifold will not fit 18° head or 3800 V-6. B Cast Iron Intake Manifold, Four-Barrel V-6 90° Camshafts Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) (deg) C Aluminum Intake Manifold, Four-Barrel 274 Buy online at www.gmperformanceparts.com 10051147 Hydraulic roller tappet I: 222 E: 222 I: .447 E: .447 114 Excellent power and torque for engines without balance shaft. Use only with roller tappet block. 10134321 Hydraulic flat tappet I: 224 E: 224 I: .450 E: .460 112 High performance street and marine cam for 4.3L V-6. Use only with hydraulic roller tappet block. Available for purchase online at gmperformanceparts.com 275 OLDSMOBILE/PONTIAC Oldsmobile D. 10031327 Super-Duty Valve Cover Books and Manuals • • 12480027 Oldsmobile High-Performance Manual (not shown) • • Contains proven methods for building power in Olds V-8 engines Contains a detailed list of casting numbers for most Oldsmobile V-8 engines E. 12480012 Aluminum Valve Cover, SB2.2 “Pontiac Logo” • Wheels and Accessories Intake Manifolds, Gaskets and Components 22551491 Olds Rocketparts Wheel Studs (not shown) • • Super-Duty Valve Cover D Long, 12mm studs have rounded ends to make tire changes quicker in the pits Fits all GM hubs designed for 12mm studs NOTE: Do not use with closed-end wheel nuts; bottoming of the wheel nut on the stud can cause the wheel to separate from the vehicle. Embossed with the Pontiac name F. 10038470 Super-Duty Intake Manifold • • • A Olds V-8 Aluminum Valve Cover Single-plane aluminum intake manifold for racing only Mounts a single standard-flange 4150-style four-barrel carburetor Runners are engineered to work with Super-Duty cylinder heads Note: Does not fit production or high port special head P/N 10049801. Valve Covers 12371032 Gasket (not shown) A. 22525295 Olds V-8 Aluminum Valve Cover • • Oldsmobile/Pontiac • • Stout, brightly polished die-cast aluminum valve cover Functional and stylish addition to any Super-Duty fourcylinder engine Top half of the cover can be removed quickly for easy valve adjustments O-ring seal prevents oil leaks • Cast-aluminum valve cover fits all production 307-455 Oldsmobile V-8 engines Can be used with five- and 10-bolt cylinder heads Designed for Super-Duty engines NOTE: Does not fit high port special head P/N 10049801. NOTE: Sold as single piece. Order two per engine. Pontiac V-8 and Super-Duty Four cylinder Aluminum Valve Cover, SB2.2 “Pontiac Logo” E Super-Duty Intake Manifold F Valve Covers B. 25534420 301-455 Valve Covers • • • • • Stylish covers fit 301-455 cubic-inch Pontiac engines manufactured from 1965-1979 Designed for stock valvetrains and may not clear aftermarket rocker arms, springs or stud girdles Each cover has one 1.22" hole on left side for oil fill cap; or grommet for PCV or fresh air inlet Covers have a natural aluminum finish with machined Pontiac name and logo Includes 2 covers and grommet kit P/N 12341988 B 301–455 Valve Covers C. 12341643 Pontiac Big-Block Aluminum Valve Covers • • • • • Cast-aluminum competition valve covers Designed for the Pontiac racing cylinder head that bolts onto a Chevrolet Big-Block engine Designed to accept most roller rocker arms and support systems Pontiac name is on the top of the cover There are no holes for oil fill or PCV Pontiac V-8 Camshafts Part Description Duration Maximum Lobe Technical Notes Number @ .050" Lift (in) Centerline Lift (deg) (deg) 12364043 12364044 Hydraulic flat tappet Hydraulic flat tappet I: 215 E: 225 I: 230 E: 240 I: .408 E: .407 I: .469 E: .469 N/A N/A For all 1955-1981 Pontiac V-8 engines with 8.5-10.0 C.R. and 1800-4000 basic rpm range. Emissions-legal in 50 states. For all 1955 -1981 Pontiac V-8 engines with 9.5-11.0 C.R. and 2600-5800 basic rpm range. Emissions-legal in 50 states. C Pontiac Big-Block Aluminum Valve Covers 276 Buy online at www.gmperformanceparts.com Available for purchase online at gmperformanceparts.com 277 Ecotec Cylinder Heads Camshafts A. 88958640 Ecotec High-Performance CNC-Ported Cylinder Head • 88958619 Ecotec “Street” CNC-Ported Cylinder Head (not shown) • • • • • • • Aluminum cylinder head is fully CNC-machined with highperformance-oriented ports and three-angle valve seats Deck surface has O-ring grooves Accepts a complete stock valvetrain Flow sheet included Uses head gasket kit P/N 88958614 (not included) • • • Ecotec Intake Camshaft Blank D A Ecotec CNC-Ported Cylinder Head, Exhaust Ports and Combustion Chambers • F. Ecotec Exhaust Camshaft Blank E A Ecotec CNC-Ported Cylinder Head, Intake Ports and Combustion Chambers • • • • Reduces cylinder bore distortion and improves cylinder sealing at high horsepower/boost levels Requires special machining to head and blocks per included instructions Includes copper head gasket and four one-piece stainless steel O-rings .043" thick For use on head P/N 88958640 Includes intake and exhaust Allows valve timing to be advanced or retarded up to 16° of crankshaft rotation G. 88958615 Ecotec Neutral Balance Shaft Set • C. 88958614 Ecotec Head Gasket and O-Ring Kit Heat-treated camshaft blank for grinding custom-profile exhaust cam 88958613 Ecotec Adjustable Cam Gear Set • • Use this .375"-thick steel flange as the starting point for your custom header system Cylinder Head Gaskets and Head Bolts Heat-treated camshaft blank for grinding custom-profile intake cam E. 88958612 Ecotec Exhaust Camshaft Blank B. 88958632 Exhaust Header Flange • D. 88958611 Ecotec Intake Camshaft Blank • Aluminum cylinder head is fully CNC-machined with highperformance-oriented ports and three-angle valve seats Accepts a complete stock valvetrain No cam sensor provision Flow sheet included Uses stock head gasket Fits L61 2.2L only For increased power in naturally aspirated and turbocharged engines Duration @ 0.050" lift is 247° on the intake and 249° on the exhaust Maximum lift is 0.499" for the intake and 0.499" on the exhaust Lobe centerline is 116° ECOTOEC • • • • 88958648 Ecotec Performance Camshaft Set (not shown) High-performance neutral balance shaft set (two shafts) used to replace stock balance shafts H. 88958618 Ecotec Billet Connecting Rod Set • • • Set of four machined billet 4350 steel connecting rods Length is 5.888", rod bearing diameter is 1.888", and floating piston pin diameter is 0.829" Designed for use with billet crankshaft P/N 88958620 12499222 2.2L Cylinder Head Installation Kit (not shown) • • Comprehensive kit includes the gaskets and hardware necessary to install the cylinder head on the 2.2L engine Includes a cylinder head gasket assembly, 4 intake manifold gaskets, an exhaust manifold gasket, and special cylinder head bolts/screws Ecotec Adjustable Cam Gear Set B Exhaust Header Flange C Ecotec Head Gasket and O-Ring Kit 278 F A Ecotec CNC-Ported Cylinder Head, Top View and Exhaust Ports Buy online at www.gmperformanceparts.com Ecotec Neutral Balance Shaft Set G Ecotec Billet Connecting Rod Set H Buy online at www.gmperformanceparts.com 279 Ecotec Crankshafts Wheels and Accessories A. 88958620 Ecotec Crankshaft, Billet Steel Perhaps nothing gives your vehicle a more distinct look than its wheels. GM Performance Parts wheels are factory engineered and give your vehicle an integrated, production appearance. And best of all, they look great! • • • Internally balanced, full-race, billet 4130 steel crankshaft 1.888" rod bearings and stock-size main bearings Reduced stroke of 3.505" for high rpm use ZQ8 Wheels E. 12498299 5-Spoke Wheel Kit, 16" ZQ8-Style 88958631 Ecotec Crankshaft Pulley (not shown) • • • Billet pulley has a reduced diameter to minimize horsepower-robbing drag of the alternator and air conditioning compressor Intake Manifolds, Gaskets and Components A Ecotec Crankshaft, Billet Steel • NOTE: If GMC logo center caps desired, order cap P/N 9593761 (sold individually; order four per vehicle). B. 88958629 Fabricated Aluminum Intake Manifold • Accepts a 75mm LS1 throttle body 5-Spoke Wheel Kit, 16" ZQ8-Style E 88958633 Ecotec Intake Manifold Flange Set (not shown) • • Corvette and Impala SS Wheels F. 0.555"-thick aluminum flanges can be used to fabricate your own custom intake manifold 12495438 Impala SS Wheel Kit • • C. 88958728 Sport Compact Build Book • Describes all the parts and procedures needed to transform your stock Ecotec engine into a high-performance racing engine for drag racing or drifting competition Also includes race modifications for a 4T65E automatic transmission Originally designed for S-trucks with the ZQ8 suspension 16" x 8" aluminum wheels have a -6.4mm rim offset and look great on 1987-and-older A-body and G-body cars; 1992-and-older F-body cars; and other vehicles that have the GM-style 5" x 4.75" five-lug bolt pattern Includes four wheels, Bowtie logo center caps, valve stems, wheel nuts and wheel nut caps Original-equipment set of 17" wheels used on the 1994-1996 Chevy Impala SS Includes four 17" x 8.5" wheels, center caps, wheel nuts and valve stems Wheels & Accessories NOTE: Displacement is 2.0 liters with 3.400" bore. Camaro Wheel Kits Production-style 17" x 9" aluminum wheels will fit 1993-2002 F-cars. The 10-spoke design is similar to wheels offered on 2002 Z28 models, including the 35th Anniversary model. The wheels have a 50mm-offset and fit a 70.2mm hub. The kits include 4 wheels, 4 center caps, 20 wheel nuts and 20 wheel nut caps. Tires not included. B Fabricated Aluminum Intake Manifold D. 88958686 Ecotec 2.0L LSJ Power Book Step-by-step guide to boosting the horsepower and torque in this versatile four-cylinder powerplant. • Detailed instructions on engine removal/reinstallation • Special instructions on Installing Stage 1 and Stage 2 upgrade kits • Build a 300-plus horsepower Ecotec! G. 12498899 Camaro Wheel Kit, Aluminum with Painted Insert • Contains 4 wheels, 4 caps, 20 lug nuts and 20 lug nut caps Wheel Hardware and Accessories Impala SS Wheel Kit F 12363989 Valve Stem Assembly, Rubber (not shown) • • Rubber valve stem has chrome metal sleeve and metal hex head 4 per part number 22551491 Olds Rocketparts Wheel Studs (not shown) C Sport Compact Build Book • • Long, 12mm-studs have rounded ends to make tire changes quicker in the pits Fits all GM hubs designed for 12mm studs NOTE: Do not use with closed-end wheel nuts; bottoming of the wheel nut on the stud can cause the wheel to separate from the vehicle. D Ecotec 2.0L LSJ Power Book 280 Buy online at www.gmperformanceparts.com Camaro Wheel Kit, Aluminum with Painted Insert G Buy online at www.gmperformanceparts.com 281 Chevy small-block v-8 Chassis, Suspension & Brakes Cadillac CTS-V Cobalt SS, Saturn ION Red Line A. 12499241 Shock Absorber Kit E. 88958710 Heavy-Duty Front Steering Knuckle for Chevrolet Cobalt SS, Saturn ION Red Line, Left-hand • • • • • A Shock Absorber Kit Heavy-Duty Rear Stabilizer Bar H NOTE: Shock absorber kit improves handling, but may result in a harsher overall ride. • • F. B. 88964607 Front Rotors • • • • G. 12498648 Strut Tower Braces Cross-drilled rotors for 2004-07 Cadillac CTS-V Sold as a pair 25534462 CTS-V Transmission Cooler Kit (not shown) B Front Rotors C Rear Rotors Heavy-Duty Front Stabilizer Bar • 12480118 Clamp Pump Mount 12480087 Thermostat 25534489 Cooler 25534490 Bracket (Cooler Mount) 25534491 Fastener Kit 25534492 Plumbing Kit 25534493 Harness 25534482 Filter 25534494 Instruction Sheet • • I. • D Cadillac CTS-V Differential Cooler Kit Tubular Rear Trailing Arm Kit J Get the look and feel of performance with this sturdy 34mm front bar Includes bushings and end links J. 12498649 Tubular Rear Trailing Arm Kit • • • Replace your car’s production stamped steel parts with stronger tubular steel arms Rear suspension performance is increased with reduction in flex under load Includes 2 trailing arms K. 12498644 High-Performance Front Brake Upgrade Kit Developed for SCCA T2 racing series Improved cooling during sustaining high-speed driving • Kit includes: 12480081 Pump 12480118 Clamp Pump Mount 25534477 Cooler/Differential 12480087 Thermostat 25534478 Fastener Package 25534479 Mounting Bracket 25534480 Plumbing Kit 25534481 Wiring Harness 25534482 Filter 25534483 Assembly Instructions • 25534499 Fitting Differential Outlet • • • E Heavy Duty Front Steering Knuckle, Left-Hand F Heavy Duty Front Steering Knuckle, Right-Hand High-Performance Front Brake Upgrade Kit K Attain increased braking performance with 12" vented disc rotors and high-performance brake pads Includes rotors, caliper mounting brackets, pads and bushings NOTE: Monte Carlo and Impala models already have this system installed as standard production. Will not fit stock Grand Prix “crosslace” wheels and spare tire may not fit. Heat generated by performance brake pads can cause rotor warping if not allowed to cool sufficiently between severe uses. L. 12498646 Heavy-Duty Front Brake Caliper Brackets G Strut Tower Braces 282 For reduced body roll, install this thick 19mm rear bar Includes bushings 12498643 Heavy-Duty Front Stabilizer Bar • D. 25534463 Cadillac CTS-V Differential Cooler Kit • • Install these easy bolt-on braces on your car to reduce body flex for firmer feel when cornering Includes hardware and installation instructions H. 12498642 Heavy-Duty Rear Stabilizer Bar Kit includes: Pump • I Developed for SCCA T2 racing series Improved cooling during sustaining high-speed driving 12480081 See P/N 88958710 for description W-Body: 2000-2005 Monte Carlo and Impala; 1997-2003 Grand Prix C. 88964608 Rear Rotors • • 88958711 Heavy-Duty Front Steering Knuckle for Chevrolet Cobalt SS, Saturn ION Red Line, Right-hand • Cross-drilled rotors for 2004-07 Cadillac CTS-V Sold as a pair Designed to provide enhanced load capacity for offroad use Designed to use the existing interfaces to the bearing, brake caliper, strut and control arm Installation requires caliper mounting bolts P/N 11588889, lower ball joint bolt P/N 11589341 and nut P/N 11511799 included with the kit Bearing spacer plate needs modification for installation Specific suspension point geometry—may induce increased tire wear during street duty Chassis, Suspension & Brakes • Performance-oriented kit consisting of two 45mm monotube front shocks and two 32mm self-leveling Nivomat rear shock absorbers Developed at the famed Nürburgring racetrack in Germany to work with the stock 2004-07 CTS-V suspension, providing exceptional road handling Nivomat rear shocks have a self-compensating hydropneumatic spring that helps maintain ride control, but also maintains level vehicle height when carrying passengers or cargo Buy online at www.gmperformanceparts.com Heavy-Duty Front Brake Caliper Brackets Same brackets used in brake kit P/N 12498644 (see above) Includes brackets, bushings and pins Rotors equivalent to P/N 12498647 must be used L Buy online at www.gmperformanceparts.com 283 Chevy Small-Block v-8 Chassis, Suspension & Brakes Electrical/Ignition Systems Starters and Alternators Factory Engineered Race Parts F & Y Car Flywheels with two different diameters are used on Chevrolet Small-Block, Big-Block, and 90° V-6 engines. Large flywheels are 14" in diameter and have 168 teeth on the starter ring gear. Small-diameter flywheels are 12.75" in diameter, with 153 teeth on the ring gear. C5 Corvette 12480062 This difference in flywheel diameters requires two distinct starter housings. Starter noses used with large-diameter flywheels have two offset bolt holes, while starters for small flywheels have two bolt holes that are parallel to the back of the block. Most Chevy blocks are drilled for both types of starters. High-Torque Mini Starter A High-Torque Mini Starter, Chrome B This kit includes the following items: 12480063 12480065 12480067 3rd Gen Camaro and Firebird GM Racing Brake Components 12480069 For the racer, GM Performance Parts offers a line of superior brake components for the F-car. Originally developed for the 1996 Corvette, the brake components are modified to fit 1993-1999 Camaro and Firebird models. They are intended for racing only and not street use. Available components include: 12480073 Spring-Front Stabilizer Bar-Front Stabilizer Link-Front and Rear (4 required) Isolator-Rear Stabilizer Bar (2 required) Upper Control Arm-Front RH 12480078 Lower Control Arm-Front RH T1 Suspension Package 12480038 Mounting Bracket, Race-Cut Rotor, Right-Hand Side (not shown) 12480039 Mounting Bracket, Full Rotor, Left-Hand Side (not shown) 12480041 Race-Cut Rotor, Left-Hand Side (not shown) 12480042 Race-Cut Rotor, Right-Hand Side (not shown) 12480044 Brake Pad Set, RR 1993-1997 (not shown) 12528689 Front Brake Caliper, Left-Hand Side (Production Corvette Grand Sport, not shown) 12528690 Front Brake Caliper, Right-Hand Side (Production Corvette Grand Sport, not shown) Lightweight Racing Aluminum Driveshaft Lose less power transferred from the transmission to the rear axle. These lightweight aluminum driveshafts are designed for F-cars equipped with the MM6 six-speed manual transmission: 12480072 Spring-Rear Stabilizer Bar-Rear Isolator-Front Stabilizer Bar (2 required) Upper Control Arm-Front LH 12480077 Lower Control Arm-Front LH Aluminum Driveshaft (not shown) • 1998-1999 LS1 with MM6 transmission Corvette The Corvette engineering group and GM Racing collaborated to develop components that improves the durability and performance of productionbased 1997-2004 Corvettes in professional Showroom Stock racing. GM Performance Parts offers these winning parts in convenient, comprehensive kits to make your Corvette’s transformation from street car to racecar simple and straightforward. A. 12361146 High-Torque Mini Starter • • • • • • 12480094 SACHS Shock Absorber, Front (not shown) • Tuned for use with the T1 suspension package (see above) • Sold individually; order 2 per vehicle Lightweight Starter 12.75" Flywheel (remanufactured) C B. 12363128 High-Torque Mini Starter, Chrome • SACHS Shock Absorber, Rear (not shown) • Tuned for use with the T1 suspension package (see above) • Sold individually; order 2 per vehicle • Camber Spacer Kit (not shown) • 2 kits required per wheel • Kit includes one of each of the following: Camber Plate, Large 12480076 Camber Plate, Small Bolt, Lower Control Arm 11516382 Nut, Lower Control Arm Same as starter P/N 12361146 (see above), but with a chrome housing C. 10465143 Lightweight Starter (remanufactured) 12480093 12480071 15688265 Gear reduction starter is designed for 1958 -1996 V-8 and all 90° V-6 engines Compact design provides increased clearance Weighs only 10.5 pounds and has a gear reduction of 3.75:1 Equipped with a dual bolt pattern for 12.75" (153-tooth) and 14" (168-tooth) flywheels Housing can be rotated to clear exhaust systems Includes starter, mounting bolts, shims, gaskets and electrical connectors NOTE: Not recommended for competition use. 12480095 Lightweight Starter 12.75" Flywheel (remanufactured) D 12480080 Lightweight high-performance starter was originally used on 1993-1997 Camaros and Firebirds with the LT1 engine Can be used on any Small-Block or Big-Block engine with a 12.75", 153-tooth flywheel D. 12606096 Lightweight Starter, Big-Block and Small-Block • Gear reduction starter can be used on Big-Block and Small-Block engines with a 14", 168-tooth flywheel E. 10465385 LS Series Starter C5 Transmission Oil Cooler Kit (not shown) • Intended for cars equipped with the six-speed manual transmission and has been updated for use on Z06 and export-model Corvettes • Includes transmission pump, cooler assembly, wiring harness, plumbing kit, filter bracket, thermal switch, brackets and fasteners Alternators C6 Corvette F. • 25534430 25534418 12480065 12480067 12480069 25534437 25534439 25534443 Spring-Front Bar-Anti-Roll Front Link-Anti-Roll Bar (4 required) Isolator-Rear Anti-Roll Bar (2 required) 25534419 25534433 12480068 25534436 Spring-Rear Bar-Anti-Roll Rear (4 required) Isolator-Front Anti-Roll Bar (2 required) Arm-Front Upper LH Arm-Front Upper RH Arm-Front Lower RH Arm-Rear Lower RH 25534438 25534442 Arm-Front Lower LH Arm-Rear Lower LH NOTE: C5 racing parts are validated for off-road use only and are not intended for street car use. Modification with these parts will void the vehicle’s warranty. Buy online at www.gmperformanceparts.com • LS Series Starter Works with all LS series and Gen IV V-8 engines 1101641 Alternator, 74-Amp (Competition Use) • T1 Suspension Kit for C6 Corvette (not shown) • Approved by the SCCA for racing in the T1 class • Similar to the championship winning C5 kit, but made to fit the C6 This kit includes the following items: 12564004 284 12480064 12480066 12480068 Starters Electrical / I gnition Systems T1 Suspension Package • Developed and approved for SCCA Touring 1 racing • Comprehensive kit dramatically improves the handling of the Corvette • Includes front and rear springs, front and rear stabilizer bars, stabilizer bar end links and isolators, upper and lower front A-arms • Provides maximum performance when used with the SACHS shock absorbers (see below) E • • Has an electronic regulator assuring safe and reliable operation with positive turn-on, integral load response control and over/under voltage monitoring The “P” and “F” terminals permit on-board computer interface and a new bridge has passivated chips with high reliability Integral capacitor eliminates wiring, suppresses radio interference and uses less space Dynamically-balanced rotor assembly provides stable operation at speeds to 18,000 rpm 88958690 Alternator, 90-Amp (Competition Use, not shown) • • • • • Alternator, 74 Amp (competition use) Proven in NASCAR use Similar to P/N 1001641 CS121 design housing Serpentine belt pulley Hand-assembled and dyno-tested F Additional components required for installation. See page 286. Available for purchase online at gmperformanceparts.com 285 Electrical / I gnition systems Spark Plug Wires: additional required components Starters: additional required components Bolts (Quantity) Engine Application Part Number Engine Type Loom Number Logo Ends Routing Engine Application 12361146 14097279 (1), 14097278 (1) Small-Block (except LT or LS Engines) 12361056 Small-Block 135° Over valve covers Small-Block V-8 12338064 (2) Big-Block 12496806 OR 88891792 GMPP 12361146 10465143 14097279 (1), 14097278 (1) Small-Block (except LT or LS Engines) and 12499711, 12499710, 12499712, 19201330 12361057 Small-Block GMPP 90° Below valve covers 10465143 12338064 (2) Big-Block 12496806 OR 88891792 12499711: 350 HO Turn-Key, 12499710: FB 385 Turn-Key, 19201330: ZZ4 Turn-Key, 12499120: Ram Jet 350, 12496968: 350 HO Deluxe, 12495515: Ram Jet 350 12606096 12338064 (2) Big-Block and 12499121, 12496962, 12497323, 12371171 12363128 14097278 (1) Small-Block (except LT or LS Engines) 12363128 12338064 (2) Big-Block 10465385 11588456 (1), 12561848 (1) LS Series SPARK PLUG WIRES GM Performance Parts spark plug wire kits are designed to fit your GM engine, eliminating the guesswork in selecting the correct length. GM Performance Parts Spark Plug Wire Set (90° Boots Shown) Spark Plug Wire Set (135° Boot Shown) 12361058 Big-Block N/A GMPP 135° Over valve covers 12368383 Big-Block 12495502 GMPP 135° Over valve covers 12499121: Ram Jet 502, 12497323: Ram Jet 502 12495078 Big-Block Included in kit GMPP 135° Over valve covers 12496962: 502 Deluxe, 12371171: 502 Deluxe Kit 135° 12361060 90° V-6 N/A GMPP 12495519 LS Series N/A None 12361050 Small-Block N/A Bowtie 135° Over valve covers 12361051 Small-Block 12496806 Bowtie 90° Below valve covers 12361052 Big-Block N/A Bowtie 135° Over valve covers 12368384 Big-Block 12495502 OR 12342049 Bowtie 90° Below valve covers 12495079 Big-Block 12495502 Bowtie 90° Below valve covers 12361054 90° V-6 N/A Bowtie 135° Over valve covers 24502521 NASCAR N/A None 135° Over valve covers Over valve covers Over valve covers Small-Block with 90˚ spark plug boots Chevrolet Bowtie Spark Plug Wire Set (90° Boots Shown) Electrical / I gnition Systems Part Number GM Performance Parts Logo Wires These performance 8mm spark plug wires exhibit only 600 ohms per foot of resistance, with high noise suppression capabilities. Features include red wires with white GM Performance Parts insignia and black boots. Manufactured with double-wall silicone construction. Kits include a 10" coil wire for engines, such as the Ram Jet 350 and ZZ572 engines that have remote-coil HEI, plus four wire separators and HEI terminals and boots for the distributor cap. Part Number Description Notes 12361056 Spark Plug Wire Set, Small-Block Designed for a Small-Block, with 135° spark plug boots. Route over the valve covers. 