Lotus - Esprit - Workshop Manual - (1996)

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Summary of Content

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(0 (J > C) .E o F - 6o r FX .crE c L 3 + 6 ; * . o a J ; ( l o v t ' F n : c ' ' i : o - o 1 o = ; - O (v * , r r E@rngrnD a; f ) ll OJ \ F-- {S i I 0- a U - ol cl EI ol Ll ol -ol EI 2l ol cl rrl ol sl IJJI o = o (J tl 9 " U .al o o o.s lt lt (,t- O a o O t o : =i .dE o = > o N g , (D F = q u ! 3 6 a A \ v / ( = O ) d q b 36 orFOrO, zd$j UJ o ,= 0r oI -l Ll c ul 6 z [fi ESPRIT Contents 10.00 10.01a 10.01b 10.01c 10.07 10.09 10.11a 10.13 10.15 10.17 10.23 10.31 11.00 11.01 11.02 11.05 12.00 12.01a 12.02a 12.05 12.07 12.09 13.00 13.01 13.02 13.03 13.09 13.27 14.00 14.01 14.05 14.07 14.08 14.10 14.12 Body Bodyshell Front Body Repair Sections Rear Body Repair Sections Headlamp Pods & Pivots Front Bonnet & Release Mechanism Tailgate & Release Mechanism Engine Compartment, Cover, Seals Door Shells, Beams, Hinges Door Latch Mechanism Bumpers, Sills, Valences, Spoilers & Aerofoils Towing Strut/Hook Glazing and Seals Windscreen, Door Glass, Seals, & Weather Strips Door Window Lift Mechanism Glass/Composite, Tilt Roof Panel Exterior Fittings Capping Rails, Air Scoops, Wind Deflector Fuel Filler Flaps & Mechanism Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors Seats & Seat Belts Seat Runners Seat Assemblies Seat Frames & Recline Mechanism Seat Foams & Suspension Seat Belts Pedal Box & Fascia Pedal Box, Pedals, Throttle Cable Fascia Structure & Supporting Hardware, 98MY on Fascia Instrument Panel, Masks & Switch Panels Centre Console, Fixings & Fittings Instrument Cowling Passenger Fascia, SIR/Glovebox, 98MY on 15.00 15.01 15.11a 15.13 15.24 15.30 16.00 16.01 16.02 17.00 17.01 17.03 17.03a 17.05 17.06 17.06b 17.07 17.07a 17.11a 17.13 17.15 17.21 17.21a 17.27 17.29 17.31 17.33 18.00 18.01 18.03 18.05 18.07a 18.09 18.09a 18.11 18.13 19.00 19.01 Interior Trim Roof Trim, Header Rail, Cant Rails, Sun Visors, 98MY on Rear Bulkhead, Tunnel Top, Stowage Pocket, 98 MY on Front Door Trims Luggage Compartment Carpet Carpeting & Mats Sound Insulation Passenger Compartment Sound Insulation Body Underside Sound Insulation Electrical Harnesses, Leads Horn, Inertia Switch, Fuses & Relays Main Relay Stations Interior Switches, Cigar Lighter Engine Management & Sensors SIR: Inflator Modules, DERM & Sensors Instruments, Tell Tales & Displays Instruments, Tell Tales & Displays, 98MY on Lamps Front & Rear (except headlamps), Door Switches Headlamps Headlamp Lift Motor & Mechanism Windscreen Wiper Motor, Wipers & Washers Windscreen Wiper Motor, Wipers & Washers, 98MY on In Car Entertainment Earth Braids (Leads) & Supression Devices Battery, Clamps & Cables Security Alarm System Heating, Ventilation, Air Conditioning Heater/ Air Conditioning Assemblies, Housings AC Components, Pipes, Hoses Heater, Pipes, Hoses AC/Heater Interior Blower Motor Driver Operated Controls AC Driver Operated Controls AC Vacuum Controls Air Trunking, Ducts & Ventilators Labels Labels, Certificates, Literature etc. 19.01a 19.03 30.00 30.01 31.00 31.01 31.03 32.00 32.03 32.05 33.00 33.01 33.03 33.04 33.05 34.00 34.01 40.00 40.00a 40.01b 40.02d 40.02e 40.03b 40.05b 40.07c 40.08 40.09b 40.11b 40.13b 40.15b 40.17b 40.19b 40.21b 40.23b 40.25a 41.00 41.01c Labels, Certificates, Literature, etc. Owner’s Handbooks & Service Notes Manuals Chassis Chassis, Subframes Suspension Front Suspension Incl. Hubs Rear Suspension Incl. Hubs Steering Power Steering unit, Reservoir, Plumbing Upper Column, Wheel, Steering Lock Brakes Brake Discs & Calipers Master Cylinder, ABS Controller/Sensors, Hoses & Pipes Fluid Pipes & Hoses Parking Brake Mechanism Wheels & Tyres Wheels, Tyres & Valves Engine Engine Assemblies, GT3 & V8 Engine Block, Mounts, V8 Gaskets & Sealants, Top Overhaul Set, V8 Gaskets & Sealants, Bottom Overhaul Set, V8 Sump Assembly, V8 Cylinder Head, Valves, Springs, V8 Camshafts, Tappets, Cam Cover, V8 Camshaft, Primary Drive, V8 Pistons, Con-rods, Liners, V8 Crankshaft, Bearings, Flywheel, V8 Water Pump Assembly, Thermostat, V8 Lubrication System, V8 Ignition System, Spark Plugs, Leads, V8 Alternator & Starter Motor V8 Exhaust Manifolds & Turbochargers, V8 AC Compressor, V8 Power Steering Pump, Pulley, Mounts & Fixings V8 Belts and Pulleys Camshaft Drive belts, V8 41.03b 41.04 41.05 42.00 42.01b 42.04a 42.05a 42.07c 43.00 43.01 43.03 44.00 44.01 44.01a 44.01c 44.03 44.05 44.05a 45.00 45.01 45.05 45.07 46.00 46.01 47.00 47.01b 47.03 47.05 47.05a 47.06 47.07 47.11 47.15 60.00 60.01 60.01a 60.02 60.02a Auxiliary Drive Belts & Pulleys, V8 Auxiliary Belt Tensioner, V8 Belt Guards, V8 Induction Systems Airboxes, Trunking & Air Filters, V8 Throttle Body, Mechanism & IAC Valve, V8 Fuel Injection System, V8 Inlet manifolds, Plenum & gaskets, V8 Emission Equipment Air Pump, Mounting Brackets & Fittings Vacuum System, Hoses, pipes & Fittings Fuel System Fuel Tanks, Filler Fuel tanks, Filler, 98MY on Fuel Tanks, Filler, USA ‘00MY, ROW ‘01MY Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System Charcoal Ca. & Evap. Loss, USA ‘00MY, ROW ‘01MY Exhaust Exhaust System Heatshields E.G.R Components, Valve, Manifold, Pipes Cooling Engine Cooling System & Fan Transmission Clutch & Release Mechanism, V8 Transmission Assembly Gearchange Mechanism, External Gear change Mechanism, External ‘98MY on Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals Special Tools Tool Kit Diagnostic Equipment Special Tools Special Tools / / ----\ \ N\ I t nct ht- (nq r,ro LLIr Service Parts List Function Code 10.01a Bodyshell Dep Part Description Remarks Option Part Number Qty 01 Bodyshell, RHD V8, prior to '98 MY Domestic, driver SIR A082B5306J 1 01a Bodyshell, RHD V8, prior to '98MY Domestic, non SIR A082B5313J 1 01b Bodyshell, LHD V8, prior to '98 MY Euro., dual SIR A082B5309J 1 01c Bodyshell, LHD V8, prior to '98 MY Euro., driver SIR A082B5307J 1 01d Bodyshell, LHD V8, prior to '98 MY Euro., non SIR A082B5332J 1 01e Bodyshell, LHD V8, prior to '98 MY Federal, dual SIR A082B5314J 1 01f Bodyshell, RHD V8GT Dom., driver SIR, glass roof A082B5444J 1 01g Bodyshell, RHD V8GT Dom., non SIR, glass roof A082B5442J 1 01h Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., driver SIR, glass roof A082B5440J 1 01i Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., driver SIR, comp. roof A082B5450J 1 01j Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., non SIR, glass roof A082B5438J 1 01k Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., non SIR, comp. roof A082B5448J 1 01l Bodyshell, LHD V8GT Euro., dual SIR, glass roof A082B5445J 1 01m Bodyshell, LHD V8GT Euro., non SIR, glass roof A082B5443J 1 01n Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., dual SIR, glass roof A082B5439J 1 01p Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., dual SIR, comp. roof A082B5449J 1 01q Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., non SIR, glass roof A082B5437J 1 01r Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., non SIR, comp. roof A082B5447J 1 Function Code: 10.01a, Page: 1 Function Code 10.01a Bodyshell Dep Part Description Remarks Option Part Number Qty 01s Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Federal, dual SIR, glass roof A082B5441J 1 01t Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Federal, dual SIR, comp. roof A082B5451J 1 01u Bodyshell, RHD, (lightweight) Sport 350 Non SIR A082B5508K 1 01v Bodyshell, LHD, (lightweight) Sport 350 Non SIR A082B5506K 1 01w Bodyshell, RHD, (lightweight) Sport 350 Non SIR, AC A082B5509K 1 01x Bodyshell, LHD, (lightweight) Sport 350 Non SIR, AC A082B5507K 1 02 Reinforcing Plate, jacking points Not illustrated Common A082U7571F 4 02a Pop Rivet, plate to body Not illustrated Common A075W6069Z 8 Note: Sport 350 with SIR uses standard V8 bodyshell for relevant territory Note: from VIN 2 0404 the webs in the front services bay are repositioned to improve spare wheel access Function Code: 10.01a, Page: 2 UV >r >\ F f l- n.cl LL oe , , t O LIJ.- Function Code 10.01b Front Body Repair Sections Dep Part Description 01 Remarks Option Part Number Qty Body Section, full nose, full width RHD, SIR A082B6356S 1 01a Body Section, full nose, full width RHD, non SIR A082B6273S 1 01b Body Section, full nose, full width LHD, SIR A082B6358S 1 01c Body Section, full nose, full width LHD, non SIR A082B6359S 1 02 Body Section, full nose, RH half RHD, SIR A082B6360S 1 02a Body Section, full nose, RH half RHD, non SIR A082B6361S 1 02b Body Section , full nose, RH half LHD, SIR A082B6362S 1 02c Body Section, full nose, RH half LHD non SIR A082B6363S 1 03 Body Section, full nose, LH half RHD, SIR A082B6364S 1 03a Body Section, full nose, LH half RHD, non SIR A082B6365S 1 03b Body Section, full nose, LH half LHD, SIR A082B6366S 1 03c Body Section, full nose, LH half LHD, non SIR A082B6367S 1 04 Body Section, mid nose, full width, A082B6368S 1 05 Body Section, mid nose, RH half, A082B6369S 1 06 Body Section, mid nose, LH half, A082B6370S 1 07 Body Section, roof Glass panel A082B6371S 1 07a Body Section, roof Composite panel A082B6272S 1 Function Code: 10.01b, Page: 1 lD ;( \\) f n o -t- ae U3 Function Code 10.01c Rear Body Repair Sections Dep Part Description 01 Remarks Option Part Number Qty Body Section, full rear, full width A082B6373S 1 02 Body Section , full rear, RH half A082B6374S 1 03 Body Section , full rear, LH half A082B6375S 1 04 Body Section, short rear, full width A082B6376S 1 05 Body Section, short rear, RH half A082B6377S 1 06 Body Section, short rear, LH half A082B6378S 1 07 Bulkhead, rear upper Plywood B082B4679F 1 08 Bulkhead, rear centre Plywood E079B4675F 1 09 Bulkhead, rear lower Plywood C082B4876F 1 Function Code: 10.01c, Page: 1 I I n -N ujq l , l O LLI- Function Code 10.07 Headlamp Pods & Pivots Dep Part Description 01 Remarks Option Part Number Qty Headlamp pod, RH ( 6" dia. headlamps ) Except USA & Canada C082B4852K 1 01a Headlamp pod, RH ( 5 3/4" dia. headlamps ) USA & Canada C082B4854K 1 02 Headlamp pod, LH ( 6" dia. headlamps ) Except USA & Canada C082B4853K 1 02a Headlamp pod, LH ( 5 3/4" dia. headlamps ) USA & Canada C082B4855K 1 03 Ball joint, pod pivot A082U5897F 6 04 Setscrew, M6 x 30, pod outer pivot A075W1032Z 2 05 Washer, flat, M6 x 18, outer pivot A075W4018Z 4 06 Washer, flat, M6 x 25, outer pivot A075W4065Z 2 07 Nut, nyloc, M6, pod outer pivot A075W3009Z 2 08 Watershield, headlamp motor B079U4459K 2 09 Pop rivet, watershield to body A075W6071Z 6 10 Cover, drain hole, pod well A082B6141K 2 Not illustrated Function Code: 10.07, Page: 1 l fo o, c ) t o F(\c9 NN(\l \H @ r o o rO I r -no) 0e trto lJJs- Function Code 10.09 Front Bonnet & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Bonnet Panel A082B5155K 1 01a Blackout Film, rear of bonnet A082B5063K 1 02 Grommet, tapping plate access A079U6033K 2 03 Grille, interior air intake A082B5122F 4 04 Pop Rivet, grille to bonnet A075W6092Z 3 05 Washer, grille to bonnet A075W4001Z 3 06 Tapping Plate, bonnet catch striker A079U4487F 2 07 Weatherseal, bonnet A082U7058F 1 07a Primer, bonnet seal B082U6199V As req. 07b Double sided tape, weatherseal to bonnet A082U6198V 1.2m 08 Seal, 20mm thick, bonnet to heater plenum, A082U7304F 1 08a Seal, 25mm thick, bonnet to heater plenum, A082U7305F As req. 09 Funnel, bonnet plenum drain A082P6056F 1 10 Tapping Plate, bonnet hinge A089B2455F 2 10a Pop Rivet, tapping plate fix A075W6090Z 2 11 Grommet, blanking A089U6056F 6 12 Grommet, bonnet lamp wiring unused hole blank A079U6033F 1 13 Shim, striker to bonnet, 1.2 mm A076U0618F As req. 13a Shim, striker to bonnet, 2.5 mm A082U7415F As req. 14 Striker, bonnet catch A079U4266F 2 15 Washer, flat, M8, striker fix A075W4021Z 4 Function Code: 10.09, Page: 1 Function Code 10.09 Front Bonnet & Release Mechanism Dep Part Description 16 Remarks Option Part Number Qty Washer, spring, M8, striker fix A075W4036Z 4 17 Setscrew, M8 x 25, hex.hd., striker fix A079W1039Z 4 18 Buffer, bonnet front corner support X046B6113Z 2 19 Setscrew, M8 x 35, hex. hd., bonnet support buffer A075W1041Z 2 20 Locknut, M8, bonnet support buffer A075W3026Z 4 21 Washer, flat, M8 x 16, bonnet support buffer A075W4020Z 2 22 Nyloc Nut, M8, bonnet support buffer A075W3010Z 2 23 Cap, harness protection A082B6166F 2 24 Bracket, cross-shaft pivot A079U4220K 2 25 Rod, bonnet lock, RH B082U5826F 1 25a Rod, bonnet lock, RH Dual SIR. C082U5826F 1 26 Cross-shaft, bonnet release RHD A082U7681F 1 26a Cross-shaft, bonnet release LHD nont dual SIR. A082U7680F 1 26b Cross-shaft, bonnet release Dual S.I.R. A082U7670F 1 27 Rod, bonnet lock, LH A082U7117F 1 28 Bush & Clip, rod to cross shaft A075U6033Z 2 28a Bush & Clip, rod to cross shaft A082U6267F 1 29 Washer, flat, M6, bracket to body A075W4013Z 4 30 Setscrew, M6 x 12, bracket to body A075W1027Z 4 31 Clevis Pin, latch rod to disc B079U4219F 2 32 Latch Disc, bonnet lock B082U7149F 2 Dual SIR, passenger side A082U7149F R/B Function Code: 10.09, Page: 2 Function Code 10.09 Front Bonnet & Release Mechanism Dep Part Description 33 Remarks Option Part Number Qty Clevis Pin, latch disc to bracket A075W6033Z 2 34 Bracket, bonnet latch A082U5825F 2 35 Screw, 10 UNF x 3/4", bracket fix A075W5061Z 6 36 Washer, flat, bracket fix A075W4000Z 6 37 ' R ' Clip, latch disc clevis A075W6175Z 2 38 Hinge Bar, bonnet opening D085U5828F 1 39 Edge Clip, bonnet lamp wiring to hinge A075W6047Z 3 40 Setscrew, M8 x 30, hex. hd., hinge to bonnet A075W1040Z 4 41 Washer, spring, M8, hinge to bonnet A075W4035Z 4 42 Washer, flat, M8 x 25, hinge to bonnet fix A075W4021Z 4 43 Shim plate, hinge to bonnet A076U0600Z As req. 44 Spacer washer, flat, M6 x 12, hinge pivot A075W4013Z 2 45 Ball Joint, bonnet pivot A082U5897F 2 46 Washer, M6, spring, hinge pivot bolt A075W4035Z 2 47 Bolt, M6 x 35, hinge pivot A075W2029Z 2 48 Pop Rivet, tapping plate fix A075W6090Z 2 49 Washer, flat, M8 x 20, gas strut pivot A079W4019F 1 50 Nyloc Nut, M8, gas strut pivot RHD A075W3010Z 2 50a Nyloc Nut, M8, thin head, gas strut pivot LHD A907E6284F 2 51 Washer, pop rivet, bracket to plenum A075W4009Z 4 52 Anchor Bracket, gas strut to plenum A082U7143F 2 Function Code: 10.09, Page: 3 Function Code 10.09 Front Bonnet & Release Mechanism Dep Part Description 53 Remarks Option Part Number Qty Gas Strut, bonnet support B082U6158F 1 54 Anchor Bracket, gas strut to bonnet A082U7143F 1 55 Jacknut, M5, bracket to bonnet A076W3043F 2 56 Washer, spring, M5, bracket to bonnet A075W4045Z 2 57 Setscrew, M5 x 20, bracket to bonnet A075W5084Z2 2 58 Restrictor Node, bonnet underside Not illustrated 2002 MY, USA A082B5562K 1 59 Double Sided Tape, restrictor to bonnet Not illustrated 2002 MY, USA A117B0361V 0.08M Function Code: 10.09, Page: 4 ,k lO (\ sf (\ P t (o @ 3'S i/? '.' ' oJ \ oo \ * /' \\l -p, \7 r*i \ 8j'5 *u[}W\ { P;8 W l ::fD- \ q / c - E $ / -ffS\# \\ ll \^L r rr wu{% D rO \\ t ' \ - /L-' \ n N ffif (\ 70 lq C! a! 0000)) t n IU I I € II b I rf L a t *\l- I ?