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Ford - Mustang - Parts Catalogue - 1964 - 1973
2001-2006 Ford Escape Repair Manual
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Ford Mondeo 2007.5 02.2007 Workshop Manual ((02.2007-))
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Ford Explorer 4wd Workshop Manual (V8-4.6L SOHC VIN W (2004))
Ford Ranger 2wd Workshop Manual (L4-153 2.5L SOHC VIN C SFI (1998))
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Ford Flex Awd Workshop Manual (V6-3.5L (2009))
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Ford Escort Zx2 Workshop Manual (L4-2.0L DOHC VIN 3 (2000))
Ford Fusion Fwd Workshop Manual (V6-3.0L (2009))
Ford Explorer Sport Trac 2wd Workshop Manual (V6-4.0L VIN E (2002))
Ford Ranger 4wd Workshop Manual (V6-4.0L VIN E (2001))
Ford Mondeo 2001 10.2000-02.2007 Workshop Manual ((10.2000-02.2007))
Ford Thunderbird Workshop Manual (V6-232 3.8L SC (1989))
Ford Ranger 2wd Workshop Manual (L4-2.3L VIN D (2001))
Ford Taurus Workshop Manual (V6-3.0L VIN U (2000))
Ford Edge Fwd Workshop Manual (V6-3.5L (2007))
Ford - Ranger Pick-ups - Owners Manual - 1993 - 2005
Ford Freestar Workshop Manual (V6-4.2L VIN 2 (2004))
2001 Ford Ranger Service & Repair Manual
Ford - Focus - Workshop Manual - (2004)
Ford - Ranger - Workshop Manual - (2015)
Ford Mustang Workshop Manual (V8-4.6L SOHC VIN X (2003))
Ford - Ranger Courier - Workshop Manual - 1999 - 1906
Ford Fusion Fwd Workshop Manual (L4-2.5L Hybrid (2010))
Ford Explorer 4wd Workshop Manual (V6-4.0L VIN E (1999))
Ford - Focus - Owners Manual - 2007 - 2012
Ford - F 250 - Workshop Manual - 1980 - 1997
Ford Fusion Fwd Workshop Manual (V6-3.5L (2010))
Ford Focus Workshop Manual (L4-2.0L DOHC VIN 3 (2002))
Ford - F 150 - Workshop Manual - 1992 - 1997
Ford Mustang Workshop Manual (V6-3.9L VIN 6 (2004))
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Ford Ranger 2wd Workshop Manual (V6-3.0L VIN U (1998))
Ford Expedition 2wd Workshop Manual (V8-281 4.6L SOHC (1998))
Ford Windstar Workshop Manual (V6-3.8L VIN 4 (1997))
Ford Taurus Workshop Manual (V6-3.0L DOHC VIN S (2000))
Ford Bronco Workshop Manual (V8-351 5.8L VIN G 2-bbl (1982))
Ford Crown Victoria Workshop Manual (V8-4.6L SOHC VIN 6 (1996))
Ford Thunderbird Workshop Manual (V8-281 4.6L SOHC (1994))
Ford Escape 4wd Workshop Manual (V6-3.0L (2008))
Ford - Explorer - Workshop Manual - 2000 - 2000
Summary of Content
K015571XS/K015572XS for Ford Transit 2.5 D GATES REFERENCE : MAKE : MODEL : MOTOR : MOTOR CODE : # 005 K015571XS / K015572XS FORD Tourneo, Transit 2.5 D / TD 4BC, 4CC, 4DA, 4EA, 4EB, 4EC, 4FA, 4FD, 4GA, 4GC, 4GD, 4HA, 4HC, S1 11/08/2005 These kits contain an automatic tensioner and its specific bolt, which can be installed as replacement of a manual or an automatic tensioner. Although some sources still list the manual tensioner for the Turbo Diesel version, the Ford workshop installs the new kits (with automatic tensioner) on both Diesel and Turbo Diesel engines. Please note that belts 5571XS and 5572XS should only be used in combination with the automatic tensioner (See Technical Bulletin # 003 of 29/04/05). The automatic tensioner can be mounted in place of the old (manual) tensioner, without any modifications or special tools. Since some mechanics were unclear with the exact installation, we would like to explain the correct procedure. Please see attached. Ford Transit 2.5 D K015571XS/K015572XS installation instruction. IMPORTANT: Only install belt and tensioner when engine is at room temperature. Only rotate engine CLOCKWISE !!! 1 Bring engine to TDC (Top Dead Centre) 2 Block flywheel (13 mm pin), camshaft and injection pump 3 Slacken bolts of injection pump pulley 4 Remove belt and tensioner 5 Install new (automatic) tensioner with new bolt hand tight (Allen key hole at +/- 9.00 o-clock) (Fig. 1). Install new belt. 6 Turn tensioner clockwise (with Allen key) until the checkmark is positioned just above lower edge of cut-out part (Fig 2). Technical Bulletin 005 Copyright © 2006 Gates Corporation Page 1 of 2 # 005 11/08/2005 Fig. 1 Fig. 2 Allen key hole Checkmark 7 Lock tensioner bolt (40-45 Nm) 8 Lock injection pump pulley bolts (25 Nm) 9 Remove blocking pins 10 Rotate engine 2 revolutions, check if tensioner mark is still just above lower edge of cut-out part (Fig 2). If not OK, restart procedure. Technical Bulletin 005 Copyright © 2006 Gates Corporation Page 2 of 2