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Summary of Content
K015571XS/K015572XS for Ford Transit 2.5 D
GATES REFERENCE :
MAKE :
MODEL :
MOTOR :
MOTOR CODE :
# 005
K015571XS / K015572XS
FORD
Tourneo, Transit
2.5 D / TD
4BC, 4CC, 4DA, 4EA, 4EB, 4EC, 4FA,
4FD, 4GA, 4GC, 4GD, 4HA, 4HC, S1
11/08/2005
These kits contain an automatic tensioner and its specific bolt, which can
be installed as replacement of a manual or an automatic tensioner.
Although some sources still list the manual tensioner for the Turbo Diesel
version, the Ford workshop installs the new kits (with automatic tensioner)
on both Diesel and Turbo Diesel engines.
Please note that belts 5571XS and 5572XS should only be used in
combination with the automatic tensioner (See Technical Bulletin # 003 of
29/04/05).
The automatic tensioner can be mounted in place of the old (manual)
tensioner, without any modifications or special tools. Since some
mechanics were unclear with the exact installation, we would like to
explain the correct procedure. Please see attached.
Ford Transit 2.5 D K015571XS/K015572XS
installation instruction.
IMPORTANT:
Only install belt and tensioner when engine is at room temperature.
Only rotate engine CLOCKWISE !!!
1 Bring engine to TDC (Top Dead Centre)
2 Block flywheel (13 mm pin), camshaft and injection pump
3 Slacken bolts of injection pump pulley
4 Remove belt and tensioner
5 Install new (automatic) tensioner with new bolt hand tight (Allen key hole
at +/- 9.00 o-clock) (Fig. 1). Install new belt.
6 Turn tensioner clockwise (with Allen key) until the checkmark is
positioned just above lower edge of cut-out part (Fig 2).
Technical Bulletin 005
Copyright © 2006 Gates Corporation
Page 1 of 2
# 005
11/08/2005
Fig. 1
Fig. 2
Allen key hole
Checkmark
7 Lock tensioner bolt (40-45 Nm)
8 Lock injection pump pulley bolts (25 Nm)
9 Remove blocking pins
10 Rotate engine 2 revolutions, check if tensioner mark is still just above
lower edge of cut-out part (Fig 2). If not OK, restart procedure.
Technical Bulletin 005
Copyright © 2006 Gates Corporation
Page 2 of 2