\ t 43 % -l lr) i l L ll0 llrr lrlr ll95 l-! llrt l t r @il ll"ro Iru I o'u) oo. rrrC{ LIJ- Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option 01 Badge, Lotus logo Nose/rear license plate plinth 02 Rawlnut, M5, badge fixing 03 Badge, V8, rear license plate plinth 04 Body tape, joint finisher 05 Blackout Film, bonnet rear edge A082B5063K 1 06 Blackout Film, below quarter window, LH A082B5417K 1 06a Blackout Film, below quarter window, LH A082B5565K 1 06b Blackout Film, below quarter window, RH A082B5416K 1 06c Blackout Film, below quarter window, RH 'Final Edition' A082B5564K 1 07 Decal, Esprit V8, quarter window V8, V8 GT A082B5341F 2 07a Decal, Esprit, quarter window GT3, Sport 350 A082B5341F 2 07b Decal, Esprit, etched finish, quarter window 'Final Edition' A082B5573F 2 08 Decal, V8 GT, quarter window V8 GT A082B5455F 2 09 Decal Set, body side GT3, grey, LH GT3 A082U7837F 1 09a Decal Set, body side GT3, grey, RH GT3 A082U7838F 1 10 Blue Decal Tape, radiator intake Sport 350 A082B5499F 1 11 Blue Decal Tape, sill duct, LH Sport 350 A082B5497F 1 11a Blue Decal Tape, sill duct, RH Sport 350 A082B5498F 1 12 Decal, Sport 350, doors Sport 350 A082B5495F 2 13 Decal, Sport 350, sill treadplates Sport 350 A082B5496F 2 14 Film, sill protection, LH Sport 350 A082B5513K 1 V8, V8 GT, Sport 350 Fitted prior to paint Qty A089U1816F 2 A075W6074F 4 B082U7744F 1 On request 'Final Edition' As V8, cut off V8 logo Part Number As req. Function Code: 12.05, Page: 1 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 14a Film, sill protection, RH 15 Remarks Option Part Number Qty Sport 350 A082B5512K 1 Blackout Film, 'A' pillar cheater panel, LH A082B5065K 1 15a Blackout Film, 'A' pillar cheater panel, RH A082B5064K 1 16 Badge, special edition, rear transom 25th Anniversary Edition 2002 MY, USA A082B5559F 1 17 Decal, special edition, quarter window 25th Anniversary Edition 2002 MY, USA A082B5555F 2 18 Serial Plate, special edition, fascia 25th Anniversary Edition 2002 MY, USA A082U7984F 1 18a Retainer, serial plate Not illustrated 2002 MY, USA A075W6173F 2 19 Sill Tread Plate, Esprit, LH 2002 MY, non USA A082U7981F 1 19a Sill Tread Plate, Esprit, RH 2002 MY, non USA A082U7982F 1 19b Sill Tread Plate, Special Edition, LH 25th Anniversary Edition 2002 MY, USA A082U7979F 1 19c Sill Tread Plate, Special Edition, RH 25th Anniversary Edition 2002 MY, USA A082U7980F 1 20 Decal, Esprit, transom spoiler 2002 MY A082B5558F 1 21 Decal, Esprit V8, quarter window 2002 MY A082B5560F 2 22 Film, blackout, front wheelarch protection, LH A082U7743K 1 22a Film, blackout, front wheelarch protection, RH A082U7742K 1 23 Film, blackout, rear wheelarch protection, LH A082U7711K 1 23a Film, blackout, rear wheelarch protection, RH A082U7710K 1 24 Film, rear bumper protection, LH A082U7851K 1 24a Film, rear bumper protection, RH A082U7850K 1 25 Film, sill protection. front, LH A082B5165K 1 25a Film, sill protection. front, RH A082B5166K 1 Function Code: 12.05, Page: 2 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 26 Remarks Option Part Number Qty Film, sill intake protection, LH A082B5061K 1 26a Film, sill intake protection, RH A082B5062K 1 27 Decal, gearshift pattern, graphite Not illus., on gear lever tray (alloy knob), not illustrated GT3 '98 MY, V8 GT, Sport 350, USA V8 '99 MY A082U7848F 1 27a Decal, gearshift pattern, silver Not illus., on gear lever tray (alloy knob), not illustrated GT3 '98 MY, V8 GT, USA V8 '99 MY A082U7849F 1 28 Decal, Jubilee Not illus., on LH fuel filler door 2002 cars A117B0501F 1 29 Plaque, engine ID, builder signature, Jason Lane Not illus., on engine plenum* 'Final Edition' A918E0401F 1 29a Plaque, engine ID, builder signature, Gary Towers Not illus., on engine plenum* 'Final Edition' A918E0402F 1 *VIN must be quoted with order Function Code: 12.05, Page: 3 p" @ {j o \7 a) I I 0'N oe u$ Function Code 12.07 Licence Plate Mountings Dep Part Description Remarks Option Part Number Qty 01 Licence Plate Plinth, rear Recess for V8 badge, rectangular license plate V8, V8-GT A082B5381J 1 01a Licence Plate Plinth, rear Rectangular licence plate GT3 P691.1207.001AJ 1 02 Licence Plate Plinth, rear Recess for V8 badge, square license plate V8, V8GT, USA A082B5380J 1 03 Licence Plate Plinth, front Rectangular license plate V8, V8GT, GT3 A082B5080K 1 04 Licence Plate Plinth, front Square license plate V8, V8GT, USA A082B5188J 1 05 Jacknut, M6 A075W3034Z 2 06 Washer, flat, M6 x 12.1 A075W4013Z 2 07 Screw, M6 x 16, pan hd. pozi. A076W5090F 2 08 Screw, M6 x 25, pan hd. pozi. A075W5089Z 4 09 Washer, flat, M6 x 12.1 A075W4013Z 4 10 Spire Nut, No. 6 A079W6024F 4 11 Pulsert, M6, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA A079W6191F 4 12 Washer, flat, M6 x 18 x 1, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA B082W4018F 4 13 Screw, M6 x 25, pan pozi, Zn, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA A075W50879Z 4 Function Code: 12.07, Page: 1 I tr n Eo) /no vl tttN IJJ S Function Code 12.09 Exterior Driving Mirrors Dep Part Description 01 Remarks Option Part Number Qty Mirror Housing, RH A082M6400F 1 01a Mirror Housing, LH A082M6399F 1 02 Door Mirror Assembly, convex glass, RH Except USA/Australia A082M6402J 1 02a Door Mirror Assembly, etched glass, RH USA A082M6403J 1 02b Door Mirror Assembly, flat glass, RH Australia A082M6404J 1 02c Door Mirror Assembly, convex glass, LH Except USA/Australia A082M6401J 1 02d Door Mirror Assembly, flat glass, LH USA/Australia A082M6405J 1 03 Glass/Carrier Assembly, convex glass, RH Except USA/Australia A082M6414J 1 03a Glass/Carrier Assembly, etched glass, RH USA A082M6413J 1 03b Glass/Carrier Assembly, flat glass, RH Australia A082M6398J 1 03c Glass/Carrier Assembly, convex glass, LH Except USA/Australia A082M6415J 1 03d Glass/Carrier Assembly, flat glass, LH USA/Australia A082M6397J 1 04 Mounting Plinth, mirror to door A082U7113J 2 05 Gasket, plinth to door A082U7123F 2 06 Setscrew, M6 x 25 hex. hd.,mirror to door A075W1031F 4 07 Washer, spring, M6 A075W4035Z 4 08 Washer, flat, M6 A075W4016Z 4 09 Nut, special, mirror to plinth A082U7115F 2 Function Code: 12.09, Page: 1 d ro o ) € A,fr = f 0'- CIe U3 Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Seat Runner, RH V8, Sport 350 B089V3572K 2 02 Seat Runner, LH V8, Sport 350 B089V3571K 2 03 Lift Bar, slide release V8, Sport 350 C082V6183F 2 04 Spacer, 12mm, runner to seat frame V8, Sport 350 A082U5100F 8 05 Setscrew, M8 x 30, hex. hd., runner to seat frame Used with 12mm spacers V8, Sport 350 A075W9007F 8 06 Setscrew, M8 x 16, hex.hd., runner to seat frame Used without spacers V8, Sport 350 A075W9006F 8 07 Nyloc Nut, M8, runners to floor V8, Sport 350 A075W3010Z 8 08 Washer, flat, M8 x 25 V8, Sport 350 A075W4021Z 8 09 Washer. flat, M8 x 30 V8, Sport 350 A075W4108F 16 10 Mounting Plinth, sports seat, RH V8 GT, GT3 P6911301006AF 2 11 Mounting Plinth, sports seat, LH V8 GT, GT3 P6911301008AF 2 Function Code: 13.01, Page: 1 I n f l*i1 /no vJ r t r t O LJJ- Function Code 13.02 Seat Assemblies Dep Part Description 01 Remarks Option Part Number Qty Seat Assembly, LH V8 B082V8671J* 1 01a Seat Assembly, RH V8 B082V8672J* 1 01b Seat Assembly, LH Sport 350 A082V9095J 1 01c Seat Assembly, RH Sport 350 A082V9096J 1 01d Seat Assembly, driver, long backrest, RHD With rake adjustment V8, UK, 2002 MY A082V9138J* 1 01e Seat Assembly, driver, long backrest, LHD With rake adjustment V8, Europe, 2002 MY A082V9139J* 1 01f Seat Assembly, passenger, long backrest, RHD Without rake adjustment V8, UK, 2002 MY A082V9140J* 1 01g Seat Assembly, passenger, long backrest, LHD Without rake adjustment V8, Europe, 2002 MY A082V9141J* 1 01h Seat Assembly, driver, short backrest, LHD With rake adjustment V8, USA, 2002 MY A082V9142J* 1 01i Seat Assembly, passenger, short backrest, LHD Without rake adjustment V8, USA, 2002 MY A082V9143J* 1 01j Seat Assembly, passenger, short backrest, LHD With rake adjustment V8, USA, VIN: 10543 on A082V6065F* 1 02 Bolster cushion V8, Sport 350 A082V8688J 2 03 Sports Seat Assembly, LH V8-GT, GT3 A082V9093J 1 03a Sports Seat Assembly, RH V8-GT, GT3 A082V9094J 1 04 Lumbar Support V8, Sport 350 A089V6041F 2 05 Tubing, pump to lumbar support V8, Sport 350 A089V4331F 2 06 Pump & Valve, lumbar support V8, Sport 350 A089V6142F 2 07 Seat Cover Assembly, short back Not illustrated V8 B082V8572J* 2 07a Seat Cover Assembly, long back Not illustrated V8, Euro 2002 MY A082V8714J* 2 07b Seat Cover Assembly, short back, final edition Not illustrated 'Final Edition' C082V8572J* 2 Function Code: 13.02, Page: 1 Function Code 13.02 Seat Assemblies Dep Part Description Remarks Option Part Number Qty *Specify colour/supply sample/ VIN Function Code: 13.02, Page: 2 -d {* 3/) N . \ I I 0-c") mg ,-.'.(D llJ - Function Code 13.03 Seat Frames & Recline Mechanisms Dep Part Description Remarks 01 Seat Frame, backrest, short, LH V8, USA; Europe prior '02 MY A082V6181F 1 01a Seat Frame, backrest, short, RH V8, USA; Europe prior '02 MY A082V6182F 1 01b Seat Frame, backrest, long, LH Taller head restraint V8, Europe, 2002 MY A082V9107F 1 01c Seat Frame, backrest, long, RH Taller head restraint V8, Europe, 2002 MY A082V9106F 1 01d Seat Frame, backrest, LH Larger side frame extensions Sport 350 A082V9089F 1 01e Seat Frame, backrest, RH Larger side frame extensions Sport 350 A082V9088F 1 02 Seat Frame, cushion, LH V8 A082V6179F 1 02a Seat Frame, cushion, RH V8 A082V6180F 1 02b Seat Frame, cushion, LH Larger side frame extensions Sport 350 A082V9091F 1 02c Seat Frame, cushion, RH Larger side frame extensions Sport 350 A082V9090F 1 03 Seat Reclining Mechanism, RH V8 A083V6065F 1 03a Seat Reclining Mechanism, LH V8 A083V6066F 1 04 Spring, anti-rattle V8 A083V6091V 2 05 Nyloc Nut, M8 V8 A075W3010Z 8 06 Screw, M8 x 55, button hd., recline mech. fix. V8 B082W7051F 2 07 Screw, M8 x 30, button hd., recline mech. fix. V8 A082W7050F 2 08 Screw, M8 x 50, button hd., latch pivot V8 A082W7060F 2 09 Washer, flat, M8 x 16 V8 A075W4020Z 2 10 Nylon Insert, latch pivot V8 A082W4100F 2 11 Screw, M8 x 25, button hd., recline mech. fix, V8 A082W7062F 2 12 Clip, idler pivot V8 A082V6153F 2 Not illustrated Option Part Number Qty Function Code: 13.03, Page: 1 Function Code 13.03 Seat Frames & Recline Mechanisms Dep Part Description 13 Remarks Option Part Number Qty Spacer V8 A082V5921F 4 14 Locking Plate, tilt pawl V8 A082V5923F 2 15 Pop Rivet, locking plate fix. V8 A075W6087F 2 16 Washer, drive plate clamp V8 A089U6066F 2 17 Washer. recline mechanism shaft V8 A089U6065F 2 18 Handwheel, seat recline V8 A083V6067F 2 19 Trim, handwheel centre V8 A082U6330F 2 20 Lotus Badge, handwheel centre V8 A089U1813F 2 21 Plate, cushion frame to backrest frame Passenger only V8, fixed backrest, '02 MY A082V9105F 1 22 Screw, M8 x 50, button hd., plate to frames Passenger only V8, fixed backrest, '02 MY A082W7060F 2 23 Washer, flat, M8, plate to frames Passenger only V8, fixed backrest, '02 MY A075W4020Z 2 24 Nyloc Nut, M8, plate to frames Passenger only V8, fixed backrest, '02 MY A075W3010Z 2 25 Screw, M10 x 25, hex. hd., plate to frames Passenger only V8, fixed backrest, '02 MY A111W1157F 2 26 Washer, flat, M10, plate to frames Passenger only V8, fixed backrest, '02 MY A075W4023F 2 27 Nyloc Nut. M10, plate to frames Passenger only V8, fixed backrest, '02 MY A075W3011Z 2 Function Code: 13.03, Page: 2 N @ I \ p I 5 \ CD I I n lr61 /no VJ r r r O LIJ- Function Code 13.09 Seat Foams & Suspension Dep Part Description 01 Remarks Option Part Number Qty Backrest V8 A082V8028F 2 02 Cushion Foam V8 A082V8098K 2 03 Side Support Foam, RH V8 A082V8100K 2 04 Side Support Foam, LH V8 A082V8099K 2 05 Head Restraint Foam, short V8 A082V8033K 2 06 Suspension Unit, backrest, 520mm V8 A082V6186F 2 07 Suspension Unit, cushion, 490mm V8 A082V6185F 2 08 Flexolator, backrest V8 A082V4782F 4 09 Flexolator, cushion V8 A082V4783F 4 10 Hook, suspension unit to frame V8 A082U6299F 8 11 Tube Clip, trim to frame V8 B079W6120F 110 12 Hogring V8 A075W6076F 80 Not illustrated Function Code: 13.09, Page: 1 d I I 0'N (rc! r , r(v) LIJ-- Function Code 13.27 Seat Belts Dep Part Description 01 Remarks Option Part Number Qty Seat Belt Assembly Europe/Australia C082V7972F 2 01a Seat Belt Assembly USA, driver B085V7166F 1 01b Seat Belt Assembly USA, passenger A082V6222F 1 02 Bolt, 7/16 UNF x 3.25" B079W2018F 2 03 Bulkhead Finisher, seatbelt through bulkhead Also see 15.11a B075V06012K 2 04 Plastic Fastener, finisher fix. Also see 15.11a A075W6041Z 2 05 Foam Set, sound insulation, reel cover A083V6104V 2 06 Reel Cover, engine bay A082U4740K 2 07 Screw, No.6 x 1/2", cover fix. A075W5015Z 8 08 Bracket, tether strap mounting A082V9098F 1 Child seat restraint, upper USA Function Code: 13.27, Page: 1 @ \t lo F t o co \ J I (Y) F- $ (\ c o \ (\. \ ts . / / \ .. c "Ag t ({' o (9 o) qL @ wx l ?N v9-* '/ ( Irh N*' w"A W * \ Fs-q^* l & tr 0'Ao' utS Function Code 14.01 Pedal Box, Pedals, Throttle Cable Dep Part Description 01 Remarks Option Part Number Qty Pedal Box V8, '98 MY, V8GT, Sport 350 B082J4355F 1 01a Pedal Box V8, prior '98 MY, GT3 C082J4315F 1 02 Throttle Pedal, LHD A082J4304F 1 02a Throttle Pedal, RHD B082J4303F 1 03 Brake Pedal A082J4410F 1 04 Clutch Pedal V8, V8GT, Sport 350 A082Q4050F 1 05 Clutch Pedal GT3 B082J4316F 1 06 Throttle Cable V8, V8GT, Sport 350 A082J4398F 1 07 Throttle Cable, LHD GT3 C082J4161F 1 08 Lever Arm, throttle linkage, RHD B082J4190F 1 09 Shaft, brake & clutch pedal pivot B079J4003F 1 10 Footrest/Cable Abutment, RHD A082U7795F 1 11 Studplate, footrest to tunnel A082U7435F 1 12 Nyloc Nut, M8 A075W3010Z 2 13 Rubber Edging, footrest A085U6080V As req. 14 Footrest Pad, rubber, RHD A082U7972S 1 14a Footrest Pad, drilled alloy Sport 350 P691.1401.010AK 1 15 Throttle Cable, RHD GT3 A082J4309F 1 16 'R' Clip, cable clevis retention A075W6175F 1 17 Washer, cable clevis to lever A075W4000Z 1 18 Wavy Washer, cable clevis to lever A075W4087Z 2 Common Function Code: 14.01, Page: 1 Function Code 14.01 Pedal Box, Pedals, Throttle Cable Dep Part Description 19 Remarks Option Part Number Qty Nylon Washer, anti-rattle A089W4104F 1 20 Clamp Bracket, outer cable to tunnel B082J4165F 1 21 Spire Nut, No. 6 A075W6014Z 1 22 Pop Rivet, clamp bracket to tunnel A075W6071F 4 23 Clamp, outer cable to tunnel bracket A082P4244F 1 24 Screw, No. 6 x 1/2" A075W5014F 1 25 Abutment Bracket, cable to throttle body V8, V8GT, Sport 350 A918E0227F 1 26 Setscrew, M6 x 12, hex. hd., brkt. to throttle body V8, V8GT, Sport 350 A075W1027Z 2 27 'C' Clip Throttle Cable, cable abutment V8, V8GT, Sport 350 A089J6017F 1 28 Spring Clip Throttle Cable, ball joint to lever V8, V8GT, Sport 350 A082J6171F 1 29 'P' Clip, cable to engine bay A075W6228F 2 30 Washer, 'P' clip fixing A075W4000Z 2 31 Pop Rivet, 'P' clip fixing A075W6068F 2 32 Grommet, cable through bulkhead A036B6182Z 1 33 Conduit, throttle cable A082L4244F 2.15M 34 Abutment Bracket, throttle cable front A082J4230F 1 35 Nut Plate, bracket to tunnel A082J4231F 1 36 Pop Rivet, waterproof, nut plate fixing A075W6071Z 1 37 Setscrew, M5 x 10, pan hd. pozi A082W5097F 1 38 Washer, shakeproof, M5 A075W4045Z 1 39 Setscrew, M5 x 16, pan hd. pozi. A082W5107F 2 Function Code: 14.01, Page: 2 Function Code 14.01 Pedal Box, Pedals, Throttle Cable Dep Part Description 40 Remarks Option Part Number Qty Washer, shakeproof, M5 A075W4045Z 2 41 Washer, flat, throttle pedal pivot A075W4005Z 4 42 Bush, throttle pedal pivot A075J6005Z 2 43 Spirol Pin. M5 x 30, lever arm to pedal shaft A082W6235F 1 44 Setscrew, M8 x 20, cap hd., pedal box to chassis A111W7141F 4 45 Washer, spring, M8 A075W4048Z 4 46 Washer, flat, M8 x 16 A075W4020Z 4 47 Spacer, clutch/brake pedal pivots A079J4005F 1 48 Bracket, throttle downstop/brake light switch mtg. A082J4348F 1 49 Bolt, M8, hex. hd., throttle upstop A075W1040Z 1 50 Locknut, M8, throttle upstop A075W3026Z 1 51 Brake Light Switch A089M6019F 1 52 Setscrew, M6 x 18, bracket fix. A075W1029Z 2 53 Washer, spring M6 A075W4035Z 2 54 Washer, flat, M6 x 12 A075W4013Z 2 55 Spring, throttle pedal return A075J6029Z 1 56 Abutment Bracket, throttle downstop, LHD A082J4317F 1 57 Setscrew, M6 x 16 hex. hd. A075W1028Z 4 58 Washer, flat, M6 x 25 A075W4017Z 4 59 Nyloc Nut, M6 A075W3009Z 4 60 Pad, throttle pedal downstop, RHD A082V7807K 1 Function Code: 14.01, Page: 3 Function Code 14.01 Pedal Box, Pedals, Throttle Cable Dep Part Description 61 Remarks Option Part Number Qty Screw, No.8 x 3/8, pan hd. pozi. A075W5032Z 1 62 Nut, M8, downstop locking A075W3072F 1 63 Bolt, M8 x 45, throttle downstop, RHD A075W1043F 1 63a Bolt, M8 x 50, throttle downstop, LHD A079W1044F 1 64 Clevis Pin A075W6030Z 1 65 Bush, brake light switch to bracket A089M6020F 1 66 Bush, pedal pivots A079J6025F 4 67 Spring, clutch pedal return A0832J6075F 1 68 Pin, spring retention A082Q0722F 1 69 Retaining Clip, pin to pedal A082Q0723F 1 70 Setscrew, M10 x 45, button hd.. blk., clutch downstop A082W7057F 1 71 Locknut, M10, clutch downstop A075W3024Z 1 72 Pedal Pad, rubber, clutch A079J6001F 1 72a Pedal pad, drilled alloy, clutch P691.1401.008AK 1 73 Pedal Pad, rubber, brake A079J6001F 1 73a Pedal Pad, drilled alloy. brake P691.1401.009AK 1 74 Adjuster Screw, throttle cable front abutment A082J4229F 1 75 Locknut, adjuster screw A075W6071Z 1 76 Clevis, cable to pedal/lever A082U6313F 1 77 Tie Wrap, throttle cable to breather pipe A075W6038Z 1 Sport 350 Sport 350 Not illustrated V8, V8GT, Sport 350 Function Code: 14.01, Page: 4 / F / F Wd oi .o\ wg l\ ht N (v) \ A\\ A\ //---=- V:\ 5 o) $ @ lo I I 0.u) ae, LUS Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Remarks Option Part Number Qty Instrument Cowl Vinyl B082V8966J 1 01a Instrument Cowl Leather A082V8966J 1 01b Instrument Cowl, carbon fibre Sport 350 A082V9045J 1 02 Steering Column Shroud, upper Vinyl, Non SIR B082V8959J 1 02a Steering Column Shroud, upper Leather, Non SIR A082V8959J 1 02b Steering Column Shroud, upper Vinyl, SIR B082V8960J 1 02c Steering Column Shroud, upper Leather, SIR A082V8960J 1 03 Steering Column Shroud, lower Vinyl, GT3, V8 GT B082V8962J 1 03a Steering Column Shroud, lower Leather, V8, Sport 350 A082V8962J 1 04 Instrument Panel C082N4069F 1 05 Upper Console Switch Panel Trim, senosoft finish B082V8873K 1 05a Upper Console Switch Panel Trim, carbon fibre Sport 350 A082V9050F 1 06 Gear Lever Gaiter Finisher Ring, polished alloy GT3, V8GT A082F4199F 1 06a Gear Lever Gaiter Finisher Ring, anodised alloy Sport 350/'99 MY USA A082F4204F 1 07 Gear Lever Gaiter Vinyl, GT3, V8GT B082V9043J 1 07a Gear Lever Gaiter Leather, V8 A082V7586J 1 08 Gear Lever Tray/ Switch Panel Trim, senosoft finish Curved gaiter landing, no finisher V8SE, prior to Jan '98 ring A082V8998K 1 08a Gear Lever Tray/Switch Panel Trim, primed finish Curved gaiter landing, no finisher V8SE, Jan '98 on ring A082V8997K 1 08b Gear Lever Tray/Switch Panel Trim, primed finish For finisher ring item 6 A082V9000K 1 GT3, V8GT Function Code: 14.05, Page: 1 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description Remarks Option Part Number Qty 08c Gear Lever Tray/ Switch Panel Trim, senosoft finish For finisher ring item 6a V8, '99 MY on, USA A082V9060K 1 08d Gear