12361057 Spark Plug Wire Set, Small-Block (90° Boot) Designed for a Small-Block, with 90° spark plug boots. Route below the valve covers. Recommend wire loom kit: P/N 12496806. 12361058 Spark Plug Wire Set, Big-Block Designed for a Big-Block, with 135° spark plug boots. Route over the valve covers. 12368383 Spark Plug Wire Set for GMPP Loom Kit, Big-Block Custom-fit set designed to be used with black wire loom P/N 12495502. 12495078 Spark Plug Wire Set and Loom Kit, Big-Block Supplied with wire set P/N 12368383 and black loom kit P/N 12495502. 12361060 Spark Plug Wire Set, 90° V-6 Designed for a 90° V-6, with 135° spark plug boots. Route over the valve covers. 12495519 Spark Plug Wire Set, LS Series V-8 Direct-fit wire set with factory-style boots and terminals. Chevrolet Bowtie Logo Wires These red wires share the same high quality features as the GM Performance Parts wires, but have the Chevrolet Bowtie logo in white. Part Number Description Notes 12361050 Spark Plug Wire Set, Small-Block (135° Boot) Designed for a Small-Block, with 135° spark plug boots. Route over the valve covers. 12361051 Spark Plug Wire Set, Small-Block (90° Boot) Designed for a Small-Block, with 90° spark plug boots. Route over the valve covers. Recommend wire loom kit: P/N 12496806. Loom kits 12361052 Spark Plug Wire Set, Big-Block Designed for a Big-Block, with 135° spark plug boots. Route over the valve covers. Part Number Description Technical Notes 12368384 Spark Plug Wire Kit for GMPP Loom Kit, Big-Block Custom-fit set designed to be used with black wire loom P/N 12495502 or chrome wire loom P/N 12342049. 12496806 Wire Loom Kit, Small-Block 12495079 Spark Plug Wire Set & Loom Kit, Big-Block Supplied with wire set P/N 12368384 and black loom kit P/N 12495502. Stainless-steel supports with the Bowtie logo laser-cut in each of the six supports. Twelve retainers, bolts and washers are supplied to bolt to the side of the head. Use with spark plug wire set P/N 12361051 and P/N 12361057. 12361054 Spark Plug Wire Set, 90° V-6 Designed for a 90° V-6, with 135° spark plug boots. Route over the valve covers. 12495502 Wire Loom Kit, Big-Block Used on late-model Big-Block trucks. Supplied with one left-hand support P/N 12553397, one right-hand support P/N 12553398, three four-wire retainers P/N 12132223, two three-wire retainers P/N 12047523, two two-wire retainers P/N 12132229, and two single-wire retainers P/N 12132228. GM Racing Wires Part Number Description Notes 24502521 Spark Plug Wire Set 286 Superior quality racing plug wires used by NASCAR teams. Designed to route over the valve cover, with 135° spark plug boots. 50 ohm/ft premium cable covered with 8mm of silicone and a black abrasive-resistant cover. Not for SB2 cylinder heads. Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 287 Electrical / I gnition systems Electronic Control Units and Components Electronic Control units & Components continued 15156588 Chevy Small-Block V-8 (LS Style) 12480112 A Ignition Controller B Ignition Wire Harness C Rev Limiter for CD Ignition Controller NOTE: Use with Camaro/Firebird LS1 engine and wire harness P/N 12480113. 19171873 12480054 MEFI 3 ECU Wire Harness, Ram Jet 350 (not shown) • Designed for use with the MEFI 3 350 Ram Jet engine P/N 12495515 using ECU P/N 12489488 ECU, LS1/ASA Racing (not shown) • LS1 ECU is similar to P/N 16238212, but is calibrated for ASA racing only • Use with wire harness P/N 12480055 12480055 19212657 NEW Transmission Controller, 4L60-E, 4L65-E, 4L80-E and 4L85-E Automatic (not shown) • Required when using a GM electronically controlled automatic transmission (see page 297) • Includes wiring harness, software and connector for lap-top computer • Controller allows full programming of shifting, as well as part-throttle, wide-open throttle and shift firmness control Ignition and Electronic Control Unit Systems Ignition Components A. 10037378 Ignition Controller • • • CD ignition control for four-, six- or eightcylinder racing engines Each spark is at full power from idle to racing rpm Supplied with shock-resistant mounts NOTE: Use with GM heavy-duty electronic distributors P/N 10051133 and P/N 10051134. Do not use with production HEI system. B. 10039932 Ignition Wire Harness (engine compartment-mounted) • Will connect all GMPP heavy-duty electronic distributors to ignition controller P/N 10037378 when the control box is mounted in the engine compartment C. 10037379 Rev Limiter for CD Ignition Controller • • • Plugs directly into the GM High Performance CD Ignition Control P/N 10037378 Rpm limit is set with plug-in rpm modules Kit is supplied with 6000, 7000, and 8000 rpm modules 10039934 6000 rpm Module Kit (not shown) • These kits are supplied with five rpm modules for the Rev Limiter P/N 10037379 (see above). Choose from the following: 10039933 5000 rpm Module Kit (not shown) • 288 Includes 5000, 5200, 5400, 5600, and 5800 rpm modules Includes 6000, 6200, 6400, 6600, and 6800 rpm modules 10039935 7000 rpm Module Kit (not shown) • Includes 7000, 7200, 7400, 7600, and 7800 rpm modules 10039936 8000 rpm Module Kit (not shown) • Includes 8000, 8200, 8400, 8600, and 8800 rpm modules D. 19166567 LS7 Controller Kit, 2006-2008 • • • Includes all the components required to run your 2006-2008 LS7 crate engine For individual engine controller, use P/N 19166569 (included in kit) Will not run 2009 LS7’s 19243066 LS7 Controller Kit, 2009 NEW (not shown) • • • Includes all the components required to run your 2009 LS7 crate engine For individual engine controller, use P/N 19253067 (included in kit) Will not run 2006-2008 LS7’s 19166568 LS2 Controller Kit (not shown) • RPM Limit Module Kits Chevy Small-Block V-8 (Gen I) E LSX Ignition Controller • Includes all the components required to run your LS2 crate engine For individual engine controller, use P/N 19166570 (included in kit) 19201327 LS376/480 Controller Kit (not shown) • • Includes all the components required to run your LS376/480 crate engine For individual engine controller, use P/N 19201790 (included in kit) Buy online at www.gmperformanceparts.com 19201861 LS3 Controller Kit (not shown) • • Includes all the components required to run the LS3 crate engine For individual engine controller, use P/N 19201859 (included in kit) The previous kits (P/N 19166567, 19166568, 19201327, 19201861, 19253066) include the following items: 19202595 19202596 12576410 19166574 10367117 12581966 15156588 19171935 Varies LS2/LS7 Engine Harness -ORLS3/LS376 Engine Harness Mass Air Flow Meter Mass Air Flow Meter Mounting Boss Accelerator Pedal Assembly Oxygen Sensor (2 Per Kit) Oxygen Sensor Mounting Boss (2 Per Kit) Instruction Sheet Engine Specific Controller NOTE: The controller will not function in a production vehicle unless all kit components are used. These controllers will not operate any of the production gauges. Aftermarket gauges are required. E. 19171130 LSX Ignition Controller • • • • • • Distributorless plug-in ignition system for carbureted LS engines with 58X reluctor wheel Several pre-programmed timing curves provided Supplied software allows you to create custom vacuum advance curves, timing curves, program lo and hi rpm rev limiter and step retard Plugs into stock sensors (not provided) MAP sensor provided Compatible with all LS series ignition coils Chevy Big-Block V-8 88962718 Wire Harness, LS1, ASA Racing (not shown) • Designed for ASA racing ECU P/N 12480054 only D Controller and Wiring Harness, LS7 Fitting, Oxygen Sensor (not shown) • Used on all MEFI 4 electronic controlled ignition systems • Should be welded into the exhaust pipe so the oxygen sensor can be screwed into the exhaust system Electrical / I gnition Systems ECU, LS1 V-8 (not shown) • Calibrated for the LS1 Camaro/Firebird engine and can be used in a street rod or other early-model vehicles 88962717 MEFI 4 ECU, Ram Jet 350 (not shown) • Replacement ECU for all Ram Jet 350 crate engines, MEFI 3 P/N 12495515 or MEFI 4 P/N 12499120 • MEFI 4 Ram Jet engine is a closed loop system that gives a much smoother idle and improved performance NOTE: Replacing the ECU on MEFI 3 Ram Jet engine P/N 12495515 requires using new wire harness kit P/N 12499116, or use jumper wire P/N 88963118 to use MEFI 4 ECU as an open loop system. 88961967 MEFI 4 ECU Wire Harness, Ram Jet 350 (not shown) • Designed to be used with the MEFI 4 Ram Jet 350 P/N 12499120 and MEFI 4 ECU P/N 88962717 12499116 MEFI 4 ECU and Wire Harness Kit, Ram Jet 350 (not shown) • Use to convert a Ram Jet 350 from MEFI 3 to the newer MEFI 4 design, which provides a better idle through closed-loop operation • Includes ECU module P/N 88962717, wire harness P/N 88961967, oxygen sensor P/N 25312200, intake air temp sensor P/N 25036751, and oxygen sensor fitting P/N 15156588 NOTE: ECU is programmed with a “green mode” that controls the rpm for the break-in period. From start-up to the end of first hour is 4000 rpm, second hour is 4500 rpm and third hour is 5500 rpm. ECU, Ram Jet 502 (not shown) • Replacement ECU for all Ram Jet 502 engines (MEFI 3 P/N 12497323 or MEFI 4 P/N 12499121) • MEFI 4 Ram Jet engine is a closed-loop system that gives a much smoother idle and improved performance NOTE: Replacing the ECU on MEFI 3 Ram Jet engine P/N 12497323 requires using new wire harness kit P/N 12499117, or jumper wire P/N 88963118 to use MEFI 4 ECU as an open loop system. 12499117 MEFI 4 ECU & Wire Harness Kit, Ram Jet 502 (not shown) • Module/harness kit is used to convert a Ram Jet 502 from MEFI 3 to the newer MEFI 4 design, which offers improved idle and performance through a closed loop system • Includes module P/N 88962718, wire harness P/N 88961968, oxygen sensor P/N 25312200, intake air temp sensor P/N 25036751 and oxygen sensor fitting P/N 15156588 NOTE: The ECU is programmed with a “green mode” that controls the rpm for the break-in period. From start up to the end of first hour is 4000 rpm, second hour is 4500 rpm, third hour is 5500 rpm and fourth hour is 5800 rpm. 88963118 Jumper Harness, MEFI 3 to MEFI 4 (not shown) • Allows an MEFI 4 module to be used with an MEFI 3 wiring system (to stay as an open loop system) 88958621 PROM, 502 Truck Conversions (1991–1993, not shown) • Used in the 502 emission-legal engine conversions for 1991–1993 trucks 12489494 MEFI 3 ECU Harness, 502 (not shown) • Designed for the MEFI 3 ECU P/N 12489493 on the MEFI 3 Ram Jet 502 engine P/N 12497323 • Part of engine kit P/N 12499121 88961968 MEFI 4 ECU Harness, Ram Jet 502 (not shown) • Used in the MEFI 4 Ram Jet 502 P/N 12499121 with the MEFI 4 closed loop oxygen sensor-equipped system • Use with MEFI 4 ECU P/N 88962718 Chassis Wiring Harness If you’re building a hot rod or restoring an old musclecar, GM Performance Parts inclusive wiring harness kits make a great replacement for old, worn or damaged wires. These universal wiring kits come with the wires pre-installed on the fuse block, so wiring the vehicle is simply a matter of mounting the fuse block and routing the wires. Each wire is preprinted with the necessary application and is GM-color-coded. The kits also come with all necessary fuses, flashers, horn relay, tach leads, wire ties and grommets. High-temperature, 275°F wire is used—one size larger than factory specs. In all, it’s everything you need to electrify your vintage GM car or truck! NOTE: Installation note: These universal systems will re-wire any car, truck or competition vehicle using a GM-keyed column. Kits come with extra-long wire to accommodate almost any vehicle. 12355691 12-Circuit Wiring Harness (not shown) • Basic system is wired for: heat/air conditioning, brake lights, coil, electric fan, emergency flashers, gauges/dash instruments, headlamps, horn, radio, turn signals, wipers, dome light and third brake light 12355693 18-Circuit Wiring Harness (not shown) • Includes wiring for all circuits in P/N 12355691 • Also includes: cigarette lighter, power windows, power door locks, electric fuel pump, back-up lights/cruise control and speakers Buy online at www.gmperformanceparts.com 289 Electrical / I gnition systems Distributors and Components Carburetors, Throttle Bodies and Air Cleaners High-quality, durable and dependable GM Performance Parts distributors optimize the performance of your GM engine. These distributors are interchangeable among standard GM Small-Block and Big-Block V-8s. For tall-deck engines, use adjustable slip collar distributor P/N 10093387. GM Performance Parts has the right carburetor or throttle body to complete your new crate engine, or give life to your rebuilt engine. Then, top off your engine with one of our great-looking air cleaners. Carburetors 19170097 Carburetor, Holley 650-cfm (not shown) A. 93440806 Distributor, HEI • • • • • Cast aluminum distributor for all Small-Block and BigBlock V-8 engine assemblies High-performance mechanical advance curve Vacuum advance canister included Use connector P/N 12167658 to attach tachometer and 12-volt power supply wire to distributor Includes module P/N 10482820, cap P/N 19110931 and rotor P/N 19110934 A Distributor, HEI B. 88961867 Distributor, Billet HEI • • • • • • • • • • • • • Carburetor, Holley 670-cfm E E. 19170092 Carburetor, Holley 670-cfm • • • • • • • • CNC-machined billet aluminum housing provides great strength Ball bearing guide, oversized shaft and long sintered bushing for stability Offers mechanical advance and vacuum advance Includes brass terminal cap Use connector P/N 12167658 to attach tachometer and 12-volt power supply wire to distributor Used on the fuel-injected Ram Jet 350 and Ram Jet 502 Includes ignition module P/N 10482830, cap P/N 19166099 and rotor P/N 10477219 • • • • • • • B Distributor, Billet HEI 1103952 Distributor, Late-Model EFI (not shown) • • Used on late-model V-8 engines with fuel injection and computer controls Kit includes ignition module, cap and rotor • • F. D. 10093387 Distributor, Adjustable Slip Collar • • • • • • • Designed for competition use Billet aluminum housing Ball-bearing guide Adjustable mechanical advance Magnetic pickup Uses standard cap and rotor Adjustable slip collar for tall-deck blocks or to compensate for cylinder head or block machining 10456413 Distributor Gear (not shown) • Carburetor, Holley 850-cfm F C Distributor, Ram Jet 350 & Ram Jet 502 Melonized steel gear is required on all GMPP crate engines Failure to use this gear will affect the engine warranty • • • • • • • Used to attach the power and tachometer wires to the cap of the HEI distributor 12498335 Coil, HEI (not shown) • • Production HEI coil D Distributor, Adjustable Slip Collar 290 Holley 4150-style 850-cfm four-barrel carburetor Features show-car-quality polished finish Mechanical secondaries Electric choke Four-corner idle adjustment Power valve blowout protection Custom-calibrated for the ZZ572/620 crate engine Recommended for 502 crate engines and suitable for Big-Block engines, including street, competition, towing and off-road vehicles Bolts and gaskets included Replaces Holley 4160 850-cfm carburetor P/N 12366996 G. 19170094 Carburetor, Holley 870-cfm 12167658 Connector, HEI Distributor Power and Tachometer (not shown) • • • • • • • • • NOTE: Carburetor can only be recalibrated for use with other large-displacement engines. NOTE: Supplied on distributor P/N 93440806. • Holley 4160-style 770-cfm four-barrel carburetor Features show-car-quality polished finish Dual feed, center-hung float bowls Vacuum secondaries Automatic electric choke Quick-change adjustable vacuum secondary Recommended for Small-Block and Big-Block engines, including street, competition, towing and off-road vehicles Bolts and gaskets included Replaces Holley 4160 750-cfm carburetor P/N 12485506 19170095 Carburetor, Holley 850-cfm • • Melonized gear for distributor P/N 1103952 10456413 Distributor Gear (not shown) • • Holley 4160-style 670-cfm four-barrel carburetor Features show-car-quality polished finish Dual-feed center-hung fuel bowls Vacuum secondaries Electric choke Power valve blowout protection Quick-change adjustable vacuum secondary Bolts and gaskets included 19170093 Carburetor, Holley 770-cfm (not shown) C. 1104060 Distributor, Ram Jet 350 and Ram Jet 502 • • Holley 4150-style 650-cfm four-barrel carburetor Features show-car-quality polished finish Mechanical secondaries Electric choke Four-corner idle adjustment Power valve blowout protection Bolts and gaskets included Replaces Holley 4160 600-cfm carburetor P/N 12497147 fuel systems & superchargers NOTE: Melonized distributor gear P/N 10456413 is required on all GM Performance Parts crate engines, or serious damage will occur. Buy online at www.gmperformanceparts.com Carburetor, Holley 870-cfm Holley 4160-style 870-cfm four-barrel carburetor Features show-car-quality polished finish Dual feed, center-hung float bowls Vacuum secondaries Automatic electric choke Quick-change adjustable vacuum secondary Recommended for 502 crate engines and suitable for Big-Block engines, including street, competition, towing and off-road vehicles Bolts and gaskets included Replaces 4150 style 850-cfm carburetor P/N 88961560 G Available for purchase online at gmperformanceparts.com 291 fuel systems & superchargers Air Cleaners Carburetors, Throttle Bodies and Air Cleaners Continued F. A. 19170096 Carburetor, Holley Dominator 1090-cfm • • Dominator-style 1090-cfm four-barrel carburetor Features show-car-quality polished finish Mechanical secondaries Four- corner idle adjustment Power valve blowout protection Custom-calibrated for the ZZ572/720R crate engine Bolts and gaskets included Replaces 4500 style 1090-cfm carburetor P/N 88962217 • • Air Cleaner, Chevrolet Logo F Classic Design Throttle Bodies Air Cleaner, Chevrolet Logo G High-Performance Design 17096144 Throttle Body, Ram Jet 350 (not shown) • • • • Used on the Ram Jet 350 crate engine Use throttle body gasket P/N 12551240 and bolt P/N 11516425 for installation Single 75mm blades Flows 440-cfm G. 12342080 Air Cleaner, Chevrolet-Logo High-Performance Design • • • • • • • • A Carburetor, Holley Dominator 1090-cfm Used on the Ram Jet 502 crate engine Use throttle body gasket P/N 10105379 and bolt P/N 11516344 for installation Dual 49.9mm blades Flows 440-cfm • I. • • Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back Spacer accepts Quadrajet and Holley style carburetors Fuel Pump, High Capacity, Small-Block I Fuel Pump, Street Performance, J Small-Block B Carburetor Spacer, Dual Plane, One-Inch • • Two-Inch • • For use on carbureted racing engines Pump has 9 psi shutoff pressure and a free-flow rating of 115 gph Lower housing can be rotated to reposition inlet and outlet ports 1/2" - 14 inlet L. 12355614 Fuel Pump, Street Performance, Big-Block Hardware Fuel Pump, Competition, K Small-Block Standard Length Stud: Quantity 4 4 4 For use on carbureted engines Pump has 7 psi shutoff pressure and a free-flow rating of 110 gph Lower housing can be rotated to reposition inlet and outlet ports 3/8" - 18 inlet K. 12355613 Fuel Pump, Competition, Small-Block C Carburetor Spacer, Dual Plane, Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back Part Number 10012990 124920 9439511 • • E. 88965832 Carburetor Spacer, Single Plane, One-Inch, Dominator • • For use on carbureted engines Pump has 7 psi shutoff pressure and free flowing rate of 30 gph Lower housing can be rotated to reposition inlet and outlet ports J. 12355612 Fuel Pump, Street Performance, Small-Block C. 19155949 Carburetor Spacer, Dual Plane, Two-Inch Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back 6415325 Fuel Pump, High Capacity, Small-Block • • • Fully CNC’d from billet aluminum GM Performance Parts logo machined into front and back Spacer accepts Quadrajet and Holley style carburetors D. 88965830 Carburetor Spacer, Single Plane, One-Inch Designed for use with throttle body on Ram Jet 502 crate engine Can be used on other applications Fuel Pumps and Accessories B. 88965829 Carburetor Spacer, Dual Plane, One-Inch • • • Air Cleaner, Ram Jet 350 H Carburetor Spacers • • • Designed for use with throttle body on Ram Jet 350 crate engine Can be used on other applications 19172061 Air Cleaner, Ram Jet 502 (not shown) NOTE: Also fits L98 TPI engines. • • • 14" round high-performance style air cleaner Has chrome lid with embossed Chevrolet name Fits most four- barrel and two-barrel carburetors Does not fit Dominator style carburetors H. 12498951 Air Cleaner, Ram Jet 350 17113524 Throttle Body, Ram Jet 502 (not shown) • • 14" round classic-style air cleaner Has chrome lid with embossed Chevrolet name and Bowtie attaching nut Fits most four-barrel and two-barrel carburetors Does not fit Dominator style carburetors fuel systems & superchargers • • • • • • • • 12342071 Air Cleaner, Chevrolet-Logo Classic Design Description Stud, 2” long 5/16 thd. Nut, hex Washer Fuel Pump, Street Performance, L Big-Block • • • • For use on carbureted Big-Block engines built from 1965 through 1990 Pump has 7 psi shutoff pressure and a free-flow rating of 100 gph Lower housing can be rotated to reposition inlet and outlet ports 3/8" - 18 inlet Chrome Fuel Pump Block-Off Plates M. 12341998 Small-Block Fuel Pump Block-Off Plate • • D Carburetor Spacer, Single Plane, One-Inch 292 Buy online at www.gmperformanceparts.com E Carburetor Spacer, Single Plane, One-Inch, Dominator Small-Block Fuel Pump M Block-Off Plate Big-Block Fuel Pump N Block-Off Plate Plate has stamped Bowtie logo Special non-asbestos gasket included N. 12341999 Big-Block Fuel Pump Block-Off Plate • • Plate has stamped Bowtie logo Special non-asbestos gasket included Available for purchase online at gmperformanceparts.com 293 fuel systems & superchargers Superchargers Fuel Pumps and Accessories Continued A. 6472657 Electric Fuel Pump • • B. 25115899 Electric Fuel Pump, High-Output • • Heavy-duty 12-volt electric rotary pump Flows 72 gph at 6-8 psi E. 12498660 2.4L Twin Cam Supercharger (Cavalier, Sunfire, Grand Am, Alero) 12574986 Fuel Pressure Regulator Kit (not shown) • • A Electric Fuel Pump C. 10185094 Fuel Pressure Regulator • • • Used on Ram Jet 502 crate engine Fits other fuel-injected engines • • Suitable for single- or dual-carburetor applications, as well as single-carb setups with nitrous D. 854619 Fuel Filter • • • • 2.4L Twin Cam Supercharger F. • 12498927 Pontiac Vibe Supercharger (automatic transmission) • 19170365 Carb High Idle Solenoid (not shown) • • NOTE: Recalibration of Vehicle Control Module is included, but must be performed by an authorized GM dealership. E High-capacity inline filter Suitable for all high-performance carbureted applications 5/16" inlet and outlet Used to increase idle speed on carbureted applications Increases idle when air-conditioning compressor is engaged Fits all Holley 670, 770, 870 carburetors Add up to 50 horsepower and 40 lb.-ft. of torque! Designed for 2000-2002 GM vehicles equipped with the 2.4L Twin Cam engine (engine code RPO LD9) Includes all mounting brackets, air ducts, adapters, Gen II MAP sensor and spark plugs Can be installed with normal hand tools Includes new serpentine drive belt • • Add up to 30 percent more power and 18 percent more torque to your 2003-2004 Pontiac Vibe, for new power outputs of 170 horsepower and 150 lb.