2018.09
ER27Z0E
Foreword
This
guide provides precautions for emergency responders when handling Lexus vehicles during
an incident.
It
is important to read this guide thoroughly and understand the structure and features of Lexus
vehicles to ensure safety.
The
illustrations used in this guide are representative examples. Refer to the Quick Reference
Sheet (QRS) for each model for model specific information such as key identification points,
component locations, etc.
1
Reading this Manual
Explains symbols used in this manual
Symbols
Meanings
Explains something that, if not obeyed, could cause
death or serious injury to people.
Explains something that, if not obeyed, could cause
damage to or a malfunction in the vehicle or its
equipment.
Explains things not found in the explanations of
functions or operation methods, or other convenient-toknow items.
Indicates a description note for components that are
subject to unintended deployment, operation, potential
explosions or parts that may fly off.
Indicates a description note for components that may
cause electric shock.
Indicates a description note for components that may
leak.
2
Emergency Response Guide
Table of Contents
Foreword
Reading this Manual
Components Requiring Special Attention
• SRS Airbags
8
Driver Airbag
9
Passenger Airbag
10
Front Knee Airbag
10
Front Seat Side Airbag
11
Front Seat Cushion Airbag
11
Curtain Shield Airbag
12
Rear Seat Side Airbag
13
Rear Seat Cushion Airbag
14
Back Window Curtain Shield Airbag
14
• Seatbelt Pretensioner
15
• Pop Up Hood
16
• Gas-filled Damper
17
Front and Rear Suspension Dampers
17
Engine Hood Damper
17
Luggage Compartment, Hatchback Door, Back Door Dampers
18
Performance Damper
18
Tail Gate Damper, Side Gate Damper
19
Seat Damper
20
• 12 V Battery
21
• Sub-battery
22
• High Voltage System
23
High Voltage Battery
26
High Voltage Power Cable
29
Inverter/Converter
29
DC/DC Converter
30
HV/EV/FCV Transmission
HV/EV/FCV Transaxle
30
Rear Drive Motor
31
A/C Compressor
31
Coolant Heater
32
Plug-in Charging System
32
3
Emergency Response Guide
Table of Contents
• Fuel Cell (FC) System
35
FC Stack
37
Hydrogen Tank
38
Hydrogen Pipes
39
Hydrogen Pump
39
other automotive
electrical
FCAll
Water
Pump and
Hydrogen Pump Inverter
40
FC Boost Converter
40
FC Air Compressor
41
FC Water Pump
41
• CNG Tank
42
• LPG Tank
43
• Urea Selective Catalytic Reduction (SCR) System
44
• High Intensity Discharge (HID) Headlights
45
• Electric Power Steering (EPS)
46
• Solar Powered Ventilation System
47
• Solar Charging System
48
• EC Mirror
50
• Structural Reinforcements
51
Side Impact Protection Beam
51
Ultra High Tensile Strength Sheet Steel
51
• Carbon Fibre Reinforced Plastic (CFRP)
52
• Window Glass
53
Laminated Glass
53
Tempered Glass
53
• Front Seat
54
Manual Seat
54
Power Seat
55
• Rear Seat
57
Manual Seat
57
Power Seat
58
• Headrest
59
Manual Headrest
59
Power Headrest
60
• Active Headrest System
61
• Tilt & Telescopic Steering
62
Manual Tilt & Telescopic
62
Power Tilt & Telescopic
62
• Doors
63
Flush Handle Type
63
Access Door (Double door)
64
Back Door
64
4
Emergency Response Guide
Table of Contents
Emergency Response Key Points
• Vehicle Identification
66
Appearance and Logos
66
Frame Number
67
Vehicle Identification Number (VIN)
67
• Immobilise Vehicle
68
Vehicle with High Voltage Battery
70
Vehicle with Hydrogen Gas
70
• Disable Vehicle
72
Vehicle with High Voltage Battery
76
Vehicle with Plug-in Charge System
76
Vehicle with Hydrogen Gas
78
• Stabilise Vehicle
79
• Access Patients
80
Vehicle with High Voltage Battery
80
Vehicle with Hydrogen Gas
81
Cut Vehicle
82
• Fire
83
Fire Extinguisher
83
Vehicle with High Voltage Battery
83
Vehicle with Lithium ion (Li-ion) Battery
83
Vehicle with Urea Solution
84
Vehicle with Hydrogen Gas
84
• Submersion
86
Vehicle with High Voltage Battery
• Spills
86
87
Coolant
87
Lubrication Oil
87
Brake Fluid
87
Power Steering Fluid
87
Window Washer Fluid
87
12 V Battery Electrolyte
87
Sub-battery Electrolyte
88
Vehicle with High Voltage Battery
88
Vehicle with Solar Battery
89
Vehicle with Urea Solution
89
Vehicle with Hydrogen Gas
89
• Gas Leaks
90
Nitrogen (N2) Gas
90
Refrigerant Gas
90
Vehicle with CNG
90
Vehicle with LPG
90
Vehicle with Hydrogen Gas
90
5
Emergency Response Guide
Table of Contents
Damaged Vehicle Handling Key Points
• Towing Damaged Vehicle
92
Parking Lock
92
Steering Wheel Lock
93
Precautions
for FFelectrical
(Front-engine Front-wheel drive) vehicle
All other automotive
93
Precautions for FR (Front-engine Rear-wheel drive),
MR (Mid-engine Rear-wheel drive) and 4WD (Four Wheel Drive) vehicles 93
Vehicle with High Voltage Battery
• Storing a Damaged Vehicle
94
95
Submerged Vehicle
95
Vehicle with High Voltage Battery
95
Vehicle with Hydrogen Gas
96
Vehicle with Sub-battery
96
Quick Reference Sheets
CT200h (ZWA10)
99
ES350 (GSV60)
101
ES300h (AVV60)
103
ES300h (AXZH10)
105
GS350/200t/300 (GRL12/ARL10)
107
GS F (URL10)
109
GS450h/300h (GWL10/AWL10)
111
IS350/300/250/200t (GSE31/GSE30/ASE30)
113
IS300h (AVE30)
115
LC500 (URZ100)
117
LC500h (GWZ100)
119
LS500 (VXFA50)
121
LS500h (GVF50)
123
LX570 (URJ201)
125
NX200t/300 (AGZ15)
127
NX300h (AYZ15)
129
RC350/200t/300 (GSC10/ASC10)
131
RC F (USC10)
133
RX350/200t/300 (GGL25/AGL20)
135
RX450h (GYL25)
137
UX200 (MZAA10)
139
UX250h (MZAH10/MZAH15)
141
6
Components Requiring Special Attention
The
construction and functions of components requiring special attention during emergency
response are described in this section.
7
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
When
a vehicle receives a strong impact that can cause serious injury to the occupants, the SRS
airbags deploy and the seatbelts restrain the occupants to reduce impact to the body.
Refer to the QRS for each model for the type and location of each SRS airbag.
Front Seat Cushion Airbag
Passenger Airbag
All other automotive electrical
Front Seat Side Airbag
Front Knee Airbag
Curtain Shield Airbag
Driver Airbag
Rear Seat Side Airbag
Front Knee Airbag
Rear Seat Cushion Airbag
Front Seat Cushion Airbag
Rear Seat Side Airbag
Front Seat Side Airbag
Rear Seat Cushion Airbag
Back Window Curtain Shield Airbag
The
SRS airbags consist of an inflater (explosive), a bag and other components and are
non‑serviceable.
When
an airbag sensor detects a strong impact, an ignition signal is sent to an inflater. When the
inflater is ignited, gas is generated to inflate a bag, reducing the impact to an occupant.
8
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
The
SRS may remain powered for up to 90 seconds after the vehicle is shut
off and disabled (see page 72). Wait at least 90 seconds before starting any
operation. Failure to shut off and disable the vehicle before emergency response
procedures are performed may result in serious injury or death from unintentional
deployment of the SRS.
Depending
on the circumstances surrounding a collision, such as vehicle speed,
point of impact, occupant detection etc., airbags will not always be deployed.
If an inflater of the undeployed SRS airbag is breached, the powder inside the
inflater may ignite resulting in unintentional SRS airbag deployment. To prevent
serious injury or death from unintentional SRS deployment, avoid breaching the
inflaters.
Immediately
after an SRS airbag is deployed, the components are extremely hot
and may cause burns if touched.
If
an SRS airbag deploys with all doors and windows closed, inflation gas may
cause breathing difficulty.
If
residue that is produced during SRS deployment comes in contact with skin,
rinse it off immediately to prevent skin irritation.
Driver Airbag
A
driver airbag is mounted in the steering wheel pad and activated in the event of a frontal collision.
Inflator
A
Bag
A
A-A Cross Section
Driver Airbag
9
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
Passenger Airbag
A
passenger airbag is mounted in the upper portion of the passenger side instrument panel and
activated in the event of a frontal collision.
All other automotive electrical
A
Bag
Passenger Airbag
A
Inflator
A-A Cross Section
Front Knee Airbag
Front
knee airbags are mounted in the lower portion of the instrument panel on the driver side
and the front passenger side, and activated in the event of a frontal collision.
Bag
A
Front Knee Airbag
A
Inflator
10
A-A Cross Section
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
Front Seat Side Airbag
Front
seat side airbags are mounted in the seatframe of the driver seat and the front passenger
seat, and activated in the event of a side collision.
In
some vehicles, front seat side airbags are also activated in the event of a frontal collision.
Seatframe
Front Seat Side Airbag
Inflator
B
A
A
Bag
B
A-A Cross Section
B-B Cross Section
Front Seat Cushion Airbag
Front
seat cushion airbags are mounted in the seat cushion of the driver seat and the front
passenger seat, and activated in the event of a frontal collision.
Inflator
Bag
Seat Cushion
A
A
A-A Cross Section
Front Seat Cushion Airbag
11
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
Curtain Shield Airbag
Curtain
shield airbags are mounted in the area between the front pillar and rear pillar on the
driver side and the front passenger side, and activated in the event of a side collision.
In
some vehicles, curtain shield airbags are also activated in the event of a frontal collision.
All other automotive electrical
Inflator
Bag
Inflator
A
Rear Pillar
Front Pillar
A
Bag
A-A Cross Section
Curtain Shield Airbag
12
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
Rear Seat Side Airbag
Rear
seat side airbags are mounted in the sides of the rear seatframe or rear seat side garnish
and activated in the event of a side collision.
In
some vehicles, rear seat side airbags are also activated in the event of a frontal collision.
Rear Seatframe
Rear Seat Side Airbag
Bag
Inflator
B
A
A
B
A-A Cross Section
Mounted in the Side of the Rear Seatframe
B-B Cross Section
Rear Seat
Rear Seat
Side Airbag
Inflator
Bag
D
C
C-C Cross Section
C D
D-D Cross Section
Mounted in the Rear Seat Side Garnish
13
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
SRS Airbags
Rear Seat Cushion Airbag
Rear
seat cushion airbags are mounted in the rear seat cushions and activated in the event of a
frontal collision.
Rear Seat Cushion Airbag
All other automotive electrical
Bag
A
A
Inflator
A-A Cross Section
Rear Seat Cushion
Back Window Curtain Shield Airbag
A
back window curtain shield airbag is mounted in the upper portion of the rear back panel (back
door mounting section) and activated in the event of a rear collision.
Rear Back Panel
Inflator
Back Window Curtain Shield Airbag
14
Bag
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Seatbelt Pretensioner
When
the vehicle receives a strong impact from the front, the seatbelts are retracted to optimally
restrain the occupants.
In
some vehicles, seatbelt pretensioners are also activated in the event of a side collision.
A
pretensioner mechanism is built into the retractor of each of the front seatbelts. Some models
have a seatbelt pretensioner mechanism in the rear seatbelts.
The
pretensioner mechanism consists of a gas generator, a piston and a pinion gear.
When
an airbag sensor detects a strong impact, an ignition signal is sent to a gas generator.
When the gas generator is ignited, gas is generated and its pressure rotates a gear that retracts
the seatbelt.
Retractor
Rear Seatbelt
Front Seatbelt
Rear Seatbelt
Retractor
Retractor
Retractor
Rear Seatbelt
Retractor
Front Seatbelt
Refer
to the QRS for each model for locations of the seatbelt pretensioners.