Lever Tray/Switch Panel Trim, carbon fibre For finisher ring item 6a Sport 350 A082V9047F 1 09 Tunnel Switch Panel Cover Vinyl B082V8973J 1 09a Tunnel Switch Panel Cover Leather A082V8973J 1 10 Tunnel Switch Panel/ Bracket A082U7873F 1 11 Knee Bolster, driver, LHD Vinyl B082V8956J 1 11a Knee Bolster, driver, LHD Leather A082V8956J 1 11b Knee Bolster, driver, RHD Vinyl B082V8958J 1 11c Knee Bolster, driver, RHD Leather A082V8958J 1 12 Fascia End Panel/Vent Hsg., driver's, LHD Vinyl B082V8972J 1 12a Fascia End Panel/Vent Hsg., driver's, LHD Leather A082V8972J 1 12b Fascia End Panel/Vent Hsg., RHD Vinyl B082V8971J 1 12c Fascia End Panel/Vent Hsg., RHD Leather A082V8971J 1 13 Driver Fascia & Centre Console, LHD Vinyl B082V8965J 1 13a Driver Fascia & Centre Console, LHD Leather A082V8965J 1 13b Driver Fascia & Centre Console, RHD Vinyl B082V8964J 1 13c Driver Fascia & Centre Console, RHD Leather A082V8964J 1 14 Upper Switch Panel/Bracket Five switch apertures A082U7872F 1 14a Upper Switch Panel/Bracket Six switch apertures A082U7958F 1 15 Lower Switch/Radio Mounting Frame, LHD A082U7865F 1 15a Lower Switch/Radio Mounting Frame, RHD A082U7866F 1 Sport 350 Function Code: 14.05, Page: 2 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 16 Remarks Option Part Number Qty AC Control Panel A082P4445F 1 16a Heater Control Panel A082P4446F 1 16b Graphics Mask, AC controls D082P4443F 1 16c Graphics Mask, heater controls D082P4444F 1 17 Lower Console Switch Panel Trim, senotex finish, LHD A082V8891J 1 17a Lower Console Switch Panel Trim, senotex finish, RHD A082V8890J 1 17b Lower Console Switch Panel Trim, carbon fibre Sport 350 A082V9058F 1 17c Lower Console Switch Panel Trim, senotex finish, LHD For tyre pressure display unit 'Final Edition' A082V1613F 1 18 Gear Lever Gaiter, rubber Also see 47.05 B082F4114F 1 19 Gaiter Retaining Ring Also see 47.05 A082F4116F 1 20 Cover Plate, gearchange mechanism Also see 47.05 A082F4115F 1 21 Screw, M5 x 20, button. skt. hd, S/S, finisher ring fix. A082W7173F 6 22 Screw, M6 x 16, button hd. skt., cowl to panel A082W7105F 2 23 Spirenut, M6, cowl to panel A100W6362F 2 Function Code: 14.05, Page: 3 Or F- f ' hl € (n @ \ a - t , re \ a ,\\c^\ t N\J \ \dl I r - i I rLN (r? utS Function Code 14.07 Fascia Instrument Panel, Masks & Switch Panels Dep Part Description 01 Remarks Option Part Number Qty Instrument Mask walnut finish, centre section V8, prior to '98 MY A082U7706F 1 01a Instrument Mask, senotex finish, centre section GT3, prior to '98 MY P691.1407.002AP 1 02 Instrument Mask, walnut finish, side section RH V8, prior to '98 MY A082U7704F 1 02a Instrument Mask, senotex finish, side section LH GT3, prior to '98 MY P691.1407.003AP 1 03 Instrument Mask, walnut finish, side section LH V8, prior to '98 MY A082U7705F 1 03a Instrument Mask, senotex finish, side section LH GT3, prior to '98 MY P691.1407.004AP 1 04 Instrument Panel Prior to '98 MY P691.1407.009AC 1 05 Nyloc Nut, M6, instrument panel to scuttle A075W3009Z 2 06 Washer, flat, M6 x 20 A075W4016Z 2 07 Plate, switch mounting B082U5918F 2 08 Spire Nut, no. 6 A075W6014Z 6 09 Screw, no, 6 x ½", st. pozi. A075W5012F 4 10 Nut, M4, mask to instrument panel A075W3019F 10 11 Washer, spring, M4 A075W4086F 10 12 Washer, flat, M4 A075W4000Z 10 13 Foam, self adhesive, panel top A082U6065V As req. 14 Screw, no.6 x 1", st. pozi. A082W5022F 2 Cut to size Function Code: 14.07, Page: 1 v (9 ro (o rYR R (v) (\ (\ Y N I I n -(\ //l- VJ trrtf LIJs- Function Code 14.12 Passenger Fascia, SIR/Glovebox, '98 MY on Dep Part Description 01 Glovebox Lid, RHD 01a Glovebox Lid, RHD 02 Fascia Panel, passenger, glove box, RHD 02a Fascia Panel, passenger, glove box, RHD 03 Remarks Option Part Number Qty Vinyl, Non SIR B082V8938J 1 Leather, Non SIR A082V8938J 1 Vinyl, Non SIR B082V8922K 1 Leather, Non SIR A082V8922K 1 Glovebox Inner Panel, RHD Non SIR A082V8901K 1 04 Screen Landing Vinyl B082V8560K 1 04a Screen Landing Leather A082V8560K 1 05 Passenger SIR Lid, LHD Includes item 24 Vinyl, Dual SIR B082V6382J 1 05a Passenger SIR Lid, LHD Includes item 24 Leather, Dual SIR A082V6382J 1 05b Passenger SIR Lid, Lotus logo, LHD Includes item 24 'Final Edition', leather C082V6382J 1 06 Fascia Panel/Knee Bolster, passenger SIR, LHD Vinyl, Dual SIR B082V8955J 1 06a Fascia Panel/Knee Bolster, passenger SIR, LHD Specify colour/supply sample Leather, Dual SIR A082V8955J 1 07 Latch Assembly (non locking) B100V6004F R/B RHD, Non SIR A082U7985F 1 08 Retaining Clip, latch assy. RHD, Non SIR A100V6005F 1 09 Screw, No.8 x 3/4", flg. hd. pozi. RHD, Non SIR A075W5074Z 7 10 Spire Nut, No.8, inner panel fix. RHD, Non SIR A075W6016Z 5 11 Keeper Plate RHD, Non SIR A082V8933F 1 12 Latch Ring RHD, Non SIR A082V8936F 1 13 Grommet, 4mm I/D RHD, Non SIR A082V6249F 2 14 Starlock Fastener, latch ring fix. RHD, Non SIR A111P6025F 2 15 Screw, No.8 x 3/8", pan hd. pozi., bracket fix. RHD, Non SIR A075W5031Z 4 Specify colour/supply sample Specify colour/supply sample Function Code: 14.12, Page: 1 Function Code 14.12 Passenger Fascia, SIR/Glovebox, '98 MY on Dep Part Description 16 Remarks Option Part Number Qty Hinge Pivot Pin RHD, Non SIR A082V7944F 1 17 'R' Clip, 3/16, pivot pin fix. RHD, Non SIR A082W6348F 2 18 Hairpin Spring, glovebox hinge, LH RHD, Non SIR A082V6251F 1 18a Hairpin Spring, glovebox hinge, RH RHD, Non SIR A082V6250F 1 19 Hinge Pivot Bracket RHD, Non SIR A082V8937F 2 20 Downstop, glovebox lid RHD, Non SIR A082M6468F 2 21 Screw, M6 x 20, button hd. RHD, Non SIR A100W7096F 2 22 Washer, flat, M6 x 12 x 1.5 RHD, Non SIR B100W4127F 10 23 Nyloc Nut, M6, thin RHD, Non SIR A907E6285F 2 24 Clip, 'snap off' SIR lid fix. LHD, Non/Dual SIR A082U6304F 2 25 Plate, clip retaining LHD, Non/Dual SIR A082U7649K 2 26 Pop Rivet, plate fix. LHD, Non/Dual SIR A075W6091Z 4 Supplied with lid Function Code: 14.12, Page: 2 I f n t*r- /V n o J trtlo [J r Function Code 15.01 Roof Trim, Header Rail, Cant Rails, Sun Visors, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Header Rail, trimmed Alcantara, black C082V8976J 1 01a Header Rail, trimmed Kestral B082V8976J 1 01b Header Rail, trimmed Leather A082V8976J 1 02 Cant Rail, trimmed, RH Alcantara, black C082V8979J 1 02a Cant Rail, trimmed, RH Kestral B082V8979J 1 02b Cant Rail, trimmed, RH Leather A082V8979J 1 03 Cant Rail, trimmed, LH Alcantara, black C082V8985J 1 03a Cant Rail, trimmed, LH Kestral B082V8985J 1 03b Cant Rail, trimmed, LH Leather A082V8985J 1 04 Sun Visor A082V8940J 2 05 Mounting Rod, sun visor A079V4361F 4 07 Washer, flat, M6 x 15 A075W4015Z 8 08 Washer, flat, M6 x 17 A075W4017Z 8 09 Nyloc Nut, M6 A075W3009Z 8 10 Roof Trim, composite roof A082V7696J 1 10a Roof Trim, composite roof, beige cloth A082V6161J 1 11 Interior Mirror A079U6044F 1 12 Screw, M4, csk. pozi. A100W5160F 2 13 Washer, flat A075W4011F 2 14 Nyloc Nut, M4 A075W3094F 2 15 'A' Post Trim, RH, LHD B082V8969J 1 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample 2002 MY Vynil Function Code: 15.01, Page: 1 Function Code 15.01 Roof Trim, Header Rail, Cant Rails, Sun Visors, '98 MY Dep Part Description Remarks Option Part Number Qty 15a 'A' Post Trim, RH, LHD Specify colour/supply sample Leather A082V8969J 1 15a 'A' Post Trim, RH, RHD Vynil B082V6970J 1 15b 'A' Post Trim, RH, RHD Leather A082V6970J 1 15c 'A' Post Trim, LH, LHD Vynil B082V8967J 1 15d 'A' Post Trim, LH, LHD Leather A082V8967J 1 15e 'A' Post Trim, LH. RHD Vynil B082V8968J 1 15f 'A' Post Trim, LH, RHD Leather A082V8968J 1 16 Retaining Clip, 'A; post fixing A075W6062Z R/B A072U7988S 6 17 Bracket, cant rail fix. C079U4749K 4 18 Screw, No.6 x 1/2", pozi. A075W5108F 4 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample Function Code: 15.01, Page: 2 o r ((l \I I tr n G r1- Or ,,,10 LIJ- Function Code 15.11a Rear Bulkhead, Tunnel Top, Stowage Pocket, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Rear Bulkhead Window Surround, trimmed Alcantara, black C082V8978J 1 01a Rear Bulkhead Window Surround, trimmed Kestral B082V8978J 1 01b Rear Bulkhead Window Surround, trimmed Leather A082V8978J 1 02 Rear Bulkhead Stowage Pocket Vinyl B082V8975J 1 02a Rear Bulkhead Stowage Pocket Leather A082V8975J 1 03 Tunnel Top Trim Vinyl B082V8974J 1 03a Tunnel Top Trim Leather A082V8974J 1 04 Screw, no.6 x 1.5", csk. pozi., surround fix. A085W55108F 2 05 Upholstery Washer, plastic A082W6482F 2 06 Spacer, nylon A082U6162F 2 07 Screw, no.6 x 1", csk. pozi., pocket fix. A075W5030Z 4 08 Screw, no.6 x 0.75", csk. pozi., handle recess A075W5028Z 4 09 Bulkhead Finisher, seatbelt though bulkhead Also see 13.27 B075V0612K 2 10 Plastic Fastener, finisher fix. Also see 13.27 A075W6041Z 4 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample Function Code: 15.11a, Page: 1 ao co I \ J € (\ (\ I I Loc 0r t,t0 IJJ- Function Code 15.13 Front Door Trims Dep Part Description Remarks Option Part Number Qty 01 Door Trim Panel, leather, RH State colour, fits long finisher item 7/7b V8, prior Jan. '98 A082V8730J 1 01a Door Trim Panel, leather, LH State colour, fits long finisher item 7a/7c V8, prior Jan. '98 A082V8729J 1 02 Door Trim Panel, leather, RH State colour, fits short finisher item 8 V8, Jan. '98 on A082V8732J 1 02a Door Trim Panel, leather, LH State colour, fits short finisher item 8a V8, Jan. '98 on A082V8731J 1 02b Door Trim Panel, vinyl, RH Fits short finisher item 8b (GT3 no finisher) V8 GT, GT3, Jan. '98 on B082V8732J 1 02c Door Trim Panel, vinyl, LH Fits short finisher item 8c (GT3 no finisher) V8 GT, GT3, Jan. '98 on B082V8731J 1 03 Door Trim Insert, leather, RH V8, Jan. '98 on A082V8816J 1 03a Door Trim Insert, leather, LH V8, Jan. '98 on A082V8815J 1 03b Door Trim Insert, kestral, RH V8 GT, GT3, Jan. '98 on B082V8816J 1 03c Door Trim Insert, kestral, LH V8 GT, GT3, Jan. '98 on B082V8815J 1 03d Door Trim Insert, alcantara, blue, RH Sport 350 C082V8816J 1 03e Door Trim Insert, alcantara, blue, LH Sport 350 C082V8815J 1 04 Door Trim Panel, vinyl/kestral, RH GT3, prior Jan. '98 B082V8730J 1 04a Door Trim Panel, vinyl/kestral, LH GT3, prior Jan. '98 B082V8729J 1 05 Carrier, door trim panel seal A082V8297F 2 06 Brush Seal, trim panel to door glass B089V6166V 2m 07 Door Trim finisher, burr walnut, RH A082U7740F 1 1m per door V8, prior '98 MY Function Code: 15.13, Page: 1 Function Code 15.13 Front Door Trims Dep Part Description 07a Remarks Option Part Number Qty Door Trim finisher, burr walnut, LH V8, prior '98 MY A082U7741F 1 07b Door Trim Finisher, senotex, RH V8, '98 MY to Jan. '98 A082U7966J 1 07c Door Trim Finisher, senotex, LH V8, '98 MY to Jan. '98 A082U7967J 1 08 Door Trim Finisher, senotex, RH Commonised with V8 GT V8, Jan. '98 on A082U7924J 1 08a Door Trim Finsher, senotex, LH Commonised with V8 GT V8, Jan. '98 on A082U7923J 1 08b Door Trim Finisher, RH, body colour Supplied in primer V8 GT, Sport 350 A082U7926J 1 08c Door Trim Finisher, LH, body colour Supplied in primer V8 GT, Sport 350 A082U7925J 1 08d Door Trim Finisher, RH, aluminium finish 2002 MY A082V9121F 1 08e Door Trim Finisher, LH, aluminium finish 2002 MY A082V9120F 1 09 Foam seal, handle to trim panel A082U6065V As req. 10 Cover, interior release handle, RH RHD A082U6252F 1 10a Cover, interior release handle, LH RHD A082U6251F 1 10b Cover, interior release handle, RH LHD A082U6250F 1 10c Cover, interior release handle, LH LHD A082U6253F 1 11 Handle, door interior grab, RH A082U6248F 1 11a Handle, door interior grab, LH A082U6249F 1 12 Screw, M6 x 16 A076W5090F 2 13 Washer, spring, M6 A075W5090F 2 14 Screw, M6 x 25 A075W5089Z 2 15 Jacknut, M6 A075W5089Z 2 16 Kick Plate & Speaker Grille, RH A082V8946J 1 Function Code: 15.13, Page: 2 Function Code 15.13 Front Door Trims Dep Part Description 16a Remarks Option Part Number Qty Kick Plate & Speaker Grille, LH A082V8945J 1 17 Ashtray A082V6200F 2 18 Fastener, kickplate fixing A082W6515F 4 19 Washer, rubber, large A036L6019Z 20 20 Washer, flat, M5 x 25 x 1.25, blk. A082W4098F 10 21 Nyloc Nut, M5 A075W3008Z 6 22 Washer, rubber, small A082W4115F 8 23 Screw, M5 x 16, door trim panel fixing A082W5184F 4 24 Washer, flat, 3/16 x 3/4, zn. A075W4009Z 10 25 Nyloc Nut, M5 A100W3113F 10 26 Nyloc Nut, M6 A075W3009Z 4 27 Washer, flat, M6 x 15 A075W4015Z 4 28 Bracket, door panel buffer mounting B082U7098F 2 29 Buffer, adjustable, door trim panel spacer A082U6163F 2 30 Washer, flat, M4 A082W4099F 6 31 Screw, No 6 x ½", armrest to door trim panel A075W5014Z 6 32 Armrest, trimmed, vinyl, RH GT3, V8 GT B082V8324J 1 32a Armrest, trimmed, vinyl, LH GT3, V8 GT B082V8325J 1 32b Armrest, trimmed, leather, RH V8, Sport 350 A082V8324J 1 32c Armrest, trimmed, leather, LH V8, Sport 350 A082V8325J 1 33 Pop Rivet, seal carrier fixing A075W6088Z 14 Function Code: 15.13, Page: 3 : I 0-{. Oq uP Function Code 15.24 Luggage Compartment Carpet Dep Part Description 01 Remarks Option Part Number Qty Carpet, rear cabin bulkhead V8, V8-GT, GT3 A082V5892K 1 02 Carpet, trimmed, tank bay cover, RH V8, V8-GT, GT3 A082V9033S 1 03 Carpet, trimmed, rear quarter panel, RH V8, V8-GT, GT3 A082V9034S 1 04 Carpet, wheelarch, RH V8, V8-GT, GT3 A082V7606K 1 05 Carpet, body side, RH V8, V8-GT, GT3 A082V7604K 1 06 Carpet, trimmed, engine bay rear wall, V8, V8-GT A082V9035S 1 07 Carpet, trimmed, luggage compartment floor, V8, V8-GT A082V9036S 1 08 Carpet, trimmed, rear transom panel V8, V8-GT A082V9037S 1 08a Carpet, trimmed, rear transom panel GT3 A082V7620J 1 09 Carpet, luggage compartment side, LH V8, V8-GT A082V9038S 1 10 Carpet, body side, LH GT3 A082V7603K 1 11 Carpet, trimmed, expansion bottle cover GT3 A082V7623J 1 12 Carpet, wheelarch, LH V8, V8-GT, GT3 A082V7605K 1 13 Carpet, trimmed, rear quarter panel, LH V8, V8-GT, GT3 A082V9039S 1 14 Carpet, trimmed, tank bay cover, LH V8, V8-GT, GT3 A082V9040S 1 15 Carpet, trimmed, luggage compartment floor GT3 A082V9041S 1 16 Carpet, trimmed, engine bay rear wall GT3 A082V7617J 1 17 Carpet, trimmed, removeable cover electrics GT3 A082V7618J 1 With cut outs for silencer brackets Function Code: 15.24, Page: 1 I I n to ule L rlC) LIJ-- Function Code 15.30 Carpeting & Mats Dep Part Description Remarks 01 Carpet, bulkhead, RHD 01a Option Part Number Qty Spec. colour/supply sample/ VIN A082V8690J 1 Carpet, bulkhead, LHD Spec. colour/supply sample/ VIN A082V8691J 1 02 Carpet, tunnel side, LH, RHD Spec. colour/supply sample/ VIN A082V9125S 1 02a Carpet, tunnel side, LH, LHD Spec. colour/supply sample/ VIN A082V9127S 1 03 Carpet, tunnel side, RH, RHD Spec. colour/supply sample/ VIN A082V9124S 1 03a Carpet, tunnel side, RH, LHD Spec. colour/supply sample/ VIN A082V9126S 1 04 Carpet, sill, LH, RHD Spec. colour/supply sample/ VIN A082V9129S 1 04a Carpet, sill, LH, LHD Spec. colour/supply sample/ VIN A082V9131S 1 05 Carpet. sill, RH, RHD Spec. colour/supply sample/ VIN A082V9128S 1 05a Carpet, sill, RH, LHD Spec. colour/supply sample/ VIN A082V9130S 1 06 Carpet, wheelarch inner, LH Spec. colour/supply sample/ VIN A082V9133S 1 07 Carpet, wheelarch inner. RH Spec. colour/supply sample/ VIN A082V9132S 1 08 Carpet, toe-board, LH Spec. colour/supply sample/ VIN A082V9135S 1 09 Carpet, toe-board, RH Spec. colour/supply sample/ VIN A082V9134S 1 10 Carpet, wheelarch outer, LH Spec. colour/supply sample/ VIN A082V9137S 1 11 Carpet, wheelarch outer, RH Spec. colour/supply sample/ VIN A082V9136S 1 12 Carpet, floor, LH Spec. colour/supply sample/ VIN B082V8855J 1 13 Carpet, floor, RH Spec. colour/supply sample/ VIN B082V8856J 1 14 Parking Brake Gaiter Spec. colour/supply sample/ VIN A082V7261J 1 15 Carpet, front services compartment Not illustrated A082V9103J 1 Function Code: 15.30, Page: 1 : rt- I n oo. I rt(0 IJJF Function Code 16.01 Passenger Compartment Sound Insulation Dep Part Description 01 Remarks Option Part Number Qty Foam, front floor, RH A082V8082K 1 02 Foam, tunnel side, RH A082V8088K 1 02a Foam, tunnel side infill A082V8214K 2 03 Foam, tunnel top A082V8086K 1 04 Foam, tunnel side, LH A082V8087K 1 04a Foam, tunnel side extension, LH A082V8089K 1 05 Foam, front floor, LH A082V8081K 1 06 Foam, rear bulkhead, upper A082V9122K 1 07 Foam, rear bulkhead, lower A082V9123K 2 08 Felt, sound insulation, front wheelarch, LH A082V8085K 1 09 Felt, sound insulation, front wheelarch, RH A082V8086K 1 Function Code: 16.01, Page: 1 I f -n sl Oe t , t @ IJJF Function Code 16.02 Body Underside Sound Insulation Dep Part Description Remarks 01 Foam, tunnel underside 02 Option Part Number Qty Fitted to chassis B082V8092K 1 Foam, pedal box seal Fitted to chassis A082V5726K 2 03 Foam, anti-squeak Fitted to chassis A082V7273K 1 04 Foam, chassis front crossmember Fitted to chassis A082V5727K 1 Function Code: 16.02, Page: 1 I I 0'- /no uis Function Code 17.01 Harnesses, Leads Dep Part Description 01 Harness, front 02 Harness, instrument panel, LHD 02a Remarks Option Part Number Qty B082M4950F 1 '98 MY A082M5047F 1 Harness, instrument panel, LHD Prior to '98 MY C082M4943F 1 02b Harness, instrument panel, RHD '98 MY A082M5048F 1 02c Harness, instrument panel, RHD Prior to '98 MY C082M4944F 1 03 Harness, fascia, LHD Prior to '02 MY B082M5049F 1 03a Harness, fascia, RHD Prior