-ft. compared to the stock 1.8L engine Supercharger produces up to 7.5 pounds of boost Includes mounting brackets, air ducts, serpentine drive belt, PCV hoses, new fuel injectors and add-on controller for calibration of the Vehicle Control Module fuel systems & superchargers Turn your GM car into a true sport compact with the horsepower boost of a supercharger. By squeezing pressurized air into the engine, a supercharger dramatically increases the performance of your vehicle while maintaining excellent drivability. GM Performance Parts Roots-type supercharger systems are factory engineered and extensively tested to meet the same rigorous standards of GM’s production vehicles and components. For use on all carbureted engines Flows 30-40 gph at 6-9 psi 12499105 Pontiac Vibe Supercharger (manual transmission, not shown) B Electric Fuel Pump, High-Output • • Same as P/N 12498927 Includes upgraded engine mounts SuperchargeR Upgrades G. 17801947 Stage 1 Performance Upgrade Kit, Cobalt SS/ION Red Line • Pontiac Vibe Supercharger F • • • For 2005-2007 Saturn ION Red Line and Chevrolet Cobalt SS only Enhances engine performance to 236 horsepower (up from stock 205 horsepower) Includes high-flow injectors and specific performance engine calibration Premium fuel required C Fuel Pressure Regulator D Fuel Filter 294 Buy online at www.gmperformanceparts.com Stage 1 Performance Upgrade Kit: Cobalt SS/ION Red Line G Buy online at www.gmperformanceparts.com 295 fuel systems & superchargers Transmissions and Components Supercharger Upgrades Continued • • • • For 2005-2007 Saturn ION Red Line and Chevrolet Cobalt SS only Enhances engine performance to 241 horsepower (up from stock 205 horsepower) Includes high-flow injectors, supercharger pulley, new special length supercharger belt and specific performance engine calibration Premium fuel required NOTE: Installing these automatic transmissions in an older vehicle with a mechanical speedometer requires an aftermarket signal converter. 17803230 Stage 1 to Stage 2 Upgrade Kit, Cobalt SS/ION Red Line (not shown) • • • • For 2005-2007 Saturn ION Red Line and Chevrolet Cobalt SS with Stage 1 Performance upgrade kit already installed only Converts your Stage 1 Kit to Stage 2, increasing performance from 236 horsepower to 241 horsepower Includes supercharger pulley, and new special-length supercharger belt Premium fuel required Automatic Transmissions E. 19156259 Hydra-Matic 4L60-E Four-Speed Automatic Transmission (Gen III/IV) A Stage 2 Performance Upgrade Kit, Cobalt SS/ION Red Line Hydra-Matic 4L60-E Four-Speed Automatic Transmission • • • • • • E B. Stage 3 Kit for Cobalt SS/ION Red Line Take your Cobalt SS or ION Red Line to the next level with our Stage 3 Off-Road Kit! NOTE: Use with electronic controller P/N 12497316 or 19212657. The Stage 3 Kit consists of the following: • • • • F. A smaller, 76mm supercharger pulley A 2-pass intercooler end plate A unique PCM, which includes a calibration for the smaller pulley, an adjustable rev limiter, a 100-octane mode, and a nitrous control algorithm See page 272 for more information • • • • Upgrade from Stage 3 Kit includes: seal P/N 12584355, seal P/N 12584333, nipple P/N 10235669 and instruction sheet Go to tunersource.gmblogs.com for more information • Covers the installation and service of the MEFI 3 Ram Jet 350 P/N 12495515 G. 19154550 SuperMatic 4L85-E Four-Speed Transmission B Stage 3 Kit for Cobalt SS/ION Red Line Hydra-Matic 4L65-E Four-Speed Automatic Transmission (LS series V-8) F 88962723 Service Manual, Ram Jet 350 (MEFI 4, not shown) • • Newly designed for use on our ZZ572/720 crate engine All new parts, including additional clutch plates Improved valve body for firmer shifts Direct bolt-on for Gen 1 small block and all big blocks Includes torque converter for Big-Block applications (approx. 2200 rpm stall) For Small-Block applications, an aftermarket converter is strongly recommended Gear ratios: 1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.75 NOTE: Use with electronic controller P/N 12497316 or 19212657. Covers the installation and service of the MEFI 3 Ram Jet 502 P/N 12497323 19156257 Hydra-Matic 4L85-E Four-Speed Automatic Transmission, 2WD 88962724 Service Manual, Ram Jet 502 (MEFI 4, not shown) • • • • • • • Covers the installation and service of the MEFI 4 Ram Jet 350 P/N 12499120 D. 12486610 Service Manual, Ram Jet 502 (MEFI 3) • Similar in design to the 4L60-E Electronically controlled four-speed overdrive transmission Suitable for engines producing up to 380 lb.-ft. of torque Features five-pinion gearsets, heat-treated stator shaft splines, induction-hardened turbine shaft, seven-plate clutch and revised valve body calibration Includes torque converter Gear ratios: 1st: 3.06, 2nd: 1.62, 3rd: 1.00, 4th: 0.70 Use adapter kit P/N 19154766 on Gen I and II engines NOTE: Use with electronic controller P/N 12497316 or 19212657. Service Manuals C. 12486611 Service Manual, Ram Jet 350 (MEFI 3) 19156260 Hydra-Matic 4L65-E Four-Speed Automatic Transmission (LS series V-8) • • • • 88958721 Two Pass Intercooler Endplate Kit (not shown) • • Electronically controlled four-speed overdrive transmission Suitable for engines producing up to 370 lb.-ft. of torque Has a two-piece case Chevy V-8 bellhousing bolt pattern Includes 2300 rpm (approx.) torque converter Gear ratios: 1st: 3.06, 2nd: 1.75, 3rd: 1.00, 4th: 0.70 Use adapter kit P/N 19154766 on Gen I and II engines TRANSMISSIONS & COMPONENTS Back your GM performance engine with a genuine GM transmission. Transmissions from GM Performance Parts are brand-new and deliver smooth, dependable performance for a variety of high-torque applications. These new transmissions are purchased outright, so there’s no need to deal with messy cores. Conversion kits allow the use of electronically controlled automatic transmissions in older and vintage vehicles, giving them the drivability and economic benefits of a modern overdrive transmission. All transmissions come with a 12-month warranty. A. 17803229 Stage 2 Performance Upgrade Kit, Cobalt SS/ION Red Line • • • • Covers the installation and service of the MEFI 4 Ram Jet 502 P/N 12499121 Rated for a maximum torque output of 460 lb.-ft. Includes 2300 rpm (approx) torque converter Gear ratios: 1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.75 Also available in 4WD as P/N 19156258 NOTE: Use with electronic controller P/N 12497316 or P/N 19212657. C Service Manual, Ram Jet 350 (MEFI 3) 296 Buy online at www.gmperformanceparts.com D Service Manual, Ram Jet 502 (MEFI 3) SuperMatic 4L85-E Four-Speed Transmission G Buy online at www.gmperformanceparts.com 297 Transmissions & Components Tools & Books Differential Components Manual Transmissions 12581400 F23 Manual Transmission ‘05-’07 Cobalt/G5 (not shown) • • E. 88958682 Torsen Differential • • • Non-supercharged applications 3.84 ratio • • • • • • For Big-Block and Gen I and II Small-Blocks Gear ratios: 1st: 2.66, 2nd: 1.78, 3rd: 1.30, 4th: 1.00, 5th: 0.74, 6th: 0.50 Includes shifter, no handle 19213178 T-56 Transmission Kit (not shown) • • • A Transmission Controller, 4L60-E, 4L65-E, 4L80-E and 4L85-E Automatic Engine Lift Bracket Kit G • • • Piston H For Gen III and IV Small-Blocks (LS series) Gear ratios: 1st: 2.66, 2nd: 1.78, 3rd: 1.30, 4th: 1.00, 5th: 0.74, 6th: 0.50 Includes shifter, no handle F. • Controllers and Accessories • A. 12497316 Transmission Controller, 4L60-E, 4L65-E, 4L80-E and 4L85-E Automatic • • • • • • • • Required when using a GM electronically controlled automatic transmission (see page 297) Includes wiring harness, software and connector for lap-top computer Controller allows full programming of shifting, as well as part-throttle, wide-open throttle and shift firmness control Comes pre-programmed—simply enter rear tire diameter and axle ratio Wiring harness P/N 124894 included 19212657 NEW Transmission Controller, 4L60-E, 4L65-E, 4L80-E and 4L85-E Automatic (not shown) • • G. 12363238 Engine Lift Bracket Kit • • B 4L60/700R4 Transmission Swap Kit Engine Oil Primer I • • • • • • • I. Helps positively locate piston at Top Dead Center (TDC) during camshaft degreeing Made from brass with drilled center to vent cylinder pressure Screws into spark plug hole 12368084 Engine Oil Primer • • Adapts the 4L60 or 700R4 automatic transmission (non-electronic version) for use in early-model vehicles, with or without an engine management computer Includes instruction sheet, throttle valve spring for carbureted engines, a normally-closed fourth-gear clutch switch and wiring connector for the torque converter Lubricates bearings prior to start-up of new or rebuilt engine For use on all Gen I and Gen II Chevy Small-Block V-8, all Big-Block V-8 and all V-6 engines 12346004 Pipe Sealant (50cc, not shown) • C Crankshaft Spacer D Transmission Adapter Kit Rocker Arm Ratio Checking Tool GM-recommended sealant J J. 88958663 Rocker Arm Ratio Checking Tool For use with Gen I style (Turbo 350/400, 700R4, 4L60, 4L60E and 4L85E) transmission on Gen III- and Gen IV-engines Needs regular flat flexplate P/N 1255136 and six torque converter bolts P/N 11589040 or starter will not reach Also requires longer bolts P/N 12563533 • • Checks 1.5 and 1.6 aluminum rocker arm ratios For use only with GM Performance Parts aluminum rocker arms NOTE: Intended for use by racing sanctioning bodies. K. 12364088 Valvetrain Organizer Tray Allows installation of Gen III/IV style 4L60E/4L65E transmission onto Gen I and II engine Includes spacer ring, shims, dowels, bolts and flexplate Works on 1-piece rear main seal engines only • • E Torsen Differential 298 NOTE: Must use with Grade 5 or higher bolts. • D. 19154766 Transmission Adapter Kit • Bolt to the ends of cylinder heads for secure removal or installation Contains two 7/16" thick brackets H. 12364087 Piston Stop Required when using a GM electronically controlled automatic transmission (see page 297) Includes wiring harness, software and connector for lap-top computer Controller allows full programming of shifting, as well as part-throttle, wide-open throttle and shift firmness control C. 12563532 Crankshaft Spacer Heavy duty cast-aluminum differential cover to fit your CK 1500 series truck Doubles the fluid capacity of the differential allowing it to run cooler and ultimately extending the life of the differential Be sure to add the proper amount of fluid, see instructions Tools B. 24502513 4L60/700R4 Transmission Swap Kit • 12498974 8.625” Differential Cover Tools & Racetrack Accessories 19213181 T-56 Transmission Kit (not shown) Used in GM 4T65E Racing’s FWD drag racing programs Tested to 900-plus horsepower In drag-race style, straight-line acceleration runs, this results in a close to ideal 50/50 power split to both drive wheels In cornering, while accelerating out of a turn, the Torsen biases power to the outside wheel, reducing insidewheel spin Provides constant and infinitely variable drive Power is transferred automatically without the use of normal friction Extremely strong and durable, because it is gear operated No plates or clutches that can wear out Comes with new pinion gears already loaded Buy online at www.gmperformanceparts.com F 8.625" Differential Cover Valvetrain Organizer Tray Keeps your engine’s valvetrain components correctly organized With provisions for rocker arms, pushrods, adjusting nuts and lifters K Available for purchase online at gmperformanceparts.com 299 Chevy small-block v-8 TOOLS & Books Race track Accessories F. Instant Shelters • • G. 12480027 Oldsmobile High-Performance Manual • • A. 12364234 E-Z UP Shelter, 10' x 10', Bowtie Logo 12364235 E-Z UP Shelter, 10' x 15', Bowtie Logo (not shown) High-Performance Chevy LS1/LS6 V-8’s F • • I. Sport Compact Build Book H Seventh edition of the time-tested guide to building competition engines for oval track racing, drag racing, road racing and marine applications Includes information on Small-Block, Big-Block, 90° V-6 and 60° V-6 Contains more than 600 photos, illustrations, blueprints and charts Ecotec 2.0L LSJ Power Book I • • B Chevrolet Power C Service Manual, Ram Jet 350 • • Covers the installation and service of the MEFI 3 Ram Jet 502 P/N 12497323 Motorsports Aurora V-8 Engine Handbook J Busch Grand National Engine Handbook K 88962724 Service Manual, Ram Jet 502 (MEFI 4, not shown) • • • • Detailed instructions to help you install an LS1 engine in your older vehicle Includes notes and technical explanations for necessary parts, along with part numbers you can order from your GM dealer to get the job done easily Covers component selection and recommendations, as well as assembly procedures, for building a 358-cubic-inch engine for use in the NASCAR Craftsman Truck series Includes specifications for bore clearances, bearing clearances, etc. Technical manual for GM Circle Track crate engines P/N 88958602, P/N 88958603 and P/N 88958604 Covers all details regarding rebuilding specifications, including parts lists 47 pages with photos and details on valve machining, valve springs, camshafts and other factory specifications M. 88958697 Solstice Performance • • • D Service Manual, Ram Jet 502 (MEFI 3) 300 Covers component selection and recommendations, as well as assembly procedures, for building a 358-cubic-inch engine for use in the NASCAR Busch Grand National series Includes specifications for bore clearances, bearing clearances, etc. 88958668 Circle Track Techbook (not shown) • Covers the installation and service of the MEFI 4 Ram Jet 502 P/N 12499121 E. 88959384 LS1 Engine Kit Installation Guide • Covers component selection and recommendations, as well as engine building procedures, for engines used in specific racing series L. 12370844 SuperTruck Engine Handbook (MEFI 4) D. 12486610 Service Manual, Ram Jet 502 (MEFI 3) • J. 24502570 Motorsports Aurora V-8 Engine Handbook K. 12370848 Busch Grand National Engine Handbook Covers the installation and service of the MEFI 3 Ram Jet 350 P/N 12495515 Covers the installation and service of the MEFI 4 Ram Jet 350 P/N 12499120 88958686 Ecotec 2.0L LSJ Power Book • 12486611 Service Manual, Ram Jet 350 (MEFI 3, not shown) • Describes all the parts and procedures needed to transform your stock Ecotec engine into a high-performance racing engine for drag racing or drifting competition Also includes race modifications for a 4T65E automatic transmission Step-by-step guide to boosting the horsepower and torque in this versatile four-cylinder powerplant. • Detailed instructions on engine removal/reinstallation • Special instructions on Installing Stage 1 and Stage 2 upgrade kits • Build a 300-plus horsepower Ecotec! B. 24502488 Chevrolet Power C. 88962723 Service Manual, Ram Jet 350 (MEFI 4) A complete reference that shows how to rebuild an LS-series engine Includes tips and modification procedures to improve power and economy More than 600 step-by-step color photos H. 88958728 Sport Compact Build Book A E-Z UP Shelter, 10' x 10', Bowtie Logo Get the most from your vehicle and its GM Performance Parts. These books and manuals provide insider information and technical tips from direct sources within General Motors. They are invaluable for building an engine for the street or race track. • • • Books and Manuals • • Oldsmobile High-Performance G Manual 12364229 E-Z UP Shelter Side Walls, 10' (blue, no logo) (not shown) • Contains proven methods for building power in Olds V-8 engines Also contains a detailed list of casting numbers for most Oldsmobile V-8 engines 88958674 LS “How to Rebuild” Book (not shown) 12364236 E-Z UP Shelter, 10' x 20', Bowtie Logo (not shown) • 160 pages discuss the LS series engine architecture and design, parts interchangeability along with step-by-step engine removal sequences for many GM vehicles with LS series engines Shows how to build, modify and tune LS engines Books & Manuals Made for GM Performance Parts by shelter manufacturer E-Z UP. Can be erected in less than 60 seconds without special assembly tools or ropes. They are available in 10' x 10', 10' x 15', and 10' x 20' sizes. Available in blue with the Chevy Bowtie logo. Side walls also available. See below for part numbers and descriptions: 12364230 E-Z UP Shelter Side Walls, 15' (blue, no logo) (not shown) 88958786 High-Performance Chevy LS1/LS6 V-8’s Buy online at www.gmperformanceparts.com E LS1 Engine Kit Installation Guide SuperTruck Engine Handbook L 132 pages show how to take advantage of the performance capabilities of the Pontiac Solstice Loaded with almost 900 images and detailed technical information to help everyone from the beginner to the expert Shows how a Sports Car Club of America (SCCA) road racing Solstice is created, along with the buildup of a ‘drifting’ Solstice and a brute-performance Solstice Solstice Performance M Buy online at www.gmperformanceparts.com 301 LICENSED PARTS NEW! GM LICENSED Parts Your engine is a source of pride. Show it off with accessories designed to complement its style and support its performance! You’ve got choices, too! There are dozens of valve cover styles— in natural, polished, heavily plated chrome, and painted finishes— made with your choice of stamped steel (20 percent thicker for leak-free performance), die-cast aluminum, and fabricated aluminum, along with air cleaners designed for weight reduction using molded carbon fiber, glass fiber, and stamped aluminum. With this selection, you can finish your engine like no other. These parts are manufactured under license for General Motors and GM Performance Parts. They meet strict dimensional and quality standards, ensuring you the highest-quality, best-fitting, top-performing components. Slant-Edge Die-Cast Valve Covers: 10 New Looks! (see page 304) NEW! LICENSED PARTS From chrome valve covers and air cleaners to an extensive list of performance-enhancing products, GM Performance Parts has everything you need to personalize your Camaro, Bel Air, Chevelle, or Blazer—or any other GM-powered vehicle. Our lineup also includes great-looking hard parts, including chrome plated alternators, die-cast electric water pumps, a high-torque gear-reduction starter and HEI distributors with a melonized gear and an adjustable vacuum advance. Finish your project your way with dress-up accessories and other licensed components from GM Performance Parts. Parts without images in this catalog may be viewed online.  $10 Cash Rebate Coupon* To receive your $10 cash rebate, please send (1) your name and mailing address legibly written (and optional email address in case questions arise), (2) this coupon cut from your 2009 catalog, (3) proof-of-purchase: a copy of your online order for $50 or more, excluding shipping, shipped to the same name and address as that to which the $10 should be sent (ordered through the www.factoryperformanceparts.com website, which is also accessible through the www.gmperformanceparts.com website) to: 2009 GMPP Catalog Rebate, Factory Performance Parts, P.O. Box 306, Roseville, MI 48066. Visit proformparts.com/ rebate2009 for complete terms and conditions. HEI Distributors: Factory-Proven Performance (see page 310) *NOTE: Only the parts displayed on pages (303-311) are eligible for the $10 rebate from Factory Performance Parts. NEW! Ordering Information The licensed engine dress-up parts displayed on the following pages (302-311) may be purchased online through gmperformanceparts.com (or from factoryperformanceparts.com), as well as from GM Performance Parts Authorized Centers and participating GM dealers. To locate products, find additional product information, or receive technical support, please visit gmperformanceparts.com, click on “Parts,” and then on “Licensed Products.” ATTENTION GM DEALERS: The following pages of General Motors licensed products (302-311) may be ordered online from the licensee: visit the gmperformanceparts.com website, click on the DEALER INFO tab, on “Dealer’s Zone,” and on the “Engine Dress-Up Parts” link (or go to factoryperformanceparts.com directly), and proceed to the “Dealer Login” page. These procedures are also referenced in Dealer Bulletin ACC08-035. Heavy Duty High-Torque Mini Starter (see page 310) 302 Buy online at www.gmperformanceparts.com 303 LICENSED PARTS Super-Light, Fabricated Aluminum Valve Covers Stamped Valve Covers These heavy-gauge stamped steel valve covers are designed to prevent leakage. The high-quality chromed covers feature Chevrolet and Bowtie logos. They are available in both tall and short (production height) designs. Some valve covers have oil baffles for PCV hookups. The valve covers are sold in pairs with necessary grommets, unless otherwise specified. NOTE: Production height Chevy Small-Block valve covers and valve covers with baffles will not clear most stud girdle applications. A.–B. Chevrolet Small-Block V-8, 1958-1986 • • • • C. Clear anodized, tall, no baffle (shown, A).............. 141-800 Clear anodized, tall, with baffle............................. 141-801 Black anodized, tall, no baffle................................ 141-802 Black anodized, tall, with baffle (shown, B)........... 141-803 Chevrolet Big-Block, 1965-Later • • • • I., K., M., N. Chevrolet Small-Block V-8, 1958–1986 A 141-800 B 141-803 141-905 I 141-813 J Clear anodized, tall, no baffle................................ 141-805 Black anodized, tall, no baffle................................ 141-806 Black anodized, tall, with baffle (shown, C)........... 141-807 Clear anodized, tall, with baffle............................. 141-808 Die-Cast Valve Covers Chevrolet Big-Block V-8, 1965–1996 • • • • • • • • D. Chevrolet Big-Block, 1965-Later Chrome, tall, with baffle (shown, D)...................... 141-140 Black crinkle, tall, with baffle................................. 141-141 Polished, tall, with baffle....................................... 141-142 E.–F. Chevrolet Small-Block V-8, 1958-1986 • • • Polished, tall, with baffle (shown, E)......................141-108 Black crinkle, tall, with baffle (shown, F)................141-116 Chrome, tall, with baffle......................................... 141-117 C 141-807 D 141-140 141-103 K 141-115 L • • Turbo 350............................................................... 141-250 Turbo 400.............................................................. 141-251 Personalize your engine with a distinctive component combo in three easy steps: G. Chevrolet Small-Block V-8, 1987-Current Polished, with baffle.............................................. 141-130 Black crinkle, with baffle ...................................... 141-131 Chrome, with baffle (shown, G)............................ 141-132 Replacement bolt and washer kit.......................... 141-133 Polished, Circle Track, with vent tubes on one cover, no baffle, no Bowtie logo..................... 141-139 These tall, slant-edge die-cast valve covers have a progressive design and a modern look. Offered with raised or recessed Chevrolet and Bowtie logos, plus plain. The valve covers are baffled and sold in pairs. Patent Pending. Transmission Oil Pans Transmission Oil Pans (not shown) Late-model valve covers are the tall, center hold-down-style and come with mounting bolts and appropriate washers. All late-model valve covers come with baffles and grommets. Sold in pairs. Slant-Edge Die-Cast Valve Covers Chrome, short, with baffle..................................... 141-114 Chrome, tall, with baffle (shown, L)....................... 141-115 Black crinkle, short, with baffle............................. 141-810 Black crinkle, tall, with baffle (shown, O)...............141-811 Chrome, short, with baffle, black/red logo............ 141-812 Chrome, tall, with baffle, black/red (shown, J)...... 141-813 Metallic gray, short, with baffle (shown, P)........... 141-814 Metallic gray, tall, with baffle................................. 141-815 These stock-depth transmission oil pans have drain plugs for easier maintenance. The finned design aids cooling. There is a large GM logo stamped on the pans. Late-Model Die-Cast Valve Covers • • • • • Chrome, tall, no baffle............................................141-101 Chrome, short, with baffle.....................................141-102 Chrome, tall, with baffle (shown, K).......................141-103 Metallic gray, tall, with baffle (shown, N).............. 141-361 Black crinkle, short, with baffle............................. 141-750 Black crinkle, tall, with baffle (shown, M).............. 141-751 Chrome, short, with baffle, black/red logo............ 141-899 Chrome, tall, with baffle, black/red (shown, I)....... 