The
seatbelt pretensioners may remain powered for up to 90 seconds after
the vehicle is shut off and disabled (see page 72). Wait at least 90 seconds
before starting any operation. Failure to shut off and disable the vehicle before
emergency response procedures are performed may result in serious injury or
death from unintentional actuation of the seatbelt pretensioner.
To
prevent serious injury or death from unintentional seatbelt pretensioners
actuation, avoid breaching the seatbelt pretensioners.
15
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Pop Up Hood
During
a frontal collision, the pop up hood lifts the entire hood or the rear end, ensuring ample
space inside the engine room and contributing to reduced collision impact to the head of
pedestrians.
When
the sensor inside the front bumper detects a strong impact, an ignition signal is sent to the
inflater. When the inflater is ignited, the piston inside the lifter is pushed up, lifting the hood.
All other automotive electrical
Hood
Lifter
Gas
Case
Case
Sensor
Inflator
Inflator
Piston
Piston
After Activation
Before Activation
Lifter
Hood
Piston
Piston
Gas
Inflator
Before Activation
Sensor
Inflator
After Activation
Lifter
The
pop up hood may remain powered for up to 90 seconds after the vehicle is
shut off and disabled (see page 72). Wait at least 90 seconds before starting
any operation. Failure to shut off and disable the vehicle before emergency
response procedures are performed may result in serious injury or death from
unintentional actuation of the pop up hood.
If
a lifter is cut, the powder inside the inflater may ignite, causing an explosion. To
prevent serious injury or death from unintentional pop up hood actuation, avoid
breaching the lifters.
If
the hood release lever is pulled after the pop up hood is activated, the hood may
rise more, possibly resulting in an injury.
After
the pop up hood is activated, the hood cannot be lowered by hand. If the
hood is pushed down excessively, it may be deformed, possibly resulting in an
injury.
Immediately
after the pop up hood is activated, the lifters are very hot and may
cause burns if touched.
16
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Gas-filled Damper
Gas-filled
dampers are used in various components, such as in the suspension (shock
absorbers), engine hood stays, and for other various purposes. Nitrogen (N2) gas is used in
these dampers.
Nitrogen
(N2) gas is colourless, odourless and harmless.
Refer
to the QRS for each model for the location of these gas-filled dampers.
If
a gas-filled damper is heated in an event of a vehicle fire, the damper may
explode due to expanded nitrogen (N2) gas, possibly causing an injury.
If
a gas-filled damper is cut, nitrogen (N2) gas may cause metal shavings from the
cut to scatter. Wear appropriate safety gear such as safety glasses when cutting a
gas-filled damper.
Front and Rear Suspension Dampers
Suspension
dampers are installed in the front and the rear suspension.
Rear Suspension Damper
Front Suspension Damper
Engine Hood Damper
Gas-filled
dampers are installed as the stays for the engine hood.
Engine Hood
Damper
17
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Gas-filled Damper
Luggage Compartment, Hatchback Door, Back Door Dampers
Gas-filled
dampers are installed as the stays for the luggage compartment, the hatchback door
and the back door.
All other automotive electrical
Luggage Compartment Damper
Hatchback Door Damper
Back Door Damper
Performance Damper
Performance
dampers are installed across the front and the rear suspension towers and
between the right and left sides of the rear lower structural frame (near the rear bumper).
Performance Damper
Performance Damper
18
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Gas-filled Damper
Tail Gate Damper, Side Gate Damper
Gas-filled
dampers are installed as the stays for the tail gate and side gate.
Tail Gate Damper
Side Gate Damper
19
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Gas-filled Damper
Seat Damper
Seat
dampers are equipped to the lower surface of the seat.
All other automotive electrical
Seat Damper
20
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
12 V Battery
The
12 V battery supplies power to the ECUs that control various systems and auxiliary
components such as the power door lock, power window, power tilt and telescopic steering,
power seat, etc.
To
ensure safe emergency response operations, it is necessary to completely shut off the
vehicle (see page 72). Disconnect the negative battery terminal from the 12 V battery before
performing work and shut off the power to the electrical system to prevent electrical fires and to
keep the vehicle from starting.
12
V battery electrolyte contains diluted sulphuric acid.
Depending
on the model, the 12 V battery is installed in the engine compartment, luggage
compartment, under the rear seats, etc.
Refer
to the QRS for each model for locations of the 12 V battery.
Engine Compartment
Luggage Compartment
Under Rear Seat
There
is a possibility of explosion due to ignition of the hydrogen gas generated
from the 12 V battery. Therefore, do not allow any open sparks or open flames
near the 12 V battery.
Diluted
sulphuric acid may cause irritation of the skin if contacted. Wear
appropriate protective equipment such as rubber gloves and safety goggles when
there is a risk of touching electrolyte.
Once
the 12 V battery is disconnected (see page 72), power controls will not
operate. To facilitate emergency response operations, lower the windows, open
the back door, unlock the doors and take other necessary actions before shutting
off the vehicle.
12
V battery electrolyte contains ingredients that damage painted surfaces. If any
comes in contact with the vehicle body, discolouration or other damage may occur.
21
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Sub-battery
A
sub‑battery is installed in vehicles equipped with an electro shiftmatic system and electric
parking brake.
Dual
systemisation of the 12 V battery power supply enables the parking brake lock operation
when the 12 V battery malfunctions.
By
disconnecting the negative (-) terminal of the 12 V battery and shutting of the electricity for 10
minutes or more, the protection relay
inside the sub‑battery is released and the voltage drops to
All other automotive electrical
0 V.
10
nickel‑metal hydride automotive batteries are connected in series in the sub‑battery, ensuring
a 12 V power source.
A
strong alkaline (pH 13.5) potassium hydroxide water solution is used as the sub-battery
electrolyte. The electrolyte is soaked into non‑woven fabric. However, if the sub‑battery is
damaged in any way, it may leak.
Sub‑battery
is installed in the lower part of the trunk room.
Sub-battery
There
is a possibility of explosion due to ignition of the hydrogen gas generated from
the sub-battery. Therefore, do not allow any open sparks or open flames nearby the
sub‑battery.
Strong
alkaline (pH 13.5) potassium hydroxide water solution is harmful to the
human body. In cases where touching the electrolyte is unavoidable or there
is a danger of it being touched, perform work wearing appropriate protective
equipment such as rubber gloves and protective glasses.
After
the negative (-) terminal of the 12 V battery has been disconnected and the
power has been shut off, approximately 12 V is maintained between the positive
(+) terminal and negative (-) terminal of the sub-battery for up to approximately 10
minutes.
22
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) and Fuel Cell
Vehicles (FCV) use a motor driven by high voltage electricity (over 144 V, up to 650 V) to
generate the driving torque. These vehicles are equipped with high voltage electrical components
such as a high voltage battery, inverter/converter, transmission/transaxle (electric motor), A/C
compressor, charger and voltage inverter as well as high voltage power cables.
Refer
to the Fuel Cell (FC) system for information on the high voltage parts specific to Fuel Cell
Vehicles (FCV).
High
voltage electrical components can be indicated by markings on their case/cover. High
voltage power cables are indicated by an orange colour.
The
cases/covers of the high voltage electrical components are insulated from the high voltage
conductors inside the components. The vehicle body is insulated from the high voltage electrical
components, and is safe to touch during normal conditions.
The
READY indicator in the combination meter turns on while the high voltage system is
operating.
READY Indicator
READY Indicator
The
high voltage system is deactivated when the ignition switch or power switch is turned OFF.
If an impact is detected (SRS airbag is activated) or if a high voltage leakage is detected, the
high voltage system is automatically deactivated. When the high voltage is shut off, the READY
indicator turns off. However, if the remote air conditioning system or plug‑in charging system are
being used, even if the READY indicator turns off, the high voltage system may still be active.
For
Fuel Cell Vehicles (FCV), even if the READY indicator turns off, the high voltage system may
still be active if the H2O indicator in the combination meter is illuminated.
H2O Indicator
Refer
to the QRS for each model for the locations of the high voltage electrical components.
23
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
The
high voltage system may remain powered for up to 10 minutes after the
vehicle is shut off and disabled (see page 72). Failure to shut off and disable
the vehicle before emergency response procedures are performed may result in
serious injury or death from severe burns and electric shock from the high voltage
electrical system.
All other automotive electrical
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
When
the person(s) in charge of handling the damaged vehicle is away from the
vehicle, other person(s) may accidentally touch the vehicle and be electrocuted,
resulting in severe injury or death. To avoid this danger, display a 'HIGH‑VOLTAGE
DO NOT TOUCH' sign to warn others (print and use page 25 of this guide).
24
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Print
25
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
High Voltage Battery
The
high voltage battery for the motor stores high voltage electricity (144 to 310.8 V). Depending
on the model the battery is installed in the luggage compartment, under the rear seats, under the
centre console or under the floor.
All other automotive electrical
Luggage Compartment
Under Rear Seat
Under Centre Console
Undercarriage
An
under‑hood label shows the location of the high voltage battery.
Nickel Metal
Hydride Battery
Traction Battery
Service Plug
For service staffs
Lead Acid Battery
Auxiliary Battery
for accessories,
lights,etc.
EMPLACEMENT DES BATTERIES
Batterie a l hydrure
de nickel metallique
Batterie de traction
Shunt a manipuler
par un professionnel
Batterie a acide et
plomb Batterie auxi
liaire pour les feux,
les acessories,etc.
K2
BATTERY LOCATION
26
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
A
Nickel-metal hydride (Ni-MH) battery or lithium ion (Li-ion) battery is used as the high voltage
battery.
1. Nickel-metal hydride (Ni-MH) battery
- Ni-MH batteries consist of 20 to 40 modules, each consisting of six 1.2 V cells, connected in
series to obtain high voltage (144 to 288 V).
‑ The battery modules are contained within a metal case and accessibility is limited.
‑ A catastrophic crash that would breach both the metal battery pack case and a metal battery
module would be a rare occurrence.
-The Ni-MH battery contains a strong alkaline electrolyte (pH 13.5). The electrolyte, however,
is absorbed in the cell plates and will not normally spill or leak out even if a battery module is
cracked.
‑ Electrolyte leakage from the HV battery pack is unlikely due to its construction and the
amount of available electrolyte contained within the Ni-MH modules. Any spillage would not
warrant a declaration as a hazardous material incident.
Battery Module
Battery Module
Strong
alkaline electrolyte (pH 13.5) is harmful to the human body. To avoid injury
by coming in contact with the electrolyte, wear appropriate protective equipment
such as rubber gloves and safety goggles when there is a risk of touching
electrolyte.
27
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
2. Lithium ion (Li-ion) battery
‑ Li‑ion batteries consist of multiple stacks, each stack consisting of 14 to 42 cells. Two to four
battery stacks are connected in series to obtain high voltage (201.6 to 310.8 V).
‑ The battery cells are contained within a case and accessibility is limited.
other automotive
‑ A catastrophic crash that wouldAllbreach
bothelectrical
the metal battery stack case or battery frame
and a metal battery cells would be a rare occurrence.
- The Li-ion battery electrolyte, mainly consisting of carbonate ester, is a flammable organic
electrolyte. The electrolyte is absorbed into the battery cell separators, even if the battery
cells are crushed or cracked, it is unlikely that liquid electrolyte will leak.
‑ Any liquid electrolyte that leaks from a Li‑ion battery cell quickly evaporates.
Battery Stack
Battery Stack
The
flammable organic electrolyte which primarily contains carbonate ester is
harmful to the human body. In case of contact with the electrolyte, it may irritate
the eyes, nose, throat and skin. In case of contact with the smoke or vapour from
leaked electrolyte or a burning battery, it may irritate the eyes, nose or throat. To
avoid injury by coming in contact with the electrolyte or vapour, wear appropriate
protective equipment such as rubber gloves, safety goggles, protective mask
or Self Contained Breathing Apparatus (SCBA) when there is a risk of touching
electrolyte.
If
the electrolyte spills, keep it away from fire and ensure the area is well
ventilated. Absorb the electrolyte with a waste cloth or equivalent absorbing
material and keep it in an airtight container until disposed of.
28
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
High Voltage Power Cable
High
voltage power cables are wrapped in an orange cover and are used to connect high voltage
electrical components such as the high voltage battery inverter/converter, electric motor, A/C
compressor and charger.
The
high voltage power cables are installed in the engine/motor compartment and in the centre
of the vehicle (routed through the centre tunnel) or on either side away from the rocker panels.