to '02 MY B082M5050F 1 03b Harness, fascia, LHD 2002 MY B082M5120F 1 03c Harness, fascia, RHD 2002 MY B082M5121F 1 03d Harness, fascia, RHD, Australia spec. With seat/ignition buzzer Australia only A082M5072K 1 04 Cable, heated rear window Cars with aerofoil V8, Sport 350 C082M4675F 1 04a Cable, heated rear window Cars without aerofoil V8 GT, GT3 A082M4676F 1 05 Harness, tailgate B082M4954F 1 06 Harness, rear Incl. battery cables, see 17.29 V8, V8 GT, Sport 350, '98 MY C082M5014F 1 06a Harness, rear Incl. battery cables, see 17.29 V8, Oct. '96 on B082M5014F 1 06b Harness, rear Incl. battery cables, see 17.29 V8, Prior to Oct '96 A082M5014F 1 06d Harness, rear GT3, prior to '98 MY B082M4945F 1 06e Harness, rear GT3, '98 MY on C082M4945F 1 07 Harness, engine management Fitted to engine V8 C082M5012F 1 07a Harness, engine management Fitted to engine GT3 A082M4960F 1 08 Harness, starter A082M5013F 1 Function Code: 17.01, Page: 1 Function Code 17.01 Harnesses, Leads Dep Part Description 09 Remarks Option Part Number Qty Harness, rear lighting Prior to 2002 MY E082M4662F 1 09a Harness, rear lighting 2002 MY on A082M5126F 1 10 Harness, aerofoil, CHMSL Aerofoil CHMSL, tailgate mounted V8, Sport 350 98 MY on A082M5074F 1 10a Harness, link, CHMSL to aerofoil CHMSL tailgate mounted V8, Sport 350 98 MY on A082M5073F 1 10b Harness, CHMSL Aerofoil CHMSL, body mounted V8, prior to '98 MY A082M5022F 1 11 Harness, wheel speed sensor, RHD V8, prior to '98 MY A082M5017F 1 11a Harness, wheel speed sensor, LHD V8, prior to '98 MY A082M5018F 1 11b Harness, wheel speed sensor, RHD V8, '98 MY on B082M5017F 1 11c Harness, wheel speed sensor, LHD V8, '98 MY on B082M5018F 1 12 Harness, jumper, recirculation pump A082M5029K 1 13 Harness, driver's door C082M4914F 1 13a Harness, passenger's door C082M4915F 1 13b Harness, door conversion, federal USA A082M4938F 2 14 Harness, steering column Non SIR B082M4918F 1 14a Harness, steering column SIR C082M4833F 1 15 Harness, parking brake switch A082M4874F 1 16 Harness, washer bottle A082M5078F 1 17 Harness, electric horns B082M6558F 1 18 Harness, front bumper A082M4949F 1 Without one touch window lift '98 MY Function Code: 17.01, Page: 2 Function Code 17.01 Harnesses, Leads Dep Part Description 19 Remarks Option Part Number Qty Harness, inboard headlamp A082M4241F 2 20 Harness, radiator fans, LHD B082M4968F 1 20a Harness, radiator fans, RHD B082M4969F 1 21 Harness, purge solenoid valve Not illustrated A082M5107F 1 22 Harness, OBD2 resister plug Not illustrated A082M5036F 1 23 Harness, driver SIR Not illustrated SIR E082M4797F 1 23a Harness, dual SIR Not illustrated Dual SIR A082M4951F 1 24 Harness, oil pressure switch Not illustrated GT3 B082M4946F 1 25 Harness, oil pressure switch Not illustrated V8 A082M5044F 1 26 Harness, Alpine radio, federal Not illustrated USA A082M5037H 1 27 Harness, satellite navigation system Not illustrated UK option, 2002 MY A082M5124F 1 28 Harness, tyre pressure monitor, 'Smartire' Not illustrated 'Final Edition' A082M5128F 1 USA '00 MY, ROW '01 MY Function Code: 17.01, Page: 3 $ (\ (\ (\ o N @ o t c) t\ ol ro (\ (t (\ (\ o) tE !+ @. P EF eb 6E €e ';o 88B fit-f l-oT') B8G]g g 8BBg CD BO0 0 t t'(0 € G I o ro I & I I E o's) : 49, S UJF Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Dep Part Description 01 Remarks Option Part Number Qty Mounting, inner, cover plate, RHD A082M4745F 1 02 Mounting, outer, cover plate, LHD A082M4742F 1 03 Screw, No. 6 x ½", flg. hd. pozi. bracket fixing A075W5012F 2 04 Foam Strip, self adhesive 10mm x 6mm A075W5012F 1 05 Bracket, relay cover support, RHD A082M4894F 1 06 Stud plate, mount to body A082M4714F 1 07 Seal, bracket to body A082M4703F 1 08 Mounting, outer, cover plate, LHD A082M4741F 1 09 Mounting, inner, cover plateLHD, A082M4743F 1 10 Washer, light spring, M5, cover to body A082M4097F 1 11 Screw, M5 x 16, pan hd. pozi., cover to body A082M5117F 2 12 Rawlnut, M5, strut to body A075W6074F 1 13 Washer, internal shakeproof, M5, strut to body A075W4045Z 1 14 Screw, M5 x 20, pan hd. pozi., strut to body A075W5084F 1 15 Cover, relay mounting bracket, LHD A082M5025J 1 15a Cover, relay mounting bracket, RHD B082M5026J 1 16 Fusebox A089M6334F 1 16b Screw, M5 x 20, pan hd. pozi., fusebox fix to bulkhead Not illustrated A075W5084F 2 16c Washer, flat, M5 x 10 Not illustrated A075W4011Z 2 16d Fuse, 2A, black See Service Notes & Owners HB A082M6316F 1 16e Fuse, 3A, violet See Service Notes & Owners HB A082M6243F 1 A082M5026J R/B Function Code: 17.03, Page: 1 Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Dep Part Description Remarks 16f Fuse, 5A, orange 16g Option Part Number Qty See Service Notes & Owners HB A082M6245F 7 Fuse, 7.5A, brown See Service Notes & Owners HB A082M6246F 3 16h Fuse, 10A, red See Service Notes & Owners HB A082M6247F 3 16i Fuse, 15A, light blue See Service Notes & Owners HB A082M6248F 6 16j Fuse, 20A, yellow See Service Notes & Owners HB A082M6249F 2 17 Fusebox Lid A082M6194F 1 18 Relay Double contact 2 x 15A Coolant pump B082M6182F 1 19 Relay Double contact 2 x 15A Oxygen sensor heater control B082M6182F 1 20 Relay Double contact 2 x 15A Secondary fuel pump B082M6182F 1 21 Relay Double contact 2 x 15A Fuel filler flap B082M6182F 1 22 Relay Double contact 2 x 15A Primary fuel pump & injectors B082M6182F 1 23 Relay Double contact 2 x 15A AC compressor B082M6182F 1 24 Relay Double contact 2 x 15A Ignition power B082M6182F 1 25 Relay Double contact 2 x 15A Starter motor B082M6182F 1 26 Fuse, 10A, red ECM power A082M6247F 1 27 Fuse, 25A, clear Fuel filler flaps A082M6250F 1 28 Fuse, 15A, light blue Secodary fuel pump A082M6248F 1 29 Fuse, 5A, orange ECM & coolant pump A082M6245F 1 30 Fuse, 25A, clear Primary fuel pump & injectors A082M6250F 1 31 Fuse, 15A, light blue Ignition coils A082M6248F 1 32 Fuse, 10A, red AC compressor & reverse lamps A082M6247F 1 GT3 Function Code: 17.03, Page: 2 Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Dep Part Description Remarks 33 Fuse, 10A, red 34 Option Part Number Qty engine ignition supply A082M6247F 1 Fuse, 7.5A, brown Ignition coils A082M6246F 1 35 Fuse, 30A, green Vacuum pump GT3, '98 MY on A082M6251F 1 36 Module, vacuum pump control GT3, '98 MY on A082M6669F 1 37 Stud, relay cover fixing B082M4984F 1 38 Nut, M6, relay cover fixing A075W3020Z 1 39 Knob, knurled, M6, relay cover fixing A082W6468F 1 40 Cover, rear relay station A082B5239K 1 41 Screw, M6 x 50, pan hd. pozi., relay station fixing A100W5145F 2 42 Screw, M5 x 10, pan hd, pozi., window lift relay fixing A082W5097F 2 43 Washer, flat, 1/8 x 3/8", window lift relay fixing A075W4001Z 4 44 Nyloc Nut, M5, window lift relay fixing A075W3008Z 4 45 Relay, window lift A100M6104F 4 46 Module, seat belt buzzer A082W6608F 1 47 Washer, flat, M5 x 16 x 1.6 A082W4115F 1 48 Bracket, horn mounting A082M4934F 1 49 Washer, flat, M5 x 10 x 1.0, bracket fixing A075W4011Z 2 50 Setscrew, M5 x 20mm, bracket fixing A075W1025F 2 51 Jacknut, M5, bracket fixing A076W3042F 2 52 Horn, lo-note A100M6031F 1 53 Horn, hi-note A100M6030F 1 USA Function Code: 17.03, Page: 3 Function Code 17.03 Horn, Inertia Switch, Fuses & Relays Dep Part Description 54 Remarks Option Part Number Qty Washer, flat, M6 x 18 x 1.0, horn fixing B082W4018F 2 55 Nut, M6, horn fixing A075W3020Z 2 56 Control Module, headlamp lift A082M6363F 1 57 Bracket, inertia switch A082U7799F 1 58 Inertia Switch A082M6598F 1 59 Washer, M4, flat, switch to bracket A082W4099F 2 60 Nyloc Nut, M4, switch to bracket A075W3049F 2 61 Flasher Unit, indicators & hazard A083M6303F 1 61a Flasher Unit, indicators & hazard A082M6693F 1 62 Module, logic C082M4866F 1 63 Bracket, relay station mounting A082M5021F 1 64 Water & Solenoid Valves Control Module '98 MY on A082M5075F 1 65 AC Control Amplifier Module '98 MY on A082M4766K 1 66 Bracket, modules & solenoid mounting For solenoid see 18.11 '98 MY on A082M5056F 1 67 Screw, M4 x 20, pan hd. pozi. module/solenoid to bracket Also bracket fix. to body '98 MY on A075W5081F 3 68 Rawlnut, M4, rubber, bracket to body '98 MY on B082W6350F 3 USA, 2002 MY on Function Code: 17.03, Page: 4 R \ / O N o) F I f (E 0-CY) N oq U- Function Code 17.03a Main Relay Stations Dep Part Description 01 Bracket, relay mounting, RHD 02 Relay,Relay Single Contact Changeover 70A 03 Remarks Part Number Qty C082M4879F 1 Radiator fan A082M6589F 1 Relay,Relay Single Contact Changeover 70A Ignition power A082M6589F 1 04 Relay Single Contact Changeover 30A Headlights, dip beam C079M6141F 1 05 Relay Double contact 2 x 15A Headlights, main beam, B082M6182F 1 06 Relay Single Contact Changeover 30A Start drop-out C079M6141F 1 07 Relay, rear fog lamp module A111M0067F 1 08 Relay, rheostat module B082M4847F 1 09 Relay, low fuel delay module D089M6330F 1 10 Relay, wash-wipe delay module A082M6457F 1 11 Relay, window voltage module C082M6531F 1 12 Relay, headlamp pod delay module C082M6325F 1 13 Fuse, 15A, light blue RH radiator fan, A082M6248F 1 13a Fuse, 15A, light blue Centre radiator fan, A082M6248F 1 13b Fuse, 15A, light blue LH radiator fan, A082M6248F 1 14 Relay Single Contact Changeover 30A Front fog lamp C079M6141F 1 15 Relay Single Contact Changeover 30A Horns C079M6141F 1 16 Relay Single Contact Changeover 30A Radio key-in C079M6141F 1 17 Bracket, relay mounting, LHD C082M4739F 1 18 Relay,Relay Single Contact Changeover 70A Ignition power A082M6589F 1 19 Relay Single Contact Changeover 30A Headlights, dip beam C079M6141F 1 Panel illumination Option V8 only Function Code: 17.03a, Page: 1 Function Code 17.03a Main Relay Stations Dep Part Description Remarks 20 Relay Double contact 2 x 15A 21 Part Number Qty Headlights, main beam B082M6182F 1 Relay Single Contact Changeover 30A Start drop-out C079M6141F 1 22 Relay Single Contact Changeover 30A Radio key-in C079M6141F 1 23 Relay, rheostat module Panel illumination A082M5127S 1 24 Relay, low fuel delay module D089M6330F 1 25 Relay, wash-wipe delay module A082M6457F 1 26 Relay, window voltage module ROW, except GT3 C082M6531F 1 26a Bridging Link, voltage module GT3, plus USA cars A082M6595F 27 Relay, headlamp pod delay module C082M6325F 1 28 Relay, rear fog lamp module A111M0067F 1 29 Fuse, 15A, light blue RH radiator fan A082M6248F 1 29a Fuse, 15A, light blue Centre radiator fan A082M6248F 1 29b Fuse, 15A, light blue LH radiator fan A082M6248F 1 30 Relay Single Contact Changeover 30A LH radiator fan C079M6141F 1 31 Relay Single Contact Changeover 30A Horns C079M6141F 1 32 Relay, radiator fan A082M6589F 1 33 Relay, brake warning lamp check module B082M6688F 1 Replaces relay, item 26 Option V8 only, A082M6457F R/B 2002 MY on Function Code: 17.03a, Page: 2 /q "$/ I I L() oe ,,,N LIJ- Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Option Part Number Qty Column Switch, LH, indicators/dip/flash Non SIR A100M6048F 1 01a Column Switch, LH, indicators/dip/flash SIR A082M6455F 1 02 Column Switch, RH, windscreen wipe/wash Non SIR A100M6049F 1 02a Column Switch, RH, windscreen wipe/wash SIR B082M6454F 1 03 Switch, master lighting A111M0002F 1 04 Switch, sidelamps A111M0001F 1 05 Switch, hazard A111M6016F 1 06 Switch, front fog A082M6642F 1 07 Switch, rear fog A111M6015F 1 08 Switch, window lift A082M6646F 2 09 Switch, heated rear window A111M6018F 1 10 Switch, AC recirculation A111M6068F 1 11 Bezel, cigar lighter, green A082M6665F 1 12 Cigar Lighter B100M6041F 1 13 Switch, fuel flap release A082M6643F 1 14 Switch, window obstruction sensing over-ride Except USA A082M6530F 1 14a Blanking Grommet, tunnel switch panel When item 14 is not used USA only A082U6235F 1 15 Panel Lamps Rheostat Assembly Includes item 16 V8 A082M4861F 1 16 Knob, panel lamps rheostat V8 A082M6475H 1 17 Switch, mirror control A082M6521F 1 AC cars Function Code: 17.05, Page: 1 E€ gF g H 3 N Ah/ "4EFr-' ItrJ Q@. s \\((/G-/ \---:-_'\ LJ6q F F- o o o @o (9 o c't \t o o @ %/,H fl"DNIt=. (o I tr o'.o aq U= Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks Option Part Number Qty 01 Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8, '97-'98 MY A918E0282K 1 01a Electronic Control Module ( ECM) EGR/Air injection USA, V8, '97-'98 MY A918E0283K 1 01b Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8GT, '98 MY A918E0351K 1 01c Electronic Control Module ( ECM) Non EGR/Air injection Europe, Sport 350 A918E0375K 1 01d Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8, '99-'00 MY A918E0394K 1 01e Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8GT, '99-'00 MY A918E0395K 1 01f Electronic Control Module ( ECM) EGR/Air injection USA, V8, '99-'01 MY: Europe, V8, '01-'02 MY B918E0376K 1 01g Electronic Control Module ( ECM) EGR/Air injection USA, V8, '02 MY B918E6101K 1 01h Electronic Control Module ( ECM) 2.0 litre GT3 A920E6009K 1 02 Baro Sensor A918E6081F 1 03 Rough Road Sensor A918E6052F 1 04 Cam Angle Sensor A918E6010F 1 05 Oxygen Sensor V8 B918E0322F 4 05a Oxygen Sensor GT3 B910E6930F 1 06 Inlet Air Temperature (IAT) Sensor A918E6065F 1 06a Inlet Air Temperature (IAT) Sensor A910E6927F 1 07 MAP Sensor A910E6934F 1 07a Seal, Map Sensor A918E6041F 1 08 Transducer Oil Pressure, gauge A082N4038F 1 09 Oil Pressure Switch, tell-tale lamp A082N4039F 1 2.0 litre GT3 Not illustrated Prior to '98 MY Function Code: 17.06, Page: 1 Function Code 17.06 Engine Management & Sensors Dep Part Description 10 Remarks Option Part Number Qty Throttle Position Switch (TPS) A918E0005H 1 11 Engine Coolant Temperature Sensor, ECM A910E6928F 1 12 Knock Sensor C910E6937F 1 13 Crankshaft Speed Sensor A918E6080F 1 14 Wastegate Solenoid Valve A082M6420F 1 15 Fuel tank pressure sensor A082L6205H 1 16 Oil Temperture Sensor Not illustrated, in sump drain plug '98 MY on A082N6076F 1 17 Bracket, ECM mounting Not ilustrated A082L4214F 1 18 Bolt, M5 x 30mm, flange hd., ECM to bracket Not ilustrated A918W5209F 4 19 Washer, spring, M5, ECM to bracket Not ilustrated A075W4045Z 4 20 Screw, No.10 x 0.5", pozi., bracket to tank board, RH Not ilustrated, black finish A075W5040Z 4 A910E6939F R/B Function Code: 17.06, Page: 2 l/"I ("1 ; z=> 0t / / , / .ry! ao fi) (\ ( N \ @ \ \ 'b - r.\ b,oo\ $-'l ril H F' w -A @ ,/' I tr 0' G) $ffiE Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 01 Remarks Part Number Qty Face Level Vent, LH A082P6085F 1 02 Face Level Vent, centre A082P6083F 1 03 Face Level Vent, RH A082P6084F 1 04 Duct, adaptor to centre face level vent A082P4424J 1 05 Adaptor, duct to casing, RHD A082P4439F 1 05a Adaptor, duct to casing, LHD A082P4434K 1 06 Screw, No.8 x 0.5", adaptor to casing A075W5034Z 4 07 Demist Duct, LH A082P4459K 1 08 Demist Duct, RH B079P4039F 1 09 Demist Vent, air directing B079P4039F 2 10 Screw, No.6 x 0.5", demist ducts to body A075W5015Z 4 11 Spirenut, No.6, demist ducts to body A075W6014Z 4 12 Hose, adaptor to demist duct A079P6007V 1m 13 Hose Clip, demist hose to adaptor A100E6082F 4 14 Adaptor, casing to demist hose A079P4119K 2 15 Pop Rivet, adaptors to casing A075W6090Z 18 16 Washer, flat, adaptors to casing A075W4001Z 30 17 Hose, adaptor to outer face level vents A079P4005V 0.8m 18 Screw, No.6 x 3/8", face level vent hose fix. A075W5011Z 4 19 Adaptor, casing to outer face level vent hose A079P4120K 2 20 Hose, adaptor to footwell A075P6066V 1m Bonded to ducts Option Function Code: 18.13, Page: 1 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 21 Remarks Part Number Qty Screw, No.8 x 0.75", duct to casing A075W5032Z 4 22 Hose Clip, footwel hose to adaptor A075M6145F 2 23 Duct/Adaptor, footwell outlets A079P4117K 1 24 'P' Clip, speaker cable A075W6223F 2 25 Mounting Panel, interior blower motor D082P4259K 1 26 Screw, No.8 x 0.5", panel to casing A075W5031Z 4 27 Angle Bracket, panel to body A082P4346F 1 28 Pop Rivet, bracket to panel A075W6090Z 2 29 Washer, flat, pop rivet to panel A075W4001Z 2 30 Screw, No.6 x 0.5", bracket to body A075W5020F 2 31 Spire Nut, No.6, bracket to body A075W6014Z 2 32 Adaptor, duct to footwell hose A075P0150F 2 33 Blanking Panel, bulkhead aperture, RHD A082P4272K 1 33a Blanking Panel, bulkhead aperture, LHD A082P4271K 1 34 Foam Seal, plenum cover to bulkhead A082U6067F 1.8m 35 Plenum Cover B082B4804K 1 36 Adaptor, plenum cover to drain hose A082P4283J 1 37 Screw, M5 x 20, flg. hd., plenum to bulkhead A082W5205F 7 38 Rawlnut, M5, plenum to bulkhead A075W6074F 7 39 Tubing, plenum drain A075U6083V 22cm 40 Snapper Clip, tube to plenum cover A082W6315F 1 Black finish Option Function Code: 18.13, Page: 2 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 41 Remarks Option Part Number Qty Grommet, drain tube thro' body A075P6096Z 1 42 Ventilator, rear luggage compartment A082P4354F 1 43 Plinth, ventilator mounting A082P4355F 1 44 Pop Rivet, plinth to body A076W6099F 8 Function Code: 18.13, Page: 3 I t I I a I T d t t I I , i T t I a I I . !i r t 3 ! t . EI =a l ! |: 8t ii r3 i . 