Ford - Ranger - Parts Catalogue - 2001 - 2003

# 400-507 INSTALLATION INSTRUCTIONS 01-03 Ford Ranger/Explorer SportTrac 4.0L SOHC * * For vehicles built on or after 7-25-2000 Thank you for purchasing the PowerAid Throttle Body Spacer. Please read the instruction manual carefully before proceeding with the installation. Your PowerAid Throttle Body Spacer was carefully inspected and packaged. Check that no parts are missing, or were damaged during shipping. If you need any assistance please call 1800-858-3333 to speak with a representative in our Customer Service Center before returning the product. Thank you for selecting AIRAID. INTAKE SYSTEMS FOR VEHICLES LISTED ARE 50 STATE LEGAL. SEE AIRAID.COM FOR CARB STATUS ON EACH PART FOR A SPECFIC VEHICLE. Included with your Poweraid Spacer is a sticker with a California Air Resources Board (C.A.R.B.) Executive Order (EO) number. This sticker must be placed in plain view inside of the engine compartment. Failure to do so may prevent you from passing a smog inspection. Parts List AIR-KIT507PA AIR-KIT507H Aluminum Plate Hardware Small O-ring Large O-ring 1/4” x 2 1/2” Lag Screws 1/4” Flat Washers Extension Plates 6mm x 12mm Screws (1) (1) (1) (4) (4) (2) (2) 1 Tools List 1/4” Socket 7/16” Socket Ratchet Standard Screwdriver 5/32” Allen Wrench Installation Instructions. Read Me! 1. DISCONNECT NEGATIVE (-) BATTERY CABLE. 2. Remove throttle body intake cover. 3. Remove air intake hose assembly. 4. Remove (4) bolts from the throttle body. 5. Remove throttle linkage bracket and save screws. (Ref. “B” & “C”) 6. Install power plate with (2) “O”rings in place using (4) lag screws & (4) 1/4” washers. (Ref. “A”) 7. Install throttle linkage bracket using linkage plate extenders as shown (Ref. “B” & “C”) using 6mm x 12mm flat head screws and saved screws in (Step #5). 8. Inspect & Test throttle linkage for full Open & Closed travel before driving. Some cruise or kickdown cables may require adjustment. Please refer to your vehicles service manual for proper adjusting. 9. Reinstall air intake hose assembly (Step #2). 10. Install throttle body intake cover. * Please Note: Make a cutout for the cruise control cable. (Ref. “D”) 11. Reconnect negative battery cable. Enjoy! The sound of power...The “whistle” means its working! Ref. “C”- (1) Extension Plate (1) 6mm x 12mm Flat Head Screw Ref. “B”- (1) Extension Plate (1) 6mm x 12mm Flat Head Screw Ref. “A”- (1) Power Plate (2) “O”-rings (4) 1/4” x 2 1/2” lag screws (4) 1/4” Flat Washers Ref. “D”- Clear ance cutout for Cr uise Con- AIR-I40507B Rev. 12.23.16 Airaid. 1815 West Crest Lane. Phoenix AZ 85027 (800) 498-6951 [email protected] www.airaid.com 2