Also,
high voltage cables are used in the plug-in charging system (see page 32) and the solar
charging system (see page 48).
High Voltage Power Cable
Inverter/Converter
The
inverter/converter is installed in the engine/motor compartment and boosts and inverts the
DC electricity from the high voltage battery to AC electricity that drives the electric motor.
The
inverter/converter of Fuel Cell Vehicles (FCV) also supplies an electric current converted to
AC to the FC air compressor.
Inverter/Converter
29
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
DC/DC Converter
The
DC/DC converter lowers the DC electricity from the high voltage battery to supply it to
electric accessories such as the headlights and power windows, and to charge the 12 V battery.
The
DC/DC converter is built into the inverter/converter or installed in the area near the high
All other automotive electrical
voltage battery on some models.
DC/DC Converter
DC/DC Converter
(Built into Inverter/Converter)
HV/EV/FCV Transmission
HV/EV/FCV Transaxle
The
HV/EV/FCV transmission/transaxle contains an electric motor/generator that is powered by
output voltage (up to 650 V) from the inverter/converter, and charges the high voltage battery.
The
HV/EV/FCV transmission/transaxle is installed in the engine compartment or motor
compartment. Location varies depending on layout.
HV/EV Transmission
HV/EV Transaxle
30
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Rear Drive Motor
The
rear drive motor is powered by output voltage (up to 650 V) from the inverter/converter.
It
is built into the rear transaxle and located above the rear driveshafts.
Rear Transaxle
(Rear Drive Motor)
A/C Compressor
The
A/C compressor used on Hybrid Vehicles (HV), Electric Vehicles (EV) and Fuel Cell Vehicles
(FCV) contains an electric motor that is powered by electricity from the high voltage battery. It is
installed in the engine/motor compartment.
A/C Compressor
31
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Coolant Heater
Fuel
Cell Vehicles (FCV) are equipped with a coolant heater to heat the coolant, installed inside
the motor compartment.
The
coolant heater is operated using the power from the high voltage battery.
All other automotive electrical
Coolant Heater
Plug‑in Charging System
Plug-in
Hybrid Vehicles (PHV) and Electric Vehicles (EV) are equipped with a plug-in charging
system in order to charge the high voltage battery from an external power source.
The
plug‑in charging system is mainly comprised of an onboard charger and charging inlet.
The
onboard charger converts the AC supplied from an external power source to DC, boosts it,
and then uses it to charge the high voltage battery.
The
charger inlet receives the charge to the high voltage battery from an external power source.
Also, some electric vehicles have a separate fast charging inlet which can be used at fast
chargers (DC 500 V).
The
orange power cables are connected to the charging inlet, which is supplied high voltage
during charging.
32
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Charging Inlet
Fast Charging Inlet
Charging Inlet
Onboard Charger
Onboard Charger
High Voltage Power Cable
Onboard Charger
High Voltage Power Cable
Charging Inlet
Charging Inlet
High Voltage Power Cable
Onboard Charger
High Voltage Power Cable
To
prevent serious injury or death from severe burns or electric shock, shut off
the utility circuit supplying power to the charge cable before disconnecting it if the
vehicle, charge cable or charger is submerged in water.
33
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Voltage System
Some
plug‑in hybrid vehicles and electric vehicles have a connector locking
system. The charging connector is unlocked by pressing the charging connector
lock switch after unlocking the doors.
All other automotive electrical
If
the lock of the charge cable assembly connector cannot be released, turn OFF
or unplug the external charger, or turn its main circuit breaker OFF.
The
lock of the charge cable assembly connector cannot be released during fast
charging. If charging does not stop even when the charger is turned OFF, turn its
main circuit breaker OFF.
34
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
Fuel
Cell Vehicles (FCV) use a motor for driving force in the same way as hybrid vehicles. In
order to drive the motor, a high voltage (over 200 V, up to 650 V) is used. Not having an engine,
the vehicle uses a motor driven by the power generated by a chemical reaction between the
hydrogen fuel and oxygen in the air.
Fuel
Cell Vehicles (FCV) are equipped with dedicated high voltage components such as an FC
stack, hydrogen pump, FC water pump, FC water pump and hydrogen pump inverter, FC boost
converter and FC air compressor.
To
use hydrogen for power generation, Fuel Cell Vehicles (FCV) are equipped with hydrogen
pipes and hydrogen‑related parts such as an FC stack, hydrogen tanks, etc.
The
hydrogen tanks are filled with high pressure hydrogen gas (a maximum of 70 MPa
(714 kgf/cm2, 10,153 psi) at 15°C (59°F)).
The
hydrogen‑related parts are inside cases/covers. Also, some of the insulation on high
pressure hydrogen pipes is red.
Hydrogen
gas is colourless, odourless, and harmless.
Hydrogen
gas is flammable, and can ignite in a wide range of concentrations (4 to 74.5%).
However, it diffuses easily and tends not to accumulate, so a small leak would quickly dissipate
to a concentration that cannot ignite.
In
the case of hydrogen leakage, the hydrogen detector equipped on the vehicle detects the
hydrogen leak and shuts off the supply of hydrogen by means of solenoid valves on the tank to
prevent a mass leak. Also, hydrogen related parts are located outside the cabin to allow leaked
hydrogen to be easily diffused.
If
a collision is detected, the supply of hydrogen is shut off to prevent a mass leak due to vehicle
damage.
For
details about the installation locations of hydrogen-related parts, refer to the QRS (Quick
Reference Sheet) for the vehicle.
If
the sound of hydrogen leaking (a loud hissing sound) can be heard when
working on the vehicle, or if the hydrogen concentration around the vehicle
exceeds 4% when measured with a hydrogen concentration detector, immediately
step away from the vehicle as there is a chance the hydrogen gas may ignite.
Even
after the vehicle is stopped (see page 72), hydrogen remains inside the
FC stack, hydrogen tanks and other hydrogen‑related parts, as well as inside the
hydrogen pipe. In order to avoid fires and explosions, never cut or damage these
hydrogen‑related parts or the hydrogen pipe.
When
the person(s) in charge of handling the damaged vehicle are away from
the vehicle and someone else accidentally approaches or touches the vehicle,
death or serious injury may occur due to electrocution, a rupture, an explosion or
fire. To avoid this danger, display 'HIGH VOLTAGE DO NOT TOUCH' and 'HIGH
PRESSURE GAS DO NOT TOUCH' signs to warn others (print and use pages
25 and 36 of this guide).
35
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
All other automotive electrical
36
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
FC Stack
The
FC stack is a device to generate electricity through the chemical reaction between hydrogen
and oxygen. Using the hydrogen supplied by the hydrogen tank and oxygen in the air drawn in
from outside the vehicle, a high voltage of 200 V or higher is generated.
The
FC stack is installed underneath the floor.
The
FC stack generates power using so called 'cells', which are comprised of an electrolyte
membrane sandwiched by separators. A few hundred cells are connected in a row to generate a
high voltage.
The
cells are contained inside a metal case so they are not easily touched.
Water
is generated through the chemical reaction between hydrogen and oxygen during power
generation, and discharged via the discharge outlet.
Cell
FC Stack
An
under‑hood label shows the location of the FC stack.
DE LA PILE A
FC STACK LOCATION EMPLACEMENT
COMBUSTIBLE (FC STACK)
Pile a combustible pour traction
( FC Stack )
Prise de service
(pour le personnel de service)
T L
FC Stack
(For traction )
Service Plug
( For service
staffs)
37
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
Hydrogen Tank
The
hydrogen tanks are filled with high pressure hydrogen gas (a maximum of 70 MPa
(714 kgf/cm2, 10,153 psi) at 15°C (59°F)) that is supplied to the FC stack.
The
hydrogen tanks are made of carbon fibre-reinforced plastic and located underneath the floor.
All other automotive electrical
The
hydrogen detector used to detect hydrogen leaks is located near the tanks. If a specified
concentration of hydrogen leakage is detected, the FC system cuts off the supply of hydrogen.
Each
tank is equipped with a Thermal Pressure Relief Device (TPRD) in order to prevent an
explosion when the temperature of the hydrogen reaches abnormal levels due to a vehicle fire.
The pressure relief device will open at approximately 110°C (230°F) to release the hydrogen gas
in the tank outside of the vehicle.
Hydrogen Tanks
Thermal Pressure Relief
Device (TPRD)
Front of
vehicle
Jet Angle
Tank Valve
Depending
on the model, multiple hydrogen tanks may be installed. For the
detailed installation locations of hydrogen tanks for each model, refer to the Quick
Reference Sheet (QRS) for each model.
38
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
Hydrogen Pipes
The
hydrogen pipes connect the hydrogen‑related parts such as the FC stack and hydrogen
tanks.
The
hydrogen pipes are located underneath the floor.
Some
of the high-pressure hydrogen pipes are identified in red.
Hydrogen Pipes
Hydrogen Pump
The
hydrogen pump circulates the hydrogen supplied from the hydrogen tanks into the FC stack.
The
hydrogen pump has a built‑in motor that is operated using the high voltage from the FC
water pump and hydrogen pump inverter. The hydrogen pump is installed underneath a cover at
the side of the FC stack.
Hydrogen Pump
39
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
FC Water Pump and Hydrogen Pump Inverter
The
FC water pump and hydrogen pump inverter converts DC from the high voltage battery to
AC, and supplies this current to the hydrogen pump and FC water pump.
The
FC water pump and hydrogen pump inverter is installed in the motor compartment.
All other automotive electrical
FC Water Pump and
Hydrogen Pump Inverter
FC Boost Converter
The
FC boost converter increases the voltage of DC generated by the FC stack to a maximum of
650 V for motor operation, and then supplies this current to the inverter/converter.
The
FC boost converter is installed in the centre tunnel (outside the cabin).
FC Boost Converter
40
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fuel Cell (FC) System
FC Air Compressor
The
FC air compressor supplies air (oxygen) to the FC stack.
The
FC air compressor has a built‑in motor which is driven using the output voltage from the
inverter/converter (up to 650 V), and is installed in the motor compartment.
FC Air Compressor
FC Water Pump
The
FC water pump circulates the coolant to cool the FC stack.
The
FC water pump has a built‑in motor which is driven using the high voltage from the FC water
pump and hydrogen pump inverter, and is installed in the motor compartment.
FC Water Pump
41
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
CNG Tank
The
Compressed Natural Gas (CNG) tank is filled with compressed natural gas that is used as
fuel for the engine at a maximum pressure of 20 MPa (204 kgf/cm2, 2,900 psi).
The
CNG tank is made of metal and located in the luggage compartment, etc.
The
CNG tank is equipped with a Pressure Relief Device (PRD) in order to prevent an explosion
when the temperature of the natural gas reaches abnormal levels due to a vehicle fire. The
pressure relief device will open at approximately
110°C (230°F) to release the natural gas in the
All other automotive electrical
tank outside of the vehicle.
Natural
gas is flammable and can ignite within a concentration of 5.3 to 15.0%.
Natural
gas mainly consists of methane, is harmless and diffuses upwards as it is lighter than air.
Also, the gas is infused with a smell so that a leak can be quickly detected.
CNG Tank
Pressure Relief
Device (PRD)
If
the sound of natural gas leaking (a loud hissing sound) can be heard when
working on the vehicle, or if the smell of natural gas is present, immediately step
away from the vehicle as there is a chance the natural gas may ignite.
42
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
LPG Tank
The
Liquefied Petroleum Gas (LPG) tank is filled with compressed liquefied propane, butane,
etc. that is used as fuel for the engine at a pressure of 1 MPa (10.2 kgf/cm2, 145 psi) or less.
The
LPG tank is made of metal and located in the luggage compartment, etc.
The
LPG tank is equipped with a Pressure Relief Device (PRD) in order to prevent an explosion
when the pressure of the LPG reaches abnormal levels due to a vehicle fire. The pressure relief
device will open when the pressure in the tank reaches a certain pressure to release the gas in
the tank outside the vehicle.
LPG
is flammable and can ignite within a concentration of 2.4 to 9.5%.
The
main components of LPG, propane and butane are harmless and remain close to the ground
as they are heavier than air. Also, the gas is infused with a smell so that a leak can be quickly
detected.
LPG Tank
Pressure Relief
Device (PRD)
Bottom view of tank
If
the sound of LPG leaking (a loud hissing sound) can be heard when working
on the vehicle, or if the smell of LPG is present, immediately step away from the
vehicle as there is a chance the LPG may ignite.