9! t! ri I. t : te! *Rt dg Eg Es sE 5- s! =13 =d a c\| liiiliiiiiiii ll*lliiliil t t I : 1 I I ! a t I i ,t O I ffi. S I I 00s LIIP Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description 01 Remarks Option Part Number Qty Label, VIN (main) A082U7822K 1 02 Label, engine number A082U7394K 1 03 Label, VIN B079U4666K 1 04 Label, 'E' mark E082U7786F 1 05 Label, headlamp levelling, B082U7039F 1 06 Label, spare wheel warning, 50 mph A100U0406F 1 07 Label, spare wheel warning, 80 kmh A100U0892F 1 08 Label, spare wheel, instructions for use A082U7636F 1 09 Label, 'running in', instructions A075B0958F 1 10 Label, exhaust system caution C075U1139F 1 11 Label, E.C.M. ID USA spec A082U7808K 1 11a Label, E.C.M. ID USA, 2002 MY A082U7977K 1 12 Label, E.C.M. ID UK, Euro, Australia A082U7879K 1 12a Label, E.C.M. ID Euro, 2002 MY A082U7973K 1 13 Label, recommended oil A082U7826K 1 14 Label, air filter/cover A082U7787F 2 15 Label, SIR A082U7350F 2 16 Label, battery dangers, poisons, acids etc A075M6143F 1 17 Label, CAUTION ! hot surface A082U7455F 1 18 Label, premium unleaded fuel only A082U7800F 1 19 Label, premium unleaded fuel only A082U4981F 1 Fits to windscreen top European French language Function Code: 19.01, Page: 1 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks Option Part Number Qty 20 Label, premium unleaded fuel only Swedish language A085U5095F 1 21 Label, roof panel warning A082U4976F 1 22 Label, chassis chart Not illustrated Inc Belgian 'ETA' Number B082U7813K 1 23 Label, compliance Not illustrated Canada A082U7859F 1 24 Label, layout, chassis/ VIN label base Not illustrated Canada A082U7400F 1 25 Label, layout, chassis/ VIN label base Not illustrated Canada / French language A082U7401F 1 26 Label, fuel filler cap Not illustrated USA, 2002 MY A082U6331F 1 27 Label, fuel Not illustrated Canada (Fits fuel filler flap) A100U0401F 2 28 Label, unleaded Not illustrated Canada (Fits under fuel cap) A082U4981F 2 29 Label, spare wheel Not illustrated Canada ( Fits spare wheel cover ) A085U5087F 1 30 Label, anti-freeze Not illustrated Canada ( Fits header tank ) A089U1811F 1 31 Label, fuel economy Not illustrated UK spec A082U7782K 1 32 Label, seat cover warning Not illustrated A089U4954K 2 33 Label, tune up Not illustrated J082U7784F 1 34 Label, 'Smartire', wheel rims Not illus. Also see 34.01 A082G7002H 4 Function Code: 19.01, Page: 2 Function Code 19.01a Labels,Certificates ,Literature etc. Dep Part Description 50 Label, VIN/chassis, Main 51 Label, VIN/chassis, Secondary 52 Label, spare wheel instructions for use 53 Remarks Option Part Number Qty USA C075U0730K 1 B079U4666K 1 A085U5087F 1 Label, warning - Air bag A082U7858F 1 54 Label, tyre loading A082U7789F 1 54a Label, tyre loading Australia A082U7790L 1 55 Label, vacuum routing diagram '98 model year on B082U7788F 1 56 Label, vehicle emission control diagram USA F082U7784F 1 56a Label, vehicle emission control diagram USA, 2002 MY G082U7784F 1 56b Label, vehicle emission control diagram USA, 2003 MY H082U7784F 1 57 Label, vehicle emission control diagram Sweden B082U7791F 1 58 Label, compliance A.D.R. 37 Australia A082U7259F 1 59 Label, coolant instructions French A089U1811F 1 60 Label, VIN Belgium TBA 1 61 Label, VIN Sweden TBA 1 62 Label, smog index USA. '98 MY A082U7893F 1 63 Label, air bag notice A082U7700F 1 64 Label, federal compliance USA E082U4958J 1 65 Label, federal compliance Canada A082U7859K 1 66 Label, catalyst 2000 USA D082U7785F 1 66a Label, catalyst 2001 USA E082U7785F 1 Fits to windscreen top French language Driver bag only Function Code: 19.01a, Page: 1 Function Code 19.01a Labels,Certificates ,Literature etc. Dep Part Description 66b Remarks Option Part Number Qty Label, catalyst 2002 USA F082U7785F 1 66c Label, catalyst 2003 USA G082U7785F 1 66d Label, catalyst 2004 USA H082U7785F 1 67 Label, alarm window sticker A082M4993F 1 68 Label, warning child seat Not illustrated, on sun visor visible side A082U6315F 1 69 Label, warning child seat Not illustrated, on sun visor non visible side A082U6316F 1 70 Label, warning child seat removable Not illustrated A082U6317F 1 71 Label, child seat pictogram Not illustrated, fitted to door jamb A082U6318F 1 Function Code: 19.01a, Page: 2 I I n lr co rno r r t O LIJ- Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description 01 Remarks Option Part Number Qty Owners Handbook V8, Proir to ' 98 MY AC82T0324J 1 01a Owners Handbook V8, GT3, '98 MY AD82T0324J 1 01b Owners Handbook V8, V8-GT, Sport 350, '99MY AE82T0324J 1 02 Service Notes Not illustrated, from S4 intro. '93 MY on K082t0327J 1 03 Service Notes, 'EMM', engine management Not illustrated V8, '96 MY 0n L082T0327J 1 04 Service Notes, 'JG', brakes with ABS (Kelsey Hayes) Not illustrated V8, GT3 M082T0327J 1 05 Service Notes, 'WA & WC', SIR, driver & dual Not illustrated V8, GT3 J082T0327J 1 07 Service Parts List Not illustrated '96 MY on M082t0325J 1 08 Service Labour Times Not illustrated '96 MY on G082t0328J 1 Function Code: 19.03, Page: 1 / /\----=-:g 'l/ry /\- '//N I I n br- Oq ,,,O LlJao Function Code 30.01 Chassis, Subframe Dep Part Description 01 Remarks Option Part Number Qty Chassis Frame, RHD V8, prior to '98 MY A082A4386F 1 01a Chassis Frame, LHD V8, prior to '98 MY A082A4385F 1 01b Chassis Frame, RHD For revised gearchange mech. V8, '98 MY on; V8GT B082A4386F 1 01c Chassis Frame, LHD For revised gearchange mech. V8, '98 MY on; V8GT B082A4385F 1 01d Chassis Frame, RHD Sport 350 A082A4406F 1 01e Chassis Frame, LHD Sport 350 A082A4405F 1 01f Chassis Frame, RHD GT3 prior to VIN: W2272 B082A4368F 1 01g Chassis Frame, LHD GT3 prior to VIN: W2272 B082A4369F 1 01h Chassis Frame, RHD For revised gearchange mech. GT3 from VIN: W2272 C082A4368F 1 01i Chassis Frame, LHD For revised gearchange mech. GT3 from VIN: W2272 C082A4369F 1 02 Bracing strut, LH A082A4315F 1 03 Bracing strut, RH A082A4316F 1 04 Studplate to bracing strut A082M4311F 2 05 Washer M10 x 24, brace securing A075W4023F 8 06 Nyloc nut M10, brace securing A075W3011Z 8 07 Setscrew M10 x 25, brace securing A075W1048Z 8 Function Code: 30.01, Page: 1 -\i @ (\ @ N lo I- ' r O ' ( v ) \ (o r) d svs \{ or)/ (Y) (Y) $ J \B -J$'$; h e# $...= (f) @ (o ,g--P \9 \1$ r N s rlo o ,l t (\ ol t\ (9 I fY E 0'- ao. UE Function Code 31.01 Front Suspension Incl. Hubs Dep Part Description Remarks Option Part Number Qty 01 Lower Wishbone, LH With parallel front bush GT3, prior VIN: W 2252, V8, prior VIN: W 5517 B082C4221F 1 01a Lower Wishbone, LH With conical front bush GT3, from VIN: W 2252, V8 from VIN: W 5517 A082C4251F 1 01b Lower Wishbone, RH With parallel front bush GT3, prior VIN: W 2252, V8, prior VIN: W 5517 B082C4220F 1 01c Lower Wishbone, RH With conical front bush GT3, from VIN: W 2252, V8, from VIN: W 5517 A082C4252F 1 02 Pivot Bush, lower wishbone rear A075C6000Z 2 03 Pivot Bolt, ½" UNF x 5 3/4" A082A6048F 2 04 Washer, flat, A075W4007Z 4 05 Nyloc Nut, ½" UNF A075W3005Z 10 06 Pivot Bush, lower wishbone front Parallel GT3, prior VIN: W 2252, V8, prior VIN: W 5517 A082D4084F 2 06a Pivot Bush, lower wishbone front Conical GT3, from VIN: W 2252, V8, from VIN: W 5517 A082C4250F 4 07 Pivot Bolt, ½" UNF x 2 3/4" A075W2097F 2 08 Pole Wheel, ABS sensor A082J4192F 2 09 Bush, anti-roll bar A082C6040F 2 10 Circlip, internal A082C6039F 4 11 Bolt, ½" UNF x 3 ½", lower damper fix. A079W2088F 2 12 Spacer, anti - roll bar clamp A082C4093F 2 13 Split Bush, anti-roll bar to chassis A082C4232F 2 Function Code: 31.01, Page: 1 Function Code 31.01 Front Suspension Incl. Hubs Dep Part Description 14 Remarks Part Number Qty Blanking Plug A089U6089F 2 15 Ball Joint, lower A089C6089F 2 16 Nyloc Nut, M14 A075W3069Z 2 17 Road Spring A082C4247F 2 17a Road Spring Sport 350 A082C4256F 2 17b Road Spring 'Final Edition' A082C4257F 2 18 Damper A082C4244F 2 18a Damper Sport 350 A082C4255F 2 18b Damper, Bilstein 'Final Edition' A082C4258F 2 18c Bump Stop, front damper, 'Final Edition' 'Final Edition' A082C6043S 2 19 Insulator, front spring top A082C4069F 2 20 Damper Mounting Kit B082C6036F 2 21 Abutment Plate, spring/damper to chassis B082C4075F 2 22 Washer, flat, M8 A075W4020F 8 23 Nut, M8, plate to chassis A075W3010F 8 24 Wishbone, leg upper, front A082C4216F 2 25 Wishbone, leg upper, rear A082C4217F 2 26 Pivot Bush, upper wishbone X036C6004F 4 27 Pivot Stud, ½" UNF x 282mm A082C4223F 2 28 Buffer Washer, upper wishbone bush A075C0149D 8 29 Shim Washer, 6mm thick castor adjustment A082C4093F 2 See Service Bulletin 2004/17 Option A082C6036F R/B Function Code: 31.01, Page: 2 Function Code 31.01 Front Suspension Incl. Hubs Dep Part Description 30 Remarks Option Part Number Qty Shim Washer, 3mm thick castor adjustment A082C4092F 2 31 Locknut, ½" UNF A075W3017F 2 32 Nyloc Nut, M12 A075W3012Z 4 33 Ball Joint, upper A036C6007Z 2 34 Nut, torqloc, 7/16" UNF A075W3004F 2 35 Bolt, M8 x 122, hex., hd, inboard, upper ball joint fix. A075W2050Z 2 36 Bolt, M8 x 85, hex. hd., outboard, upper ball joint fix. A082W2121F 2 37 Camber Adjustment Plate, 10.5mm A100C0109F 4 37a Camber Adjustment Plate, 12.5mm A100C0110F 4 37b Camber Adjustment Plate, 14.0mm A100C0111F 4 37c Camber Adjustment Plate, 11.5mm A100C0125F 4 38 Spacer, A082C4213F 2 39 Shimplate, castor adjustment, 1.5mm Maximum 8 per side B082C4090F 16 40 Shimplate, castor adjustment, 3.0mm Maximum 4 per side B082C4089F 8 41 Hub Carrier, RH A082C4134F 1 41a Hub Carrier, LH A082C4135F 1 43 Setscrew, hex. hd. A075W1039F 2 44 Washer, flat, M12 A075W4021F 2 45 Setscrew, M12 x 35, hex. hd. A075W1059Z 2 46 Anti-Roll Bar, front, 16mm D082C4222F 1 46a Anti-Roll Bar, front, 17mm A082C4254F 1 Sport 350 Function Code: 31.01, Page: 3 Function Code 31.01 Front Suspension Incl. Hubs Dep Part Description 47 Remarks Part Number Qty Bolt, M12 x 45, hex. hd. A075W1061Z 2 48 Washer, spring, M12 A075W4069F 4 49 Steering Arm. RH A082C4212F 1 49a Steering Arm. LH A082C4211F 1 50 Multi Fixing Plate, RH A082J4378F 1 50a Multi fixing plate, LH A082J4379F 1 51 Setscrew, M6 x 16, hex. hd. A075W1028Z 1 52 Washer, flat A075W4013F 1 53 Shimplate B082C4200F 1 54 Shield, brake disc, RH A082C4190F 1 54a Shield, brake disc, LH A082C4189F 1 55 Dust Seal A089C8003F 1 56 Bearing, inner A089C8004F 1 57 Hub, front A082C4239F 2 58 Bearing, outer A089C8005F 1 59 Washer, claw, bearing retaining A089C8006F 2 60 Nut, bearing retaining A089C8007F 2 61 Locking Cap, hub nut A082C8009F 2 62 Split Pin, hub nut retaining A075W6222F 2 63 Grease Cap, front hub A089C8008F 2 64 Screw, brake disc retention A082J4381F 2 Also see 33.01 Option Function Code: 31.01, Page: 4 Function Code 31.01 Front Suspension Incl. Hubs Dep Part Description 65 Remarks Option Part Number Qty Grommet A082B6057F 2 66 Cover, wishbone stud access A079U4352K 2 67 Nyloc Nut, M8 A075W3010F 4 68 Washer, flat A079W4019F 4 69 Clamp, anti-roll bar to chassis A082C4047F 2 70 Setscrew, M12 x 35, hex. hd., anti-roll bar fixing A079W1059F 2 71 Setscrew, M12 x 50, hex. hd., anti-roll bar fixing A100W2116F 2 Function Code: 31.01, Page: 5 (\ g) \\ N t i o h NA (\l (9 (v) (Y) e o o a =fu I I 0-c") ae, IJJE Function Code 31.03 Rear Suspension Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, RH C082D4142K 1 01a Hub Carrier, LH C082D4141K 1 02 Double Race Bearing, rear hub A082D6020F 2 03 Hub, rear B082D6019K 2 04 Bolt, cap head, bearing to hub carrier A082D4106F 12 05 Screw, disc retention A082J6037F 4 06 Nut, hub/driveshaft retention A082D6026F 2 07 Washer, flat A082D6025F 2 08 Lower link, less bushes A082D4083F 2 09 Bush, upper & lower links A082D4084F 8 10 Snubber Washer. lower link mounting A079W4083F 4 11 Bolt, ½" UNF x 2½", hex. hd., lower link to chassis A079W2097F 2 12 Nyloc Nut, ½" UNF A075W3005Z 8 13 Stud, ½" UNF x 8.75", lower link to hub carrier B079D4024F 2 14 Split Spacer, hub carrier front lug B082D4079F 2 15 Locknut, ½" UNF, lower link stud A075W3017Z 2 16 Nyloc Nut, 7/16" UNF A075W3004Z 6 17 Spacer Washer, damper lower fixing 'Final Edition', 2 off A075W4028Z 4 17a Spacer Washer, hardened, damper lower fixing, rear 'Final Edition' A074D6003Z 2 18 Washer, flat A075W4008Z 2 19 Damper A082D4174F 2 B082D6019F R/B Also see 33.01 Bilstein dampers Function Code: 31.03, Page: 1 Function Code 31.03 Rear Suspension Incl. Hubs Dep Part Description 19a Remarks Option Part Number Qty Damper Sport 350 A082D4179F 2 19b Damper, Bilstein 'Final Edition' A082D4186F 2 19c Bump Stop, rear damper, 'Final Edition' 'Final Edition' A082D6040S 2 20 Road Spring A082D4173F 2 20a Road Spring Sport 350 A082D4180F 2 20b Road Spring 'Final Edition' A082D4185F 2 21 Insulator, road spring to chassis A082D4122F 2 22 Bolt, ½" UNF x 4½", hex. hd., top link to chassis A079W2023F 2 23 Snubber Washer, top link to inboard bush A079W4083F 4 24 Spacer, top link to chassis A082D4099F 2 24a Clip, riveted to spacer A918W6557F 2 25 Nyloc Nut, 7/16" UNF A075W3004Z 2 26 Adjustable Link, LH thread A082D4165F 2 27 Link Adjuster A082D6038F 2 28 Adjustable Link, RH thread A082D4164F 2 29 Locknut, M16 x 1.5, RH thread A082W3122F 2 30 Locknut, M16 x 1.5, LH thread A082W3123F 2 31 Bolt, ½" UNF x 5½", top link to hub carrier A079W2091F 2 32 Bolt, M10 x 130, hex. hd. radius arm to hub carrier A075W2065F 4 33 Washer, hardened, top link to hub carrier A074D6003Z 2 34 Nyloc Nut, M10 A075W3011Z 4 See Service Bulletin 2004/17 Function Code: 31.03, Page: 2 Function Code 31.03 Rear Suspension Incl. Hubs Dep Part Description 35 Remarks Part Number Qty Washer, flat, M10 x 20 A075W4024Z 4 36 Radius Arm, RH C082D4110J 1 36a Radius Arm, LH C082D4111J 1 37 Bolt, 7/16" UNF x 4½", hex. hd., radius arm to chassis A075W2087F 2 38 Mounting Plate A082U7760F 2 39 Shim Plate, thick, 1.6mm A082D4171F 2 40 Shim Plate, thin, 0.9mm A082D4170F 2 41 Snubber Washer, 7/16" x 1½" A075W4006Z 4 42 Mounting Rubber, radius arm to chassis P525.3103.600AF 2 43 Reinforcing Plate C079D4013F 2 44 Washer, spring, M8 A075W4023F 4 45 Bolt, M8 x 40, hex. hd. A075W2039D 4 46 Washer, toe- in adjustment A075W4005Z As req 47 Nyloc Nut, 1/16" UNF, radius arm to chassis A075W3004Z 2 48 Damper Mounting Kit B082C6036F 2 49 Deflector, rear hub A082D4184F 2 Not illustrated Option Function Code: 31.03, Page: 3 -ilJ (Y) I lo sf F (9 € ol ,+@ ro ,.T l.-,o \ -\I NN (0 00 p (o @ (\ (t, (v) ffi fc q..* o (9 € F rh t ttl| I o) I I 0-c) 0e uJ$ Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 01 Remarks Option Part Number Qty Power Assisted Rack & Pinion Assembly, RHD All models A082H6044F 1 01b Power Assisted Rack & Pinion Assembly, LHD All models A082H6043F 1 02 Intermediate column & universal joint, RHD All models B082H4048F 1 02a Intermediate column & universal joint, LHD All models B082H4049F 1 03 Pinch bolt, M8 x 40 , universal joint fixing All models A075W2039D 2 04 Washer, flat, M8 All models A075W4020Z 2 05 Nyloc Nut, M8 All models A907E6284F 2 06 Pipe, low pressure, rack to chassis pipe, RHD All models B082H4062F 1 07 Pipe, high pressure, chassis pipe to rack, LHD All models A082H4061F 1 08 Clip, low pressure pipe to chassis front section All models A910E6592F 1 09 Universal Joint, intermediate shaft All models B082H6042H 1 10 Pipe, to reservoir hose All models A082H4057F 1 11 Pipe, high pressure, pump to chassis underside All models A082H4056F 1 12 Hose, low pressure, rack to chassis pipe, LHD All models A082H4060F 1 13 Hose, high pressure. chassis pipe to rack, LHD All models A082H4059F 1 14 Bolt, M12 x 85 mm, rack assembly to chassis All models A082W2119F 2 15 Washer, M12 flat All models A075W4071F 4 16 Intermediate shaft, RHD All models A082H4050H 1 16a Intermediate shaft, LHD All models A082H4051H 1 17 Nyloc Nut, M12 All models A075W3012Z 2 18 Track Rod End/Ball Joint All models A082H6063S 2 Function Code: 32.03, Page: 1 Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 19 Remarks Option Part Number Qty Nyloc Nut, M12 , track rod end to steering arm All models A082H4036F 2 20 Reservoir, PAS fluid All models A082H6045F 1 21 Bracket, PAS reservoir mounting GT3 A082H4063F 1 22 Screw, M6 x 40, bracket fixing GT3 A082W7104F 2 23 Washer, M6 x 12, bracket fixing GT3 B100W4127F 2 24 Cage nut, M6, bracket fixing GT3 A100W6362F 2 25 Screw, No 6 x ½", reservoir to bracket GT3 A075W5014Z 2 26 Hose clip, PAS hose fixing All models A079M6132F 3 27 Hose Clip, hose fixing, reservoir to chassis pipe All models A079M6132F 2 28 Hose, low pressure, chassis pipe to reservoir GT3 A082H4058F 1 29 Hose, low pressure, reservoir to pump GT3 B082H4073F 1 30 Tie wrap, low pressure pipes retention GT3 A075W6038Z 1 31 Swivel clip GT3 A082W6331F 1 31a Swivel clip GT3 A082W6338F 1 32 Grommet, PAS hose thro' sidewall GT3 A082H6061F 1 33 Hose, high pressure, pump to chassis pipe GT3 A082H4055F 1 34 'P' clip, chassis pipe to chassis fixing All models A075Q6013Z 3 35 Screw, M5 x 20, pan hd. pozi. 