141-905 J., L., O., P. These premium die-cast aluminum valve covers are manufactured to GM specifications and are equipped with internal oil drippers (small-block only) and baffles. The valve covers are highlighted with recessed red Bowtie and Chevrolet logos. Sold in pairs. • • • • • • • • • • • LICENSED PARTS Precision-welded fabricated aluminum valve covers are available for street and racing applications (with and without, respectively, breather holes and baffles). The valve covers have recessed Chevrolet and Bowtie logos, billet mounting rails (for maximum leak resistance), and weigh approximately three pounds less than stamped steel die-cast valve covers. Sold in pairs. (1) Select your preferred color theme, choosing from various offerings in classic chrome, chrome with recessed painted logos, black crinkle, high-tech metallic gray, polished, clear anodized; or select the Chevy orange valve covers. E 141-108 F 141-116 141-751 M 141-361 N (2) Select your basic materials, choosing from stamped steel, die-cast aluminum, stamped aluminum, fabricated aluminum, composite or graphite fiber. (3) Consider the importance of functionality, internal and external clearance, weight, mechanical strength, and surface finish characteristics. ...the result will be an appearance that is uniquely yours. H. Chevrolet Small-Block V-8, 1958-1986 Polished, raised logo (shown, page 301)..................... 141-920 Black crinkle, raised logo............................................. 141-921 Chrome, raised logo.................................................... 141-922 Metallic gray, recessed logo....................................... 141-923 Chevy Orange, raised logo (shown, H)....................... 141-924 Cast gray crinkle, raised logo...................................... 141-925 Polished, no logo......................................................... 141-926 Polished, recessed red/black logo (shown, page 301)..........141-927 Black crinkle, recessed logo........................................ 141-928 Chrome, recessed red/black logo............................... 141-930 G 141-132 304 Buy online at www.gmperformanceparts.com H 141-924 141-811 O 141-814 P Plating more than four times thicker than some aftermarket parts. Buy online at www.gmperformanceparts.com 305 LICENSED PARTS Two-Piece Die-Cast Aluminum Valve Covers Deluxe Dress-Up Kits These dress-up kits include one pair of tall valve covers, an air cleaner, timing chain cover, breather cap, 8 wing nuts and 8 hold-down clamps. • • • A.–C. Chevrolet Small-Block V-8, 1958–1986 • • • • • • • Polished, recessed logo (shown, A)....................... 141-910 Black crinkle, recessed logo (shown, B).................141-911 Chrome, recessed logo......................................... 141-912 Polished, raised logo (shown, C)........................... 141-913 Black crinkle, raised logo....................................... 141-914 Polished, no logo................................................... 141-915 Replacement gasket kit (2).................................... 141-916 A 141-910 B 141-911 141-302 I 141-692 J 141-758 141-900 141-361 141-751 141-905 Air Cleaner 141-362 141-752 141-906 Timing Chain Cover 141-363 141-753 141-904 Air Breather Cap 141-365 141-754 141-616 8 Wing Nuts 141-364 x2 141-756 x2 141-902 x2 8 Hold-Down Clamps 141-366 x2 141-757 x2 141-903 x2 These steel air cleaners are available in the classic GM style and the newer, high-performance look. They feature the Chevrolet logo and come with maximum flow ACDelco air filter elements* and mounting hardware. The classic air cleaners include die-cast Bowtie center nuts (except P/N 141-906). The air filter bases are recessed for a low profile and maximum hood clearance (a minimum of 3.75 inches from the top of carburetor gasket area to hood underside). Chevrolet Big-Block V-8, 1965-1996 *14" x 3" Filter (A212CW), 10" x2-53/64" Filter (A773) Polished, recessed logo......................................... 141-940 Black crinkle, recessed logo.................................. 141-941 Chrome, recessed logo......................................... 141-942 Chevy® Orange, recessed logo............................. 141-943 Replacement gasket kit (2).................................... 141-946 Late-Model Stamped-Steel Valve Covers 141-360 Valve Covers Air Cleaners NOTE: Will not fit cylinder head 12340034 or similar (with three rectangular raised internal sections near the valve cover mounting surface), unless such sections are milled off. • • • • • Metallic gray (not shown).......................................141-360 Black crinkle (not shown)........................................141-758 Chrome, black/red logos (not shown).....................141-900 LICENSED PARTS Valvetrain maintenance is greatly simplified with two-piece diecast aluminum valve covers. The top section has a diagonal cut and a retained gasket for a tight, leak-free seal. The valve covers feature oversized bolts for fast removal. These tall valve covers will clear roller rockers and stud girdles. These valve covers are available in a variety of styles/finishes with and without Bowties and/or Chevrolet logos. Small-Block valve covers fit 1958-1986 engines, and Big-Block fit 1965-1996. The valve covers are sold in pairs and include an Allen wrench and required grommets. U.S. Pat. Nos. 7,343,890, D543,998S I., K., L., M., O. 14" Steel Air Cleaners C 141-913 D 141-107 141-362 K 141-752 L 141-906 M • • • • • 14" Classic with Bowtie center nut (shown, I)....... 141-302 14" High-performance (shown, O)......................... 141-307 14" Metallic gray (shown, K).................................. 141-362 14" Black crinkle (shown, L)................................... 141-752 14" Chrome, black/red logo (shown, M)................ 141-906 These short-style valve covers are the center hold-down design for later Small-Block engines. They have baffles and grommets, but are not supplied with mounting bolts. Sold in pairs. 10" Steel Air Cleaners D.–F. • • 10" Classic with Bowtie center nut........................ 141-309 10" High-performance............................................ 141-315 Chevrolet Small-Block V-8, 1987– Current • • • Super-Light 14" Air Cleaners Chrome, short (shown, D)......................................141-107 Black crinkle, short (shown, E).............................. 141-907 Metallic gray, short (shown, F).............................. 141-908 Weight savings can be had by using air cleaners made of aircraft aluminum, carbon or composite fiber. The aluminum air cleaners are available in clear anodized or black anodized finishes. These air cleaners come with a 3" -tall ACDelco filter element, all necessary mounting hardware and standard wing nuts. Dress-Up Kits G., H. J., N. Chevrolet Small-Block V-8, 1958-1986 • • Includes 2 short baffled Bowtie valve covers (141-102), plus Bowtie timing chain cover with GM production oil seal installed (141-215), 2 black/red Bowtie 4-wire looms (141-636), 1 Bowtie push-in air breather (141-616), oil dipstick (141-550), timing tab for 8" Balancer (141-202), and 2 grommets (air breather cap and PCV) (shown, G)........................................................... 141-001 Includes two short baffled Bowtie valve covers (141-102), plus 8 Bowtie valve cover wing nuts (141-600), 4 valve cover hold-down clamps (141-610), 2 black/red Bowtie 4-wire looms (141-636), 1 Bowtie push-in air breather cap (141-616), oil dipstick (141-550), and 2 grommets (air breather cap and PCV) (shown, H)......................................................... 141-002 14" Super-Light Air Cleaners E 141-907 141-307 O 141-793 N F 141-908 • • • • • • Black anodized aluminum, no logo........................ 141-690 Clear anodized aluminum, no logo........................ 141-691 Black anodized aluminum, Chevrolet Bowtie logo (shown, J)...................................................... 141-692 Clear anodized aluminum, Chevrolet Bowtie logo........................................................................ 141-693 Carbon Fiber, silver Bowtie logo............................ 141-790 Composite fiber, Bowtie logo (shown, N).............. 141-793 Air Cleaner Center Nuts Add some extra flair to your custom air cleaner by topping it with a distinctive GM or Bowtie chrome plated zinc die-cast center nut. The center nuts are available in small and large sizes. They fit both 1/4-20 and 5/16-18 studs. P.–R. Large and Small Air Cleaner Center Nuts G 141-001 306 Buy online at www.gmperformanceparts.com H 141-002 141-333 P 141-323 Q 141-327 R • • • • • • Bowtie, small......................................................... 141-322 Bowtie, large (shown, P)....................................... 141-333 Hi-tech Bowtie, small............................................ 141-328 Hi-tech Bowtie, large (shown, Q)........................... 141-323 Hi-tech GM, small.................................................. 141-332 Hi-tech GM, large (shown, R)................................ 141-327 Buy online at www.gmperformanceparts.com 307 LICENSED PARTS Valve Cover Hold-Down Clamps These custom valve cover wing nuts feature a Bowtie logo on the top of each fastener. The lower ends of the shafts have wide shoulders for optimum clamping/load distribution. Studs are included for precise gasket positioning. The wing nuts fit Chevrolet Big-Block, Small-Block, and V-6 cylinder heads. Sold 4 per package. Valve cover hold-down clamps distribute the load over a wider area to minimize valve cover distortion and possible leakage. The clamps feature Bowtie logos and fit stamped valve covers for Chevrolet Small-Block V-8 and V-6/90-degree engines through 1986. (4 clamps per package.) A.–D. K.–M. Valve Cover Wing Nuts Hold-Down Clamps • • • • • • • • Chrome (shown, A)............................................... 141-600 Metallic gray (shown, B)........................................ 141-364 Black crinkle (shown, C)........................................ 141-756 Chrome, with red Bowtie (shown, D).................... 141-902 A 141-600 Air Breather Caps B 141-364 C 141-756 141-366 K 141-757 L 141-903 M Air breather caps with raised Bowtie logos are available in a variety of finishes to complement die-cast or stamped valve covers. Use on valve covers with grommets fitting 1.22" holes unless otherwise specified. The breather caps are available in traditional domed-style and push-in, 3"-diameter air-filter-element style. Note: Replacement oil seals: S/B GM 10111769, B/B GM 3860095. Chrome (shown, E)................................................ 141-619 N.–P., Q. Chevrolet Small-Block V-8 1969-1991 and V-6/90° F.–H. Push-In, 3" Diameter • • • Metallic gray (shown, F)........................................ 141-365 Chrome (shown, G)............................................... 141-616 Black crinkle (shown, H)........................................ 141-754 Push-On, 3" Diameter, For Use with Oil Filler Tube, 1.82" Opening • Chrome.................................................................. 141-617 • • • • D 141-902 E 141-619 141-363 N 141-753 O 141-904 P Twist-On, 3" Diameter • Chrome, with hood (shown, I)............................... 141-621 Chrome, without hood (shown, J)......................... 141-622 Chrome, with hood................................................ 141-625 F 141-365 G 141-616 H 141-754 Water Necks 141-215 Q 141-216 R Enhanced looks and engine timing accuracy are benefits of installing a custom aluminum harmonic balancer cover. More than just a dress-up item, the precision-degreed Small-Block and Big-Block covers are mounted directly through the center hub, which eliminates any timing inaccuracies caused by outer inertia ring slippage. The balancer covers are marked with a Bowtie logo, Top Dead Center and proper timing degrees. They are available in black and chrome finishes. U.S. Patent 5,675,078 • • V-8, 1955-1965, Chevy II V-8 1965, Corvette 1956-1963 (not shown)........................... 141-500 Chevrolet, Camaro, and Chevelle V-8s, 1966-1975 (not shown).......................................... 141-501 Black...................................................................... 141-727 Chrome.................................................................. 141-725 Chevrolet Small-Block, 8" • • Black...................................................................... 141-728 Chrome.................................................................. 141-726 T. Chevrolet Big-Block Master Cylinder Covers • • These GM dual line master cylinder covers are offered for the most popular applications. Supplied with clips and a precisely positioned GM logo. PDB = Power Disk Brakes Black (shown, T)..................................................... 141-730 Chrome.................................................................. 141-729 Single clip, 5"x 2-3/8", PDB (not shown)................ 141-225 Double clip, 5-3/4"x 3", PDB (not shown).............. 141-226 Single clip, 5-5/8"x 3", PDB or manual (not shown)....141-227 I 308 Polished (shown, S)................................................141-217 Chrome.................................................................. 141-218 Chevrolet Small-Block, 6-3/4" These Chevrolet water necks utilize neoprene O-ring gaskets instead of regular gaskets-eliminating leakage. Supplied with chrome bolts. • • • Chrome (shown, R)............................................... 141-216 Harmonic Balancer Covers Clamp-On Filter Air Breather, Fits 1-3/8th • • • • Push-In Filter Air Breathers • R. Chevrolet Big-Block 1965-1990 S. Die-Cast Aluminum, Chevrolet Small-Block V-8 1965-1990 I.–J. • Chrome (shown, Q)............................................... 141-215 Metallic gray (shown, N)........................................ 141-363 Black crinkle (shown, O)........................................ 141-753 Chrome, black/red logo (shown, P)........................ 141-904 Striking die-cast timing covers, supplied with separate GM production oil seal. Bowtie logo directly cast into the upper surface. Chrome.................................................................. 141-618 These popular push-in filter air breathers, with the raised Bowtie logo stamped prominently in the top, are offered in two styles: with the heat-shield hood and without. 3" diameter. Fits valve covers with 1.22" holes. • • Timing Chain Covers Add a distinctive look to the front of any Chevrolet Small-Block or Big-Block engine with a custom timing cover that’s accented with Chevrolet and Bowtie logos. These stamped-steel covers are engineered to GM specifications and come with a GM production oil seal pre-installed. The covers use bolt-on timing pointers. E. Push-In, Rectangular • Chrome, no logo.................................................... 141-610 Metallic gray (shown, K)........................................ 141-366 Black crinkle (shown, L)......................................... 141-757 Chrome, red Bowtie (shown, M)........................... 141-903 LICENSED PARTS Valve Cover Wing Nuts 141-621 Buy online at www.gmperformanceparts.com J 141-622 141-217 S 141-730 T Buy online at www.gmperformanceparts.com 309 LICENSED PARTS Bowtie logo Freeze Plug Inserts Make your engine block Bowtie all the way with decorative machined billet aluminum Bowtie logo freeze plug inserts. These are NOT freeze plug replacements. They fit all Chevy Small-Block engines except the LS series. Two per package. Chrome Alternators These chrome (with red Bowtie logo) alternators are totally new with no rebuilt components, so they perform as well as they look. The quality is assured with generous over-spec amperage and an individual Quality Assurance graph that documents operating performance. The alternators come with a machined pulley. I.–J. Freeze Plug Inserts A. 100% New Chrome Alternators • • 1973-1986 internal regulator................................. 141-656 100 amp, 1-wire (shown, A)................................... 141-657 60 amp, 1-wire....................................................... 141-658 80 amp, 1-wire....................................................... 141-659 120 amp, 1-wire..................................................... 141-660 Push-In Oil Filler Cap A raised, embossed Bowtie logo adorns the top of this push-in filler cap that fits valve covers with 1.22" holes. Alternator Brackets K. Oil Filler Cap Alternator Brackets • • A 141-657 B 141-683 141-232 I 141-233 J Top bracket bolts to manifold ............................... 141-402 Top bracket bolts to neck (not Corvette)................ 141-403 Twist-On Oil Filler Cap • These Chevrolet V-8 fuel pump block-off plates feature a stamped Bowtie logo and come with a special non-asbestos gasket Yellow cap, with coil (shown, page 301)................ 141-681 Black cap, with coil (shown, page 301).................. 141-682 Red cap, with coil (shown, B)................................ 141-683 L. Fuel Pump Block-Off Plates • • C 141-644 D 141-647 141-630 K 141-210 L • • 10" fan.................................................................... 141-641 12" fan................................................................... 141-642 14" fan (shown, C)................................................. 141-644 15" fan with adjustable thermostat (shown, D)..... 141-647 16" fan................................................................... 141-646 141-650 Polished 141-670 (shown, E) 141-654 Chrome 141-671 141-650 Red 141-672 141-652 Blue 141-673 (shown, F) 141-653 Black 141-674 141-651 (shown, G) These ignition wire looms feature black nylon separators with Bowtie and Chevrolet logos in red. They’re mounted on chrome stems. They fit Small-Blocks from 1959-1986 and Big-Blocks from 1965-1991. Two per package. N. Ignition Wire Looms • E 141-670 F 141-673 141-638 M 141-636 N 310 Heavy-duty, 2.0 KW starter (shown, H)................. 141-684 Timing Chain Pointers Chrome, bolt-on timing pointers are available for 6.75" or 7" balancers and 8" balancers on Small-Block Chevrolet engines from 1969-1990 and Big-Blocks from 1965-1991. • • 6-3/4" or 7" balancer (shown, O)............................141-200 8" balancer............................................................. 141-202 Chevrolet Big-Block, 1965-1991 • 8" balancer............................................................. 141-201 Oil Dipstick Kits Chrome dipstick kits are available for a large variety of Chevrolet Small-Block and Big-Block engines. The kits include the dipstick tube and a hooked handle dipstick that has the Bowtie logo stamped near the fill indicator mark. High-torque, gear-reduction design. 100% New, not rebuilt. Offset design results in more clearance between the oil pan and the starter, and can be rotated for additional chassis clearance. 15-to-1 compression for maximum cranking! • Wire looms (shown, N).......................................... 141-636 O. Chevrolet Small-Block V-8 or V-6/90°, 1969-1990 HEAVY DUTY HIGH-TORQUE MINI STARTER H. High-Torque Mini Starter Small-Block V-8, 1959-1986 (shown M)................. 141-638 Big-Block V-8, 1965-1991....................................... 141- 639 Ignition Wire Looms Electric Water Pumps 141-670 Messy spark plug wires can detract from an otherwise sharp engine, but those unruly wires can easily be tamed with Bowtie logo linear wire looms. The looms attach to the valve cover bolts and hold the wires in a neat parallel arrangement. A patented nylon wedge allows the wire holders to be opened and closed individually. One pair per package. M. Linear Wire Looms C., D. Bowtie High Performance Electric Fans Small-Block, chrome (shown, L).............................141-210 Big-Block, chrome..................................................141-211 Linear Wire Looms Bowtie High Performance Electric Fans Electric water pumps help race and high-performance street engines save weight and eliminate high-rpm impeller drag. The lightweight, but durable, die-cast aluminum pumps are epoxypowder-coated in three colors (plus chrome and polished finishes) for corrosion resistance. The flow rate is more than 35 gallons per minute. The units are decorated with a red Bowtie logo. A stepped fitting (1" pipe to 1.75" hose) and weather-tight connector are included. Chrome with GM logo (not shown)....................... 141-631 Fuel Pump Block-Off Plates B. Chevrolet Small and Big Block, 1955-1982 • • • • • Chrome (shown, K)................................................ 141-630 A large, white-on-blue epoxy-coated GM logo highlights this large, twist-on oil filler cap. It fits Chevrolet-style holes and includes a non-asbestos gasket. These high quality, 100% new, and dependable HEI distributors set the standard in ignition, loaded with premium components like the original GM-melonized distributor gear and sintered steel weights to optimize GM engine performance. Includes an adjustable vacuum advance for fine-tuning the rate and amount of advance that will result in increased power and eliminate harmful detonation. Auxiliary electric fans can improve engine performance and increase gas mileage, as well as prevent overheating in congested traffic. The fans are available in 10", 12", 14", heavy-duty 15" with thermostat, and 16" sizes to fit most popular cars and trucks. Their ultra-thin design is great for cramped locations. The 15" fan has an adjustable 180-240° F thermostat, and pulls 2,800 cfm, bolting to the radiator supports with supplied sturdy brackets. Installation is easy with basic hand tools. The fans feature a red Bowtie logo. • Twist-On Oil Filler Cap HEI DISTRIBUTORS • • • Black, raised logo (shown, I).................................. 141-232 Red, recessed logo (shown, J).............................. 141-233 LICENSED PARTS • • • • • P. Chevrolet Oil Dipstick Kits G 141-651 Buy online at www.gmperformanceparts.com H 141-684 141-200 O 141-550 P • • • Small-Block V-8, through 1977 (shown, P)............. 141-550 Small-Block V-8, 1978-1981................................... 141-551 Big-Block V-8, 1965-1991....................................... 