43
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Urea Selective Catalytic Reduction
(SCR) System
The
urea Selective Catalytic Reduction (SCR) system reduces harmful nitrogen oxides (NOx) in
the exhaust gas using a urea solution.
The
urea solution is stored in the urea tank installed below the floor, etc.
The
urea solution is a colourless, odourless and harmless liquid. However, when the temperature
All other automotive electrical
is high, such as in the summer, there is a possibility that an irritating odour is produced by the
thermolysis of urea solution.
The
urea solution is non-combustible. However, if the urea solution is heated due to a fire, etc., it
breaks down and may emit a harmful gas.
Urea Tank
If
you come in contact with smoke or vapour from a burning urea tank, it may
irritate the eyes, nose or throat. To avoid injury by coming in contact with the
smoke or vapour from a burning urea tank, wear appropriate protective equipment
such as rubber gloves, safety goggles, a protective mask or SCBA when there is a
risk of contacting the smoke or vapour.
44
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
High Intensity Discharge (HID) Headlights
Headlights
use High Intensity Discharge (HID) bulbs, which emit light by creating an electric
discharge between electrodes inside the bulbs.
When
the HID headlights are turned on, high voltage of approximately 20,000 to 30,000 V is
generated instantaneously. During illumination, the voltage from the 12 V battery is boosted
to a maximum of 45 V in the electric circuit of the discharge headlights to drive the discharge
headlights.
Discharge Headlights
To
prevent serious injury or death from electric shock, avoid touching, cutting, or
breaching the bulb, socket, electric circuit and components of the headlights.
To
prevent burns, avoid touching the metal parts on the back of the headlights
and the high‑voltage sockets while the discharge headlights are turned on or
immediately after they are turned off.
45
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Electric Power Steering (EPS)
The
Electric Power Steering (EPS) system uses 12 V voltage which has been boosted to up to
46 V by the EPS ECU to drive an EPS assist motor.
The
EPS assist motor is built into the steering gear box or steering column.
Some
hybrid models use voltage from the high‑voltage battery to drive the EPS assist motor by
lowering it to up to 46 V using an EPS DC/DC converter.
All other automotive
electrical
A
wire which carries up to 46 V connects
the EPS
ECU in the engine compartment or the
instrument panel to the EPS assist motor.
EPS ECU
EPS ECU
EPS Assist Motor
EPS Assist Motor
The
Dynamic Rear Steering (DRS) system equipped on some vehicle models uses 12 V voltage
which has been boosted to up to 34 V by the DRS ECU to drive the DRS assist motor.
DRS Assist Motor
DRS ECU
46
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Solar Powered Ventilation System
The
solar powered ventilation system uses solar panels on the vehicle roof to generate up to
27 V of electricity. This electricity is used to power an electric fan which ventilates the cabin while
the vehicle is parked in the hot sun.
Solar Panels
Solar Panels
The
solar panels generate electricity with even a small amount of sunlight. To stop
generation of electricity, cover the solar panels completely with a material that will
block sunlight.
47
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Solar Charging System
The
solar charging system uses a solar roof with an integrated solar cell to generate photovoltaic
power which is then used to charge the high voltage battery according to the vehicle condition
while parked and to compensate for the consumption of the 12 V battery system while the
vehicle is being driven. In addition, the solar charging system charges and discharges the solar
battery during this process.
The
solar charging system consists of a solar roof, a solar battery, a solar energy control unit, a
All other automotive electrical
high voltage battery and a 12 V battery.
The
orange high voltage power cable is connected between the solar energy control unit and
high voltage battery. High voltage is applied when the high voltage battery is charging.
The
solar energy control unit has 3 built‑in DC‑DC converters: for the high voltage battery, solar
battery and auxiliary system.
An
Ni-MH battery is used for the solar battery.
1. The Ni-MH battery consists of 3 modules, each consisting of six 1.2 V cells, connected in series to obtain 21.6 V.
2. The Ni-MH battery contains a strong alkaline electrolyte (pH 13.5). The electrolyte, however, is absorbed in the
cell plates and will not normally spill or leak out even if a battery module is cracked.
3. Electrolyte leakage from the solar battery is unlikely due to its construction and the amount of available
electrolyte contained within the Ni-MH modules. Any spillage would not warrant a declaration as a hazardous
material incident.
The
high voltage battery is not charged except for when the power switch is off.
Depending
on conditions such as solar radiation and temperature, the solar roof can reach a
maximum voltage of approximately 50 V.
Refer
to the QRS for each model for the locations of the high voltage electrical components.
High Voltage Power Cable
High Voltage Battery
Solar Roof
12 V Battery
Solar Energy Control Unit
Solar Battery
48
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Solar Charging System
The
high voltage system may maintain the voltage even when the vehicle is
stopped (see page 72) due to the solar charging system. If the high voltage
system is not stopped, the high voltage may lead to severe burns or electric shock
and may result in death or serious injury.
To
prevent death or serious injury from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
When
the person(s) in charge of handling the damaged vehicle is away from the
vehicle, other person(s) may accidentally touch the vehicle and be electrocuted,
resulting in death or serious injury. To avoid this danger, display a “HIGH
VOLTAGE DO NOT TOUCH” sign to warn others (print and use page 25 of this
guide).
The
high voltage battery may be charged even when the vehicle is stopped. To
stop the high voltage battery from charging, remove the negative (-) terminal of
the 12 V battery.
The
solar roof generates electricity with even a small amount of sunlight. To stop
generation of electricity, cover the solar roof completely with a material that will
block sunlight.
Strong
alkaline electrolyte (pH 13.5) is harmful to the human body. To avoid injury
by coming in contact with the electrolyte, wear appropriate protective equipment
such as rubber gloves and safety goggles when there is a risk of touching
electrolyte.
49
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
EC Mirror
The
inner rear view mirror has an auto glare‑resistance function, which automatically changes
the reflection rate of the mirror. This is done by controlling voltage applied to an electrochromic
gel inside the mirror, according to the brightness sensed by a light sensor.
Inner Rear View Mirror
All other automotive electrical
Electrochromic Gel
The
electrochromic gel contains organic solvents.
Organic
solvents may cause irritation of the skin if contacted. Wear appropriate
protective equipment such as rubber gloves and safety goggles when there is a
risk of touching electrochromic gel.
50
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Structural Reinforcements
A
side impact protection beam and ultra high tensile strength sheet steel that is stronger than
normal steel sheets are used as structural reinforcements.
Refer
to the QRS for each model for locations of the side impact protection beams and ultra high
tensile strength sheet steel.
Because
the strength of side impact protection beam and ultra high tensile
strength sheet steel is higher than sheet steel and high tensile strength sheet
steel, it is difficult to cut through side impact protection beam and ultra high tensile
strength sheet steel with conventional cutters. Avoid side impact protection beam
and parts made from ultra high tensile strength sheet steel when cutting a vehicle.
Side Impact Protection Beam
Side
impact protection beams are located inside the door.
Side Impact
Protection Beam
Side Impact
Protection Beam
Ultra High Tensile Strength Sheet Steel
Ultra
high tensile strength sheet steel, which is approximately 1.5 times higher strength (1.5 GPa
(15,296 kgf/cm2, 217,557 psi) class) than standard high tensile strength sheet steel (under 1 GPa
(10,197 kgf/cm2, 145,038 psi) class), is used for some body structural components on certain
models.
: Ultra High Tensile Strength Sheet
51
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Carbon Fibre Reinforced Plastic (CFRP)
Lightweight
and highly rigid Carbon Fibre Reinforced Plastic (CFRP) is used for some body
structural parts of certain models.
CFRP
can be cut and deformed using cutters for rescue operations.
All other automotive electrical
: CFRP
Cutting
CFRP using a grinder or a saw will create carbon fibre dust. Wear
appropriate protective equipment such as a dust mask and safety gloves when
cutting CFRP.
CFRP
is conductive. If carbon fibre dust attaches to an electrical circuit, a short
circuit may result. Keep electrical circuits free from carbon fibre dust when cutting
CFRP.
52
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Window Glass
Laminated
glass and tempered glass are widely used for vehicle windows.
* Laminated glass is mainly used for the windshield. It is also used for the front door glass on
some vehicles.
Tempered
glass is mainly used for the door glass, the roof glass and the back window glass.
Windshield
Back Window Glass
Front Door Glass*
Door Glass
Laminated Glass Applications
Tempered Glass Applications
Laminated
glass and tempered glass are indicated respectively by 'LAMISAFE' or 'TEMPERLITE'
printed on glass.
Laminated Glass
Tempered Glass
Laminated
glass consists of 2 layers of
glass with a film in-between. Objects that
strike the glass are less like to penetrate
the glass and glass shards tend to remain
adhered to the film.
< LAMISAFE Structure >
Tempered
glass is heated to near softening
temperature, then rapidly cooled down to
make it 3 to 5 times stronger than normal
glass. When tempered glass is broken, it
will break into very small pieces.
< Broken Laminated Glass >
Glass
Glass
Film
Laminated
glass consists of 2 layers of glass bonded together with a film. It does
not break easily even when struck by an object.
53
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Front Seat
Two
types of front seats, a manual seat and a power seat, are available. When adjusting the seat
position, a lever or a knob is operated for the manual seat and a switch is operated for the power
seat.
All other automotive electrical
Manual Seat
Power Seat
Manual Seat
The
seat can be moved forward/backward by lifting the slide lever (slide adjustment).
The
seatback can be tilted forward/backward by lifting the reclining lever (reclining adjustment).
The
seat cushion can be raised/lowered by repeatedly pulling up/pushing down on the lever (lifter
adjustment).
The
front end of the seat cushion can be raised/lowered by turning the vertical knob (front
vertical adjustment).
Reclining Adjustment
Lifter Adjustment
Slide Lever
Reclining Lever
Lifter Lever
Vertical Knob
Slide Adjustment
54
Front Vertical
Adjustment
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Front Seat
Power Seat
The
seat can be moved forward/backward using the slide function of the power seat switch (slide
adjustment).
The
entire seat cushion can be raised/lowered using the lifter function of the power seat switch
(lifter adjustment).
The
front end of the seat cushion can be raised/lowered using the front vertical function of the
power seat switch (front vertical adjustment).
The
seatback can be tilted forward/backward by operating the reclining adjustment switch
(reclining adjustment).
The
lumbar support position can be moved forward/backward by operating the lumbar support
adjustment switch (lumbar support adjustment).
The
side support position can be moved right/left by operating the side support position
adjustment switch (side support adjustment).
The
pelvic support position can be moved forward/backward by operating the pelvic support
position adjustment switch (pelvic support adjustment).
The
shoulder support position can be moved forward/backward by operating the shoulder
support position adjustment switch (shoulder support adjustment).
The
length of the seat cushion can be adjusted by operating the cushion length adjustment
switch (cushion length adjustment).
Reclining Adjustment
Shoulder Support
Adjustment
Lumbar Support
Adjustment
Front Vertical Adjustment
Cushion Length Adjustment Switch
Side Support Adjustment Switch
Side Support
Adjustment
Shoulder Support
Adjustment Switch
Lifter Adjustment
Side Support
Adjustment
Pelvic Support
Adjustment
Slide Adjustment
Front Vertical
Adjustment
Cushion Length
Adjustment
Power Seat
Switch
Slide Adjustment
Lifter Adjustment
Reclining Adjustment Switch
Pelvic Support Adjustment Switch
Lumbar Support Adjustment Switch
The
seat position adjustment functions of a power seat will be disabled when the
12 V battery is disconnected.
55
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Front Seat
When
a vehicle is equipped with the driving position memory function, the driver seat
automatically moves backward when the engine/power switch is turned off (auto away function)
and moves forward when the engine/power switch is turned on (IG) (auto return function).
Whether or not the vehicle is equipped with the driving position memory function can be
confirmed by the existence of memory switches in the upper door trim.
All other automotive electrical
Seat Memory Switch
56
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Rear Seat
Two
types of rear seats, a manual seat and a power seat, are available. When adjusting the seat
position, a lever or a knob is operated for the manual seat and a switch is operated for the power
seat.
Manual Seat
The
seat can be moved forward/backward by lifting the slide lever (slide adjustment).
The
seatback can be tilted forward/backward by lifting the reclining lever (reclining adjustment).