'P' clip fixing All models A075W5084F 3 36 Rawlnut, M5 All models A075W6074F 3 37 Hose, high pressure, pump to chassis pipe V8 A082H4072F 1 38 Setscrew, PAS bracket fixing to bulkhead V8 A100B6148F 3 Function Code: 32.03, Page: 2 Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 39 Remarks Option Part Number Qty Bracket, PAS reservoir mounting V8 A082M4074F 1 40 Screw, No.6 x 1/2" flg. hd. pozi. S/S, blk. V8 A075W5012F 2 41 Washer, flat, 3/16 x 1/2", blk. V8 A075W4063Z 3 42 Hose, low pressure, reservoir to chassis pipe V8 A082H4071F 1 43 Hose, high pressure, PAS reservoir to pump V8 A082H4073F 1 44 Heatshield, PAS pipes V8 A082H4076F As req 45 Grommet, PAS hose, thro' sidewall V8 A082H6046F 1 46 Fluid, PAS All models C100E6088V 2 Ltr Not illustrated Function Code: 32.03, Page: 3 --9^ ^/\ F f co J $t (t-tt, I lo (9 I I n - I() (/)e t r r(\ IJJ(9 Function Code 32.05 Upper Column, Wheel, Steering Lock Dep Part Description 01 Steering Wheel Assembly, Momo type 01a Steering Wheel Assembly, Momo Shuttle 01b Remarks Option Part Number Qty Non SIR V8, Sport 350, GT3 A082H4080F 1 Exposed alloy spokes Non SIR Sport 350, A082H6067S 1 Steering Wheel & Fitting Kit, Momo Shuttle Incl. wheel, tapered spacer, eccentric spacer Non SIR Sport 350 A082H4088J 1 01c Tapered Adaptor, Momo Shuttle Part of kit item 1b Non SIR Sport 350 A082H4082S 1 02 Nyloc Nut, M12 x 1.25 mm steering wheel to column Common A082H4036F 1 03 Washer, ½" x 11/4" steering wheel to column Common A075W4008Z 1 04 Splined Hub, steering wheel A082H6056H 1 05 Circlip, cushion retaining A082H6036F 1 06 Cushion, rubber A082H6035F 1 07 Circlip, bearing retention A082W6308F 1 08 Bearing, upper column support A082H6037F 1 09 Column support/bearing carrier A082H4087F 1 10 Bolt, N6, shear head C082H4045F 2 11 Horn Push C100H0029F 1 12 Spring, horn pin A100H6050F 1 13 Horn Pin A100H6013F 1 14 Steering Wheel, SIR C082H4033F 1 15 Ignition Switch, A082M6460H 1 16 Grub Screw, skt. hd, ignition switch fix. A082H6041H 1 17 Housing, steering column lock A082H6038H 1 V8, Driver SIR Function Code: 32.05, Page: 1 Function Code 32.05 Upper Column, Wheel, Steering Lock Dep Part Description Remarks 18 Steering Lock Barrel & Keys For vehicle lock set, see 10.17 19 Option Part Number Qty A082H6039H 1 Steering Column A082H6034F 1 20 Setscrew, M6 x 18, column to lock housing A075W1029Z 3 21 Washer, spring M6, column to lock housing A075W4035Z 3 22 Nyloc Nut, M8, column to scuttle beam A075W3010Z 2 23 Washer, flat, M8 x 25 x 1.4, column to scuttle beam A075W4021Z 2 24 Bolt, M10 x 32 x 1.25, universal joint fix. C082H4044F 1 25 Washer, spring M10, universal joint fix. A079W4070F 1 26 Setscrew, M8 x 20, column to pedal box A075W1038Z 1 27 Washer, int. shakeproof, M8, column to pedal box A075W4048Z 1 28 Washer, flat, M8 x 25 x 1.4, column to pedal box A075W4021Z 1 29 Nyloc Nut, M5, column to spacer A075W3008Z 2 30 Washer, flat, M5 x 10 x 1.0, column to spacer A075W4011Z 2 31 Spacer Assembly, column to pedal box A082H4066F 1 32 Infill Panel, column to bulkhead RHD A082B5048K 1 32a Infill Panel, column to bulkhead LHD A082B5047K 1 33 Foam Seal, 10 x 6mm, self adhesive A100B0431V As req. 34 Seal, column to bulkhead A082H6046F 1 35 Starlock Fastener, panel to bulkhead A082W6507F 4 36 Self Cancelling Bush B082M4848F 1 Common Function Code: 32.05, Page: 2 -----_--e < a <-]i\* >-€4 I I 0.=. ae LUS Function Code 33.01 Brake Discs & Calipers Dep Part Description Remarks 01 Brake Caliper, Brembo, front, RH 01a Part Number Qty Includes brake pads A082J4382F 1 Brake Caliper, Brembo, front, LH Includes brake pads A082J4383F 1 01b Brake Caliper Assembly, AP Racing, front, RH, blue Includes mounting brackets Sport 350 A082J6192S 1 01c Brake Caliper Assembly, AP Racing, front, LH, blue Includes mounting brackets Sport 350 A082J6193S 1 01d Brake Caliper Assembly, AP Racing, front, RH, black Includes mounting brackets V8* see below A082J4490F 1 01e Brake Caliper Assembly, AP Racing, front, LH, black Includes mounting brackets V8* see below A082J4491F 1 02 Brake Disc, Brembo, front A082J4380F R/B B082J4380S 2 02a Front Brake Disc Kit, 320mm Sport 350, plus *see below A082J6189F 1 02b Brake Disc, grooved/dimpled, front Motorsport option LOTAC05363 2 03 Brake Pad Set, Brembo, front V8, GT3, Brembo A082J6156S 1 03a Brake Pad Set, AP Racing, front Includes anti-noise shim overlays Sport 350, plus *see below A082J6200H 1 03b Brake Pad Set, AP Racing, front Includes anti-noise shim overlays Sport 350, track A082J6201S 1 03c Brake Pad Set, 'Red Stuff', front Use with item 2b LOTAC05366 1 04 Bleed Nipple Kit, front & rear calipers Includes 2 nipples & 2 dust covers A082J6161S 2 05 Bolt, M12 x 65, brkt. to front caliper. A100W7083F 4 05a Bolt, M10, cap hd., brkt. to front caliper A082J6188S 1 06 Washer, brkt. to front caliper A082J4386F 4 07 Adaptor Bracket, front caliper mounting A082J4376K 2 08 Bolt, M12 x 35, cap hd., brkt. to front hub carrier A075W1059Z 4 08a Bolt, M12, cap hd., brkt. to hub front carrier A082J6195H 4 Includes 2 disc assemblies Included in AP Racing kits Included in AP Racing kits Option Motorsport option Sport 350, plus *see below Sport 350, plus *see below Function Code: 33.01, Page: 1 Function Code 33.01 Brake Discs & Calipers Dep Part Description 09 Remarks Part Number Qty Washer, spring, brkt. to front hub carrier A075W4069F 4 10 Screw, M10, brake disc retention A082J4381F 2 11 Adaptor Plate, rear caliper to hub carrier, LH A082J4375F 1 11a Adaptor Plate, rear caliper to hub carrier, RH A082J4374F 1 11b Adaptor Plate, rear caliper to hub carrier, LH Used with 320mm rear discs Sport 350, plus *see below B082J4469F 1 11c Adaptor Plate, rear caliper to hub carrier, RH Used with 320mm rear discs Sport 350, plus *see below B082J4468F 1 12 Setscrew, M10 x 80, hex. hd., rear caliper to plate A082W1113F 2 13 Setscrew, M12 x 32, hex. hd., plate to rear hub carrier A089J8017F 4 14 Washer, plate to rear hub carrier A075W4028Z 4 15 Brake Disc, Brembo, rear A082D4160F 2 15a Rear Brake Disc Kit, 320mm A082J6190F 1 16 Screw, brake disc retention A082C6037F 4 17 Brake Caliper, rear, RH Includes brake pads A082J6150F 1 17a Brake Caliper, rear, LH Includes brake pads A082J6151F 1 17b Brake Caliper, rear, RH Includes brake pads Sport 350, plus *see below A082J0148F 1 17c Brake Caliper, rear, LH Includes brake pads Sport 350, plus *see below A082J0149F 1 18 Brake Pad Set, rear Brembo system cars V8, GT3, Brembo A082J6157S 1 18a Brake Pad Set, rear AP Racing system cars Sport 350, plus *see below A111J0154S 1 18b Brake Pad Set, rear, lead free AP Racing system cars A117J0085S 1 19 Sliding Pin Bush Kit, rear calipers Includes sleeves, boots & seals A082J6162S 2 20 Setscrew, M8 x 60, cap hd., caliper to plate A082W1114F 2 Includes 2 disc assemblies Option Sport 350, plus *see below Function Code: 33.01, Page: 2 Function Code 33.01 Brake Discs & Calipers Dep Part Description Remarks 21 Rear Caliper, park brake, lever kit, RH 21a Option Part Number Qty Includes lever screw, washer & boot A082J6160S 1 Rear Caliper, park brake, lever kit, LH Includes lever screw, washer & boot A082J5159S 1 22 Washer, flat, M10 x 20 x 3, top bolt rear caliper to plate Used with 320mm discs Sport 350, plus *see below A111W4180F 2 23 AP Racing Brake Upgrade Kit Comprising items 24/25/26, plus hoses (see 33.03) See S/N section JG A082J4489S 1 24 AP Racing Front Brake Disc Kit Comprising items 02a/02b/ See S/N section JG A082J6189F 1 25 AP Racing Front Caliper Kit Comprising items 01b/01c/05a/ 8a/27/28, pus hoses (see 33.03) See S/N section JG A082J6191F 1 26 AP Racing Rear Brake Disc Kit Comprising items 15a/15b/ See S/N section JG A082J6190F 1 27 Anti-Rattle Clip, front caliper Not illustrated, included in AP Racing kits A082J6194H 2 28 Anti-Noise Shim Overlays, front pads Not illustrated, included in AP Racing kits A082J6203H 4 * USA 2000 MY on: VIN Y 5869, ROW from VIN: 1 0184 Function Code: 33.01, Page: 3 r $ / .So' =\.-oN ) \^, l \ l\ 95 co S \ #ff S 6C cc (\ t tr 0's) 0e ulS Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 Remarks Option Part Number Qty Servo/Master Cylinder Assembly Prior to '98 MY A082J4409F 1 02 Servo/Master Cylinder Assembly ''98 MY on A082J4467F 1 02a Gauze Filter, brake fluid reservoir A082J6174F 1 03 ABS Control Unit, Kelsey Hayes 415 Prior to '98 MY A082J4399F 1 04 ABS Control Unit, Kelsey Hayes EBC 430 '98 MY on A082J4457F 1 05 Bracket, ABS control unit 415 mounting, LHD Prior to '98 MY A082J4413F 1 05a Bracket, ABS control unit 415 mounting, RHD Prior to '98 MY A082J4396F 1 06 Bracket, ABS control unit EBC 430 mounting, LHD '98 MY on A082J4455F 1 06a Bracket, ABS control unit EBC 430 mounting, RHD '98 MY on A082J4456F 1 07 Mounting Bracket, servo to pedal box A082J4416F 1 08 Nyloc Nut, M8, servo to bracket/ bracket to pedal box A075W3010Z 6 09 Spacer, bracket top mounting A082J6170F 1 10 Washer, M8 x 16.6 x 1.4 A075W4020Z 2 11 Spacer, servo bracket to pedal box A079J4004F 2 12 Washer, lower bolt fixing A075W3019F 1 13 Push Rod, brake pedal to master cylinder A082J4408F 1 14 Lock Nut, push rod to master cylinder A075W3024Z 1 15 Gasket, cylinder mounting A082J4255F 1 16 Clip, vacuum hose A079M6132F 6 17 Non Return Valve A082J4401F 1 18 Vacuum Hose, 9.5mm bore, black A082J6124V As req Not illustrated Includes grommets & fixing pins Function Code: 33.03, Page: 1 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 19 Remarks Option Part Number Qty Grommet. vacuum bundy pipe thr'o chassis X036L6004Z 2 20 Grommet, servo vacuum pipe X036B6167Z 1 21 Bundy Pipe, servo vacuum, thr'o chassis A082J4115F 1 22 Brake Pipe, rear, master cylinder, LHD A082J4421P 1 22a Brake Pipe, rear, master cylinder, RHD A082J4420P 1 23 Brake Pipe, front, master cylinder, LHD A082J4419P 1 23a Brake Pipe, front, master cylinder, RHD A082J4422P 1 24 Brake Pipe, ABS unit to union plate A082J4427P 1 25 Brake Pipe, ABS unit to union plate A082J4428P 1 26 Brake Pipe, ABS unit to union plate A082J4427P 1 27 Brake Pipe, ABS unit to union plate A082J4427P 1 28 Connector/union, brake pipes A089J6013F 4 29 Fixing plate, brake pipes/bulkhead A082J4405F 1 30 Washer, shakeproof, M10 A075W4049Z 4 31 Lock Nut, connector /union to fixing plate A075J6017Z 4 32 Isolation bush, ABS control unit A082J4402F 3 33 Isolation cap, ABS control unit A082J4400F 3 34 Flange Nut, M6, isolation cap to mounting bracket A082J6165F 3 35 Rubber Bobbin, bracket to body Two studs 2 off, '98 MY on A082J6170F 3 36 Rubber Bobbin, bracket to body One stud, one tapped insert '98 MY on A082J6177F 1 37 Nyloc Nut, M6, bobbin to body A075W3009Z 3 Function Code: 33.03, Page: 2 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 38 Washer, flat. 3/16" x 0.75",bobbin to body 39 Washer, flat, M6 x 15, bobbin to bracket 40 Remarks Part Number Qty A075W4009Z 6 Also earth point A075W4015Z 4 Washer, spring, M6, bobbin to bracket Also earth point A075W4035Z 1 41 Screw, M6 x 18, hex. hd., bobbin to bracket Also earth point A075W1029Z 2 42 Nut, M6, bobbin to bracket A075W3020Z 3 43 Pipe Clip, six way A082J6166F 2 44 Vacuum Pump, electric GT3, '98 MY on A082J6175F 1 45 Screw, M8 x 25, hex. hd., pump to body GT3, '98 MY on A075W1039Z 2 46 Washer, flat. M8 x 16.6, pump to body GT3, '98 MY on A079W4020Z 4 47 Washer, rubber, M8 x 15, pump to body GT3, '98 MY on A089W4093F 2 48 Nyloc Nut, M8, pump to body GT3, '98 MY on A075W3010Z 2 49 Wheel Speed Sensor, front, LH Not illustrated C082M6485F 1 50 Wheel Speed Sensor, front, RH Not illustrated C082M6484F 1 51 Wheel Speed Sensor, rear Not illustrated C082M6483F 2 Incl. non-serviceable vac. switch Option Function Code: 33.03, Page: 3 € i- (o >; _...re S\ _I v € F- a\ \ r[\, =-#' Y A a A (o @ N I I n *.f |o9, r!8 Function Code 33.04 Fluid Pipes & Hoses Dep Part Description Remarks 01 Bundy Pipe, RHD 01a Option Part Number Qty Connector to RH rear bundy pipe A082J4430P 1 Bundy Pipe, LHD Connector to RH rear bundy pipe A082J4431P 1 02 Bundy Pipe, RHD Connector to LH rear bundy pipe A082J4432P 1 02a Bundy Pipe, LHD Connector to LH rear bundy pipe A082J4433P 1 03 Bundy Pipe, RHD To RH front flex. hose A082J4436P 1 03a Bundy Pipe, LHD To RH front flex.hose A082J4438P 1 04 Bundy Pipe, RHD To LH front flex. hose A082J4437P 1 04a Bundy Pipe, LHD To LH front flex. hose A082J4437P 1 05 Flexiible Hose To front calipers & rear radius arms A082J4388F 4 06 Bundy Pipe, front A082J4387F 2 06a Bundy Pipe, front, RH Sport 350, AP Racing calipers A082J6196H 1 06b Bundy Pipe, front, LH Sport 350, AP Racing calipers A082J6197H 1 06c Bracket, ABS cable support/hose abutment, RH Not illustrated A082J4378F 1 06d Bracket, ABS cable support/hose abutment, LH Not illustrated A082J4379F 1 07 Nut A075J6017Z 10 08 Washer A075W4049Z 10 09 Pipe Connector A079J6020F 2 10 Pipe Holder Blue A100J6044F 1 11 Pipe Holder Black A082W6546F 1 12 Twin Pipe Clip Double small bore A082W6547F 3 Function Code: 33.04, Page: 1 Function Code 33.04 Fluid Pipes & Hoses Dep Part Description Remarks 13 Twin Pipe Clip 14 Option Part Number Qty Large/small bore A082W6548F 9 Pipe Clip Large bore A079W6124F 6 14a Pipe Clip Small bore A079J6027Z 7 15 Bundy Pipe Connector to LH rear flex hose A082J4434F 1 16 Bundy Pipe Connector to RH rear flex hose A082J4435F 1 17 Flexible Hose, rear To rear calipers A082J4390F 2 18 Bundy Pipe, rear A082J4182P 2 19 Union, brake hose to front caliper Not illustrated Sport 350, AP Racing calipers A082J6198H 2 20 Copper Washer, brake pipe union Not illustrated Sport 350, AP Racing calipers A082J6199H 2 Function Code: 33.04, Page: 2 \ lt- t I lt- e ! iI t I ) I ? @ C':t o N $ 3-9 ='m"v, ) fv) S l,//xK,- i -t ( \k? (+Y *-d / lo (\ I tr o'.n ao. US Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Remarks Option Part Number Qty Parking Brake Lever Assembly A082J4157F 1 02 Hand Grip, parking brake lever A079J6050F 1 02a Hand Grip, parking brake lever, aluminium A082J4492F 1 03 Nyloc Nut, M8, lever to pivot A075W3010F 1 04 Washer, flat, M8, lever to pivot A075W4019F 1 05 Link, lever to multiplier A082J4122K 1 06 Washer, M6 x 20, lever to link A075W4016Z 3 07 Clevis Pin, lever to link A079W6026F 1 08 Washer, flat, M6 x 15, clevis pin to 'R' clip A075W4015Z 1 09 'R' Clip, clevis retention A079W6175F 1 10 Microswitch, park brake tell tale C075M6084F 1 11 Screw, M3 x 20, pan hd. pozi., switch to bracket A083W5163F 2 12 Setscrew, M6 x 30, hex. hd., ratchet to lever A075W1032Z 1 13 Lock Nut, M6 , ratchet to lever A075W3020Z 1 14 Nyloc Nut, M6, fold down pivot A075W3009Z 1 15 Washer, flat, M6 fold down pivot A075W4013Z 2 16 Setscrew, M6 x 30, hex. hd., fold down pivot A075W1032Z 1 17 Mounting Plate, parking brake lever RHD D082B4478J 1 17a Mounting Plate, parking brake lever LHD D082B4479J 1 18 Washer, flat, 3/16" x 0.5" microswitch to bracket A075W4000Z 2 19 Nyloc Nut, M3, microswitch to bracket A079W3060F 2 2002 MY Function Code: 33.05, Page: 1 Function Code 33.05 Parking Brake Mechanism Dep Part Description 20 Remarks Option Part Number Qty Bolt, M8 x 75, hex. hd., plate fixing A075W2046Z 4 21 Washer, spring, M8 plate fixing A075W4036Z 4 22 Washer, flat, M8 x 25, plate fixing A075W4021Z 4 23 Spacer Tube, plate fixing A082B4484F 4 24 Spring, lever return A082J6075F 1 25 Anchor Bracket, return spring A082J4159F 1 26 Connector, link to actuator rod B082J4121K 2 27 Clevis Pin, multiplier lever to links A075W6031Z 2 28 Washer, multiplier clevis A075W4015Z 2 29 ' R ' Clip, clevis retention A075W6175Z 2 30 Washer, flat, M10 x 20.5, multiplier lever pivot A075W4024Z 3 31 Split pin, multiplier lever pivot A075W6009Z 1 32 Actuator rod, multiplier to compensator A082J4120F 1 33 Clevis pin, actuator rod to compensator A075W6033Z 1 34 Washer, clevis pin A075W4020Z 2 35 ' R ' pin, clevis retention A075W6175Z 1 36 Compensator, parking brake cables A082J4294F 1 37 Abutment, parking brake cable front RHD E079J4022F 1 37a Abutment, parking brake cable front LHD E079J4021F 1 38 Spacer tube, abutment fixing A082B4484F 2 39 Nyloc Nut, M6 , abutment to sill A075W3010Z 2 Function Code: 33.05, Page: 2 Function Code 33.05 Parking Brake Mechanism Dep Part Description 40 Remarks Option Part Number Qty Washer, flatM8 x 25, abutment to sill A075W4021Z 2 41 Bolt, M8 x 75, hex. hd., abutment to sill A075W2046Z 2 42 Cable, parking brake, long, passenger side 2883 mm long A082J4372F 1 43 Cable, parking brake, short, drivers side 2425 mm long A082J4373F 1 44 Screw, grommet plate fixing A075W5015Z 6 45 Grommet plate, parking brake cables A079U4483F 1 46 Grommet, parking brake cables A079U6033F 4 47 Grommet plate, into engine bay A082J4392F 1 48 Grommet, cable thr'o chassis/cables th'o plate A082L6181F 4 49 Spring Clip, cable to radius arms Not illustrated A089W6272F 4 50 Clip, cable to chassis/radius arm Not illustrated A082W6457F As req. Function Code: 33.05, Page: 3 t E= O N > o N R O o a Pa gg O g N O v oro @ e* = (E U' N o o > € G 5 5 lJ. N o 6.) F (9 N o ( \ (o ,ffi R I P I 0'- (r? uJs Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 01 Front Wheel , OZ monobloc, 6 spoke, 8.5J x 17 ET19 OZ badge V8, V8GT* see below A082G6108L 2 01a Front Wheel , OZ monobloc, 6 spoke, 8.5J x 17 ET19 Lotus badge V8, V8GT, 2000 MY B082G6108F 2 01b Front Wheel, OZ split rim, 5 spoke, 8.5J x 17 ET19 Early V8, S4S B082G6091F 2 01c Front Wheel, OZ monobloc, 5 spoke, 7J x 17 GT3 A082G6083F 2 01d Front Wheel, OZ monobloc, 5 spoke, 8.5J x 17 ET19 Sport 350 A082G6110L 2 01e Front Wheel, AWI monobloc, 8.5J x 17 ET19 V8, prior to VIN: W15630 A082G4108L 2 01f Front Wheel, OZ Nova, 16 spoke, 8.5J x 17 ET19 V8, 2002 MY A082G6126L 2 02 Front Tyre, Michelin Pilot SX MXX3 235/40 ZR 17 V8 all models A082G6089S 2 02a Front