141-553 Buy online at www.gmperformanceparts.com 311 LICENSED PARTS I. RCRSP400 Spark Plug Wires • • • Only the best components are acceptable on Richard Childress Racing’s winning NASCAR teams, so GM Performance Parts partnered with RCR to offer these high quality parts for our circle track customers. RCR parts are the ideal complements to complete any GM Performance Parts racing crate engine. You can race with confidence and look sharp, too, with RCR accessories. • • A Air Cleaner B Alternator Spark Plug Wires I NOTE: ATTENTION GM DEALERS: The following pages are General Motors LICENSED PRODUCTS and must be ordered from the licensee. For detailed instructions see Bulletin number ACC08-035 or visit the gmperformanceparts.com website, click on Dealer Info, and then click on Dealer Sites. • • Clear anodized super-light 14" aluminum drop-down air cleaner With element Lightweight 93mm housing 50 amp alternator from Denso Designed for professional motorsports use • • • • • • C Alternator Installation Kit (rib belt D Alternator Mounting Hardware Starter J Water Pump K Billet aluminum power steering bracket Allows a low-mount for the power steering pump, RCRPS601 Low drag pump designed for race applications Internal design adjusts fluid volume/pressure resulting in lower operating temperatures and less parasitic horsepower loss Comes complete with pulley and belt to work with RCRFD350 Front Drive Kit N. RCRVC500 Valve Covers Complete your alternator installation with this kit 2.700" diameter pulley 25" 3 rib belt (not shown) • • • • D. RCRAL152 Alternator Mounting Hardware • Competition proven water pump Made from 356 T6 aluminum with heavy duty bearing and seal Includes an installation kit complete with gaskets, bolts and spacers M. RCRPS601 Power Steering Pump Assembly not shown) C. RCRAL151 Alternator Installation Kit • • L. RCRPS600 Power Steering Bracket B. RCRAL150 Alternator • • • • K. RCRWP550 Water Pump • A. RCRAC100 Air Cleaner • 10 lb. high-torque starter will work with both 153 and 168 tooth flywheels 3.75 to 1 gear reduction 1.4 KW motor LICENSED PARTS J. RCRST450 Starter RCR Parts • 8mm spiral core spark plug wire set fitted and numbered with a wire loom kit Designed to route under the headers with 90° high temp spark plug boots and HEI Distributor boots Beautiful, powder-coated die cast aluminum cover set With breather tubes and a deep groove for good gasket retention Comes with retaining bolts Sold in pairs Designed to be used with the 93mm RCRAL150 Denso alternator and the RCRFD350 Front Drive Kit E. RCRDS250 Distributor • • • • Pro Billet HEI Distributor With oversized shaft sealed ball bearing and long sintered bushing Extra springs and bushings are included to tailor your curve Includes a removable vacuum advance canister E Distributor F Pro Billet Distributor G Fuel Pump H Front Drive Kit Power Steering Bracket L Power Steering Pump Assembly M F. RCRDS251 Pro Billet Distributor • • • With adjustable mechanical advance Powdered metal gear Must be used with MSD 6, 7, 8 or 10 series ignition G. RCRFP300 Fuel Pump • • Professionally designed billet mechanical fuel pump Delivers 70 gph at 7 PSI H. RCRFD350 Front Drive Kit • • • 312 Upper and lower serpentine pulley set Provides a 7% underdrive for the water pump Comes complete with drive hub, belt and necessary installation hardware Buy online at www.gmperformanceparts.com Valve Covers N Buy online at www.gmperformanceparts.com 313 LICENSED PARTS bowtie Logo Gauges I. Now that you’ve built your dream high-performance Chevrolet engine, let GM Performance Parts keep tabs on all vital functions with handsome Chevrolet logo gauges. A wide variety of gauges and styles are offered by Autometer products with Chevrolet, Bowtie, and GM Performance Parts logos. These gauges are designed to withstand the rigors of racing or high-performance street use. Mounting hardware is included unless otherwise specified. • • • Short Sweep B 2-1/16" Oil Pressure, 0-100 PSI Short Sweep 2-1/16" Transmission Temperature, 100-260° F Full Sweep I A. 3613-00406 2-1/16" Fuel Level, 0-90 Ohms GM Short Sweep • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers F. C 2-1/16" Water Temperature, 100-250° F Short Sweep D 2-1/16" Pyrometer Kit, 0-1600° F Full Sweep 2-1/16" Nitrous, 0-1600 PSI Full Sweep J 2-1/16" Air/Fuel Ratio Full Sweep K • • • • • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers Red Bowtie logo Through-the-dial lighting Black dial, white numbers 4-, 6-, and 8-cylinder compatible Red Bowtie logo Through-the-dial lighting Black dial, white numbers O. 3697-00406 3-3/8" Tachometer, 10,000 rpm Red Bowtie logo Through-the-dial lighting Black dial, white numbers Red Bowtie logo Through-the-dial lighting Black dial, white numbers Red Bowtie logo Through-the-dial lighting Black dial, white numbers N. 3692-00406 2-1/16" Voltmeter, 8 -18 Volt Short Sweep Red Bowtie logo Through-the-dial lighting Black dial, white numbers • • • • • 3649-00406 2-1/16" Transmission Temperature, 100-250° F Short Sweep • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers M. 3690-00406 3-3/8" Tachometer, 10,000 rpm with Shift Light E. 3645-00406 2-1/16" Pyrometer Kit, 0-2000° F Full Sweep • • • • • • L. 3688-00406 3-3/8" Speedometer, 160 mph Programmable Red Bowtie logo Through-the-dial lighting Black dial, white numbers See photo on page 390 D. 3644-00406 2-1/16" Pyrometer Kit, 0-1600° F Full Sweep • • • J. 3674-00406 2-1/16" Nitrous, 0-1600 psi Full Sweep • • • C. 3637-00406 2-1/16" Water Temperature, 100-250° F Short Sweep • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers K. 3675-00406 2-1/16" Air/Fuel Ratio Full Sweep Red Bowtie logo Through-the-dial lighting Black dial, white numbers B. 3627-00406 2-1/16" Oil Pressure, 0-100 PSI Short Sweep • • • • LICENSED PARTS • • • A 2-1/16" Fuel Level, 0-90 Ohms GM • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers 3659-00406 2-1/16" Boost, Vacuum 30 In Hg/30 psi (not shown) NOTE: ATTENTION GM DEALERS: The following pages are General Motors’ LICENSED PRODUCTS and must be ordered from the licensee. For detailed instructions, see Bulletin number ACC08-035 or visit the gmperformanceparts.com website, click on “Dealer Info,” and then click on “Dealer Sites.” Electrical 3657-00406 2-1/16" Transmission Temperature, 100-260° F Full Sweep E 2-1/16" Pyrometer Kit, 0-2000° F F 2-1/16" Transmission Temperature, G 2-1/16" Oil Pressure, 0-100 PSI H 2-1/16" Water Temperature, Full Sweep 100-250° F Short Sweep 3-3/8" Speedometer, 160 mph Programmable L Red Bowtie logo Through-the-dial lighting Black dial, white numbers 4-, 6-, and 8-cylinder compatible In-dash mount 3-3/8" Tachometer, 10,000 rpm M with Shift Light G. 3653-00406 2-1/16" Oil Pressure, 0-100 PSI • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers H. 3655-00406 2-1/16" Water Temperature, 100-260° F Full Sweep • • • 314 Red Bowtie logo Through-the-dial lighting Black dial, white numbers Buy online at www.gmperformanceparts.com 100-260° F Full Sweep 2-1/16" Voltmeter, 8-18 Volt N Short Sweep 3-3/8" Tachometer, 10,000 rpm O Buy online at www.gmperformanceparts.com 315 LICENSED PARTS Bowtie Logo Gauges Continued Bowtie Logo Gauges Continued A. 3699-00406 5" Tachometer, 10,000 rpm with Shift Light Mechanical G. 3603-00406 2-1/16" Boost, Vacuum 30 in Hg/30 psi Red Bowtie logo Through-the-dial lighting Black dial, white numbers 4-, 6-, and 8-cylinder compatible In-dash or pedestal mount • • • B. 5780-00406 3-3/4" Tachometer, 8000 rpm • • • • 2-1/16" Boost, Vacuum 30 in Hg/30 psi G Red Bowtie logo White dial, black numbers 4-, 6-, and 8-cylinder compatible In-dash or pedestal mount 2-1/16" Boost, 0-35 psi H H. 3604-00406 2-1/16" Boost, 0-35 psi • • • Red Bowtie logo White dial, black numbers 4-, 6-, and 8-cylinder compatible In-dash or pedestal mount • • • A 5" Tachometer, 10,000 rpm with Shift Light Red Bowtie logo White dial, black numbers 0 Ohms empty, 90 Ohms full 2-1/16" Oil Pressure, 0-100 psi I 2-1/16" Water Temperature, 120-240° F I. Red Bowtie logo White dial, black numbers F. Red Bowtie logo Through-the-dial lighting Black dial, white numbers J. 3632-00406 2-1/16" Water Temperature, 120-240° F • • • Red Bowtie logo White dial, black numbers 5889-00406 5" Speedometer, 160 mph • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers 3621-00406 2-1/16" Oil Pressure, 0-100 psi • • • E. 5837-00406 2-5/8" Water Temperature, 100-250° F • • • • • J D. 5827-00406 2-5/8" Oil Pressure, 0-100 psi • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers 3607-00406 2-1/16" Boost, Vacuum 30 In Hg/20 psi (not shown) B 3-3/4" Tachometer, 8000 rpm C. 5814-00406 2-5/8" Fuel Level • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers 3605-00406 2-1/16" Boost, 0-60 psi (not shown) 5795-00406 5" Tachometer, 10,000 rpm with Memory, Standard Ignition (not shown) • • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers LICENSED PARTS • • • • • 2-1/16" Fuel Pressure, 0-100 psi K Full Sweep Red Bowtie logo White dial, black numbers C 2-5/8" Fuel Level 2-5/8" Fuel Pressure, 0-100 psi L Red Bowtie logo Through-the-dial lighting Black dial, white numbers K. 3663-00406 2-1/16" Fuel Pressure, 0-100 psi Full Sweep • • • Red Bowtie logo Through-the-dial lighting Black dial, white numbers L. 5812-00406 2-5/8" Fuel Pressure, 0-100 psi D 2-5/8" Oil Pressure, 0-100 psi • • Red Bowtie logo White dial, black numbers M. 5813-00406 2-5/8" Fuel Pressure, 0-15 psi with Isolator • • 2-5/8" Fuel Pressure, 0-15 psi M with Isolator 2-5/8" Oil Pressure, 0-100 psi N Red Bowtie logo White dial, black numbers N. 5821-00406 2-5/8" Oil Pressure, 0-100 psi • • Red Bowtie logo White dial, black numbers O. 5828-00406 2-5/8" Nitrous, 0-2000 psi • • Red Bowtie logo White dial, black numbers P. 5832-00406 2-5/8" Water Temperature, 120-240° F • • E 316 2-5/8" Water Temperature, 100-250° F Buy online at www.gmperformanceparts.com F 5" Speedometer, 160 mph 2-5/8" Nitrous, 0-2000 psi O Red Bowtie logo White dial, black numbers 2-5/8" Water Temperature, P 120-240° F Buy online at www.gmperformanceparts.com 317 LICENSED PARTS VINTAGE Bowtie Logo Gauges GM Performance Parts Logo Gauges A. 1300-00408 Five-Piece Kit Box with Mechanical Speedometer Electrical A. 5780-00407 3-3/4" Tachometer, 8000 rpm Vintage logo White dial, black logo All 2" gauges feature chrome-embossed Bowtie bezel Orange pointer Includes electric speedometer, oil pressure, voltmeter, water temperature, fuel level gauges and all required sensors and sending units • • • 3-3/4" Tachometer, 8000 rpm A B. 1302-00408 Five-Piece Kit Box with Electrical Speedometer • • • • • Vintage logo White dial, black logo All 2" gauges feature chrome-embossed Bowtie bezel Orange pointer Includes speedometer, oil pressure, voltometer, water temperature and fuel level gauges, and all required sensors and sending units 5" Tachometer, 10,000 rpm with B Memory, Standard Ignition • • GM Performance Parts logo White dial, black numbers 4-, 6-, and 8 cylinder compatible In-dash or pedestal mount GM Performance Parts logo White dial, black numbers D. 5837-00407 2-5/8" Water Temperature, 100-250° F Vintage logo White dial, black logo All 2" gauges feature chrome-embossed Bowtie bezel Orange pointer Includes speedometer, oil pressure, voltmeter, water temperature, fuel level gauges and all required sensors and sending units Vintage logo White dial, black logo All 2" gauges feature chrome embossed Bowtie bezel Orange pointer 4-, 6-, and 8 cylinder compatible • • • • C. 5827-00407 2-5/8" Oil Pressure, 0-100 psi 2-5/8" Oil Pressure, 0-100 psi C 2-5/8" Water Temperature, D 100-250° F • • F. B GM Performance Parts logo White dial, black numbers E. 5891-00407 2-5/8" Voltmeter, 8-18 Volts • • D. 1398-00408 3-1/8" Tachometer, 7000 rpm • • • • • B. 5795-00407 5" Tachometer, 10,000 rpm with Memory, Standard Ignition A Five-Piece Kit Box with Mechanical Speedometer C. 1303-00408 5" Quad Gauge and Speedometer • • • • • GM Performance Parts logo White dial, black numbers 4-, 6-, and 8 cylinder compatible LICENSED PARTS • • • • • Five-Piece Kit Box with Electrical Speedometer GM Performance Parts logo White dial, black numbers 5899-00407 5" Tachometer, 10,000 rpm with Shift Light • • • • GM Performance Parts logo White dial, black numbers 4-, 6-, and 8 cylinder compatible In-dash or pedestal mount G. 5898-00407 5" Tachometer, 10,000 rpm In-Dash 2-5/8" Voltmeter, 8-18 Volts E 5" Tachometer, 10,000 rpm with Shift Light • • • F GM Performance Parts logo White dial, black numbers 4-, 6-, and 8 cylinder compatible H. 5814-00407 2-5/8" Fuel Level • • • I. 5" Tachometer, 10,000 rpm G In-Dash D 3-1/8" Tachometer, 7000 rpm 318 Buy online at www.gmperformanceparts.com 5889-00407 5" Speedometer, 160 mph • • C 5" Quad Gauge and Speedometer 5" Speedometer, 160 mph I 2-5/8" Fuel Level H 2-5/8" Voltmeter, 8-18 Volt GM Performance Parts logo White dial, black numbers 0 Ohms empty, 90 Ohms full GM Performance Parts logo White dial, black numbers J. 5891-00407 2-5/8" Voltmeter, 8-18 Volt • • GM Performance Parts logo White dial, black numbers J Buy online at www.gmperformanceparts.com 319 LICENSED PARTS Gauge Pods & Pillar Mounts GM Performance Parts Logo Gauges Continued Mechanical A. 5812-00407 2-5/8" Fuel Pressure, 0-100 psi • • GM Performance Parts logo White dial, black numbers • • GM Performance Parts logo White dial, black numbers C. 5821-00407 2-5/8" Oil Pressure, 0-100 psi • • GM Performance Parts logo White dial, black numbers 10183-00409 2-1/16" Dual Pod (Chevelle A-Body ’68-’72) 15008-00409 2-1/16" Steering Column (C/K Truck ’00-’03 Manual) 2237-00409 2-1/16" 2-Hole Gauge Panel, Black Aluminum 10184-00409 2-1/16" Single Pod (Chevelle A-Body ’68-’72) 15103-00409 2-1/16" Dual Pod (C/K Truck ’95-’98) 2238-00409 2-1/16" 3-Hole Gauge Panel, Black Aluminum 10200-00409 2-1/16" Dual Pod (’82-’92 Camaro/ Firebird) GM Performance Parts logo White dial, black numbers 10204-00409 2-1/16" Dual Pod (’95-’02 Cavalier Z24) A 2-5/8" Fuel Pressure, 0-100 psi E. 5832-00407 2-5/8" Water Temperature, 120-240° F • • 2204-00409 2-1/16" Mounting Cup Black Plastic Gauge 10190-00409 2-1/16" Dual Pod (Corvette ’84-’96) D. 5828-00407 2-5/8" Nitrous, 0-2000 psi • • 15007-00409 2-1/16" Steering Column (C/K Truck ’00-’03 Automatic) 10210-00409 2-1/16" Dual Pod (Camaro/Firebird ’93-’02) GM Performance Parts logo White dial, black numbers 10233-00409 2-1/16" Dual Pod (Impala/Caprice ’92–’96) 10402-00409 2-1/16" Dual Pod (Grand Prix/Cutlass/ Monte Carlo ’78-’87) 2-5/8" Fuel Pressure, 0-15 psi with Isolator C 2-5/8" Oil Pressure, 0-100 psi 320 Buy online at www.gmperformanceparts.com E 2-5/8" Water Temperature, 2277-00410 1/8" Npt To M12 x 15 Metric Adapter 2280-00410 Heater Hose Adapter 5/8" 2281-00410 Heater Hose Adapter 3/4" 17101-00409 2-1/16" Triple Pillar (C/K Truck ’88-’94) 2282-00410 Radiator Hose Adapter 1" To 1-1/4" 17102-00409 2-1/16" Dual Pillar (C/K Truck ’95-’98) 2283-00410 Radiator Hose Adapter 1-1/2" 17103-00409 2-1/16" Triple Pillar (C/K Truck ’95-’98) 3201-00409 2-5/8" Mounting Cup Press Gauge (Chrome) 17105-00409 2-1/16" Triple Pillar (C/K Truck ’00-’01) 12194-00409 2-1/16" Dual Pillar (Corvette ’05) 17106-00409 2-1/16" Dual Pillar with Speaker (C/K Truck ’00-’03) 12200-00409 2-1/16" Dual Pillar (Camaro/Firebird Hardtop ’82-’92) 2259-00410 Electrical Cylinder Head Replacement Sender 17100-00409 2-1/16" Dual Pillar (C/K Truck ’88-’94) 12193-00409 2-1/16" Dual Pillar (Corvette ’03-’04) 17107-00409 2-1/16" Triple Pillar with Speaker (C/K Truck ’00-’03) 17110-00409 2-1/16" Dual Pillar (’94-’98 S-10 and ’95-’97 Blazer) 3202-00409 2-5/8" Mounting Cup Press Gauge (Black) 3203-00409 2-5/8" Mounting Cup Temp Gauge (Chrome) 3204-00409 2-5/8" Mounting Cup Temp Gauge (Black) 3232-00409 2-5/8" 2-Hole Gauge Panel, Black Aluminum 17113-00409 2-1/16" Dual Pillar (S-10 ’86-’93) 3233-00409 2-5/8" 3-Hole Gauge Panel, Black Aluminum 17114-00409 2-1/16" Triple Pillar (S-10 ’86-’93) 3284-00410 LED Replacement Bulb Kit (Red) 12203-00409 2-1/16" Triple Pillar (Camaro/Firebird T-Top ’82-’92) 18022-00409 2-1/16" Dual Overhead Console (C/K Truck ’00-’04) 3285-00410 LED Replacement Bulb Kit (Green) 12212-00409 2-1/16" Dual Pillar (Camaro T-Top ’97-’01; Firebird ’93-’01) 18023-00409 2-1/16" Triple Overhead Console (C/K Truck ’00-’04) 12213-00409 2-1/16" Triple Pillar (Camaro T-Top ’97-’01; Firebird ’93-’01) 18024-00409 2-1/16" Quad Overhead Console (C/K Truck ’00-’04) 12234-00409 2-1/16" Triple Pillar (Impala/Caprice ’92) 2203-00409 2-1/16" Mounting Cup Chrome Plastic Gauge 12202-00409 2-1/16" Dual Pillar (Camaro/Firebird T-Top ’82-’92) 2-5/8" Nitrous, 0-2000 psi 15113-00409 2-1/16" Dual Pod (S-10 and Blazer ’86-’93) 17104-00409 2-1/16" Dual Pillar (C/K Truck ’00-’01) 12201-00409 2-1/16" Triple Pillar (Camaro/Firebird Hardtop ’82-’92) D 15110-00409 2-1/16" Dual Pod (S-10 ’94-’02 and Blazer ’95-’02) 12192-00409 2-1/16" Dual Pillar (Corvette ’97-’01) 12195-00409 2-1/16" Triple Pillar (Corvette ’05) B 15104-00409 2-1/16" Dual Pod (C/K Truck ’00-’03) LICENSED PARTS B. 5813-00407 2-5/8" Fuel Pressure, 0-15 psi with Isolator 10002-00409 2-1/16" Four-Gauge Console (Camaro ’68-’69) 3286-00410 LED Replacement Bulb Kit (Blue) 5291-00410 Speedometer Sender 7/8" (18THD Hall Effect, 16 Pulse) 120-240° F Buy online at www.gmperformanceparts.com 321 CAmARo PARTS & ACCESSoRIES S ince it was introduced in 1967, the Chevy Camaro has been a canvas for countless enthusiasts to express their automotive style. From appearance upgrades to serious performance modifications, it’s a car designed for personalization. The 2010 Camaro carries that personal quality, with sensuous styling and a long list of features and options. At GM Perfor Performance Parts, we know the factory options still aren’t enough for many owners. Enthusiasts want even greater personalization options; is there a red-blooded Camaro fan who doesn’t want a few extra horses running wild under the hood? We worked with the Camaro’s planners from the moment its production was green-lighted. We designed and developed appearance, convenience and power-enhancing performance 322 upgrades to complement the car as soon as the first production model rolled off the line. All of our Camaro accessories and performance parts were tested and validated to GM production vehicle specifications and manufactured with production-quality materials. That means you’re getting original equipment quality parts with the best fit and finish. Our performance parts are legal in 50 states, too, for worry-free emissions compliance. Browse our diverse range of components and design your ultimate Camaro. If you can dream it, you can build it with the new Camaro appearance and performance parts from GM Performance Parts! CAmARo PARTS & ACCESSoRIES Camaro Accessories and Performance Parts the accessories and performance components include: • GM performance parts – Numerous performance-enhancing components, including tuned air boxes, performance exhaust systems, Hurst® short-throw shifters and more • Interior Trim Kits – For Camaro owners who have the factory illumination package, add even more color options • Interior Accessories – Items include premium “Camaro” embroidered floor mats, sill plates and more • Exterior Detailing Accessories – A variety of components are offered, from grille inserts and fuel doors to a high rear wing spoiler and a lower ground effects package • Stripes – Heritage-inspired stripes are offered in RS-style for the hood or “hockey stick-style" side design • Engine Covers – Available in five colors for the V-6 and V-8 engines • wheels and Tires – Split-five-spoke 21-inch wheels are offered in two finishes. The first finish is a black painted finish and the other is machined aluminum with black accent paint that can be ordered with complementing performance tires 323 CAmARo PARTS & ACCESSoRIES GM pERFORMANCE pARTS CAmARo PARTS & ACCESSoRIES We know you want greater performance from your Camaro. That’s why long before it was scheduled to hit the showroom floor, GM Performance Parts designers and engineers were hard at work developing emissions-legal bolt-on components that would accentuate and enhance the factory-delivered horsepower. Following the adage that more air in and more air out equals more horsepower, we developed air box, header and exhaust kits, as well as complementing short-throw shifters for manual-transmission applications. We even designed colorcoordinated engine covers that may not add any direct horsepower, but just might help grab a “Best in Show” trophy at the next car show. Because you’re buying GM Performance Parts components, you can be confident they’ll fit and perform as promised. They're also emissions-legal in 50 states with CARB EO numbers where required. Check out the parts below and build your Camaro to pull away from the crowd! Exhaust Short-Throw Shifter Upgrade the look and sound of your Camaro’s exhaust system with one of our tuned, emissions-legal bolt-on exhaust kits. They deliver a great performance sound and reduced restriction, which promotes increased power—especially when combined with other performance parts. Whether you’re looking for a street-legal sound or a completely off-roading system, GM Performance Parts has got you covered. The exhausts are available with or without ground effects. When ordering the ground effects package, there is no need to include an exhaust tip. Our exhaust kits are designed for simple remove-and-replace installation, for a quick and hassle-free changeover. NOTE: When selecting a kit for SS models, check for specific LS3 (manual transmission) or L99 (automatic transmission) part numbers. A greater feeling of control comes with a precise, quick-acting shifter. GM Performance Parts’ short-throw shifter kits for both V-6 and V-8 models deliver sharper and quicker throws between gears, enabling you to keep the engine’s revs right where you want them for optimal performance. 92206990 We worked with legendary shifter manufacturer Hurst® to develop the kits, so they complement great performance with classic styling. The kits include all necessary hardware and detailed instructions. 92214389 V-6 Short-Throw Shifter Kit (not shown) 92214388 V-8 (LS3) Short-Throw Shifter Kit V-8 (LS3) Short-Throw Shifter Kit V-6 (LLT) Exhaust upgrade kit, Round Tip (not shown) 92206992 LS3 & L99 V-8 Exhaust upgrade Kit, Round Tip 92225673 V-6 (LLT) Exhaust upgrade Kit, No Tip (not shown) Air box Shorty headers 92225672 LS3 V-8 Exhaust upgrade Kit, No Tip (not shown) 92231570 LS3 & L99 V-8 Track pack (Off-Road use only), Round Tip (not shown) Give your Camaro a breath of fresh air—and improve your horsepower—with GM Performance Parts air box kits. They include an open-element air filter for lower restriction and a great-looking, performance-style housing for a true tuner appearance. They’re available for V-6 and V-8 applications. Low-restriction exhaust headers enable exhaust gases to be carried away from the engine quicker, boosting the engine’s airflow efficiency and overall performance. Our bolt-on header kit is emissions-legal and provides a simple bolt-in replacement for the factory exhaust manifolds. Match them with one of our exhaust kits for even greater performance. V-8 engines only. LS3 & L99 V-8 Exhaust Upgrade Kit, Round Tip 324 Buy online at www.gmperformanceparts.com 92212302 V-8 (LS3/L99) Air box Kit (not shown) 92212304 V-6 (LLT) Air box Kit (not shown) 92213295 Shorty header Kit, LS3/L99 V-8 (not shown) Buy online at www.gmperformanceparts.com 325 CAmARo PARTS & ACCESSoRIES INTERIOR ACCESSORIES Engine Cover Kits Interior protection & Convenience High performance and high style have always mixed with Camaro enthusiasts. You can give your Camaro’s V-6 or V-8 engine a stylish, show-quality upgrade with our gorgeous engine cover kits. They’re available to match most exterior colors, allowing you to complement or contrast the color choices to suit your style. Match the engine cover with one of the color-coordinated interior trim kits, too, for a completely integrated look. Maximize the style and convenience of your Camaro’s cabin, while maintaining its original condition with accessories that include floor mats, cargo helpers and more. Our sill plates add a distinctive appearance and added protection when entering the car. The engine cover kits are easy to install and are easily removed when service is required. They don’t interfere with oil fill or other common maintenance access points. 92219194 V-6 Engine Cover, Victory Red (not shown) 92219193 V-6 Engine Cover, Red Jewel Tintcoat (not shown) 92219192 V-6 Engine Cover, Inferno Orange (not shown) 92219188 V-6 Engine Cover, Scorch yellow 92219186 V-6 Engine Cover, black 92219184 V-8 Engine Cover, Victory Red (not shown) 92219182 V-8 Engine Cover, Red Jewel Tintcoat (not shown) 92219180 V-8 Engine Cover, Inferno Orange 92219178 V-8 Engine Cover, Scorch yellow (not shown) 92219176 V-8 Engine Cover, black (not shown) 92222441 Cargo Area Floor Mat 92223802 Cargo Net (not shown) 92223800 Sill plates (not shown) 92223048 Smoker’s package (not shown) CAmARo PARTS & ACCESSoRIES GM pERFORMANCE pARTS Audio and Electronics V-6 Engine Cover, Scorch Yellow The new Camaro is more than the next-generation muscle car—it’s also a technology showcase that offers the latest in convenience and infotainment systems. You can take your Camaro’s technology to a higher level with upgraded audio subwoofer and lighting systems, as well as remote starting. Our audio system brings greater features and capability, while a peripheral device interface module allows you to plug in devices to play through the audio system. Remote starting allows you to start your Camaro to let it heat up on a cold morning or cool down with air conditioning on a hot day. Finally, our footwell lighting kit delivers customizable, colored ambient lighting for a premium, hightech interior appearance. 