The
seat can be tilted forward by pulling the reclining strap.
The
seat can be moved leftward/rightward by lifting the lateral slide handle (lateral slide
adjustment).
The
ottoman can be raised/lowered by lifting the ottoman lock handle (ottoman angle
adjustment).
The
seat can be turned around by operating the swivel lever.
Reclining Adjustment
Reclining Adjustment
Lateral Slide
Adjustment
Slide Adjustment
Reclining Lever
Reclining Lever
Ottoman Angle Adjustment
Ottoman Lock Handle
Slide Lever
Reclining Adjustment
Forward Tilting
Lateral Slide Handle
Forward Tilting
Turning Direction
Turning
Direction
Reclining Strap
Slide Handle
Slide Lever
Slide Adjustment
Reclining Lever
Swivel Lever
Slide Adjustment
57
Slide Handle
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Rear Seat
Power Seat
The
seat can be moved forward/backward by operating the slide adjustment switch (slide
adjustment).
The
seatback can be tilted forward/backward by operating the reclining adjustment switch
All other automotive electrical
(reclining adjustment).
The
ottoman can be raised/lowered by operating the ottoman angle switch (ottoman angle
adjustment).
The
angle of the upper seatback can be adjusted vertically by operating the seatback bend angle
switch (seatback bend angle adjustment).
The
headrest can be raised/lowered by operating the headrest vertical adjustment switch
(headrest vertical adjustment).
Seatback Bend
Angle Adjustment
Seatback Bend Angle
Adjustment Switch
Slide Adjustment
Switch
Reclining Adjustment
Headrest Vertical
Adjustment
Headrest Vertical
Adjustment Switch
Slide Adjustment
Reclining
Adjustment Switch
Seat Select Switch
Ottoman Angle Adjustment
Ottoman Angle
Adjustment Switch
58
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Headrest
The
position of the headrests can be adjusted vertically and horizontally.
Two
types of headrests, a manual headrest and a power headrest, are available. Vertical
adjustment of the headrest is performed by hand on manual headrests or by operating a switch
on power headrests. Horizontal adjustment can be performed by hand only.
Manual Headrest
When
raising a manual headrest, pull up the headrest by hand. When lowering, push down the
headrest while pushing the release button. To remove the headrest, pull out the headrest while
pushing the release button.
Release Button
If
the headrest cannot be removed by pushing the release button, insert a
screwdriver into the release hole provided on the opposite side of the headrest
from the release button to release the lock and pull out the headrest.
Release Button
Release Hole
59
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Headrest
Power Headrest
When
raising a power headrest, raise/lower the headrest by operating the power seat switch
located on the side of the seat.
All other automotive electrical
Power Seat Switch
To
remove the headrest, disengage the pins located inside the seatback and pull out
the headrest.
Back of the Seatback
60
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Active Headrest System
The
active headrest system is built into the front headrests.
The
active headrest system consists of an inflater, a rod and a link mechanism.
When
the airbag sensor detects a rear impact, an ignition signal is sent to the inflaters to activate
the active headrest system. When an inflater is ignited, pressure inside the inflater rises, pushing
up a piston. As the piston rises, the rod in the headrest stay is pushed up, a lock is released
via the link mechanism and the headrest is pushed forward by a spring, helping reduce the
possibility of whiplash injuries.
Link
Mechanism
Rod
Piston
Inflator
The
active headrest system may remain powered for up to 90 seconds after
the vehicle is shut off and disabled (see page 72). Wait at least 90 seconds
before starting any operation. Failure to shut off and disable the vehicle before
emergency response procedures are performed may result in serious injury or
death from unintentional actuation of the active headrest.
If
an inflater is cut, the powder inside the inflater may ignite, causing an explosion.
To prevent serious injury or death from unintentional active headrest actuation,
avoid breaching the inflaters.
61
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Tilt & Telescopic Steering
The
steering column has a tilt mechanism, which enables vertical adjustment of the steering
wheel position, and a telescopic mechanism, which enables horizontal adjustment of the steering
wheel position.
Two
types of tilt & telescopic steering, manual tilt & telescopic steering and power tilt & telescopic
steering, are available. When adjusting the position of the steering wheel, a lever is operated
for the manual tilt and telescopic mechanisms and a switch is operated for the power tilt and
All other automotive electrical
telescopic mechanisms.
Some
vehicles have only tilt or telescopic mechanism, not both. Also, some vehicles have a fixed
type steering column (not equipped with tilt & telescopic mechanism), and some vehicles power
mechanism is only for tilt or telescopic function.
Manual Tilt & Telescopic
The
manual tilt & telescopic steering is provided with a lock lever under or side of steering
column for releasing the lock when adjusting the steering wheel position.
When
the lock lever is operated, the lock is released, allowing adjustment of the steering wheel
position. After adjustment, the steering wheel can be locked in the desired position by returning
the lock lever.
Steering Column
Lock Lever
Steering Column
Lock Lever
Power Tilt & Telescopic
The
power tilt & telescopic steering is provided with a switch on the steering column for adjusting the
steering wheel position.
The
steering wheel can be moved to a desired position by operating the switch.
Steering Wheel
Adjustment Switch
Steering Column
Telescopic Mechanism
Tilt Mechanism
62
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Doors
The
door is opened by operating the handle on the door.
Some
models are equipped with an access door (double door), which is opened using the inner
door handle, or a back door, which is opened by using the back door handle after lowering the
back window glass.
Flush Handle Type
When
voltage is not supplied, such as when the terminal of the 12 V battery is disconnected,
the flush handle will not be deployed electrically. In this case, the door handle must be opened
manually.
1. The retracted door handle can be pulled out by pushing on the front end.
2. The door can be opened by pulling more on the pulled out door handle.
Door Handle
If
the door lock is engaged, insert the mechanical key into the flush handle to
release the lock.
Unlock
Mechanical Key
63
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Doors
Access Door (Double door)
1. Open the front door as much as possible.
2. Pull the door handle on the access door forward.
3. Open the access door.
All other automotive electrical
Door Handle
Front Door
Access Door
Before
opening either access doors, make sure the front seatbelt is unfastened.
If the access door is opened with the front seatbelt fastened, the seatbelt may be
locked and squeeze the front occupant, resulting in a serious injury.
Back Door
1. Insert a key into the key cylinder in the back door then turn the key clockwise to lower the
back window glass.
2. Pull up the lock knob on the back door to release the lock.
3. Pull up the back door handle to open the back door.
Key Cylinder
Back Door Handle
Back Door
Back Window Glass
Lock Knob
64
Emergency Response Key Points
Procedures
and points to be noted when handling Lexus vehicles during emergency response
are provided in this section.
Refer
to the Quick Reference Sheet (QRS) for each model for model specific information such
as vehicle identification points, component locations, etc.
65
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Vehicle Identification
Appearance and Logos
Identify
the vehicle type based on exterior features and logos on the body.
Logo
marks represent the make, model, grade, and the vehicle type (hybrid/electric/fuel cell) if it
uses a high voltage electrical system.
Logo
marks are attached to the trunk lid, back door/hatch, rocker panels, front grille and fender.
Model/Grade
Brand Logo
Hybrid
66
Brand Logo
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Vehicle Identification
Frame Number
A
frame number is stamped on the name plate attached to the engine compartment and front
passenger door pillar.
Characters
before a hyphen (e.g.: ○○○○○ for the frame number ○○○○○-∆∆∆∆∆) represent the
vehicle model.
When
a cover is installed under the driver seat, a frame number is stamped on the frame
underneath the cover.
Frame No.
Name Plate
Frame No.
Vehicle Identification Number (VIN)
The
VIN is stamped on the name plate attached to the windshield cowl and driver door pillar.
The
vehicle model can be identified by the VIN.
VIN
VIN
67
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Immobilise Vehicle
On
arrival, completely immobilise the vehicle by following procedures 1, 2 and 3 to ensure safe
emergency response operations.
1. Chock wheels and set the parking brake.
The
following types of parking brakes are available. Operate the parking brake accordingly.
Lever Type
Foot Pedal Type
Switch Type
(Pull-type Switch)
Switch Type
(Push-type Switch)
For
vehicles with a switch type, operate the switch twice in order to make sure that the vehicle
is securely fixed in place.
2. For automatic vehicles, move the shift lever to the park (P) position. For manual vehicles, shut
off the vehicle (see page 72), then move the shift lever to the 1st or reverse (R).
Park
(P) can be selected by the following methods. Operate the vehicle accordingly.
Shift Lever Type
P Position Switch Type
68
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Immobilise Vehicle
3. To facilitate emergency response operations, lower the windows, open the back door, unlock the
doors and take other necessary actions before shutting off the vehicle.
The
following systems are powered by the 12 V battery. Operate them as required before
disconnecting the battery.
Power door lock
Power window
Power tilt and telescopic steering
Power seat
Door Unlock
Power Window Adjustment
Steering Wheel Adjustment
Seat Adjustment
Once
the 12 V battery is disconnected (see page 72), power controls will not
operate.
69
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Immobilise Vehicle
Vehicle with High Voltage Battery
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) and Fuel Cell
Vehicles (FCV) are equipped with a high voltage electrical system (over 144 V, up to 650 V).
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
Vehicle with Hydrogen Gas
Fuel
Cell Vehicles (FCV) carry compressed hydrogen gas. Before performing the normal
procedures to immobilise the vehicle, follow the steps below first.
Hydrogen
gas is colourless, odourless and flammable.
Compared
to petrol or natural gas, hydrogen gas can ignite in a wide range
of concentrations (4 to 74.5%). If the sound of hydrogen leaking (a loud
hissing sound) can be heard when working on the vehicle, or if the hydrogen
concentration around the vehicle exceeds 4% when measured with a hydrogen
concentration detector, immediately step away from the vehicle as there is a
chance the hydrogen gas may ignite.
Depending
on the model, multiple hydrogen tanks may be installed. For the
detailed installation locations of hydrogen tanks for each model, refer to the Quick
Reference Sheet (QRS) for each model.
1. Confirm there is no sound of hydrogen leakage (a loud hissing sound).
When
approaching the vehicle, approach from the front.
If
the sound of leakage can be heard, immediately step away from the vehicle, as the
hydrogen may ignite.
Confirm
the sound of leakage is no longer present before proceeding to the next procedure.
2. Using a hydrogen concentration detector, measure the hydrogen concentration around the
vehicle, and confirm that it does not exceed 4%.
If
the concentration exceeds 4%, immediately step away from the vehicle, as the hydrogen
may ignite.
If
a ventilator is available, fanning the area can reduce the hydrogen concentration. Blow the
fan from the front toward the rear of the vehicle. When approaching the vehicle, approach from
the direction where the wind is coming from.
70
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Immobilise Vehicle
Measure
the hydrogen concentration at regular intervals and confirm the hydrogen
concentration does not exceed 4% before proceeding to the next step.
3. Immobilise the vehicle according to the normal procedures.
4. Flow chart of actions required before performing emergency response procedures
Make
sure to wear insulated gloves and anti-static shoes and check that the hydrogen
concentration is below the flammability limit (4%).
Check for sound of hydrogen leakage
(loud hissing sound)
Hydrogen may ignite
Step away from vehicle
Sound is heard
Stay away from vehicle until sound
of leakage is no longer present
No sound is heard
Using hydrogen concentration detector,
measure hydrogen concentration around
vehicle and confirm that it is below 300 ppm
Hydrogen may ignite
Step away from vehicle
NO
Stay away from vehicle until it is below
300 ppm (Measure hydrogen
concentration at regular intervals)
YES
Move shift lever to P and set parking brake
OK
Turn power switch off
OK
Vehicle is damaged and
operation at left is not
possible
Vehicle is damaged and
operation at left is not
possible
Ensure vehicle cannot move
(using chocks, etc.)
Remove appropriate fuse(s) from fuse box
*Refer to the Quick Reference Sheet (QRS)
for each model for the fuse to be removed.
Disconnect negative (-) terminal of
auxiliary battery
OK
Remove EV service plug from
high voltage battery
OK
Remove FC service plug from FC stack
OK
Start emergency response procedures
71
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
To
ensure safe emergency response operations, the vehicle must be completely turned off by
shutting off the power from the fuel pump, SRS airbag, high voltage battery, plug-in charging
system, etc.