Tyre, Goodyear Eagle GS-A, 215/40 ZR17 GT3 A082G4092H 2 02b Front Tyre, Pirelli P Zero, 235/40 ZR17 Sport 350 A082G6115H 2 02c Front tyre, Dunlop SP Sport 9000, 235/40 ZR 17 V8 all A082G6122L 2 03 Tyre Valve, for OZ monobloc wheels V8, V8GT P691.3401.611AH 4 03a Tyre Valve, for OZ split rim wheels V8, S4S P691.3401.611AS 4 03b Tyre Valve, for AWI (V8) & OZ monobloc (GT3) wheels V8, GT3 A082G6027H 4 03c Tyre Valve, for OZ monobloc magnesium wheels Sport 350 A082G6117H 4 04 Wheel & Tyre Assembly, front OZ, 6 spoke OZ badge V8, V8GT* see below A082G4113F 2 04a Wheel & Tyre Assembly, front OZ, 6 spoke Lotus badge V8, V8GT, 2000 MY B082G4113F 2 04b Wheel & Tyre Assembly, front OZ, split rim Early V8, S4S B082G4104F 2 04c Wheel & Tyre Assembly, front, OZ, 5 spoke GT3 A082G4094F 2 04d Wheel & Tyre Assembly, front, OZ, 5 spoke Magnesium, Pirelli tyre Sport 350 A082G4117F 2 04e Wheel & Tyre Assembly, front, OZ, 5 spoke, RH Magnesium, Dunlop tyre Sport 350 A082G4119F 1 Magnesium Function Code: 34.01, Page: 1 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 04f Wheel & Tyre Assembly, front, OZ, 5 spoke, LH Magnesium, Dunlop tyre Sport 350 A082G4120F 1 04g Wheel & Tyre Assembly, front, AWI monobloc V8, prior to VIN: W15630 A082G4110F 2 04h Wheel & Tyre Assembly, front, OZ Nova, RH V8, 2002 MY A082G4127F 1 04i Wheel & Tyre Assembly, front, OZ Nova, LH V8, 2002 MY A082G4128F 1 05 Wheel Centre Cover, OZ monobloc, OZ badge, rear For fixings see item 20 V8, V8GT* see below A082G6113S 2 05a Wheel Centre Cover, OZ monoboc, OZ badge, front For fixings see item 20 V8, V8GT* see below A082G6112S 2 05b Wheel Centre Cover, OZ monobloc, Lotus badge, rear For fixings see item 20 V8, V8GT, 2000 MY A082G6119S 2 05c Wheel Centre Cover, OZ monoboc, Lotus badge, front For fixings see item 20 V8, V8GT, 2000 MY A082G6118S 2 5d Wheel Centre Cover, OZ split rim Not illustrated Early V8, S4S A082G6099S 4 5e Tool & Eight Screws, cover fixing Not illustrated Early V8, S4S A082G6100S 1 06 Wheel Centre, Lotus badge, AWI monobloc Not illustrated V8 A082G4112F 4 06a Wheel Centre, Lotus badge, OZ monobloc Not illus. also fits Crono wheels GT3, Sport 350 A082G6071F 4 06b Wheel Centre, Lotus badge, OZ Nova Not illustrated V8 2002 MY A082G6130S 4 07 Wheel Bolt Torque to 10daNM ( 74 ft/lb ) V8, V8GT, GT3 A082G6038F 20 07a Wheel Bolt For magnesium wheels Sport 350 A082G6114F 20 08 Rear Wheel, OZ monoblock, 6 Spoke, 10J x 18 ET17 OZ badge V8, V8GT* see below A082G6109L 2 08a Rear Wheel, OZ monoblock, 6 Spoke, 10J x 18 ET17 Lotus badge V8, V8GT, 2000 MY B082G6109L 2 08b Rear Wheel, OZ split rim, 5 spoke, 10J x 18 ET17 Early V8, S4S B082G6092F 2 08c Rear Wheel, OZ monobloc, 5 spoke, 8.5J x 17 GT3 A082G6084F 2 08d Rear Wheel, OZ monobloc, 5 spoke, 10J x 18 ET17 Sport 350 A082G6111L 2 08e Rear Wheel, AWI monobloc, 10J x 18 ET17 V8, prior to VIN: W15630 A082G4109L 2 Magnesium Function Code: 34.01, Page: 2 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 08f Remarks Option Part Number Qty Rear Wheel, OZ Nova, 16 spoke, 10J x 18 ET17 V8, 2002 MY A082G6125L 2 09 Rear Tyre, Michelin Pilot SX MXX3 285/35 ZR 18 V8 all models A082G6090S 2 09a Rear Tyre, Goodyear Eagle GS-A, 245/45 ZR17 GT3 A082G4093H 2 09b Rear Tyre, Pirelli P Zero, 295/35 ZR18 Sport 350 A082G6116H 2 09c Rear Tyre, Dunlop SP Sport 9000, 285/35 ZR 18 V8 all A082G6123L 2 10 Wheel & Tyre Assembly, rear OZ, 6 spoke OZ badge V8, V8GT* see below A082G4114F 2 10a Wheel & Tyre Assembly, rear OZ, 6 spoke Lotus badge V8, V8GT, 2000 MY B082G4114F 2 10b Wheel & Tyre Assembly, rear, OZ split rim. V8, S4S B082G4105F 2 10c Wheel & Tyre Assembly, rear, 5 spoke GT3 A082G4095F 2 10d Wheel & Tyre Assembly, rear, OZ 5 spoke Magnesium, Pirelli tyre Sport 350 A082G4118F 2 10e Wheel & Tyre Assembly, rear, OZ 5 spoke, RH Magnesium, Dunlop tyre Sport 350 A082G4121F 1 10f Wheel & Tyre Assembly, rear, OZ 5 spoke, LH Magnesium, Dunlop tyre Sport 350 A082G4122F 1 10g Wheel & Tyre Assembly, rear, AWI monobloc V8, prior to VIN: W15630 A082G4111F 2 10h Wheel & Tyre Assembly, rear, OZ Nova, RH V8, 2002 MY A082G4129F 1 10i Wheel & Tyre Assembly, rear, OZ Nova, LH V8, 2002 MY A082G4130F 1 11 Spare Wheel, 4J x 16 H2 Temporary use only V8, A082G6085H R/B A082G4131F 1 12 Spare Tyre, Michelin Tex T125/80 R16 Temporary use only V8, A082G6086H R/B A082G4131F 1 13 Spare Wheel & Tyre Assembly, 17" rim, Bridgestone Temporary use only V8, A082G6087F R/B A082G4131F 1 13a Spare Wheel & Tyre Assembly, 17" rim, Continental Temporary use only V8 A082G4137F 1 13b Spacer, spare wheel to hub Not illustrated AP Racing brakes A082G4132F 1 13c Bolt, spare wheel to hub Not illustrated AP Racing brakes A082G4133F 5 Function Code: 34.01, Page: 3 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 13d Bag, wheel bolts stowage Not illustrated AP Racing brakes A082T4032K 1 14 Tyre Valve, spare wheel Not illustrated V8 A082G6088H 1 15 'T' Bolt, spare wheel retention V8 E082U4763F 1 16 Clamp Plate, spare wheel retention V8 A075U0492Z 1 17 'O' Ring, clamp plate to bolt V8 A912E6398F 1 18 Tapping Plate, clamp bolt fixing V8 A079U4341K 1 19 Pop Rivet, tapping plate to body V8 A075W6068Z 4 20 Transmitter Kit, tyre pressure monitoring Not illustrated 'Final Edition' A082M6700H 4 21 Securing Strap, sensor to wheel Not illustrated 'Final Edition' A082M6701H 4 22 Coloured Washer Set, 4 off Not illustrated 'Final Edition' A117G6028F 1 23 Warning Label, 'Smartire' Not illus., on rim, also see 19.01 'Final Edition' A082M6702H 4 24 Fitting Kit, OZ Saturn wheel centre covers* Not illus., 4 screws and tool, for items 5-5c V8 A082G6129S 1 * VIN: W15630 to 2002 MY Function Code: 34.01, Page: 4 I I -No G CIe UJg Function Code 40.00a Engine Assemblies, GT3 & V8 Dep Part Description Remarks Option Part Number Qty 01 Engine Assembly, V8 Without EGR European Specification A918E0319J 1 01a Engine Assembly, V8 With EGR, ECD 3 USA, ROW 2001 MY on A918E0363J 1 01b Engine Assembly, 4 cylinder 2 litre, 240 bhp GT3 A910E2625J 1 01c Engine Assembly, 4 cylinder 2.2 litre, 264 bhp GT3, Australia only A910E2626J 1 Function Code: 40.00a, Page: 1 j ?'^4 F5 l'(') { rO %'. A \ N- co (o N v (9 C9 : tr ft -o -1- uje 1, ; O LU$ Function Code 40.01b Engine Block, Mounts, V8 Dep Part Description Remarks 01 Cylinder Block Assembly Includes main bearing caps 02 Part Number Qty A918E0217J 1 Dowel, main bearing caps locating A918E6059F 6 03 Bolt, inner main bearing caps securing A918E0110F 10 04 Bolt, outer main bearing caps securing A918E0111F 10 05 Bolt, side main bearing caps securing A918W2170F 10 06 Jet, oil, piston cooling A918E0244F 4 07 Bolt, -jet securing A100W1105F 4 08 Cover, crankshaft rear oil seal A918E0143K 1 09 Oil seal, rear crankshaft A918E0210F 1 10 Bolt, cover to block A075W1030Z 12 11 Washer, cover to block A075W4013Z 12 12 Core Plug, 14mm, water jacket A918E6043F 2 13 Dowel, locating, block to cylinder head B907E6181F 6 14 Connector, brass, coolant hose A918E0103F 2 15 Core Plug, 22mm, water jacket A907E6038Z 1 16 Dowel, locating, head gasket A918E6059F 2 17 Blanking Plug, 1/8 x 27 NPTF, top of cylinder head A918W6549F 1 18 Blanking Plug, 3/8 x 18 NPSF, LHS cyl .block A918W6562F 1 19 DipstickTube A918E0168F 1 20 Sleeve, tube to block A911E6378F 1 21 Olive, tube to block A912E6892F 1 Also see 40.02a Also clutch housing locating, 2 off Option Function Code: 40.01b, Page: 1 Function Code 40.01b Engine Block, Mounts, V8 Dep Part Description 22 Remarks Option Part Number Qty Bolt, M6 x 12, hex. hd., dipstick tube to block A075W1027Z 1 23 Dipstick-engine oil level A918E0167F 1 24 Mounting Bracket, engine block A918E9154F 2 25 Bolt, M10 x 65, hex. hd., bracket to block A075W2056Z 6 26 Metalastic Engine Mount V8, V8GT A918E0267F 2 26a Metalastic Engine Mount Sport 350 B085E6009F 2 27 Bolt, M8 x 20, hex hd., mount to chassischassis A075W1038Z 4 28 Washer, flat, M8, mount to chassis A075W4020Z 4 29 Nyloc Nut, M8, mount to chassis A075W3010Z 4 30 Bolt, M12 x 100, cap hd., mount to bracket A100W7098F 2 31 Plain Washer A079W4083F 2 32 Buffer Washer, stepped rubber inside A085E6011F 2 33 Plain Washer A075W4008Z 2 34 Buffer Washer, rubber face upwards A085E6010F 2 35 Nyloc Nut, M12 A075W3012Z 2 36 'O' Ring, water pump Also see section 40.15 A918E6019F 1 37 'O' Ring, oil gallery Also see section 40.15 A918E6018F 1 Function Code: 40.01b, Page: 2 N 6l b6 6/ >s/ = @ 6 ' / \ e @r'\ / ro \ s /0\ 0 AvF J I 0 u -(\ Oe ,,,o LIJ$ Function Code 40.02d Gaskets & Sealants, Top Overhaul Set, V8 Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, top overhaul A918E0316S 1 02 Gasket, cylinder Head A918E0029F 2 03 Gasket, inlet manifold B918E0027F 2 04 Gasket, camshaft cover A918E0123F 2 05 Oilseal, camshaft A918E6006F 4 06 Gasket, exhaust manifold to head A918E0028F 2 07 Gasket, turbo to manifold A918E0025F 2 08 Seal, valve stem A918E0209F 32 09 Seal, spark plug bore A918E0122F 8 10 Seal, camshaft cover bolt A918E0124F 12 11 'O' Ring, air valve A918E6024F 1 12 Gasket, air valve A918E0031F 1 13 Gasket, spark plug cover A918E0342F 2 14 Seal/Dowty Washer, M14 A918E6005F 4 15 'O' Ring, secondary injector A918E6067F 2 16 'O' Ring, secondary injector A918E6026F 2 17 Gasket, breather pipe A918E0302F 2 18 Gasket, EGR, manifold to plenum A918E0024F 1 19 Gasket, throttle body A918E0026F 2 20 Gasket, EGR Flange A918E0033F 4 21 Gasket, EGR valve A918E0032F 1 Function Code: 40.02d, Page: 1 Function Code 40.02d Gaskets & Sealants, Top Overhaul Set, V8 Dep Part Description 22 Remarks Option Part Number Qty 'O' Ring, coolant connection A918E6021F 1 23 'O' Ring, thermostat/front Cover A918E6019F 1 24 Gasket, plenum to manifold A918E0023F 2 Function Code: 40.02d, Page: 2 q o -s "& I I I l+ . (v) v \ h) / \< $ ro I f n o -C\ Oq f , l O IJJ$ Function Code 40.02e Gaskets & Sealants, Bottom Overhaul Set, V8 Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, bottom overhaul A918E0317S 1 02 Oil Seal, crankshaft, front A918E6007F 1 03 'O' Ring, oil pick up pipe A918E6020F 1 04 'O' Ring, sump plug A912E6694F 1 05 Gasket, turbo oil drain A918E0030F 2 06 Oilseal, crankshaft, rear A918E0210F 1 07 'O' Ring, oil filter housing A918E6023F 1 08 'O' Ring, oil filter housing A918E6025F 1 09 'O' Ring, front cover to cylinder block oil gallery A918E6018F 1 10 'O' Ring, front cover to water pump A918E6019F 1 11 'O' Ring, front cover to water pump cover A918E0094H 1 12 Oil Seal, idler shaft A918E6006F 1 Function Code: 40.02e, Page: 1 / }vD , ,t _\l l/*r / /--J I f*, - +r lllt\ / t/ / flq/ / /, /(t-, ll=l-/ // /\/ r)-. / / _( /o/L-;fr---7-f //o// 'yq/ \ '\-7 f 5{=Y'z \\UI:JOE ol o 0) !{. o a 'ri' / I f 0-O -co 0q ug Function Code 40.03b Sump Assembly, V8 Dep Part Description Remarks 01 Oil Sump Includes drain plug 02 Part Number Qty B918E0211J 1 Baffle, sump A918E0166F 1 03 Bolt, M6 x 12, hex. hd., baffle to sump A075W1027Z 7 04 Oil Drain Plug Prior to '98 MY A911E6343F 1 04a Oil Drain Plug '98 MY on A918E0349F 1 05 '0' Ring, drain plug to sump A912E6694F 1 06 Bolt, M8 x 25 , hex. hd., sump to block A075W1039Z 20 07 Washer, flat, M8, sump to block A075W4020Z 22 08 Spigot, turbo oil feed A918E0243F 2 09 Screw, M8 x 25, cap hd., sump rear to block A075W7024F 2 With oil temperature sensor tapping* Option *For sensor see 17.06 Function Code: 40.03b, Page: 1 ro c{ , " , - \ S-t \ ffi VA n )F/ r @ J. ,^\G\ iV.. alJ _\ # >\tbU's \), (o =\\\,NS ,/1 ,# Y o) l- N\} ,ffi I I n-o r1() (re ,,,o tJ$ Function Code 40.05b Cylinder Head , Valves, Springs, V8 Dep Part Description Remarks 01 Cylinder Head Assembly, RH 01a Option Part Number Qty Incl. valves, springs, cam caps, studs & core plugs B918E0004J 1 Cylinder Head, sub assembly, RH Incl. cam caps, studs & core plugs A918E0202J 1 02 Cylinder Head Assembly, LH Incl. valves, springs, cam caps, studs & core plugs B918E0003J 1 02a Cylinder Head, sub assembly, LH Incl. cam caps, studs & core plugs A918E0201J 1 03 Gasket, cylinder head Also see 40.02 A918E0029F 1 04 Seat, exhaust valve A918E0082F 16 05 Bolt, M11 x 258 x 1.5 6g, cylinder head fix. A918E0112F 20 06 Plug, oil gallery ¼ x 18 NPTF A912E7037Z 8 07 Stud, exhaust manifold (M8 x 1.25 4H x 45) B918E0120F 18 08 Valve, exhaust A918E0002F 16 10 Valve Guide, exhaust A918E0107F 16 11 Seat, valve spring A918E0209F 32 12 Valve Spring A918E0159F 32 13 Retainer, valve spring A918E0101F 32 14 Valve Retaining Collet A918E6000F 64 15 Hydraulic Tappet A918E6004F 32 16 Valve, inlet A918E0001F 16 17 Seat, inlet valve A918E0079F 16 Function Code: 40.05b, Page: 1 Function Code 40.05b Cylinder Head , Valves, Springs, V8 Dep Part Description 18 Remarks Option Part Number Qty Valve Guide, inlet A918E0076F 16 19 Core Plug, 22mm, water jacket A907E6038Z 4 20 Core Plug, 14mm, oil gallery/air rail A912E6043F 7 21 Bolt. M6 x 40, hex. hd., cam caps to head Not illustrated, cam caps part of head assembly A075W2030Z 40 22 Washer, flat, M6, cam caps to head Not illustrated, cam caps part of head assembly A075W4013Z 40 Function Code: 40.05b, Page: 2 E & o ) tl l 'av : I n o -J\ ao. US Function Code 40.07c Camshafts, Tappets, Cam Cover, V8 Dep Part Description Remarks 01 Cam Cover Assembly, RH 02 Part Number Qty With plug well drains, red finish B918E0214J 1 Cam Cover Assembly, LH With plug well drains, red finish B918E0213J 1 02a Cam Cover Assembly, RH Blue finish Sport 350 A918E0372J 1 02b Cam Cover Assembly, LH Blue finish Sport 350 A918E0371J 1 03 Gasket, camshaft cover Also see 40.02 A918E0123F 2 04 Spark Plug Lead Retainer B918E0170F 2 05 Spark Plug Well Cover, RH Red finish A918E0130K 1 05a Spark Plug Well Cover, LH Red finish, not illustrated A918E0129K 1 05b Spark Plug Well Cover, RH Blue finish Sport 350 A918E0368L 1 05c Spark Plug Well Cover, LH Blue finish, not illustrated Sport 350 A918E0367L 1 06 Seal, spark plug cover to cam cover Also see 40.02 A918E0342F 2 07 Bolt, M6 x 16, flg. hd., plug cover to cam cover A918W5208F 6 08 Shoulder Bolt, camshaft cover to head A918E0196F 12 09 Retaining Washer, seal A082W4172F 12 10 Seal, camshaft cover bolt A918E 0124F 12 11 Pipe Connector, 7.8mm dia. A918E0304F 1 12 Pipe Connector, 12.7mm dia. A918E0305F 2 13 Inlet Camshaft , LH Colour coded blue C918E0063F 1 13a Inlet Camshaft Inlet, RH Colour coded tan C918E0065F 1 14 Exhaust Camshaft, LH Colour coded white, integral sector, cam angle C918E0062F 1 Also see 40.02 Option Function Code: 40.07c, Page: 1 Function Code 40.07c Camshafts, Tappets, Cam Cover, V8 Dep Part Description Remarks 14a Exhaust Camshaft, RH 15 Seal, spark plug bore 16 Option Part Number Qty Colour coded green C918E0064F 1 Also see 40.02 A918E0122F 8 Snubber, camshaft drive belt A918E0138F 1 17 Screw, M6 x 16, csk., skt., hd. A918W7120F 2 18 Oil Filler Cap A912E6965F 1 19 Oil Seal, camshaft A918E6006F 4 20 Sector, cam angle sensor 'B' level camshaft only A918E0177F 1 21 Screw, M6 x 12, hex. hd., sector to camshaft 'B' level camshaft only A075W1027Z 1 22 Silastic, clear, breather to cam cover A075U6044V 20ml Also see 40.02 Replaces black loctite 5910 Function Code: 40.07c, Page: 2 I I 0-o o3 !