92213214 Audio System-Subwoofer 92213212 peripheral Device Interface Module (not shown) 92213222 Interior Lighting Kit, Footwell (not shown) 92213216 Remote Starting System, Factory-Enabled (not shown) Cargo Area Floor Mat Interior Trim Kits When ordering the factory illumination package you can personalize the interior lighting color with parts, color-matched to the Camaro’s exterior colors. Use them to complement or contrast your Camaro’s exterior color for a completely custom appearance. V-8 Engine Cover, Inferno Orange 326 92221433 Interior Trim Kit, Scorch yellow (not shown) 92221438 Interior Trim Kit, Inferno Orange (not shown) 92233738 Interior Trim Kit, Olympic white (not shown) 92233739 Interior Trim Kit, Switchblade Silver (not shown) Audio System-Subwoofer V-6 Engine Cover, Black Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 327 camaro PARTS & ACCESSORIES Stripe Kits Create your own look for your Camaro with our diverse lineup of exterior accessories, from a satin nickel fuel door or a grille insert to color-matched splash guards and a complete ground effects kit. And don’t forget to check out our stylish, wing-style rear spoiler. The heritage-inspired 2010 Camaro is accented perfectly with our stripe kits. They give your Camaro a classic look and contemporary style. Our stripe kits are inexpensive and easy to install; or, have your dealer install them for a hassle-free upgrade that will make your new ride the envy of the neighborhood! Choose from multiple colored hockey stickstyle, hood and hockey stick-style and rally-style stripes. The ground effects package creates a dramatic, ground-hugging look for your Camaro—one that is suitable for drifting, drag racing or a few laps around the road course. It comes delivered in a great Metallic Grey color that accents your car’s original color. Our wing-style rear spoiler complements that competition look. 92215975 Hood and Hockey Stick Stripe Kit, Black 92215976 Hood and Hockey Stick Stripe Kit, Grey (not shown) Camaro exterior accessories are designed and manufactured to the same quality and durability standards as all regular-production components. That means you’re assured of perfect-fitting, long-lasting accessories that will stand up to years of use. 92215977 Hood and Hockey Stick Stripe Kit, White (not shown) 92227577 Hockey Stick Stripe Kit, Black (not shown) 92212671 Satin Nickel Fuel Filler Door (not shown) 92227579 Hockey Stick Stripe Kit, Grey (not shown) 92208704 Grille Insert Assembly 92227581 Hockey Stick Stripe Kit, White (not shown) 92225513 Rally Stripe Kit, Black 92225515 Rally Stripe Kit, Orange 92225517 Rally Stripe Kit, Silver 92225519 Rally Stripe Kit, Grey 92225521 Rally Stripe Kit, White 92207441 Ground Effects Kit, LS/LT Models, Metallic Grey (not shown) 92208008 Ground Effects Kit, SS Models, Metallic Grey 92207433 Wing Spoiler Package, Primed (not shown) 92225526 Wing Spoiler Package, Black (not shown) 92225528 Wing Spoiler Package, Victory Red (not shown) 92225530 Wing Spoiler Package, Red Jewel Tintcoat (not shown) 92225532 Wing Spoiler Package, Cyber Grey (not shown) camaro PARTS & ACCESSORIES EXTERIOR ACCESSORIES Hood and Hockey Stick Stripe Kit, Black Ground Effects Kit, Rear Diffuser Rally Stripe Kit, Orange Rally Stripe Kit, Silver Rally Stripe Kit, Grey Ground Effects Kit, Side Spoiler 328 Ground Effects Kit, Front Spoiler Buy online at www.gmperformanceparts.com Grille Insert Assembly (Bowtie logo not included) Rally Stripe Kit, Black Buy online at www.gmperformanceparts.com Rally Stripe Kit, White 329 CAmARo PARTS & ACCESSoRIES CAmARo PARTS & ACCESSoRIES whEELS & TIRES We don’t have to tell you how a great set of wheels transforms the look and feel of your car. The 2010 Camaro comes with a family of attractive, 18-, 19-, and 20-inch wheels, but GM Performance Parts takes it a step further with great-looking, racing-inspired 21-inch wheels and complementing performance tires. The wheel design features a contemporary split five-spoke center available in two finishes. The first finish is a black painted finish and the other is machined aluminum with black accent paint. They are offered in 8.5-inch across all V-6 models or 8.5-inch fronts and 9.5-inch widths rears for the SS models. Don’t forget the center caps and chrome lug nuts (sold separately) as well as the required tire pressure monitor sensors. Order a complete kit of wheels, tires, center caps, lug nuts and pressure sensors for hassle-free installation by your dealer. Outdoor Car Cover, Grey with Black Stripes 21-inch x 8.5-inch Black Painted Wheel with Chrome Chevrolet-Logo Center Cap Car Covers V-6 customers need to order only one of the following: Protect your pride and joy from the elements and UV rays with a fitted, outdoor-rated car cover. Our covers are custom-contoured to fit your Camaro’s curves like a glove. They’re available in two colors, each with stylish, heritage-inspired black stripes. 92215993 Outdoor Car Cover, Red with black Stripes (not shown) 92215994 Outdoor Car Cover, Grey with black Stripes 92229349 92229351 21-inch x 8.5-inch wheel; machined aluminum w/ black accent, set of 4 (not shown) V-8 customers need to order two front 21 x 8.5-inch and two rear 21 x 9.5-inch: 92230279 21-inch x 8.5-inch wheel; black painted, single wheel (order two wheels) (not shown) 92230281 21-inch x 9.5-inch wheel; black painted, single wheel (order two wheels) (not shown) 92230280 21-inch x 8.5-inch wheel; machined aluminum with black accent, single wheel (order two wheels) 92230282 21-inch x 9.5-inch wheel; machined aluminum w/ black accent, single wheel (order two wheels) Additional wheel and tire components: Contoured Splash Guards GM Performance Parts contoured slpash guards add to the look of ground-hugging muscle while protecting your vehicle from mud, dirt, snow, salt and gravel. 92214931 Molded Splash Guards, black (not shown) 92214930 Molded Splash Guards, Red Jewel Tintcoat (not shown) 92214927 Molded Splash Guards, Victory Red (not shown) 92229701 Molded Splash Guards, Cyber Grey (not shown) 92214928 Molded Splash Guards, Inferno Orange (not shown) 92229704 Molded Splash Guards, Switchblade Silver (not shown) 92214929 Molded Splash Guards, Scorch yellow (not shown) 330 21-inch x 8.5-inch wheel; black painted, set of 4 (not shown) Buy online at www.gmperformanceparts.com 19159968 Chevrolet logo center cap, chrome, set of 4 92221881 Chrome standard lug nut kit (package fits 1 vehicle) (not shown) 19212271 Tire pressure sensors kit (package fits 1 vehicle) (not shown) 92205121 performance tire, p245/40zR21, single tire (not shown) 92221879 Chrome locking lug and standard lug nuts kit, (package fits 1 vehicle) (not shown) 92205122 performance tire, p275/35zR21, single tire (not shown) 92221880 Chrome locking lug nuts kit (package fits 1 vehicle) (not shown) Buy online at www.gmperformanceparts.com 331 mERChANDISE TO ORDER CALL TOLL FREE: Performance Parts T-Shirt ppGM-22410 thru 22416 $14.95 each for SM–4XL Performance Parts logo on left chest. Available in Bone (shown), Black and Navy. Performance Parts logo on the left chest and full back with website. 100% pre-shrunk. LSX Camaro T-Shirt pp-22407 $15.50 each for SM–XXL mERChANDISE 888-821-4646 Polysonic Camp Shirt pp-30275 (Men’s) pp $46.75 each for SM–XL $49.75 each for 2XL and 3XL IN CANADA CALL: 810-629-0373 VISA/MASTERCARD ACCEPTED DEaLEr — CaLL FOr PrICING. Qualifies for Co-op Reimbursement from Dealer’s GM Parts Promotional Fund. Velocity Repel & Release Twill Shirt pp-39716 (Men’s) $30.00 each for SM–XL $34.00 each for 2XL and 3XL Performance Parts logo on left chest. 55% cotton/45% polyester, 4.5 oz. microsanded twill with stain resistant and stain release properties. Available in White or Black (shown). Honeycomb Jacquard Polo pp-39627 (Men’s) $38.60 each SM–XL $42.60 for 2XL and 3XL Performance Parts logo on left chest. Available in Granite/Latte (shown), Navy/Bay Blue and Khaki/Latte. granite/ latte navy/Bay Blue Project X T-Shirt pp-22408 $15.50 each for SM–XXL Khaki/ latte 572 Chevrolet Engine with Chevelle T-Shirt ppGM-22401 thru 22405 pp $14.95 each for SM–2XL Ash Gray with Performance Parts logo on the left chest, 527 Chevrolet Engine and Chevelle full back. Checker Trim Lightweight Jacket pp-18401 (Men’s) $31.50 each for SM–XL $33.85 each for XXL $35.65 each for 3XL and 4XL $39.95 each for 5XL red yellow royal Blue Ladies Cap Sleeve Checker Flag T-Shirt pp-15F03 $17.85 each for SM–XL $21.65 each for XXL Tournament Jacket pp-MI-0066-06 thru 0072-06 $35.00 each for SM–XL $38.00 for 2XL $42.00 for 3XL and 4XL Buy online at www.gmperformanceparts.com pink white Black red Black white Performance Parts logo on left chest. Versatile, water repellent and lightweight. Available in Black. Prices subject to change. 332 red Ladies 3/4-Length Sleeve Checker Flag Trim T-Shirt pp-15F04 $20.75 each for SM–XL $24.50 each for XXL FOR MORE GREAT OFFICIAL MERCHANDISE, VISIT GMPErFOrMaNCEPartS.COM Buy online at www.gmperformanceparts.com 333 mERChANDISE Arctic Tumbler pp-24b27 $9.00 each Performance Parts Logo. Silver, 16 oz travel mug. TO ORDER CALL TOLL FREE: 888-821-4646 mERChANDISE Hat with Swoosh and Checker Board Trim pp-57A17 $12.95 each Performance Parts logo IN CANADA CALL: 810-629-0373 VISA/MASTERCARD ACCEPTED DEaLEr — CaLL FOr PrICING. Qualifies for Co-op Reimbursement from Dealer’s GM Parts Promotional Fund. Hat with Checker Board Trim pp-57A04 $12.95 each Hat with LSX rip-out ppGM2209LSx $14.95 each Engine Plaques $19.99 each ppGM2216 – 350/290 HP ppGM2218 – ZZ4 ppGM2219 – Ram Jet 350 ppGM2222 – ZZ383 ppGM2227 – LS364/440 ppGM2229 – LS7 ppGM2230 – 454 HO ppGM2234 – Ram Jet 502 ppGM2235 – ZZ572/620 ppGM2236 – LS3 ppGM2237 – ZZ427 ppGM2238 – LS376/480 ppGM2239 – 350 H.0. ppGM2240 – LS2 ppGM2241 – ZZ502 ppGM2242 – LS376/515 ppGM2243 – ZZ454 Koozie ppGM2213 – Black with white imprint ppGM2214 – Yellow with black imprint $1.00 each Performance Parts logo Performance Parts logo Fender Cover ppGM2209 $30.00 each ppGM2210 $55.00 set of 2 Performance Parts logo Ergo Pack pp-71450 $12.00 each Skull Cap pp-12A03 $12.50 each Racing Beanie pp-85b01 $8.65 each LSX logo LSX Fender Cover ppGM2209-LSx01 $30.00 each ppGM2210-LSx01 $55.00 set of 2 Soft side cooler with mesh pockets. GM Performance Parts Decal Kit ppGM-07G01 $10.99 each Crewneck Sweatshirt pp-39310 (Men’s) $25.00 each for SM–XL $29.00 each for 2XL and 3XL Performance Parts logo on left chest. Available in Black. License Plate ppGM2211 pp $7.00 each Duffle Bag pp-34b01 $38.00 each 6" x 12" Aluminum Plate Prices subject to change. Buy online at www.gmperformanceparts.com LSX Decal Kit ppGM-07G02 $10.99 each Each GM Performance Parts Decal Kit contains: (4) GMPP/LSX Decal 12" (4) GMPP/LSX Decal 8" (4) GMPP/LSX Decal 6" (2) GMPP Decal 12" Nylon duffle bag embroidered with Performance Parts logo. 334 Each GM Performance Parts Decal Kit contains: (1) GMPP Windshield Decal (4) GMPP Decal 12" (4) GMPP Decal 6" (2) GMPP/LSX Decal 8" FOR MORE GREAT OFFICIAL MERCHANDISE, VISIT GMPErFOrMaNCEPartS.COM Buy online at www.gmperformanceparts.com 335 LICENSED PARTS AUTHORIZED CENTERS Authorized Centers Company Name Contact Name Address City ST Zip Phone Fax Internet Site Email Address Company Name Contact Name Address City ST Zip Phone Fax Internet Site Email Address USA Georgia Alabama Nesmith Chev Bu Pon Gmc, Inc. Tim Bland Day’s Chevrolet, Inc. John Moore 1620 Montgomery Hwy Hoover Capitol Chevrolet Jody Elmore 711 Eastern Blvd Montgomery Al 36117 334.272.9595 Al 35216 205.823.5428 205.979.3048 [email protected] 334.270.9162 capitolchevrolet.com [email protected] Arizona Thorobred Chevrolet, Inc. Jerry Anderson 2121 N Arizona Ave Chandler Az 85225 480.899.1251 480.917.1010 [email protected] Sands Motor Company Robert Wellman 5418 NW Grand Glendale Az 85301 623.931.9349 623.842.5205 [email protected] Brown & Brown Chevrolet, Inc. David Priest 145 E Main St Mesa Az 85201 480.827.3376 480.827.2171 shopchevy.com [email protected] Courtesy Chevrolet 1233 E Camelback Rd Phoenix Az 85014 602.604.3003 602.604.3099 courtesychev.com [email protected] [email protected] Phil Graziano Midway Chevrolet Company Rod Martin 2323 W Bell Rd Phoenix Az 85023 602-760-3357 602.387.7526 parts4chevys.com Power Chevrolet Dan Bieber 2646 W Camelback Rd Phoenix Az 85017 602.589.9405 602.249.7321 powerchevroletcamelback.com [email protected] Van Chevrolet Chuck Rudgiro 8585 E Frank Lloyd Wright Blvd Scottsdale Az 85260 480.368.3957 480.905.1659 gmpartscenter.net [email protected] Chapman Chevrolet, L.L.C. Rod Egnash 1717 E Baseline Tempe Az 85283 480.752.1641 480.752.1456 chapmanchevy.com [email protected] Watson Chevrolet, Inc. Bob Valencia 625 W Auto Mall Dr Tuscon Az 85705 520.292.1500 520.292.3252 [email protected] Brad Scoggins 1215 Hwy 71 S Ft. Smith Ar 72901 479.646.1581 476.648.0439 smithchevyland.com [email protected] Arkansas Smith Chevrolet-Cadillac Co. California Hardin Buick-Pontiac-Gmc Michael P 1315 S Claudina Street Anaheim Ca 92806 714.778.1931 714.533.2370 hardingmc.com [email protected] [email protected] Motor City Buick Pontiac Gmc R Herman 3101 Pacheco Rd Bakersfield Ca 93313 661.836.9999 661.836.234 Diamond Hill Auto Group,Inc. Brian Yates 4545 W Ramsey Banning Ca 92220 951.849.7861 951.849.0970 diamondhillsautogroup.com [email protected] motorcitywest.com Connell Chevrolet Dave Hardy 2828 Harbor Blvd Costa Mesa Ca 92626 714.546.9400 714.979.3578 connellchevrolet.com [email protected] Hardy Chevrolet, Inc. [email protected] [email protected] 770.822.6671 nashchevy.com [email protected] [email protected] Maypole Chevrolet, Inc. J Andrews 1223 S Big A Rd Toccoa Ga 30577 706.886.7481 Bob Robinson 15700 Idaho Center Blvd Nampa Id 83687 208.466.6000 208.442.2713 edmarksuperstore.com Shepard Chevrolet Inc Russ Fowler 930 Carriage Ln Lake Bluff Il 60044 847.295.5310 847.234.9459 [email protected] Jim McComb Chevrolet, Inc. Bill Brouch 3622 N University Peoria Il 61604 309.686.2500 309.686.0121 jimmccomb.com [email protected] maypolechevrolet.com [email protected] Idaho Edmark Chevrolet Cadillac [email protected] Illinois Weir Chev-Buick-Pontiac-Gmc Chris Lutman 1107 S Main Red Bud Il 62278 618.282.3111 618.282.3993 weirparts.com [email protected] Gibson Chevrolet, Inc. Bob Ravesloot 1533 E 162nd Street S Holland Il 60473 708.339.7400 708.271.4939 gibsonchevy.com [email protected] Indiana 8220 S US 31 Indianapolis In 46227 317.882.4018 317.882.4719 drivehubler.com [email protected] Schepel Buick-Pontiac-Gmc, Inc Ron Carlson Hubler Chevrolet, Inc. 3209 West Lincoln Hwy Merrillville In 46410 219.769.7757 219.755.0339 schepel.com [email protected] Shepherd’s Chev Old Pon Bu Cad Bryon Utter 1520 East 9th Street Rochester In 46975 574.224.7278 574.223.2718 sheperdsgm.net [email protected] Rick Bell Iowa Karl Chevrolet, Inc. Jason Roach 1101 SE Oralabor Rd Ankeny Ia 50021 515.299.4411 515.299.4380 karlchevrolet.com [email protected] Bob Brown Chevrolet, Inc. Ron Dorrian 4224 Merle Hay Road Des Moines Ia 50310 515.278.7888 515.278.7895 bobbrownauto.com [email protected] 925.356.3049 fitzpatrickchevy.com [email protected] 925.829.2941 [email protected] Foothill Ranch Chevrolet Bob Mortensen 70 Auto Centre Drive Foothill Ranch Ca 92610 949.457.2020 Martin Cadillac-Pontiac Gary Carter 12101 Olympic Blvd Los Angeles Ca 90064 310.820.3611 310.207.8429 martincad.com [email protected] Kansas Rydell Automotive Group D Colwell 18600 Devonshire Northridge Ca 91324 818.832.1625 818.832.1635 rydells.com [email protected] Superior Chevrolet Mark Christopher Auto Center Doug Reeves 2131 Convention Center Way Ontario Ca 91764 909.390.2900 909.390.4677 markchristopher.com [email protected] Rally Cad Chev Buick Pont Gmc Brenden Herem 39012 Carriage Way Palmdale Ca 93551 800.585.0551 661.266.1881 4rally.com [email protected] Victory Chevrolet Cadillac Adrian Smith 1360 Auto Center Dr Petaluma Ca 94952 707.765.3068 707.762.7606 [email protected] Taylor Motors, Inc. Cliff Mayne 2525 Churn Creek Road Redding Ca 96002 530.222.1200 530.722.1089 talormotorsredding.com [email protected] Crest Chevrolet Don Young 909 W 21st Street San Bernardino Ca 92405 909.883.8833 909.882.4661 [email protected] City Chevrolet Dan Perry 2111 Morena Blvd San Diego Ca 92110 619.276.6900 619.276.2414 [email protected] Courtesy Chevrolet Center Bill Chakos 750 Camino Del Rio North San Diego Ca 92108 619.297.3961 619.297.4023 [email protected] Ca 92701 714.560.4277 Knoepfler Chevrolet Co. B Knoepfler 100 Jackson St Sioux City Ia 51101 712.279.7153 712.279.0316 kchev.com [email protected] Rydell Chevrolet, Inc. Brian Tenley 1325 E San Marnan Dr Waterloo Ia 50702 319.234.4601 319.234.4815 rydellauto.com [email protected] David Hosley 8300 Shawnee Mission Pkwy Merriam 949.457.2022 foothillranchperformance.com [email protected] 714.543.3387 guarantyperformance.com [email protected] 510.614.9220 fhdailey.com [email protected] Paradise Chevrolet CadilLac Ruben Aranda 27360 Ynez Road Temecula 951.676.4789 pardiseautos.com [email protected] Courtesy Chevrolet Ed Kolodziej 3610 Thousand Oaks Blvd Thousand Oaks Ca 91362 805.497.8631 805.497.6643 courtesysandiego.com [email protected] Bonander Pontiac-Buick-Gmc Pete McCarthy 231 S Center St Turlock 209.633.4749 bonanderauto.com [email protected] Colorado Daniels Motors, Inc. Jeff Williams 670 Automotive Dr Colorado Spr. Co 80906 719.632.5591 719.228.3578 [email protected] Burt Chevrolet, Inc. A Billings 5200 S Broadway Englewood Co 80113 303.789.6328 720.284.5275 burt.com [email protected] Ks 66202 913.789.4308 913.789.1005 superchevyperformance.com [email protected] Kentucky Bachman Auto Group, Inc. Tom Finley 9650 Bluegrass Pkwy Louisville Ky 40299 502.499.6161 502.719.3849 bachmanparts.com [email protected] Bob Hook Chevrolet, Inc. Jack Tillman 4144 Bardstown Rd Louisville Ky 40218 502.499.8060 502.499.0917 bobhookperformance.com [email protected] Louisiana All Star Chevrolet, Inc. P Jackson 11377 Airline Hwy Baton Rouge La 70816 225.298.8080 225.298.8041 allstarautomotive.com [email protected] Gerry Lane Chevrolet John Ventress 6505 Florida Blvd Baton Rouge La 70806 225.926.4600 225.925.9613 gerrylane.com [email protected] Banner Chevrolet CB Costantini 5950 Chef Menteur Hwy New Orleans LA 70126 501.242.4624 504.253.8596 bannerauto.com [email protected] Chevyland Jeral Lawler 7500 Youree Dr Shreveport La 71105 318.425.3471 318.222.4990 chevyland.com [email protected] Md 21234 410.661.9100 Maryland Jerry’s Chevrolet, Inc. V Poling 1940 E Joppa Rd Baltimore 410.513.0196 jerrysautogroup.com [email protected] Criswell Chevrolet, Inc. Alex Verna 503 Quince Orchard Rd Gaithersburg Md 20878 301.948.0880 301.921.9806 criswellauto.com [email protected] Ourisman’s Rockmont Chevrolet Dave Katz #20 Southlawn Court Rockville Md 20850 301.424.5900 301.424.0027 [email protected] Courtesy Chev-Olds-Cad 2531 N Salisbury Blvd Salisbury Md 21801 410.749.7100 410.749.4257 courtesychevroletcadillac.com [email protected] Ma 02062 781.762.8300 Bill Cropper Massachusetts Delaware Nucar Chevrolet 770.445.1143 hardychevy.com 770.424.9112 carlblackkennesaw.com 770.732.6433 Ca 94520 925.349.3251 Ca 95380 209.632.8871 Ga 30157 770.445.9411 Ga 30144 770.424.2200 Lawrenceville Ga 30045 770.963.9266 Ca 94568 925.828.6500 Ca 92591 951.699.2699 Dallas Kennesaw Lithia Springs Ga 30122 770.941.8550 Concord Santa Ana 1249 Charles Hardy Pkwy 1110 Robers Blvd 630 Scenic Highway Dublin San Leandro Ca 94577 510.351.5800 [email protected] 1971 Thornton Rd 2121 Diamond Blvd 711 E 17th Street [email protected] 912.739.7000 nesmithnow.com George Pittman 7544 Dublin Blvd 800 Davis St 770.974.2683 Ga 30417 877.497.3624 Gary Ellis John Vinci Peter Chin Ga 30101 770.975.1802 Claxton Nash Chevrolet Company Fitzpatrick Chev-Buick-Hummer Roy Wold Guaranty Chevrolet Motors, Inc Carl Lutes Acworth 7334 Hwy 280 West John Thornton Chevrolet Crown Chevrolet F. H. Dailey Motor Co. Gary Connally Carl Black Bu-Pon-Gmc Trk Inc David Bolden 3693 North Cobb Pkwy Authorized Centers Ivan Leonard Chevrolet, Inc. Jeff Tate B Grasso 174 N Dupont Hwy New Castle De 19720 302.322.6606 Jon Hall Chevrolet, Inc. Scott Bowser 551 N Nova Road Daytona Beach Fl Bill Branch Chevrolet, Inc. Dave Hack 3980 Fowler Fort Myers 302.322.7135 nucar.com [email protected] 32114 386.947.0692 386.947.0615 [email protected] 33901 800.226.7806 239.936.5771 branchchevy.com [email protected] Florida Fl Nimnicht Chevrolet Company J Allen 1550 Cassat Ave Jacksonville Fl 32210 904.387.4041 904.389.7779 nimnichtchevy.com [email protected] Autoway Chevrolet George Hoover 1700 E Hillsborough Ave Tampa Fl 33610 813.238.8861 813.237.4383 [email protected] 9740 Adamo Dr Tampa Fl 33619 877.909.6565 813.620.6589 jrgmparts.com [email protected] James-Rivard Pontiac-Gmc, Inc. Larry Folino Clay Chevrolet-Hyundai B Sassaman 391 Providence Hwy Norwood Central Chevrolet Inc Kenneth Day 675 Memorial Ave W Springfield Ma 01089 413.781.1410 781.255.8912 claychevrolet.com [email protected] 413.732.5524 centralchevy.net [email protected] Michigan Ed Rinke Chevrolet Co. J Hensley 26125 Van Dyke Centerline Berger Chevrolet, Inc. Dan Vosovie 2525 28th St SE Grand Rapids MI 49512 616.949.5200 Mi 48015 586.754.7000 586.754.5030 edrinke.com [email protected] 616.949.2870 bergerchevy.com [email protected] Shaheen Chevrolet Mike Lynch 3901 S Mlk Blvd Lansing Mi 48910 517.394.0330 517.394.6305 [email protected] Young Chevrolet, Cadillac, Inc Mike Szura 1500 E Main Street Owosso Mi 48867 989.725.2184 989.729.3016 [email protected] Joe May 11123 Hwy 49 N Gulfport MS 39503 228.539.7500 228.539.5689 turanfoley.com [email protected] Dave Latvis 12475 Plaza Drive Eden Praire Mn 55344 952.947.5432 952.947.5439 suburbanchev.com [email protected] Mississippi Turan-Foley Motors, Inc. Minnesota Suburban Chevrolet 336 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com 337 LICENSED PARTS AUTHORIZED CENTERS Authorized Centers Company Name Contact Name Address City ST Zip Phone Fax Internet Site Email Address Company Name Contact Name Address City ST Zip Phone Fax Internet Site Email Address Missouri Pennsylvania Perry Chevrolet, Inc. R Neuner Lou Fusz Pont-Buick-Gmc Truck Sean Speer 1 Business Loop 70 Columbia MO 65203 573.442.6156 573.441.5632 perrychevrolet.com [email protected] Fred Beans Cad Buick Pont Gmc Dave Wittlinger 131 Doyle Street Doylestown Pa 18901 877.385.5769 336.940.3768 877fullpower.com [email protected] 10950 Page Avenue St. Louis MO 63132 800.325.1492 314.595.2790 pontiac.fusz.com [email protected] Sutliff Chevrolet Co Joe Halula 1251 Paxton Street Harrisburg Pa 17104 800.932.0284 717.234.8825 sutliffchevrolet.com [email protected] J Shuman Jim Nixon 12015 Olive Blvd St. Louis MO 63141 314.567.3300 314.567.3088 [email protected] Jones Pontiac Buick Gmc D Jones 3655 S Campbell Springfield MO 65807 417.887.5800 417.887.4012 reliablechevy.com [email protected] Macintyre Chev-O-Cad-B-P Inc Boyd Musser Bob Spady, Inc. Bunny Wampole 2302 E 4th Street North Platte NE 69101 308.532.1750 308.532.1905 [email protected] H & H Chevrolet Company Tim 4645 South 84th St Omaha NE 68127 402.596.2710 402.596.2719 hhchevy.com [email protected] Friesens Chevrolet, Inc. Jon Pedersen 806 S Way Sutton NE 68979 402.773.5538 402.773.5639 friesenchevy.com [email protected] Henderson Chevrolet Co. Pete Zachrison 240 N Gibson Rd Henderson NV 89015 702.558.2430 702.558.2444 [email protected] Fairway Chevrolet Brad Oaks 3100 E Sahara Ave Las Vegas NV 89104 702.641.1446 702.641.5866 fairwaychevy.com [email protected] Nebraska Nevada Lancaster Pa 17604 717.394.7087 717.394.1752 gojones.com [email protected] Lock Haven Pa 17745 800.343.7366 570.893.8263 [email protected] Bowser Pontiac Dave McManus Rte 51 & Lewis Run Rd Pittsburgh Pa 15236 412.469.2100 412.469.3596 [email protected] Rohrich Cadillac, Inc. Paul Lilja 1000 Saw Mill Run Blvd Pittsburgh Pa 15220 412.390.2940 412.390.2950 [email protected] A.W. Golden Chevrolet Cadillac Scott Schaeffer 801 Lancaster Ave Reading Pa 19607 800.422.8347 610.777.6652 goldenpartscenter.com [email protected] Apple Chevrolet Apple Cadillac Jason Alwood 1200 Loucks Rd, PO Box 7767 York Pa 17404 717.848.1300 717.843.5730 applechevrolet.com [email protected] 114 Fortin Drive Woonsocket Ri 401.765.7913 simonchevroletbuick.com [email protected] Rhode Island