Confirm
the vehicle status. If any of the following conditions exist, the vehicle may not shut
off.
Engine is running.
Ignition or engine/power switch is in ACC, ON or START position.
Meters are illuminated.
Air conditioning is operating.
Audio system is operating.
Wipers are operating.
Navigation or other displays are turned on.
NEVER assume the vehicle is shut off simply because it is silent. If the vehicle
is equipped with an idling stop system, or the vehicle is a Hybrid vehicle (HV) or
Plug-in Hybrid Vehicle (PHV), the engine is silent while the vehicle is on. Make
sure none of the above conditions exist.
Failure to shut off and disable the vehicle before emergency response procedures
are performed may result in serious injury or death from unintentional deployment
of the SRS airbags or unintentional actuation of the seatbelt pretensioners, pop up
hood, or active headrests.
Completely
shut off the vehicle by following procedures 1 or 2.
Procedure 1
1. Turn the ignition switch to the LOCK (OFF)
position or push the engine/power switch once
to shut off the vehicle.
If
the vehicle is equipped with an engine/power switch the vehicle is shut off when
ALL of the following conditions are met. With all of the following conditions
met, do not push the engine/power switch as the vehicle will start.
Engine is not running.
Meters are not illuminated.
Air conditioning is not operating.
Audio system is not operating.
Wipers are not operating.
Navigation and other displays are turned off.
Charge cable is disconnected.
72
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
The
engine/power switch operates as follows.
With the brake pedal (for automatic vehicles) or the clutch pedal (for manual
vehicles) depressed:
Vehicle Start → Stop → Start … is repeated every time the switch is pushed.
With the brake pedal (for automatic vehicles) or the clutch pedal (for manual
vehicles) released:
Accessory → Ignition-On → Off → Accessory… is repeated.
When
in 'Accessory' mode, the radio and other accessory components are
operational.
When
in 'Ignition-On' mode, the power windows, wipers, heater/air conditioner fan
and other components including SRS system are operational.
The
vehicle will not start if the brake pedal (for automatic vehicles) or the clutch
pedal (for manual vehicles) is not depressed, even if the switch is pushed.
Ignition Mode Sequence
OFF
Accessory
Switch Push
Ignition-On
Switch Push
Switch Push
Brake Pedal Depressed
Brake Pedal Released
2. When the vehicle is equipped with an engine/power switch, keep the electrical key transmitter
5 metres or more away from the vehicle.
If
the electrical key transmitter is in the cabin or near the vehicle, the vehicle may
start depending on what operations are performed. For example, if the engine/
power switch is pushed.
To
prevent unexpected starting of the vehicle, place the electrical key transmitter
outside of the detection area.
73
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
3. Disconnect the negative (-) terminal of the 12 V
battery.
The
12 V battery is installed in the engine
compartment, in the luggage compartment or
under the rear seat.
Refer
to the Quick Reference Sheet (QRS)
for each model for the location of the 12 V
battery.
Shut
off the power to the electrical system to prevent electrical fires and to
prevent the vehicle from starting.
After
the negative (-) terminal of the 12 V battery has been disconnected and the
power has been shut off, approximately 12 V is maintained between the positive
(+) terminal and negative (-) terminal of the sub-battery for up to approximately 10
minutes.
Procedure 2 (Alternate if the ignition switch or engine/power switch is inoperative)
1. Open the hood. Remove the engine room
covers, if any are present.
2. Remove the engine compartment fuse box
cover.
74
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
3. Remove the appropriate fuse.
Refer
to the Quick Reference Sheet (QRS)
for each model for the fuse to be removed.
If
the correct fuse cannot be identified, pull ALL fuses in the fuse box until all of
the following conditions are met.
Engine is not running.
Meters are turned off.
Air conditioning is turned off.
Audio system is turned off.
Wipers are turned off.
Navigation and other displays are turned off.
4. Disconnect the negative (-) terminal of the 12 V
battery.
The
12 V battery is installed in the engine
compartment, in the luggage compartment
or under the rear seat.
Refer
to the Quick Reference Sheet (QRS)
for each model for the location of the 12 V
battery.
Shut
off the electrical system to prevent electrical fires and to prevent the vehicle
from starting.
After
the negative (-) terminal of the 12 V battery has been disconnected and the
power has been shut off, approximately 12 V is maintained between the positive
(+) terminal and negative (-) terminal of the sub-battery for up to approximately 10
minutes.
75
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
Vehicle with High Voltage Battery
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) and Fuel Cell
Vehicles (FCV) are equipped with a high voltage electrical system (over 144 V, up to 650 V).
The high voltage system may remain powered for up to 10 minutes after the
vehicle is shut off and disabled (see page 72). Failure to shut off and disable
the vehicle before emergency response procedures are performed may result in
serious injury or death from severe burns and electric shock from the high voltage
electrical system.
To prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
NEVER assume the Hybrid vehicle (HV), Plug-in Hybrid Vehicle (PHV) or Electric
Vehicle (EV) is shut off simply because it is silent. Always observe the instrument
cluster for the READY indicator status to verify whether the high voltage system
is on or shut off. The high voltage system is shut off when the READY indicator is
off.
When the vehicle is equipped with a remote air conditioning system and the
meters are illuminated, high voltage may be applied to the air conditioning system
even though the READY indicator is off. Shut off and disable vehicle and ensure
the meters are turned off.
Vehicle with Plug-in Charge System
Plug-in
Hybrid Vehicles (PHV) and Electric
Vehicles (EV) are equipped with a system to
charge the high voltage battery using power from
an external power source.
If
a charge cable is connected to the charging
inlet of the vehicle, disconnect the charge cable
as follows to stop charging.
76
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
1. Push the latch release button on the top of the
charge cable connector and pull it away from
the charging inlet of the vehicle.
Some
plug-in hybrid vehicles and electric vehicles have a connector locking
system. The charging connector is unlocked by pressing the charging connector
lock switch after unlocking the doors.
If
the lock of the charge cable assembly connector cannot be released, turn OFF
or unplug the external charger, or turn its main breaker OFF.
The
lock of the charge cable assembly connector cannot be released during fast
charging. If charging does not stop even when the charger is turned OFF, turn its
main breaker OFF.
2. Close the charging inlet cap and charging port
lid.
3. Turn off the external charger by unplugging it
or turning its main circuit breaker off.
To
prevent serious injury or death from severe burns or electric shock, shut off
the utility circuit supplying power to the charge cable before disconnecting it if the
vehicle, charge cable or external charger is submerged in water.
77
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Disable Vehicle
Vehicle with Hydrogen Gas
Fuel
Cell Vehicles (FCV) carry compressed hydrogen gas. In order to abort refuelling, follow the
steps below.
1. Operate the hydrogen station to abort refuelling.
Hydrogen
inside the hose will de-pressurise and the filling nozzle can now be
removed.
2. Remove the filling nozzle of the hydrogen
station from the refuelling port (receptacle).
3. Put the cap on the refuelling port (receptacle).
3. Close the fuel door.
For
Fuel Cell Vehicles (FCV), even if the READY indicator turns off, the high
voltage system may still be active if the H2O indicator in the combination meter is
illuminated. Shut off and disable the vehicle and ensure the meters are turned off.
78
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Stabilise Vehicle
Chock
at four points directly under the front and rear pillars using wooden blocks or equivalent
objects.
Do
not place chocks such as wooden blocks or rescue air lifting bags under
the exhaust system, fuel system or high voltage power cables. Failure to do so
may cause heat generation, bursting of the air lifting bags, damage to the high
voltage power cables or damage to the hydrogen piping, resulting in a vehicle fire,
crushing accident, electrical shock or gas leak, possibly leading to serious injury
or death.
79
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Access Patients
Make
sure the vehicle is immobilised and disabled (see page 72), then open or remove
windows and doors to access patients.
Secure
the necessary space for performing operations by adjusting the position of the steering
wheel and seats and removing the head rests.
Refer
to 'Components Requiring Special Attention' for details of adjustment and removal of
components.
The
SRS, seatbelt pretensioners, pop up hood and active headrests may remain
powered for up to 90 seconds after the vehicle is shut off and disabled (see page
72). Wait at least 90 seconds before starting any operation. Failure to shut off
and disable the vehicle before emergency response procedures are performed
may result in serious injury or death from unintentional deployment of the SRS
airbags or unintentional actuation of the seatbelt pretensioners, pop up hood or
active headrests.
Depending
on the circumstances surrounding a collision, such as vehicle speed,
point of impact, occupant detection, etc., the SRS airbags, seatbelt pretensioners,
pop up hood or active headrests will not always be activated and may remain
active. If an unactivated inflater of these systems is cut, the powder inside the
inflater may ignite resulting in airbag deployment. To prevent serious injury or
death from unintentional SRS deployment or unintentional actuation of the seatbelt
pretensioners, pop up hood or active headrests, avoid breaching the inflaters.
Immediately
after an SRS airbag is deployed or a seatbelt pretensioner, the pop
up hood or an active headrest is actuated, the components are extremely hot and
may cause burns if touched.
If
an SRS airbag deploys with all doors and windows closed, inflation gas may
cause breathing difficulty.
If
residue that is produced during the operation of SRS airbags, seatbelt
pretensioners, pop up hood or active headrests comes in contact with skin, rinse it
off immediately to prevent skin irritation.
Vehicle with High Voltage Battery
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) and Fuel Cell
Vehicles (FCV) are equipped with a high voltage electrical system (over 144 V, up to 650 V).
The
high voltage system may remain powered for up to 10 minutes after the
vehicle is shut off and disabled (see page 72). Failure to shut off and disable
the vehicle before emergency response procedures are performed may result in
serious injury or death from severe burns and electric shock from the high voltage
electrical system.
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
80
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Access Patients
Vehicle with Hydrogen Gas
Fuel
Cell Vehicles (FCV) carry compressed hydrogen gas.
Hydrogen
gas is colourless, odourless and flammable.
Compared
to petrol or natural gas, hydrogen gas can ignite in a wide range
of concentrations (4 to 74.5%). If the sound of hydrogen leaking (a loud
hissing sound) can be heard when working on the vehicle, or if the hydrogen
concentration around the vehicle exceeds 4% when measured with a hydrogen
concentration detector, immediately step away from the vehicle as there is a
chance the hydrogen gas may ignite.
Even
after the vehicle is stopped (see page 72), hydrogen remains inside the
FC stack, hydrogen tanks and other hydrogen-related parts, as well as inside the
hydrogen pipe. In order to avoid fires and explosions, never cut or damage these
hydrogen-related parts or the hydrogen pipe.
If
there is any hydrogen leakage, do not use any electrical or rescue equipment
that may produce static electricity, as this may ignite the hydrogen.
81
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Access Patients
Cut Vehicle
Pay
special attention to the location of structural reinforcements, fuel system, SRS and high
voltage electrical system components when cutting a vehicle.
Refer
to the Quick Reference Sheet (QRS) for each model for model specific information such
as component locations, etc.
Structural
Reinforcements
High Voltage Electrical
System Components
High Voltage Electrical
System Components
SRS Components
Fuel System
Components
To
prevent serious injury from a fire caused by sparks, use a hydraulic cutter or
other tools that do not generate sparks when cutting the vehicle.
If
the SRS airbag, seatbelt pretensioner, pop up hood or active headrest has
already been activated, the inflater can be cut.
82
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fire
During
the initial attack on a fire, extinguish the fire with copious amounts of water. This will also
cool down the vehicle.
Plastic
and other components will generate toxic gases when they melt. Wear
appropriate protective equipment such as a protective mask when extinguishing a
fire.
Fire Extinguisher
Water
has been proven to be a suitable extinguishing agent.
Also
use a fire extinguisher suitable for flammable liquid fires (burning of petrol, grease, oil, etc.)
and electrical fires (burning of electrical wiring, electric devices, etc.) as well as general fires
(burning of solid objects, etc.).
Vehicle with High Voltage Battery
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV) and Electric Vehicles (EV) are equipped
with a high voltage battery.
Extinguish
the fire with copious amounts of water to cool down the high voltage battery.
Refer
to the Quick Reference Sheet (QRS) for each model for the high voltage battery location.
To
avoid serious injury or death from severe burns or electric shock, never breach
or remove the high voltage battery assembly cover under any circumstances,
including fire.
If
only a small amount of water is used to extinguish a fire, a short circuit may
occur in the high voltage battery, causing the fire to reignite.