Champion Chevrolet Geo Roger 800 Kietzke Lane Reno NV 89502 775.786.3111 775.786.0458 championchev.com [email protected] Winkel Pontiac-Gmc Truck George 900 Kietzke Ln Reno NV 89502 775.329.0831 775.786.1513 [email protected] New Hampshire Simon Chevrolet-Buick, Ltd. Andy Tranum 1255 Knox Abbott Drive Cayce Sc 29033 803.794.9000 803.926.1658 Fred Bowker 1510 S 5th Street Hartsville Sc 29550 843.339.2719 843.339.2716 johnnewsomesuperstore.com [email protected] Dale Zimmer 600 West 41st St Sioux Falls Sd 57105 605.333.3436 605.333.3459 [email protected] Jack O’Neil 137 Manchester St Concord NH 03301 603.224.4055 603.225.6489 [email protected] South Dakota 1250 S Willow St Manchester NH 03103 800.842.9600 800.641.5554 [email protected] Billion Motors, Inc. Bob Maguire Chevrolet, Inc. Bill Curren 840 Route 206 Bordentown NJ 8505 609.298.3600 609.298.3033 bobmaguirechevrolet.com [email protected] Great American Chevrolet, Llc Ed Halatin 55 Hackensack Ave Hackensack NJ 7601 800.481.9105 201.883.6341 greatamericanchevy.com [email protected] Galles Chevrolet Company Richard Rodriguez 1601 Lomas Blvd NE Albuquerque NM 87102 505.767.6266 505.242.0350 galleschevy.com [email protected] Watson Chev-Buick-Pont Div Robin Ashcroft 1501 N Grimes Hobbs NM 88240 505.397.2411 505.397.0838 watsonauto.com [email protected] Hoselton Chevrolet, Inc. Mike Fraser 909 Fairport Rd East Rochester NY 14445 585.586.7373 585.586.0273 [email protected] Bresee Chevrolet Co. Inc. Al Koster 604 Old Liverpool Rd Liverpool NY 13088 315.233.0333 315.233.0347 Fulton Chev-Cad Co Inc Bruce Bartlet 5216 Route 17M Middletown NY 10940 845.343.8954 845.341.1361 New York [email protected] Nye Pontiac-Gmc Jon Curro 1479 Genesee Street Oneida NY 13421 315.363.2388 315.363.2873 nyeautogroup.com [email protected] Ramp Chevrolet Inc. Mitch Dobshinsky 1395 Route 112 Pt. Jeff. Station NY 11776 631.473.6100 631.331.3094 rampchevy.com [email protected] Gillogly Chevrolet Central Michael Sokol 1777 Union Rd West Seneca NY 14224 716.674.5000 716.674.7190 gilloglychev.com [email protected] Steve Lowder 2307 Hwy 52 N Albemarle NC 28002 704.982.2191 704.982.3134 modernautomotive.com [email protected] Burnsville 401.769.3000 Love Chevrolet Company Gary Philbin New Mexico 2895 John Newsome, Inc. Banks Chevrolet-Cadillac, Inc. New Jersey Jim Newcomb South Carolina Quirk Chevrolet Buick Hummer [email protected] Tennessee West Chevrolet, Inc. John Parke 3450 Airport Hwy Alcoa Tn 37701 865.970.9378 865.970.4559 westchevrolet.com [email protected] Dobbs Pontiac-Gmc J Sappington 2621 Mendenhall Rd S Memphis Tn 38115 901.795.4500 901.367.3146 [email protected] Texas Henna Chevrolet, L.P. Hal Matthews 8805 North IH-35 Austin Tx 78753 512.719.6273 512.832.2355 henna.com [email protected] Friendly Chevrolet Co. Kris Jones 2754 N Stemmons Blvd Dallas Tx 75207 214.920.4199 214.920.4138 friendlypartscenter.com [email protected] Bruce Lowrie Chevrolet, Inc. Jeff Sharrow 711 SW Loop 820 Ft. Worth Tx 76134 800.256.9743 817.293.8371 [email protected] Don Hewlett Chevrolet-Buick Jeff Gilbert 7601 S. IH 35 Georgetown Tx 78626 512.681.3000 512.681.3113 donhewlett.com [email protected] Classic Chevrolet, Ltd. Tom Cross 1101 Hwy 114 Grapevine Tx 76051 817.421.7236 817.251.1633 classicchevytexas.com [email protected] Champion Chev Gulf Freeway Wayne Knape 13800 Gulf Freeway Houston Tx 77034 281.929.3220 281.929.3238 [email protected] Scoggin-Dickey Chevrolet-Buick Brian Gruben 5901 Spur 327 Lubbock Tx 79424 800.456.0211 806.798.4086 sdparts.com [email protected] Atzenhoffer Chevrolet Cadillac 3211 N Navarro Victoria Tx 77901 361.578.2841 361.578.8082 [email protected] Robert Solansky Utah North Carolina McCauley Chevrolet 1335 Manheim Pike 10 East Walnut Street Burnsville Chev-Buick, Inc. Mike C 627 W Main St NC 28714 828.682.6141 828.678.3481 burnsvillechevy.com [email protected] City Chevrolet Tom Wooldridge 5101 East Independence Blvd Charlotte NC 28212 800.324.6593 704.568.7422 citychevrolet.com [email protected] Everett Chevrolet, Inc. Tedd Brewer 161 Hwy 70 SE Hickory NC 28602 828.327.9171 828.328.3282 everettchevy.com [email protected] Bobby Murray Chevrolet, Inc. Terry Hinnant 1820 Capital Blvd Raleigh NC 27604 800.662.7502 919.832.1603 morethanjustpower.com [email protected] Larry H. Miller Chevrolet Grant Martin 5650 S State Street Murray Ut 84107 801.264.3330 801.264.3336 lhmchevy.com [email protected] Brent Brown Chevrolet Tom Maxfield 2125 North University Pkwy Provo Ut 84604 801.373.9500 801.375.0059 brentbrownauto.com [email protected] Va 23831 800.523.6137 Virginia Heritage Chevrolet, Inc. William Moats 12420 Jefferson Davis Hwy Chester Radley Chevrolet Chris Rogers 3670 Jefferson Davis Hwy Fredericksburg Va 22408 540.898.4000 Colonial Chevrolet 804.748.9770 heritagechevrolet.com [email protected] 540.891.2074 radleyauto.com [email protected] Flow Cadillac Chris Porter 1400 S Stratford Winston Salem NC 27103 336.345.2644 336.760.7074 gmpartsdirect.com [email protected] Modern Chevrolet Company Ivil Porter 5415 Kelley-Moore Dr Winston Salem NC 27105 800.334.0165 336.727.4809 [email protected] Matt Pace 1490 Vernon Odom Blvd Akron OH 44320 800.362.9650 330.836.4074 [email protected] Greenwood Chevrolet Hummer Inc. Marc B 4695 Mahoning Ave. Austintown OH 44515 330.792.5252 330.792.2101 greenwoodchevy.com [email protected] Jim Pace Pontiac, Inc. Ron Milo 430 Youngstown Rd Niles OH 44446 800.748.3791 330.652.7484 paceperformance.com [email protected] Roby Auto Group R Wallace 15801 US Rte 36 Marysville OH 43040 937.644.9000 937.644.3000 robyautogroup.com [email protected] Washington Jet Chevrolet, Inc. Steve Haase 35700 Enchanted Pkwy S Federal Way Wa 98003 253.952.7417 253.952.7419 jetchevrolet.com [email protected] 6000 Tinker Diagonal Midwest City Ok 73110 405.737.6641 405.739.0636 hudiburg.com [email protected] Speedway Chevrolet, Llc G White 16957 W Main St Monroe Wa 98272 360.794.1155 360.863.9356 speedwaychevrolet.com [email protected] 314 Sixth St [email protected] Ohio Burt Greenwald Chevrolet Oklahoma Hudiburg Chevrolet Inc Zach Keith Frazier 6252 Virginia Beach Blvd Norfolk Va 23502 800.446.8148 757.455.4427 colonialchevrolet.net [email protected] Dominion Chev-Buick-Pont-Gmc John Faison 12050 West Broad Street Richmond Va 23233 804.364.4500 804.364.4598 dominionautogroup.com [email protected] Berglund Chev Jeep Buick Pont Danny Price 1824 Williamson Rd Roanoke Va 24012 540.344.1461 540.345.7431 berglundperformance.com [email protected] Rte 106 N Springfield Vt 05150 802.886.2281 802.886.2213 springfieldautomart.com [email protected] Vermont Springfield Buick Pontiac Gmc Linley Messer City Chevrolet Tom Wooldridge 5000 West Reno Oklahoma City Ok 73127 800.324.6593 405.949.2109 [email protected] Hall Chevrolet-Buick Company Prosser Wa 99350 800.676.4255 509.786.0239 Smicklas Chevrolet Ron Kimbrough 3501 N Santa Fe Oklahoma City Ok 73118 405.525.4402 405.525.4484 [email protected] Camp Automotive, Inc. Brian O’Shaughnessy 101 Montgomery Spokane Wa 99207 509.456.7890 509.456.7895 campchevrolet.com [email protected] Danny Beck Chevrolet, Inc. Andy Boyce 8300 New Sapulpa Rd Tulsa Ok 74131 918.227.1070 918.227.7746 [email protected] Sunset Chevrolet, Inc. Bruce Douglass Sumner Wa 98390 253.863.8144 253.863.9428 sunsetchev.com [email protected] Kendall Chevrolet Mike Romig 846 Goodpasture Island Rd Eugene Or 97401 541.342.1121 541.335.6895 kendallauto.com [email protected] Airport Chevrolet Larry Lavada 3001 Biddle Road Medford Or 97504 541.770.1300 541.772.8079 airportchevy.com [email protected] Oregon Gilbert Chevrolet Scott Gilmore 1003 S Main Milton-Freewater Or 97862 541.938.5561 541.938.5580 gilbertauto.com [email protected] Ron Tonkin Chevrolet Co. Allen English 122 NE 122nd Ave Portland 503.257.2285 tonkin.com [email protected] Or 97230 503.255.2355 Wentworth Chevrolet Co. Darrin Rea 107 SE Grand Ave Portland Or 97214 503.232.2000 503.234.3374 wentworthchevrolet.com [email protected] Capitol Chevrolet Cadillac,Inc T Dalton 2711 Misson St SE Salem Or 97309 503.585.4141 503.316.4223 338 Authorized Centers Weber Chevrolet Company Reliable Chevrolet, Inc. Buy online at www.gmperformanceparts.com 910 Traffic Ave Wisconsin Bud Weiser Motors, Inc. Brad Schrock 2676 Milwaukee Rd Beloit Wi 53511 608.364.6340 608.364.6355 budweiserbeloit.com [email protected] Broadway Automotive, Inc. Rob Bauer 2700 S Ashland Ave Green Bay Wi 54304 800-236-2819 920.498.6620 broadwayautomotive.com [email protected] Wi 54302 920.468.6800 Ivan Gandrud Chevrolet, Inc. Chris Slack 919 Auto Plaza Dr Green Bay Holz Motors, Inc. Dale Keup 5961 S 108 Place Hales Corners Wi 53130 800-236-2407 920.468.3673 gandrud.com [email protected] 414.425.1402 holzmotors.com [email protected] [email protected] Buy online at www.gmperformanceparts.com 339 LICENSED PARTS AUTHORIZED CENTERS Company Name Contact Name Address City PR PC Phone Fax Internet Site Email Address Company Name Contact Name Address City PR PC Phone Fax Internet Site Email Address Canada Ontario Alberta Brent Peterson 1313 36 Street N.E. Calgary AB T2A 6P9 403.207.1002 403.207.1033 cmpclassic.com [email protected] GSL Chev City Melinda Parker 1729 Bow Trail SW Calgary AB T2T 5P7 403.781.1520 403.237.5090 gslchevcity.com [email protected] Jack Carter Chevrolet Cadillac Cameron Klem 6711 MacLeod Trail South Calgary AB T2H 2C5 403.258.6300 403.258.6363 jackcarterchev.gmcanada.com [email protected] Shaganappi Motors Kevin Craig 4720 Crowchild Trail NW Calgary AB T3A 2N2 403.288.0555 403.288.4720 shaganappi.com [email protected] Shaw GMC Pontiac Buick Greg Schaffer 4620 Blackfoot Tr. S.E. Calgary AB T2G 4G2 403.287.5937 403.287.5727 shawgmc.com [email protected] Devon Chevrolet Robin Oetiker 7 Saskatchewan Ave.W. Devon AB T9G 1B2 780.987.2433 780.987.2535 devonchev.gmcanada.com [email protected] Edmonton Motors Limited Robin Oetiker 11445 Jasper Avenue Edmonton AB T5K 0M6 780.482.5772 780.482.7840 edmontonmotors.com [email protected] Nicholson Chevrolet (1977) Ltd. Mark Brucotte 7215 Argyll Road Edmonton AB T6C 4J2 780.465.6471 780.469.5225 nicholsonchev.com [email protected] Southgate Pontiac Buick GMC Carla Calhour 9751 34 Ave. Edmonton AB T6E 5X9 780.435.4000 780.435.5420 southgatepontiac.gmcanada.com [email protected] Ken Sargent Pontiac Buick GMC Ltd. Gord Nellis 12308 100 Street Grande Prairie AB T8V 4H7 780.532.8865 780.532.8807 kensargentpontiac.gmcanada.com [email protected] Davis Pontiac Buick GMC Ltd. Colin Richter 115 W.T. Hill Boulevard S. Lethbridge AB T1J 4T6 403.329.4444 403.328.7721 davispontiac.net [email protected] Davis Pontiac Buick GMC Mike Schritt 1450 Trans Canada Wat SE Medicine Hat AB T1B 4M2 403.527.2787 403.580.5219 mschritt@davis pontiac.ca Murray Chevrolet Ron Donald 1270 Trans Canada Way Medicine Hat AB T1B 1J5 403.527.1141 403.526.7753 murraychevmedicinehat.gmcanada.com [email protected] Keith Pontiac Buick GMC Ltd. Terry Winters 100 Woodgate Road Okotoks AB T1S 1A8 403.938.5700 403.938.4655 keithpontiac.com [email protected] Marshall Automotive Ltd Rober Paul 7501 - 100 Avenue Peace River AB T8S 1S2 780.624.3681 780.624.4124 marshallautomotve.gmcanada [email protected] Kipp Scott Pontiac Buick Ltd. Gerry Paquette 6841 50th Ave. Red Deer AB T4N 4E2 403.343.6633 403.350.2205 scottsville.com [email protected] Ron Hodgson Pontiac Buick Ltd. Peter Robinson 5 Galarneau Place St. Albert AB T8N 2Y3 780.458.7100 780.418.6553 ronhodgson.com [email protected] Petersen Pontiac Buick GMC Randy Koberstein 10 Automall Road Sherwood Park AB T8A 2A6 780.464.5123 780.467.5851 petersenpontiac.gmcanada.com [email protected] British Columbia 320 Queen Street East Brampton ON L6V 1C2 905.459.0126 905.459.8442 frostpontiac.gm.ca [email protected] Heuvelmans Chev Cadillac Limited Al Pellerin 7555 Grand Avenue West Chatham ON N7M 5L1 519.354.3550 519.352.5080 heuvelmanschev.gmcanada.com [email protected] Cornwall Motor Sales (2002) Ltd. Gilles Godard 2695 Brookdale Avenue N Cornwall ON K6H 5V1 613.933.3000 613.933.6477 cornwallmotorsales.gmcanada.com cornwallmotorsales1989 on/gmcadlr Roy Nichols Chevrolet Dana Damant 2728 Courtice Road Courtice ON L1E 2M7 905.436.2227 905.493.6866 roynicholsmotors.gm.ca [email protected] Courtesy Chevrolet Ltd. T. Magyar/ T. Janes 1635 The Queensway Etobicoke ON M8Z 1T8 416.251.5211 416.251.8873 courtesychevolds.com [email protected] Lindsay Pontiac Buick GMC Ltd. Les Fowler 150 Angeline Street North Lindsay ON K9V 4N1 705.324.9561 705.324.2203 lindsaypontiacbuick.com [email protected] Brian Finch Pontiac Buick GMC Ltd. Steve Williams 300 Southdale Rd. London ON N6C 5Y7 519.649.7779 519.685.2756 brianfinchpontiac.gmcanada.com [email protected] MacMaster Chevrolet Ltd. Brad Walker 1470 Dundas St. East London ON N5W 3B9 519.455.1365 519.455.1886 macmaster.on.ca [email protected] Ray Cullen Chevrolet Ltd. Wade Webb 730 Wharncliffe Rd. S. London ON N6J 2N4 519.686.7282 519.686.2642 raycullen.com [email protected] Applewood Chevrolet Cadillac Gord Guerin 3000 Woodchester Dr Mississauga ON L5L 2R4 905.828.7111 905.828.2551 acoc.com [email protected] Falls Chevrolet Cadillac Dave Miller 5888 Thoroldstone Rd. Niagara Falls ON L2J 1A2 905.358.7791 905.358.8837 fallschev.com [email protected] MacMaster PontBuick GMC (1999) Inc. J. Marshall/P. Darch Highway #9, East Orangeville ON L9W 2Z5 888.279.9922 519.941.6107 macmasterpontiaqc.com [email protected] Ontario Motors Sales Limited Parts Department 140 Bond St. Oshawa ON L1H 7L8 905.728.9476 905.436.7445 ontariomotorsales.com [email protected] Jim Tubman Motors Wayne Soutar 1770 Bank Street Ottawa ON K1V 7Y6 613.733.5483 613.733.9164 jimtubmanmotors.com [email protected] Wilson Niblett Motors Deb Kay 10675 Yonge St. Richmond Hill ON L4C 3E1 905.884.7708 905.884.0033 wilsonniblett.com Wallis Pontiac Buick GMC Ltd Jim Rops 1103 Confederation Street Sarnia ON N7S 3Y4 519.336.4060 519.332.5068 Stratford Motor Products (1984) Ltd. Steve Court 824 Ontario St. Stratford ON N5A 3K1 519.271.5900 519.271.6320 stratfordmotorproducts.com Crosstown Chevrolet Ltd. Donovan Proulx 280 Falconbridge Road Sudbury ON P3A 5K3 705.566.9000 705.566.9723 crosstownchev.gmcanada.com [email protected] Roy Foss Motors Ltd. Steve Barclay 7200 Yonge St. Thornhill ON L4J 1V8 905.886.2947 905.886.9418 royfossmotors.gmcanada.com [email protected] Timmins Garage Incorporated Mitch Cloutier 1395 Riverside Dr. Timmins ON P4R 1A6 705.268.4122 705.264.1540 timminsgarage.com [email protected] Niagara Motors Limited Dennis Willms 1537 Hwy. 55 P.O. Box 70 Virgil ON L0S 1T0 905.468.4204 905.468.4454 niagaramotors.com [email protected] Dave Stanley 165 Weber St. S. Waterloo ON N2J 4A6 519.742.4463 519.743.5623 forbesauto.com [email protected] 1201 Dundas Street East Whitby ON L1N 2K6 905.668.8853 905.668.5897 gusbrown.com [email protected] Lussier Pontiac Buick GMC Ltee Eric Leblanc 3000, rue Dessaulles St-Hyacinthe PQ J2S 2V8 450.778.1112 450.778.1422 lussierpontiac.com [email protected] Drouin et Freres Auto Ltd 1020 Boul Vachon Ste-Mariee ON G6E 1M2 418.387.6601 418.387.8159 drouinetfreresauto.com [email protected] Watrous SK S0K 4T0 306.946.3336 306.946.2229 waterousmainline.gmcanada.com [email protected] Carter Pontiac Buick Ltd. Earl Johnson 4550 Lougheed Highway Burnaby BC V5C 3Z5 604.291.7501 604.291.8116 carterauto.com [email protected] Forbes Motors Inc. Mertin Pontiac Buick Ltd. Peter Alexander 45930 Airport Road Chilliwack BC V2P 1A2  604.795.9104 604.795.3505 mertinpontiac.gmcanada.com [email protected] Gus Brown Pont Buick GMC Ltd. Jim Horner Barnes Wheaton Coquitlam Paul Mossey 1090 Loughead Highway Coquitlam BC V2K 6G9 604.526.4566 604.526.2897 barneswheatongm.com [email protected] Eagle Ridge Pontiac Buick GMC Steve Boylan 2595 Barnet Hwy Coquitlam BC V3E 1K9 604.464.6868 604.464.6559 eagleridgegm.com [email protected] P.L. Baljet ChevPont Buick GMC Ltd. Doug Jones 6300 Trans Canada Highway Duncan BC V9L 6C7 250.746.4466 250.746.6838 peterbaljetgm.com [email protected] Zimmer Wheaton Pont Buick GMC Ltd. 685 Notre Dame Dr. Kamloops BC V2C 5N7 250.374.1139 250.374.3650 zimmerwheatongm.com [email protected] Don Folk Chevrolet Inc. Joey Stychin 2350 Hwy 97 N. Kelowna BC V1X 4H8 250.860.6050 250.860.7189 donfolkchev.gmcananda.com [email protected] Jacobsen Pontiac Buick Ltd. Jim Patterson 2727 Highway 97N Kelowna BC V1X 4J8 250.860.3568 250.860.4999 jacobsenpontiac.gmcanada.com [email protected] Preston Chev Cadillac Larry McKinney 19990 Langley By-Pass Langley BC V3A 4Y1 604.534.4154 604.532.4598 prestongm.com [email protected] Wood Wheaton Chevrolet Ltd. Brian Pearce 2829 Highway 16 West Prince George BC V2N 0A3 250.564.4466 250.614.1133 woodwheaton.com [email protected] Carter Chevrolet Andrew Thorp 1991 Lougheed Hwy Port Coquitlam BC V3B 1A6 604.941.5455 604.941.0848 carterchevpoco.com [email protected] Don Carr Chevrolet Rick Warawa 5-3050 King George Highway Surrey BC V4P Ab6 604.536.7661 604.541.7212 doncarrchevrolet.com [email protected] Gold Key Pontiac Buick Ltd. George Lino 19545 Langley By-Pass Surrey BC V3S 6K1 604.534.8617 604.534.6910 goldkeypontiac.gmcanada.com [email protected] Dueck Chev Cad Hummer Limited Skip Parker 400 S.E. Marine Drive Vancouver BC V5X 4X2 604.324.3361 604.324.1394 dueckgm.com [email protected] 2867 Douglas Street Victoria BC V8T 4M7 250.388.5141 250.382.4621 davewheatongm.com [email protected] Ron Dueck 1400 McPhilips St. Winnipeg MB R2V 4G6 204.697.1400 204.633.1742 jimgauthierchev.gmcanada.com [email protected] J. Clark & Son Limited Keith Grant 820 Scoudoc Hwy Fredericton NB E3B 4Z2 506.452.1010 506.457.3619 clark.fred.gmcanada.com [email protected] MacDonald Pontiac Craig Champion 111 Baig Blvd. Box 1460 Moncton NB E1C 8T6 506.853.6200 506.853.6210 macdonaldpontiac.com [email protected] Seaside Chev Olds Ltd. Jacques P. Bourque Scoudoc Hwy Shediac NB E4P 8T8 506.532.6666 506.532.1432 seasidechev.com [email protected] NFLD A1B 3N7 709.726.6990 709.726.0323 hickmanmotors.stjohns.gmcanada.com [email protected] NS 902.462.7343 forbeschev.com Dave Wheaton Pont Buick GMC Ltd. Gary Kellington [email protected] Authorized Centers CMP Classic Frost Pontiac-Buick-Cadillac Ltd. Jeff Graff Quebec Alain Tuimel Saskatchewan Watrous Mainline Motor Products Todd Pidhorodesky Hwy #24 2nd St Manitoba Jim Gauthier Chev New Brunswick Newfoundland Hickman Motors Limited (Main Loc) Peter Cheeseman 85 Kenmount Road, Box 8340 St. John’s Nova Scotia Forbes Chevrolet 340 Jarrett Fowler 580 Portland Street Dartmouth B2Y 3Y7 902.434.4000 Buy online at www.gmperformanceparts.com [email protected] Buy online at www.gmperformanceparts.com 341 index A AIR CLEANERS.............................................. 293, 307, 312 ALTERNATORS....................................... 285-286, 307, 312 B BALANCERS, PULLEYS, & COMPONENTS Small-Block............................................................ 174 LS Series................................................................219 Big-Block........................................................ 258-259 Blocks (See cylinder blocks) LS Series Crate Engines LS327/327............................................................60 LS6 5.7L...............................................................64 L99 6.2L AFM......................................................66 LS3 6.2L...............................................................68 LS376/480............................................................70 LS376/515............................................................72 LSA 6.2L SC.........................................................74 LS9 6.2L SC.........................................................76 LS7 7.0L................................................................78 BOOKS & MANUALS............................................300-301 C CAMARO ACCESSORIES...................................... 322-329 CAMSHAFTS & COMPONENTS Small-Block.....................................................168-170 LS Series................................................................214 Big-Block........................................................ 254-255 CARBURETORS......................................................291-292 CARBURETOR SPACERS..............................183, 266, 292 CHASSIS, SUSPENSION, BRAKES...................... 282-284 CHEVY V-6 90 DEGREE......................................... 272-275 COBALT ACCESSORIES........................................ 270-271 CONNECTING RODS & HARDWARE Small-Block............................................................171 LS Series................................................................215 Big-Block................................................................256 CRANKSHAFTS & COMPONENTS Small-Block............................................................173 LS Series................................................................216 Big-Block................................................................258 342 Big-Block Crate Engines ZZ427/480............................................................92 Anniversary Edition 427.....................................94 454 HO.................................................................96 ZZ454/440............................................................98 HT502.................................................................100 502 HO...............................................................102 ZZ502/502 Deluxe ............................................104 ZZ505/502 Base.................................................106 Ram Jet 502......................................................108 ZZ572/620.......................................................... 110 ZZ572/720R........................................................ 112 Circle Track Crate Engines CT350.................................................................120 CT355.................................................................122 CT400.................................................................124 CT525.................................................................126 GM Parts Crate Engines 4.8L LR4.............................................................128 5.3L LM7/L59.....................................................128 LS1.....................................................................129 LS6.....................................................................129 6.0L LQ4/LQ9.....................................................129 2.2L L61.............................................................129 4.3L LU3.............................................................130 8.1L L18.............................................................130 5.7L Gen 0.........................................................130 5.7L Gen 1.........................................................130 LT1.....................................................................131 Buy online at www.gmperformanceparts.com 7.4L L19/L29.......................................................131 4.2L I-6 LL8........................................................131 HT 3.4L V-6.........................................................131 CYLINDER BLOCKS Small-Block.....................................................135-142 LS Series.........................................................196-201 Big-Block........................................................ 230-237 Big-Block................................................................259 FRONT COVERS & TIMING POINTERS Small-Block............................................................144 LS Series................................................................203 Big-Block................................................................239 FUEL PUMPS – ELECTRIC............................................294 CYLINDER BLOCK COMPONENTS Small-Block.....................................................143-144 LS Series........................................................ 202-203 Big-Block........................................................ 