It
is recommended to allow the high voltage battery to burn itself out if it is judged
that it is difficult to apply copious amounts of water to the high voltage battery.
Vehicle with Lithium ion (Li-ion) Battery
Burning
Li-ion batteries may irritate the eyes, nose, and throat. Contact with
the vapour produced by the electrolyte may also irritate the nose and throat. To
avoid injury by coming in contact with the electrolyte or vapour, wear appropriate
protective equipment such as rubber gloves, safety goggles, protective mask or
SCBA when there is a risk of touching electrolyte.
83
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fire
Vehicle with Urea Solution
Urea
solution equipped vehicles have a urea tank that stores urea solution.
The
urea solution is non-combustible. However, if the urea solution is heated due
to a fire, etc., it breaks down and may emit a harmful gas. If you come in contact
with smoke or vapour from a burning urea tank, it may irritate the eyes, nose or
throat.
To
avoid injury by coming in contact with the smoke or vapour from a burning
urea tank, wear appropriate protective equipment such as rubber gloves, safety
goggles, a protective mask or SCBA when there is a risk of contacting the smoke
or vapour.
Vehicle with Hydrogen Gas
Fuel
Cell Vehicles (FCV) carry compressed hydrogen gas.
When
dousing the vehicle, keep a distance of at least 10.0 meters (32.8 feet) in case of
hydrogen igniting.
Use
larger amounts of water particularly on the vehicle's rear underfloor to cool the area where
the hydrogen tanks are located.
If
the hydrogen is on fire, extinguishing the hydrogen flame completely could cause unburned
hydrogen to accumulate and lead to a secondary explosion. Therefore, spray water to prevent
the flame from spreading to surrounding areas, then wait for the hydrogen flame to naturally die
down (burn itself out).
In
order to prevent an explosion when the temperature of the hydrogen reaches abnormal levels
in the case of a vehicle fire, the thermal pressure relief devices (TPRD) installed on the hydrogen
tanks open when they exceed approximately 110°C (230°F), and the hydrogen inside the tank is
released outside of the vehicle.
A
pure hydrogen fire is colourless and is not visible. However, in a vehicle fire, other flammable
materials will also burn, allowing the fire to be visible.
84
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Fire
The
temperature of a hydrogen fire itself is very high, but the amount of heat that radiates from
the flame is small. It is unique in that it is difficult to feel the heat even in close proximity.
Hydrogen Tank
Thermal Pressure
Relief Device (TPRD)
Front of
vehicle
Jet Angle
Tank Valve
Hydrogen
gas is colourless, odourless and flammable.
Compared
to petrol or natural gas, hydrogen gas can ignite in a wide range
of concentrations (4 to 74.5%). If the sound of hydrogen leaking (a loud
hissing sound) can be heard when working on the vehicle, or if the hydrogen
concentration around the vehicle exceeds 4% when measured with a hydrogen
concentration detector, immediately step away from the vehicle as there is a
chance the hydrogen gas may ignite.
Depending
on the model, multiple hydrogen tanks may be installed. For the
detailed installation locations of hydrogen tanks for each model, refer to the Quick
Reference Sheet (QRS) for each model.
85
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Submersion
Pull
the vehicle out of water as much as possible. Immobilise the vehicle (see page 68) and
disable the vehicle (see page 72) before starting any operation.
A
short circuit due to electrical corrosion (wiring and circuit boards become
corroded due to an electrochemical reaction with water) may cause a vehicle fire
after some time has elapsed.
To
prevent a vehicle fire, avoid turning the ignition switch or engine/power switch
of a submerged vehicle to ACC or ON.
Vehicle with High Voltage Battery
A
partially or fully submerged Hybrid vehicle (HV), Plug-in Hybrid Vehicles (PHV) or Electric
Vehicle (EV) or Fuel Cell Vehicle (FCV) does not have high voltage potential on the metal vehicle
body, and is safe to touch.
It
is safe to enter the water as the vehicle and water have the same electrical potential.
Touching
exposed orange high voltage power cables or high voltage components
such as the high voltage battery may cause electrical shock due to a change in
electrical potential.
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or a high voltage
components.
86
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Spills
Vehicles
contain various fluids such as petrol, coolant, engine oil, transmission oil, brake fluid,
power steering fluid, window washer fluid and 12 V battery electrolyte.
Coolant
Long
Life Coolant (LLC) that is used to cool the engine and inverter contains ethylene glycol for
freezing temperature control and anti-corrosion additives for preventing metal components from
corroding.
Lubrication Oil
Engine
oil, transmission oil and gear oil are used for lubrication and contain mineral oils and
synthetic oils.
Brake Fluid
Brake
fluid contains several types of glycol-ether and anti-corrosion additives for preventing
metal components from corroding.
Brake
fluid contains ingredients that damage painted surfaces. If any comes in
contact with the vehicle body, the paint may come off.
Power Steering Fluid
Power
steering fluid contain mineral oils and synthetic oils.
Window Washer Fluid
Window
washer fluid contains alcohol for freezing temperature control.
12 V Battery Electrolyte
12
V battery electrolyte contains dilute sulphuric acid.
Dilute
sulphuric acid may cause irritation of the skin if contacted. Wear appropriate
protective equipment such as rubber gloves and safety goggles when there is a
risk of touching electrolyte.
12
V battery electrolyte contains ingredients that damage painted surfaces. If any
comes in contact with the vehicle body, discolouration or other damage may occur.
87
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Spills
Sub-battery Electrolyte
A
strong alkaline (pH 13.5) potassium hydroxide water solution is used as the sub-battery
electrolyte. The electrolyte is soaked into non-woven fabric. However, if the sub-battery is
damaged in any way, it may leak.
Strong
alkaline (pH 13.5) potassium hydroxide water solution is harmful to the
human body. In cases where touching the electrolyte is unavoidable or there
is a danger of it being touched, perform work wearing appropriate protective
equipment such as rubber gloves and protective glasses.
Vehicle with High Voltage Battery
There
are two types of high voltage battery; nickel-metal hydride type and lithium ion type.
1. Nickel-metal hydride (Ni-MH) battery
- The Ni-MH battery contains a strong alkaline electrolyte (pH 13.5) The electrolyte is
absorbed in the cell plates, but it may leak in case of damage to the high voltage battery.
However, it would not be a large amount.
- Electrolyte leakage from the HV battery pack is unlikely considering the battery construction
and the amount of electrolyte inside the module.
- Any spillage would not warrant a declaration as a hazardous material incident.
Strong
alkaline electrolyte (pH 13.5) is harmful to the human body. To avoid injury
by coming in contact with the electrolyte, wear appropriate protective equipment
such as rubber gloves and safety goggles when there is a risk of touching
electrolyte.
2. Lithium ion (Li-ion) battery
- The Li-ion battery electrolyte, mainly consisted of carbonate ester, is a flammable organic
electrolyte. The electrolyte is absorbed into the electrodes and the separators. It may leak in
case of damages to the high voltage battery, but it would not be a large amount.
- Electrolyte will quickly evaporate if leaked from the battery cell.
The
flammable organic electrolyte which primarily contains carbonate ester is
harmful to the human body. In case of contact with the electrolyte, it may irritate
the eyes, nose, throat and skin. In case of contact with the smoke or vapour from
leaked electrolyte or a burning battery, it may irritate the eyes, nose or throat.
To avoid injury caused by coming in contact with the electrolyte or the vapour,
wear appropriate protective equipment such as rubber gloves, safety goggles,
protective mask or SCBA when there is a risk of touching electrolyte.
If
the electrolyte is spilled, keep it away from fire and ensure the area is well
ventilated. Absorb the electrolyte with a piece of cloth or equivalent absorbent
material, and keep it in an airtight container for proper disposal.
88
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Spills
Vehicle with Solar Battery
A
strong alkaline (pH 13.5) potassium hydroxide water solution is used as the solar battery
electrolyte. The electrolyte is soaked into non-woven fabric. However, if the solar battery is
damaged in any way, it may leak. However, there is no risk of a mass leak.
Electrolyte
leakage from the solar battery is unlikely due to its construction and the amount
of available electrolyte contained within the Ni-MH modules. Any spillage would not warrant a
declaration as a hazardous material incident.
Strong
alkaline electrolyte (pH 13.5) is harmful to the human body. To avoid injury
by coming in contact with the electrolyte, wear appropriate protective equipment
such as rubber gloves and safety goggles when there is a risk of touching
electrolyte.
Vehicle with Urea Solution
Urea
solution equipped vehicles have a urea tank that stores urea solution.
The
urea solution is a harmless non-combustible liquid. However, if the urea solution is heated
due to a fire, etc., it breaks down and may emit a harmful gas.
If
you come in contact with smoke or vapour from a burning urea tank, it may
irritate the eyes, nose or throat. To avoid injury by coming in contact with the
smoke or vapour from a burning urea tank, wear appropriate protective equipment
such as rubber gloves, safety goggles, a protective mask or SCBA when there is a
risk of contacting the smoke or vapour.
Vehicle with Hydrogen Gas
The
FC stack coolant used to cool the FC stack, etc. is colourless and transparent and contains
ethylene glycol in order to lower the freezing point.
89
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Gas Leaks
There
are various types of gas used in vehicles. For example, there is nitrogen (N2) gas used in
gas filled dampers, refrigerant gas for air conditioners, and CNG, LPG and hydrogen gas.
Nitrogen (N2) Gas
Nitrogen
(N2) is used in gas filled dampers.
The
gas is colourless, odourless, and harmless.
Refrigerant Gas
The
refrigerant gas used in air conditioner is R-134a or R-1234yf.
The
gas contains carbon and fluorine.
The
gas is colourless, odourless, and harmless.
Vehicle with CNG
Compressed
Natural Gas (CNG) is a flammable gas that mainly contains methane.
The
gas is colourless and harmless.
The
gas is infused with a smell so that a leak can be quickly detected.
If
the sound of natural gas leaking (a loud hissing sound) can be heard when
working on the vehicle, or if the smell of natural gas is present, immediately step
away from the vehicle as there is a chance the natural gas may ignite.
Vehicle with LPG
Liquefied
Petroleum Gas (LPG) is a flammable gas that mainly contains propane and butane.
The
gas is colourless and harmless.
The
gas is infused with a smell so that a leak can be quickly detected.
If
the sound of LPG leaking (a loud hissing sound) can be heard when working
on the vehicle, or if the smell of LPG is present, immediately step away from the
vehicle as there is a chance the LPG may ignite.
Vehicle with Hydrogen Gas
Hydrogen
gas is a flammable gas.
The
gas is colourless, odourless, and harmless.
If
the sound of hydrogen leaking (a loud hissing sound) can be heard when
working on the vehicle, or if the hydrogen concentration around the vehicle
exceeds 4% when measured with a hydrogen concentration detector, immediately
step away from the vehicle as there is a chance the hydrogen gas may ignite.
90
Damaged Vehicle Handling Key Points
Points
to be noted when handling damaged vehicles are provided in this section.
91
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Towing Damaged Vehicle
Loading
a vehicle onto a car carrier (flat bed trailer) is the preferred method of towing.
Only
the FF (Front-engine Front-wheel drive) vehicles are available to tow with rear wheels on
the ground.
If
towing the vehicle with all four wheels on the ground is unavoidable, release the parking lock,
move the shift lever to neutral (N), and unlock the steering wheel first. The vehicle can then
be towed at a low speed (below 30 km/h) for a distance of up to 80 km in a forward direction.
(*Except vehicles with a high voltage battery. See page 94 for details.)
Refer
to the illustrations on the following page for correct and incorrect methods of towing FF
(Front-engine Front-wheel drive), FR (Front-engine Rear-wheel drive), MR (Mid-engine Rearwheel drive) and 4WD (Four Wheel Drive) vehicles.
When
towing a vehicle with all four wheels on the ground, make sure the vehicle is in
'Ignition-On' mode. If in 'Off' mode, the steering wheel may lock, making the steering
inoperative.
Exceeding
the towing distance or speed limit when towing a vehicle with all four
wheels on the ground or towing a vehicle with the vehicle facing backwards, may
damage the transmission or transaxle.
When
the vehicle is equipped with a stop and start system, towing the vehicle with all
four wheels on the ground may damage the system.
Parking Lock
The
parking lock can be released by moving
the shift lever from park (P) to neutral (N) while
pushing and holding the 'lock release button' on
the shift gate.
The
parking lock for vehicles equipped electric shift switches (vehicles with a P
position switch) cannot be released while the 12 V negative (-) battery terminal is
disconnected. When moving the vehicle, use a jack, etc.
92
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Towing Damaged Vehicle
Steering Wheel Lock
The
steering wheel can be unlocked by pushing
the engine/power switch until in 'Ignition-On'
mode, or turning the ignition switch to any position
other than 'LOCK'.
When
it is difficult to release the lock, turn the
steering wheel in either direction while pushing
the engine/power switch or turning the key.
When
a vehicle is equipped with the electrical key transmitter system, the steering
wheel cannot be unlocked if the negative (-) terminal of the 12 V battery is
disconnected. Use wheel dollies or similar equipment when moving the vehicle.
Precautions for FF (Front-engine Front-wheel drive) vehicle
Tow
the vehicle with the front wheels or all four wheels off the ground.
Precautions for FR (Front-engine Rear-wheel drive),
MR (Mid-engine Rear-wheel drive) and 4WD (Four Wheel Drive) vehicles
Tow
the vehicle with all four wheels off the ground.
93
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Towing Damaged Vehicle
Vehicle with High Voltage Battery
Make
sure the negative (-) terminal of the 12 V battery is disconnected, then load the vehicle
onto a car carrier (flat bed trailer).
If
towing the vehicle with all four wheels on the ground is unavoidable, only tow it for a short
distance (such as to a car carrier (flat bed trailer)) in a forward direction at a low speed
(below 30 km/h).
Refer
to the previous illustrations for correct and incorrect methods of towing FF, FR and 4WD
vehicles.
Hybrid
Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) and
Fuel Cell Vehicles (FCV) are equipped with a high voltage electrical system (over
144 V, up to 650 V).
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
If
Hybrid Vehicles (HV), Plug-in Hybrid Vehicles (PHV), Electric Vehicles (EV) or
Fuel Cell Vehicles (FCV) are towed with the drive wheels on the ground, it could
have adverse effects on the high voltage system and damage it.
94
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Storing a Damaged Vehicle
Drain
the petrol and oils, and disconnect the negative (-) terminal of the 12 V battery before
storing a damaged vehicle.
Submerged Vehicle
In
addition to general procedures, remove the water from the vehicle.
A
vehicle that has been submerged in water poses a threat of vehicle fire after
some time for possible short circuits due to electrical corrosion (wiring and circuit
boards to corrode in an electrochemical reaction with water). To store a vehicle
that has been submerged in water, choose a well-ventilated place at least 15
metres away from other objects.
To
prevent a vehicle fire, avoid turning the ignition switch or engine/power switch
of a submerged vehicle to ACC or ON.
Vehicle with High Voltage Battery
In
addition to the normal procedures, remove the service plug from the high voltage battery
before storing a damaged vehicle.
The
service plug is a high voltage component. Touching it without appropriate
protective equipment may result in serious injury or death from severe burns and
electric shock from the high voltage electrical system. Wear appropriate protective
equipment such as insulated gloves when touching the service plug.
High
voltage electricity is stored in the high voltage battery even after the vehicle
is shut off, disabled (see page 72) and the service plug is removed from the
high voltage battery.
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high
voltage component. Wear appropriate protective equipment such as insulated
gloves when there is a risk of touching high voltage power cables or high voltage
components.
When
the person(s) in charge of handling the damaged vehicle is away from the
vehicle, other person(s) may accidentally touch the vehicle and be electrocuted,
resulting in severe injury or death. To avoid this danger, display a 'HIGH VOLTAGE
DO NOT TOUCH' sign to warn others (print and use page 25 of this guide).
A
high voltage battery may cause a vehicle fire after some time for possible short
circuits inside due to the impact of collision or electrical corrosion. To store a
vehicle equipped with a high voltage battery, choose a well-ventilated place at
least 15 metres away from other objects.
95
Components Requiring Special Attention
Emergency Response Key Points
Damaged Vehicle Handling Key Points
Storing a Damaged Vehicle
Vehicle with Hydrogen Gas
In
addition to the normal procedures, remove the service plug from the FC stack before storing a
damaged vehicle.
The
service plug is a high voltage component. Touching it without appropriate
protective equipment may result in serious injury or death from severe burns and
electric shock from the high voltage electrical system. Wear appropriate protective
equipment such as insulated gloves when touching the service plug.
To
prevent serious injury or death from severe burns or electric shock, avoid
touching, cutting, or breaching any orange high voltage power cable or high voltage
component. Wear appropriate protective equipment such as insulated gloves when
there is a risk of touching high voltage power cables or high voltage components.
When
the person(s) in charge of handling the damaged vehicle is away from the
vehicle, other person(s) may accidentally touch the vehicle and be electrocuted,
resulting in severe injury or death. To avoid this danger, display 'HIGH VOLTAGE
DO NOT TOUCH' and 'HIGH PRESSURE GAS DO NOT TOUCH' signs to warn
others (print and use pages 25 and 36 of this guide).
Vehicles
that are equipped with hydrogen gas may leak due to damage incurred
during an accident. The remaining hydrogen may ignite causing a fire or
explosion. Therefore, when storing a vehicle equipped with hydrogen gas, place it
in a well ventilated area 15 metres or more away from other items and leave the
windows or doors open.
Vehicle with Sub-battery
Due
to the impact during the collision and electrolytic corrosion of the sub-battery,
a short circuit may occur internally causing a fire to occur after a certain amount of
time elapses. When storing a vehicle equipped with a sub-battery, place it in a well
ventilated area 15 meters or more away from other items.
96
Quick Reference Sheets
CT200h (ZWA10)
99
ES350 (GSV60)
101
ES300h (AVV60)
103
ES300h (AXZH10)
105
GS350/200t/300 (GRL12/ARL10)
107
GS F (URL10)
109
GS450h/300h (GWL10/AWL10)
111
IS350/300/250/200t (GSE31/GSE30/ASE30)
113
IS300h (AVE30)
115
LC500 (URZ100)
117
LC500h (GWZ100)
119
LS500 (VXFA50)
121
LS500h (GVF50)
123
LX570 (URJ201)
125
NX200t/300 (AGZ15)
127
NX300h (AYZ15)
129
RC350/200t/300 (GSC10/ASC10)
131
RC F (USC10)
133
RX350/200t/300 (GGL25/AGL20)
135
RX450h (GYL25)
137
UX200 (MZAA10)
139
UX250h (MZAH10/MZAH15)
141
97
Notes
98
CT200h
RHD
2013-12
--
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
99
--
--
CT200h
RHD
2013-12
Disable Vehicle
1
3
2
.4
(16
5 m ore
or m
ft)
or
1
2
IG2 FUSE
(20A YELLOW)
3
Access to 12V Battery
1
3
2
Towing Information
100
ES350/250
RHD
2015-7
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
101
ES350/250
RHD
2015-7
Disable Vehicle
1
2
3
)
t
.4 f
(16
m
5
ore
or m
or
1
2
IG2-MAIN FUSE
(25A CLEAR)
3
Access to 12V Battery
1
2
3
Towing Information
102
ES300h
RHD
2015-7
--
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
103
--
--
ES300h
RHD
2015-7
Disable Vehicle
1
2
3
)
t
.4 f
(16
m
5
ore
or m
or
1
2
3
IG2-MAIN FUSE
(25A CLEAR)
Access to 12V Battery
1
2
3
Towing Information
104
ES300h
RHD
2018-6
--
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
105
--
--
ES300h
RHD
2018-6
Disable Vehicle
1
2
3
.4
(16
5 m ore
or m
ft)
or
1
2
3
IG2-MAIN FUSE
(20 A YELLOW)
Access to 12V Battery
1
2
3
Towing Information
106
GS350 /
200t/300
RHD
2015-10
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
107
GS350 /
LX570
200t/300
RHD
2015-9
2015-10
Disable Vehicle
1
3
2
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
108
GS F
RHD
2015-10
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
109
GS F
LX570
RHD
2015-9
2015-10
Disable Vehicle
1
3
2
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
110
GS450h /
300h
HYBRID
RHD
2015-10
―
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
111
―
―
GS450h /
300h
HYBRID
RHD
2015-10
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
112
IS350/300
/250/200t
RHD
2013-4
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
113
IS350/300
/250/200t
RHD
2013-4
Disable Vehicle
1
3
2
)
t
.4 f
(16
m
5
ore
or m
or
1
2
IG2-MAIN FUSE
(20A YELLOW)
3
Access to 12V Battery
1
3
2
Towing Information
114
IS300h
RHD
2013-4
IG SW
Fuse Box
12V Battery
Airbag
Gas Generator
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
Structural
Reinforcements
Control Unit
115
--
--
IS300h
RHD
2013-4
Disable Vehicle
1
2
3
or
1
2
IG2-MAIN FUSE
(20A YELLOW)
3
Access to 12V Battery
1
2
3
Towing Information
116
LC500
RHD
2017-3
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
117
LC500
RHD
2017-3
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
or
1
2
3
2
3
Access to 12V Battery
1
Towing Information
118
LC500h
RHD
2017-3
―
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
119
―
―
LC500h
RHD
2017-3
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
or
1
2
3
2
3
Access to 12V Battery
1
Towing Information
120
LS500/350
RHD
2017-10
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
121
LS500/350
RHD
2017-10
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
122
LS500h
RHD
2017-10
―
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
123
―
―
LS500h
RHD
2017-10
Disable Vehicle
1
2
3
.4
(16
5 m ore
or m
1
ft)
2
3
2
3
Access to 12V Battery
1
Towing Information
124
LX570 /
450d
RHD
2015-9
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
125
LX570
LX570 /
450d
RHD
2015-9
Disable Vehicle
1
3
2
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
126
NX200t
/300
RHD
2014-10
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
―
―
―
―
―
―
―
127
NX200t
/300
RHD
2014-10
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
128
NX300h
RHD
2014-7
―
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
―
―
―
129
―
―
NX300h
RHD
2014-7
Disable Vehicle
1
2
3
)
4 ft
16.
(
5 m ore
or m
1
2
3
2
3
Access to 12V Battery
1
Towing Information
130
RC350
RC350
/200t
/200t/300
RHD
RHD
2014-9
2014-9
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
131
RC350
RC350/
/200t
200t/300
RHD
RHD
2014-9
2014-9
Disable Vehicle
1
3
2
)
t
.4 f
(16
m
5
ore
or m
or
1
2
IG2-MAIN FUSE
(20A YELLOW)
3
Access to 12V Battery
1
3
2
Towing Information
132
RC F
RHD
2014-9
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
133
RC F
RHD
2014-9
Disable Vehicle
1
2
3
)
t
.4 f
(16
m
5
ore
or m
or
1
2
IG2-MAIN FUSE
(20A YELLOW)
3
Access to 12V Battery
1
2
3
Towing Information
134
RX350
/200t/300
RHD
2015-9
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
135
RX350
/200t/300
RHD
2015-9
Disable Vehicle
1
2
3
)
t
.4 f
(16
m
5
ore
or m
or
1
2
3
2
3
Access to 12V Battery
1
Towing Information
136
RX450h
RHD
2015-10
--
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
137
--
--
RX450h
RHD
2015-10
Disable Vehicle
1
2
3
)
t
.4 f
(16
m
5
ore
or m
or
1
2
3
2
3
Access to 12V Battery
1
Towing Information
138
UX200
RHD
2018-10
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
--
--
--
--
--
--
--
139
UX200
RHD
2018-10
Disable Vehicle
1
2
3
.4
(16
5 m ore
or m
ft)
or
1
2
3
IG2-MAIN FUSE
(20 A YELLOW)
Access to 12V Battery
1
2
3
Towing Information
140
UX250h
RHD
2018-10
--
IG/POWER SW
Fuse Box
12V Battery
Airbag
(incl. Inflator)
Inflator
High Voltage Battery
High Voltage
Components
Fuel Tank
Gas-filled Damper
Seat Belt Pretensioner
(Gas Generator)
Structural
Reinforcements
Airbag Computer
--
--
--
141
--
--
UX250h
RHD
2018-10
Disable Vehicle
1
3
2
.4
(16
5 m ore
or m
ft)
or
1
2
3
IG2-MAIN FUSE
(20 A YELLOW)
Access to 12V Battery
1
3
2
Towing Information
142