238-239 FUEL PUMPS – MECHANICAL . ..................................293 CYLINDER HEADS Small-Block.....................................................145-155 LS Series........................................................ 204-209 Big-Block........................................................ 240-245 Heads (See Cylinder Heads) CYLINDER HEAD GASKETS & COMPONENTS Small-Block.....................................................155-161 LS Series................................................................201 Big-Block........................................................ 246-249 IGNITION SYSTEM & COMPONENTS Small-Block.................................................... 288-289 LS Series................................................................288 Big-Block........................................................ 288-289 D IGNITION CONTROLLERS – LS ENGINES LS Series................................................................226 DIFFERENTIAL COMPONENTS............................ 298-299 DISTRIBUTORS & COMPONENTS Small-Block.................................... 180, 290, 310, 312 LS Series................................................................225 Big-Block................................................264, 290, 310 index ACCESSORY DRIVE KITS Small-Block............................................................178 LS Series................................................................220 Big-Block................................................................261 CRATE ENGINES Small-Block Crate Engines 350/290 HP...........................................................40 350 HO.................................................................42 ZZ4 350................................................................44 Ram Jet 350........................................................46 Fast Burn 385......................................................48 HT383...................................................................50 HT383E................................................................52 ZZ383...................................................................54 H I INTAKE MANIFOLDS, GASKETS & COMPONENTS Small-Block.....................................................181-187 LS Series........................................................ 222-225 Big-Block........................................................ 265-269 L E ECOTEC................................................................. 278-280 ENGINE MOUNTS Small-Block..............................................................57 LS Series................................................................227 Big-Block................................................................ 115 LICENSED PRODUCTS Dress Parts................................................. 302-311 RCR PARTS......................................................312-313 AUTOMETER GAUGES & ACCESSORIES....315-321 M MERCHANDISE..................................................... 330-333 EXHAUST MANIFOLDS/HEADERS & Components LS Series................................................................225 O F FLYWHEELS/FLEXPLATES & COMPONENTS Small-Block............................................................175 LS Series................................................................220 OIL PANS & COMPONENTS Small-Block.....................................................178-179 LS Series........................................................221, 226 Big-Block........................................................ 262-263 Buy online at www.gmperformanceparts.com 343 index ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ T ________________________________________________ ________________________________________________ TIMING CHAIN KITS & COMPONENTS Small-Block............................................................176 LS Series................................................................218 Big-Block................................................................260 ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ TRANSMISSIONS, CONTROLLERS & COMPONENTS............................................297-298 V OLDSMOBILE/PONTIAC PARTS...........................276-277 VALVE COVERS, BREATHERS & ACCESSORIES Small-Block............................. 162-166, 304-306, 313 LS Series......................................................... 211-212 Big-Block......................................... 250-252, 304-306 P PISTONS & PISTON RINGS Small-Block............................................................172 LS Series................................................................217 Big-Block................................................................257 W WATER PUMPS, PULLEYS & COMPONENTS Small-Block............................................................177 LS Series................................................................219 Big-Block........................................................ 260-261 R RACETRACK ACCESSORIES........................................300 WHEELS & COMPONENTS..........................................281 ROCKER ARMS, STUDS & COMPONENTS Small-Block....................................................161, 167 LS Series................................................................213 Big-Block........................................................249, 253 S SERVICE MANUALS.....................................................296 SPARK PLUG WIRES & LOOM KITS Small-Block.................................................... 286-287 LS Series................................................. 227, 286-287 Big-Block........................................................ 286-287 STARTERS Small-Block............................................................285 LS Series........................................................226, 285 Big-Block................................................................285 SUPERCHARGERS & UPGRADE KITS.....271-272, 295-296 TOOLS...........................................................................299 344 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com NOTES ________________________________________________ OIL PUMPS & COMPONENTS Small-Block............................................................180 LS Series................................................................221 Big-Block........................................................ 263-264 345 Notes ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ 346 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com notes ________________________________________________ 347 notes ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ 348 Buy online at www.gmperformanceparts.com Buy online at www.gmperformanceparts.com notes ________________________________________________ 349 Notes Warranty: canada ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ Buy online at www.gmperformanceparts.com proper type and levels of fluid, fuel, oil and lubricants recommended in the Maintenance Schedule/Owner’s Manual. Proof of proper maintenance is the owner’s responsibility. Keep all receipts and be prepared to make them available if questions arise about maintenance. • Damage as a result of overheating, contamination or lack of lubrication. To retain the safety and dependability built into this product, it is essential that your product receives the scheduled maintenance at the recommended intervals contained in your vehicle Owner’s Manual/ Maintenance Schedule.* Since emissions-related components vary by model and engine application, you should follow the emissions maintenance recommendations also contained in your vehicle’s manuals. Maintenance services should be performed by an authorized GM dealer or other qualified independent service centre. General Motors of Canada Limited (“GM Canada”) warrants to the purchaser for the time and/or mileage indicated that it will repair or replace, at its option, using new or remanufactured parts, GM Parts Service Replacement Engine, Engine Component, Transmission/Transaxle, Transmission Component, Transfer Case or Short Block Assembly that fails due to a defect in material or workmanship. ________________________________________________ ________________________________________________ 350 GM SERVICE REPLACEMENT POWERTRAIN & GM PERFORMANCE PARTS LIMITED WARRANTY Engines, Engine Components, Transmissions, Transmission Components & Transfer Cases • Damage caused by a turbocharger, supercharger, nitrous oxide, or similar product, which is not an approved GM Performance Part or Accessory. • Racing engines and/or their components. • Use of components in excess of maximum torque specification. • Damage as a result of modification/replacement of torque converter that is part of transmission assembly. • Loss of time, inconvenience, loss of use, or other economic loss. • Vehicles registered and normally operated outside of Canada. • This warranty does not apply to any unit installed under the General Motors New Vehicle Warranty. DOCUMENTATION REQUIREMENTS The GM dealer or independent service center must be furnished with this warranty statement, purchase receipt, installation date invoice and proof of proper maintenance. This warranty is transferable to subsequent owners by providing the above required documents to any purchaser of the vehicle in which the assembly/component was originally installed. Effective with Passenger Car & purchases on or Light-Duty Truck3 after 4/15/05 Medium-Duty Truck, Other5 Class A Motor Home, 4 4 Taxi, Police & Tow Truck Engines & Automatic Transmissions6,10 36 months or 160,000 kilometers1,2,7,8 18 months or 160,000 kilometers1,2 12 months or 20,000 kilometers1,11 Transfer Cases 24 months or 40,000 kilometers1,2 24 months or 40,000 kilometers1,2 12 months or 20,000 kilometers1 Short Block Assemblies9 24 months or 40,000 kilometers1,2 12 months or 20,000 kilometers1 12 months or 20,000 kilometers1,11 Manual 12 months or 12 months or 12 months or Transmissions 20,000 kilometers1,2 20,000 kilometers1,2 20,000 kilometers1,11 Independent Service Center Installation—The independent service center that installed the assembly/component or any GM dealer may perform repairs. Before any repairs can be performed under warranty by an independent repair center, the selling GM dealer (or any GM Dealer) must first authorize needed repairs as a sublet service. OBTAINING REPAIRS 12 months or 12 months or OTHER TERMS Components9 20,000 kilometers1 20,000 kilometers1 TO THE FULL EXTENT PERMITTED BY APPLICABLE CANADIAN LAW: The foregoing warranty is the only and the entire warranty provided by GM Canada and is in lieu of and excludes all other representations, warranties or conditions, express or implied (including any implied warranty of merchantability or fitness for a particular purpose). The performance of repairs, the provision of replacement parts, or reimbursement thereof, as described above, is the exclusive remedy under this written warranty or under any otherwise applicable implied warranty or condition. Effective with purchases Passenger Car & on or after 3/1/07 Light-Duty Truck3,13 Performance Parts Transmissions, Components & Short Block Assemblies9 12 months or 20,000 kilometers1,12 Performance Parts Engines 24 months or 80,000 kilometers1,2,8,11,12,13 Whichever occurs first, months or mileage; Parts and labor warranty; Light-Duty series 10-30; Medium-Duty series 40-70; 5 Parts only warranty for non-cataloged applications; 6 Includes Allison assemblies sold through GM Dealers; 7 3 year / 80,000 kilometer warranty applies to purchases prior to 4-15-05; 8 Engine upgrades require appropriate associated parts to ensure proper engine and transmission cooling and torque capacity, fuel/air delivery and emission controls (upgrade example: 305 engine replaced with 350 engine) ; 9 Parts only warranty when sold over the counter or to a qualified independent repair facility; 10 Excludes ACDelco and Performance Parts; 11Includes marine, propane, natural gas, and certain industrial applications (excludes industrial stationary applications) ; 12 12 month / 20,000 kilometers warranty applies to purchases prior to 3-1-07; 13Must be installed in a street legal automotive application. 1 GM Dealer Installation—The GM dealer who initially installed the assembly/component or any GM dealer may perform the repairs. You must allow a reasonable period of time for repairs following delivery of the vehicle to the GM dealer’s place of business. Engine & Transmission 12 months or 20,000 kilometers1 2 warranty ________________________________________________ 3 4 GM CANADA DOES NOT AUTHORIZE ANY PERSON TO CREATE FOR IT ANY OTHER OBLIGATIONS or liability in connection with the products and no person is permitted to extend or enlarge this warranty on behalf of GM Canada by written, verbal or other representation and if made, such representation or warranty will not be enforceable against GM Canada. DISCLAIMER OF LIABILITY: Except as provided in this limited warranty, GM Canada will not be liable in contract, tort or otherwise for any direct, indirect, economic, commercial, incidental, or consequential or special loss or damage or expense or claim howsoever caused, arising in connection with the sale, use, loss of use, performance or non-performance of the product. WARRANTY BEGINS ON THE DATE OF INSTALLATION BY AN AUTHORIZED GM DEALER OR BY A QUALIFIED INDEPENDENT SERVICE CENTER. PARTS ONLY WARRANTY (NO LABOUR) APPLIES FOR WARRANTY REPAIRS NOT PERFORMED BY AN AUTHORIZED GM DEALER OR QUALIFIED INDEPENDENT SERVICE CENTER. NOTICE REGARDING LIMITATIONS: The terms contained in this limited warranty are not intended to limit or otherwise modify or exclude any warranty that by law cannot be limited, disclaimed or excluded. When and to the extent that any applicable Canadian law prohibits in a particular situation, any term contained in this warranty, such term will be considered severable and deemed deleted from this warranty in that situation. GM sells other engines and transmissions in various states of completion. This warranty covers only those engines and transmissions that are marketed by GM as Goodwrench or GM Parts. Some states/provinces do not allow limitations on how long an implied warranty will last or the exclusion or limitation of incidental or consequential damages, therefore, the above limitation or exclusions may not apply to you. This Warranty Does Not Cover: SERVICE CHECKS: • Damage due to improper installation, negligence, alteration, accident, improper use, or any use related to racing or competition. Proper vehicle use is discussed in the vehicle Owner’s Manual. In addition, coverage does not apply if the odometer has been disconnected or the mileage reading has been altered. Transmissions: It is important for you or a service technician to check the transmission/transaxle fluid level at regular intervals. • Check engine oil level and add if necessary. • Damage caused by lack of proper maintenance as described in the vehicle’s original Maintenance Schedule/Owner’s Manual, failure to follow Maintenance Schedule intervals, or failure to use or maintain • Check engine coolant level in coolant reservoir and add if necessary. • Check belts and hoses for visible wear and replace if necessary. Engines: It is important for you or a service technician to perform these underhood checks at each fuel fill: © 2009 GM Corp. All rights reserved. Buy online at www.gmperformanceparts.com 351 Warranty: USA NO DREAM IS TOO EXTREME. GM LSX Bowtie Block. Dream bigger. Because our new LSX blocks GM SERVICE REPLACEMENT POWERTRAIN & GM PERFORMANCE PARTS LIMITED WARRANTY • Racing engines and/or their components. Engines, Engine Components, Transmissions, Transmission Components & Transfer Cases • D  amage as a result of modification/replacement of torque converter that is part of transmission assembly. To retain the safety and dependability built into this product, it is essential that your product receives the scheduled maintenance at the recommended intervals contained in your vehicle Owner’s Manual/ Maintenance Schedule* or GM Performance Parts Engine Instruction Sheet. Since emissions-related components vary by model and engine application, you should follow the emissions maintenance recommendations also contained in your vehicle’s manuals. • Loss of time, inconvenience, loss of use, or other economic loss. foundation for your all-out LS race machine. Line up with the winner. Select and buy • Vehicles registered and normally operated outside of the United States. LSX blocks and engine components online now at gmperformanceparts.com/lsx. • Use of components in excess of maximum torque specification. *If owner’s manual/maintenance schedule is lost, visit [email protected] Effective with Passenger Car & purchases on or Light-Duty Truck3 after 4/15/05 Medium-Duty Truck, Class A Motor Home, Taxi & Police4 Other5 Engines & Automatic Transmissions6,10 36 months or 100,000 miles1,2,7,8 18 months or 100,000 miles1,2 12 months or 12,000 miles1 Transfer Cases 24 months or 24,000 miles1,2 24 months or 24,000 miles1,2 12 months or 12,000 miles1 Short Block Assemblies9 24 months or 24,000 miles1 12 months or 12,000 miles1 12 months or 12,000 miles1 Manual Transmissions 12 months or 12,000 miles1,2 12 months or 12,000 miles1,2 12 months or 12,000 miles1 12 months or 12,000 miles1 12 months or 12,000 miles1 Engine & Transmission 12 months or 12,000 miles1 Components9 Effective with purchases Passenger Car & on or after 3/1/07 Light-Duty Truck3,12 Performance Parts Transmissions, Components & Short Block Assemblies9 12 months or 12,000 miles1,12 Performance Parts Engines 24 months or 50,000 miles1,2,8,11,12 Whichever occurs first, months or mileage; Parts and labor warranty; 3Light-Duty series 10-30; Medium-Duty series 40-80, unlimited miles; 5Parts only warranty for non-cataloged applications; 6 Includes Allison assemblies sold through GM Dealers; 73 year, 50,000 mile warranty applies to purchases prior to 4/15/05; 8Engine upgrades require appropriate associated parts to ensure proper engine and transmission cooling and torque capacity, fuel/air delivery and emission controls (upgrade example: 305 engine replaced with 350 engine); 9Parts only warranty when sold over the counter or to a qualified independent repair facility; 10Excludes ACDelco and Performance Parts; 1112 month, 12,000 mile warranty applies to purchases prior to 3/1/07; 12Must be installed in a street legal automotive application. 1 2 4 Warranty begins on the date of installation by an authorized GM dealer or by a qualified independent service center. For over-the-counter sales, warranty begins on date of retail sale. This Warranty Does Not Cover: M o r e t h a n j u s t p o w e r. Documentation Requirements: The GM dealer or independent service center must be furnished with the purchaser’s original repair order or sales slip (or dealer’s photo copy), and this warranty certificate properly completed. This warranty is transferable to subsequent owners by providing the above required documents to any purchaser of the vehicle in which the assembly/component was originally installed. Obtaining Repairs: GM Dealer Installation — The GM dealer who initially installed the assembly/ component or any GM dealer may perform the repairs. You must allow a reasonable period of time for repairs following delivery of the vehicle to the GM dealer’s place of business. Independent Service Center Installation —The independent service center that installed the assembly/component or any GM dealer may perform repairs. Before any repairs can be performed under warranty by an independent repair center, the selling GM dealer (or any GM Dealer) must first authorize needed repairs as a sublet service. Emergency Repairs (GM Dealers Only)—Reimbursement to an owner for repairs performed by other than a GM dealer will be considered when GM dealer service was not available (e.g. weekends, evenings, etc.) or when repairs were made in a foreign country where warranty repairs by a GM dealer were difficult to obtain. Other Terms: GM sells other engines and transmissions in various states of completion. This warranty covers only those engines and transmissions that are marketed by GM as Goodwrench, GM Parts or GM Performance Parts. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. General Motors does not authorize any person to create for it any other obligations or liability in connection with these assemblies. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO ASSEMBLIES OR PARTS IS LIMITED IN DURATION TO THE DURATION OF THIS WRITTEN WARRANTY. THE PERFORMANCE OF REPAIRS OR REPLACEMENT IS THE EXCLUSIVE REMEDY UNDER THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY. GM SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM BREACH OF THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY. Some states do not allow limitations on how long an implied warranty will last or the exclusion or limitation of incidental or consequential damages, therefore, the above limitation or exclusions may not apply to you. Service Checks: Transmissions: It is important for you or a service technician to check the transmission/transaxle fluid level at regular intervals. • D  amage due to improper installation, negligence, alteration, accident, improper use, or any use related to racing, track or competition. Proper vehicle use is discussed in the vehicle Owner’s Manual. In addition, coverage does not apply if the odometer has been disconnected or the mileage reading has been altered. Engines: It is important for you or a service technician to perform these underhood checks at each fuel fill: • Check engine oil level and add if necessary. • D  amage caused by lack of proper maintenance as described in the vehicle’s original Maintenance Schedule/Owner’s Manual, failure to follow Maintenance Schedule intervals, or failure to use or maintain proper type and levels of fluid, fuel, oil and lubricants recommended in the Maintenance Schedule/Owner’s Manual. Proof of proper maintenance is the owner’s responsibility. Keep all receipts and be prepared to make them available if questions arise about maintenance. Direct any inquiries to: • Check engine coolant level in coolant reservoir and add if necessary. • Check belts and hoses for visible wear and replace if necessary. General Motors Corporation Consumer Relations Dept. P.O. Box 33136 Detroit, MI 48232-5136 © 2009 GM Corp. All rights reserved. • Damage as a result of overheating, contamination or lack of lubrication. • D  amage caused by a turbocharger, supercharger, nitrous oxide, or similar product, which is not an approved GM Performance Part or Accessory. 352 Buy online at www.gmperformanceparts.com Name: LSX Bowtie Block P/N: 19166097 (Tall )/19166454 (Std.) Block: Precision cast iron, CNC machined / Deck: 9.26" (Std.) / 9.70" (Tall) Bore: Siamesed, 4.25" max / Stroke: 4.25" (Std.) / 4.50" Buy (Tall) online / Main Cap: 6-bolt billet at www.gmperformanceparts.com Head Bolts: 6 per cyl. ( Accepts production 4-bolt) / Crank Sensor: Production 58X ©2008 GM Corp. All rights reserved. GM® LSX® General Motors Corporation warrants to the purchaser for the time and/or mileage indicated that it will repair or replace, at its option, using new or remanufactured parts, GM Parts Service Replacement Engine, Engine Component, Transmission/Transaxle, Transmission Component, Transfer Case or Short Block Assembly that fails due to a defect in material or workmanship. over 2,000 horsepower, and now available in two deck heights for displacements over 500 cubic inches. LSX is the ultimate index Maintenance services should be performed by an authorized GM dealer or other qualified independent service center. • T  his warranty does not apply to any unit installed under the General Motors New Vehicle Limited Warranty. take the LS-series V-8 engine to the extreme. Engineered with the speed secrets of Warren “The Professor” Johnson to take 353 2009 Your authorized gm performance parts center PP-CA-0012-09 ©2008 GM Corp. All rights reserved. Chevy™ GM® GM emblem® GM Performance Parts™ 2009 GM Performance PARTS CATALOG gmperformanceparts.com