+ LJJ Function Code 40.08 Camshaft Drive Chain & Sprockets Dep Part Description 01 Remarks Option Part Number Qty Idler Sprocket B918E0040F 1 02 Crankshaft Sprocket A918E0041F 1 03 Chain, primary drive A918E0042F 1 04 Roller Bearing/Sleeve Assy., front, 55mm O/D Fits early front cover with 55mm housing* A918E0337F 1 04a Roller Bearing, front, 50mm O/D Fits late front cover with 50mm housing* A918E6074F 1 05 Roller Bearing, rear A918E6073F 1 06 Snubber Mounting A918E0119K 2 07 Snubber, RH A918E0116F 1 08 Snubber, LH A918E0115F 1 09 Screw, M4 x 12, csk. skt. hd. A918W7116F 4 10 Bolt, M8 x 25, hex. hd. A075W1039Z 4 11 Washer, flat, M8 A075W4020Z 4 12 Spacer Sleeve, idler shaft oil seal A918E0335F 1 * See Service Bulletin 1997/20 Function Code: 40.08, Page: 1 .',. /-\ L I f 11-O -cD lv'ln o ,,,o LU$ Function Code 40.09b Pistons, Con-rods, Liners, V8 Dep Part Description Remarks 01 Piston Assembly 02 Piston and Liner Assembly 03 Bush, con-rod 04 Con Rod Assembly 05 Bolt, con-rod, M8 x 1.25 4h x 44, Mn Ph 06 Part Number Qty Comprising: piston, ring set & gudgeon pin/circlips, please state 'A' or 'B' grade when ordering A918E0306J 8 State 'A' or 'B' grade when ordering A918E0052F 8 A918E0006F 8 Includes bolts A918E0087F 8 Part of con-rod assembly B918E0113F 16 Shell, con rod ,standard A918E0011F 16 06a Shell, con rod, -0.25mm A918E0016F As req. 06b Shell, con rod ,-0.50mm A918E0017F As req. 07 Piston Ring, top A918E0054H 8 08 Piston Ring, second A918E0055H 8 09 Piston Ring, oil control A918E0056H 8 10 Liner Sealant A918E6069V As req. Not illustrated Option Function Code: 40.09b, Page: 1 _=--=--- I r fl-o -1- //'lv) l , , O LIJ$ Function Code 40.11b Crankshaft, Bearings, Flywheel, V8 Dep Part Description 01 Remarks Option Part Number Qty Crankshaft C918E0019F 1 02 Key, square section, pulley locking B918E0018F 1 03 Washer, crankshaft pulley A918E0176F 1 04 Bolt, M16 x 150, hex. hd. A918E0114F 1 05 Flywheel A918E0325F 1 06 Spigot Bearing, first motion shaft A912E6862F 1 07 Bolt, flywheel to crankshaft A918E0043F 8 08 Bearing, main-lower, standard A918E0007F 5 08a Bearing, main-lower, 0.25mm A918E0015F 5 08b Bearing, main-lower, 0.50mm A918E0013F 5 09 Bearing, main-upper, standard A918E0008F 5 09a Bearing, main-upper, 0.25mm A918E0014F 5 09b Bearing, main-upper, 0.50mm A918E0012F 5 10 Thrust washer, lower, with tag A918E0009F 2 11 Thrust Washer, upper, without tag A918E0010F 2 12 Grease, Esso Unirex N3, spigot bearing lubrication A912E6891F 5gm Twin Plate clutch Not illustrated Function Code: 40.11b, Page: 1 o (o rf o c) a ( , S Q *69\ :* Y' I f tl -o -(Y) 0r ,,,o LIJ$ Function Code 40.13b Water Pump Assembly, Thermostat, V8 Dep Part Description 01 Remarks Part Number Qty Water Pump Assembly A918E0088F 1 02 Pulley, water pump A918E0072F 1 03 'O' Ring, water pump to front cover A918E0094H 1 04 Housing, thermostat A918E0141K 1 05 'O' Ring, thermostat housing, RH Also see 40.02 A918E6019Z 1 06 'O' Ring, thermostat housing, LH Also see 40.02 A918E6021F 1 07 Thermostat, 82º A918E6037F 1 08 Bolt, M8 x 60, hex. hd., housing to block A075W2043Z 3 09 Washer, flat, M8, housing to block A075W4020Z 3 10 Bolt, M8 x 25, hex. hd., water pump to front cover A075W1039Z 3 11 Washer, flat, M8, water pump to front cover A075W4020Z 3 12 Bolt,M6 x 16, hex. hd., pulley to water pump A075W1028Z 4 13 Washer, flat, M6, pulley to water pump A075W4013Z 4 Also see 40.02 Option Function Code: 40.13b, Page: 1 (\ / {-h/ ,(s 1+- -4 \-f =/,'/ _/ s) -s\ I /i\ ,/A=r'i\ r\+(A I r l ' o (\ (\ (9 \ 'iY- (\_),' i trzl @ \l--l\ s s \ 0) .: G o t (L / \\ \ )t t ' Lo tr G (L (0 C) tq) o U' I f 0 o -lc) Or l , , O LIJ$ Function Code 40.15b Lubrication System, V8 Dep Part Description 01 Front Cover/Oil Pump/PRV Assembly 02 Oil seal, camshaft idler shaft 03 OIl seal, crank front 04 Oil Pick=Up Pipe 05 'O' Ring, oil pick-up to front cover 06 Remarks Option Part Number Qty B918E0044F 1 Also see 40.02a A918E6006F 1 Also see 40.02a A918E6007F 1 A918E0161F 1 A918E6020F 1 Bolt, M6 x 12, hex. hd.,oil pick-up to block A075W1027Z 2 07 Screw, M6 x 80, hex. hd.,oil pick-up to front cover A082W2174F 2 08 Adaptor, oil cooler hose A907E6300F 2 09 Sealing Washer, oil cooler adaptor B907E6301F 2 10 Oil Filter Housing Assy. Includes adaptors & washers Prior to '98 MY A918E0215J 1 10a Oil Filter, Housing Assy. Includes adaptors, washers & blanking plug '98 MY on A918E0347J 1 11 'O' Ring, oil filter housing to block, lower Also see 40.02a A918E6023F 1 12 'O' Ring oil filter housing to block, upper Also see 40.02a A918E6025F 1 13 Bolt, M8 x 35, hex. hd., oil filter housing to block A075W2038F 2 14 Bolt, M8 x 45, hex. hd., oil filter housing to block A075W2040Z 2 15 Washer, flat, M8 x 16.6 x 1.4, oil filter housing to block A075W4020Z 4 16 Adaptor, oil filter A918E0104F 1 17 Oil Filter C907E6000W 1 18 Bolt, M8 x 30, hex. hd., cover to block A075W2037Z 8 19 Washer, flat, M8 x 16.6 x 1.4, cover to block A075W4020Z 13 Also see 40.02a Function Code: 40.15b, Page: 1 Function Code 40.15b Lubrication System, V8 Dep Part Description 20 Remarks Part Number Qty Screw, M8 x 25, csk. skt.. cover to block SCF08025F 1 21 Setscrew, M6 x 25, hex. hd., cover to block A075W1031F 8 22 Washer, flat, M6 x 12.1 x 1.4, cover to block A075W4013Z 9 23 Setscrew, M6 x 20, hex. hd., cover to block A075W1030Z 1 24 Bolt, M8 x 65, hex. hd., cover to block A075W2044Z 5 25 Overhaul Kit, oil pump A918E0404S 1 Not illustrated Option Function Code: 40.15b, Page: 2 to o -t \f o o a I f -0N- O 0r ,,,O LIJsf to o -t \f o o a I f -0N- O 0r ,,,O LIJsf Function Code 40.17b Ignition System, Spark plugs, Leads, V8 Dep Part Description Remarks 01 HT Lead Set 01a Part Number Qty One per cylinder bank/coil pack A918E0095F 2 Plug Lead No.1 Part of item 1 A918E0096H 2 01b Plug Lead No.2 Part of item 1 A918E0097H 2 01c Plug Lead No.3 Part of item 1 A918E0098H 2 01d Plug Lead No.4 Part of item 1 A918E0099H 2 02 Spark Plug Part of item 1 A918E6039F 8 03 Breather Cover/Mounting Bracket, coil packs A918E0136F 1 04 Coil Pack A918E6009F 2 05 Bolt, M6 x 30, hex. hd., coil to breather cover fix A075W1032Z 8 One per cylinder bank Option Function Code: 40.17b, Page: 1 = f n -cl -cD Or ,,,O LIJ\f Function Code 40.19b Alternator and Starter Motor, V8 Dep Part Description 01 Remarks Option Part Number Qty Alternator, 100A A918E6013F 1 02 Bolt, M10 x 130, hex. hd., alternator fixing A075W2065F 2 03 Washer, flat, M10, alternator fixing A075W4024Z 4 04 Nut, M10, alternator fixing A075W3011Z 2 05 Starter Motor A918E0198F 1 06 Bolt, M10 x 25, hex. hd. starter fixing A075W1048Z 2 07 Washer, flat, M10, starter fixing A075W4024Z 2 Function Code: 40.19b, Page: 1 _.4 .1 ro (0 -/$ ' \ o .s' .'j\ d ' 9 $ N I \ s g* ( t I n.cl rt- (Dcl f , f O LU$ Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 01 Exhaust Manifold, LH 02 Locking Plate, exhaust manifold 03 Remarks Option Part Number Qty B918E0155K 1 2 off RH, 1 off LH A918E0260F 3 Locking Plate, exhaust manifold 1 off RH, 2 off LH A918E0259F 3 04 Locking Plate, exhaust manifold 3 off RH & LH A918E0258F 6 05 Bracket Assembly, turbo coolant return pipe, LH A918E0275F 1 06 'P' clip, 10/12mm A918W6577F 1 07 Locknut, M8, copper, manifold to head A075W3035Z 18 08 Washer, flat, M8 x 20 A079W4019F 18 09 Pipe Assembly, turbo oil feed, LH A918E0187F 1 10 Adaptor, coolant pipes A918E6089F 5 11 Turbocharger B918E0060F 2 12 Gasket, turbo to manifold A918E0025F 2 13 Pipe Assembly, turbo coolant return, LH A918E0191F 1 14 Pipe Assembly, turbo coolant feed, LH A918E0190F 1 15 Banjo Bolt, coolant pipes banjo fix. A918E6086F 4 16 Washer, copper, coolant pipes banjo fix. A918E6087F 8 17 Circlip, wastegate rod end retention A910E7032S 2 18 'P' Clip, 8mm A918W6578F 2 19 'T' Piece, turbocharger coolant return A918E0280F 2 20 Pipe Assembly, turbo coolant return, RH A918E0189F 1 21 Pipe Assembly, turbo oil feed, RH A918E0194F 1 A918E0060F R/B Also see 40.02 Function Code: 40.21b, Page: 1 Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 22 Remarks Part Number Qty 'P' Clip, 10/12mm A918W6577F 2 23 Bolt, M5 x 10, hex. hd., clip fixing A100W1105F 4 24 Exhaust Manifold, RH A918E0156K 1 25 Locking Plate, turbocharger fixing A918E0262F 4 26 Nut, M10 x 1.5, kayloc, turbo to manifold A918W3158F 8 27 Nut, M6, capsule to turbo A075W3020Z 4 28 Waste Gate Capsule A918E6078S 2 29 Hose, 420mm, wastegate capsule A918E0276F 2 30 Clip, hose securing A918W6565F 4 31 Pipe Assembly, turbo coolant feed, RH A918E0188F 1 32 Gasket, exhaust manifold to head A918E0028F 2 33 Hose, sump to turbocharger, RH (long) A918E0181F 1 33a Heatshield, 22mm OD, turbo oil drain hose protector A918E6071V 70mm 34 Clip, hose to turbocharger B907E6085Z 4 35 Elbow, turbo oil drain A918E0145K 2 36 Washer, flat, M8 x 17 A075W4020Z 4 37 Bolt, M8 x 40, hex. hd., elbow to turbo A075W2039D 4 38 Gasket, elbow to turbo A918E0030F 2 39 Pipe Adaptor A918E6089F 2 40 Stud, manifold to turbo, M10 x 34 Part of items 1 & 24 A918E0121F 8 41 Stud, M10 x 38. turbo to exhaust Part of item 11 A918E6082S 6 Also see 40.02 Not illustrated Option Function Code: 40.21b, Page: 2 Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 42 Remarks Option Part Number Qty Banjo Bolt, coolant pipe to turbo, RH A918E6064F 1 43 Washer, copper, coolant pipe to turbo, RH A918E6090F 1 44 Rod End, wastegate capsule A918E6091S 2 45 Locknut, rod end wastegate capsule A918E6092S 2 46 Blanking Plate, EGR hole, manifold, LH Non EGR cars A918E6079F 1 47 Bolt, M6 x 16, hex. hd., plate to manifold, LH Non EGR cars A918W1152F 2 48 Stud, M6 x 25, manifold to heatshield For nut see 45.05 A918E0329F 4 49 Hose, sump to turbocharger, LH (short) Not illustrated A918E0182F 1 Function Code: 40.21b, Page: 3 I f -n( 9. c l (r(r,l Lro LII$ Function Code 40.23b AC Compressor, V8 Dep Part Description Remarks 01 Compressor, A.C. Type 1135153 02 Option Part Number Qty A082P4389F 1 Bolt, M10 x 120, hex. hd.,compessor to block A075W2064Z 1 03 Bolt, M10 x 110, hex. hd.,compessor to block A100W2117F 1 04 Bolt, M10 x 90, hex. hd.,compessor to block A075W2060F 1 05 Washer, flat, M10, compressor to block A075W4024Z 3 06 Pulley, AC compressor drive A082P4389F 1 Function Code: 40.23b, Page: 1 I r n lf)r o - u)c! ,,,O llJ $ Function Code 40.25a Power Steering Pump, Pulley, Mounts & Fixings, V8 Dep Part Description 01 Remarks Option Part Number Qty Pump, power assisted steering A918E0300K 1 02 Pulley, PAS pump B918E0071F 1 03 Bolt, M8 x 16, hex. hd., pulley to pump A075W1036Z 3 04 Washer, M8 x 16.6, pulley to pump A075W4020F 3 05 Bracket, pump mounting A918E0148F 1 06 Bolt, 5/16" x 2.25", hex. hd., bracket to LH head A075W2024F 3 07 Washer, flat, M8 x 16.6 A075W4020F 6 08 Bolt, M8 x 30, hex. hd., pump to bracket A075W2037Z 3 Function Code: 40.25a, Page: 1 I r bt- n o 0q U5 Function Code 41.01c Camshaft Drive Belts, V8 Dep Part Description 01 Remarks Option Part Number Qty Belt Toothed camshaft drive 108 tooth 3/8 pitch C918E0298F 2 02 Pulley, camshaft drive A918E0294F 4 03 Pulley Assembly, primary shaft B918E0295J 2 04 Tensioner Assembly, timing belt C918E0297J 2 04a Tensioner Hub D918E0293F 2 04b Tensioner Drum B918E6066F 2 05 Pulley, idler A918E0219F 2 06 Flange/spacer, primary shaft B918E0296F 1 07 Washer, special, M12, pulley to shaft/camshaft A918E0102F 5 08 Bolt, M12 x 65, hex. hd., pulley to shaft A918W5225F 1 09 Bolt, M8 x 60, hex. hd., tensioner to head A918W2180F 2 10 Washer, flat, M8, tensioner to head A079W4019F 2 11 Bolt, M10 x 40, hex. hd., idler to head A075W2052Z 2 12 Washer, flat, M10, idler to head A918E0269Z 2 13 Bolt, M12 x 70, hex. hd., pulley to camshaft A918W5225F 4 A918W2173F R/B Function Code: 41.01c, Page: 1 (f, o $ o o o ro (\ o c) $ 0) o *,Q)' { q t o o o (v) (\ c) \t o o U' O) o t o o o I tr n.cl E(Y) /no v) US Function Code 41.03b Auxiliary Drive Belts & Pulleys, V8 Dep Part Description 01 02 Remarks Option Part Number Qty Belt, ancillary drive B918E0069F 1 Ancillary Drive Pulley/Vibration Damper A918E0039F 1 Function Code: 41.03b, Page: 1 I f 0.-i. 0c U5 Function Code 41.04 Auxiliary Belt Tensioner, V8 Dep Part Description 1 2 Remarks Option Part Number Qty Tensioner, ancillary drive belt A918E0175F 1 Bolt, M10 x 80, hex. hd., tensioner to engine A075W2061Z 1 Function Code: 41.04, Page: 1 s L I [L ro (0 0. LUS Function Code 41.05 Belt Guards, V8 Dep Part Description Remarks 01 Cover Assembly, timing belts Comprises items: 2, 3 & 4 02 Option Part Number Qty A918E0242F 1 Cover, timing belts, centre section A918E0241F 1 03 Cover,timing belt, RH section A918E0240F 1 04 Cover, timing belt, LH section A918E0239F 1 05 Bolt, M6 x 55, hex hd., covers to engine A075W2034Z 4 06 Washer, flat, M6 x 12.5, covers to engine A075W4013Z 4 Function Code: 41.05, Page: 1 \ = _ : f n-o -1r (,e U$ Function Code 42.01b Airboxes, Trunking & Air Filters, V8 Dep Part Description 01 Remarks Option Part Number Qty Air Filter Housing, RH A918E0256J 1 02 Air Filter Housing, LH A918E0255J 1 03 Air Filter Element A918E6042F 2 04 Hose, air intake to filter A918E0246F 2 05 Hose, filter to turbo A918E0221F 2 06 Grommet, filter to turbo hose A918E6060F 2 07 Hose Clip, 50/70mm A100E6082F 12 08 Elbow, turbo inlet B918E0248F 2 09 Seal ring, (white), filter housing A918E0254F 2 10 Compressor Outlet Duct, RH B918E0132K 1 11 Compressor Outlet Duct, LH B918E0131K 1 12 Hose, compressor inlet/outlet A918E0249F 4 13 Outlet Spigot, IAC hose B918E0105F 1 14 Heatshield Sleeve, compressor outlet hose B918E0264F 1 15 Bolt, M8 x 1.24 x 60, hex. hd., duct fix. B082W1114F 1 16 Connector, 12.7mm, filter housing to breather A918E6035F 2 17 Breather Hose Assembly, cam cover, RH Includes spring clips, item 18 A918E0274F 1 18 Breather Hose Assembly, cam cover, LH Includes spring clips, item 18 A918E0273F 1 19 Spring Clip, breather hose assembly A082L6219F 4 20 Hose, ducts to throttle body A918E0183F 2 21 Hose Clip, 40-60mm A910E6082F 4 Function Code: 42.01b, Page: 1 Function Code 42.01b Airboxes, Trunking & Air Filters, V8 Dep Part Description 22 Remarks Option Part Number Qty Bolt, M5 x 30, flg. hex. hd., filter housing fix. A918W5209F 10 23 Air Intake Duct A082B5336K 2 24 Protective Sleeve, inlet trunking, LH See service Bulletin 2003/?? A082V9146K 1 25 Finisher Air Intake Duct Not illustrated A082B5338K 2 From VIN: 0515 Function Code: 42.01b, Page: 2 @ o l- o o (t, ol o I I nct -{ Ae ,,,C{ LIJ$ Function Code 42.04a Throttle Body, Mechanism & IAC Valve, V8 Dep Part Description 01 Idle Air Control Valve (IAC) 02 Rubber Sleeve, IAC to clamp 03 Remarks Part Number Qty A918E6011F 1 A918E0179F 1 Clamp, IAC to plenum A918E0180F 1 04 Bolt, M6 x 16, hex. hd., clamp to plenum A075W1027Z 2 05 Hose Clip, 20/32, hoses to IAC B907E6085Z 4 06 Hose, IAC. to EGR manifold A918E0185Z 1 07 Hose IAC to compressor duct A918E0186Z 1 08 Bolt, M6 x 100, hex. hd throttle body/intake to plenum A075W2049Z 2 09 Washer flat, M8 x 16.6, intake to throttl body A075W4020Z 4 10 Bolt, M8 x 20, hex. hd., intake to throttle body A075W1038Z 2 11 Intake Elbows B918E0139P 1 12 Gasket, throttle body to A918E0026K 2 13 Throttle Body Assembly C918E0074F 1 14 Drop Link, throttle Linkage A918E6051F 1 15 Stud, M8, throttle body/intake elbows to plenum A918E0197F 2 16 Dome Nut, M8, stud to plenum A918W3145F 2 17 Washer, M6, flat A918E6047F 1 18 Bearing, throttle lever pivot A918E6049F 2 19 Throttle Lever Pivot Stud, M6 A918E6046F 1 20 Nut, M6, pivot to lever A918E6050F 1 21 Lever, throttle cable B918E0268F 1 Cut to length Option Function Code: 42.04a, Page: 1 \a^ Y o o) I s W- I f n G -lo 0q f , f ( \ LIJ\f Function Code 42.05a Fuel Injection System, V8 Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail Assembly, LH A918E0037F 1 02 Fuel Rail Assembly, RH A918E0038F 1 03 Dust Cap, test port protection TBA for ASO 1 04 Fuel Regulator Valve A918E6015F 1 05 Setscrew, M6 x 12, hex.hd., valve to fuel rail A075W1027Z 1 06 'O' Ring, 2.62 x 7.59mm, A918E6070F 1 07 Vacuum Hose, valve to plenum A082L4252F 1 08 Bolt, M6 x 35, hex. hd. rail to head A075W2029Z 4 09 Clip, primary injector to fuel rail A918E6003F 8 10 Primary Injector A918E6014F 8 11 'O' Ring Kit, primary injectors TBA for ASO 16 12 Fuel Pipe Assembly, rails to secondary injectors A918E0192F 1 13 Clamp Plate, secondary injector to plenum A918E0020F 1 14 Secondary Injector A918E6016F 2 15 'O' Ring, secondary injector A918E6067F 2 16 Bonded Washer, M14, banjo sealing A918E6005F 4 17 Banjo Bolt, M14 x 1.5, pipe to plenum A918E6064F 2 18 Setscrew, M6 x 12, hex. hd., clamp to plenum A075W1027Z 2 Function Code: 42.05a, Page: 1 /,\ "L /09'o \\d / o\i /) "/,0/d t; -x"/ " oo a\, \\) / 0/ , \ Y t rf! f* \ H U o W / \ T=d-"' (\ L \ I I n o .N 0e ,,,N LIJ$ Function Code 42.07c Inlet Manifolds, Plenum & Gaskets, V8 Dep Part Description 01 Plenum 01a Plenum, for plaque 'engine build ID' 02 Remarks Part Number Qty A918E0134K 1 A918E0403K 1 Core Plug, plenum A907E6038Z 5 03 Bolt, M8 x 100, hex. flg. hd., plenum to manifolds A918W5207F 14 04 Gasket, plenum to manifolds A918E0023F 2 05 Inlet Manifold A918E0135K 2 06 Gasket, manifold to head A918E0027F 2 07 Vacuum Connector, 4.6 dia., vac. system/PRV hoses A918E0303F 2 08 Dowel Pin, M5 x 14, manifold to plenum A918E6059F 4 09 Vacuum Connector, brake servo hose A918E0292F 1 10 Bolt, M8 x 25,hex. hd., manifold to head A075W1039Z 14 11 Washer, flat, M8, manifold to head A075W4020Z 14 12 Mounting, cable tie A918E6038F 2 13 Screw, M4 x 10, pan hd, pozi., mount to manifold A075W5079F 2 14 Gasket Compound, advanced formula A918E6069F As req VIN to be quoted with order Not illustrated, apply to manifold gaskets Option 'Final Edition' Function Code: 42.07c, Page: 1 l: I Jx - I U b 0 -'T'l rrl (^r'' ' (o ? / lv o Function Code 43.01 Air Pump, Mounting Brackets & Fittings Dep Part Description 01 Remarks Part Number Qty Air Pump A918E6053F 1 02 Bracket, air pump mounting A082L4211F 1 03 Plate, bracket to body A082L4212F 1 04 Nyloc Nut, M6, pump/bracket fixing A075W3009Z 6 05 Washer, flat, M6, pump/bracket fixing A075W4013Z 6 06 Mount, anti-vibration, air pump to bracket A082L6214F 3 07 Cover, air pump A082B5374K 1 08 Hose, air pump to valve A082U7757F 1 09 Air Pipe Assembly A918E0193F 1 10 'P' Clip, 10/12mm A918W6577F 1 11 Setscrew, M5 x 10, hex. hd., clip fix. A100W1105F 1 12 Setscrew, M8 x 30, skt. cap hd., valve assy. to head A089W7052F 1 13 Washer, flat, M8 A075W4020Z 2 14 Setscrew, M8 x 16, skt. cap hd., manifold to valve A075W7017F 2 15 Setscrew, M8 x 50, skt. cap hd., valve assy. to head A918W7119F 1 16 Grommet, air hose tho' body A082H6046F 1 17 Manifold, air valve A918E0140K 1 18 Gasket, valve to maniflod A918E0031F 1 19 Valve, air control A918E0075F 1 20 'O' Ring, valve assy. to head A918E6024F 1 21 Hose Clip, 16-27mm, air hose to pump/valve A079K6018F 2 Includes adaptors Option Function Code: 43.01, Page: 1 \ *\, Fe \----:A J d"+ (\ l *5R re rt / :. Azo ')n U l - ' o I -n (r) Oq LIJ\f rrr(9 Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Dep Part Description 01 Remarks Part Number Qty Vacuum Reservoir A100P6018F 1 02 Screw, No.6 x 0.75" A075W5026Z 2 03 Washer, flat, 3/16" x 0.35" A075W4009Z 2 04 Connector, vacuum hose A082L4249F 5 05 Elbow Connector, 90º A082P4490K 2 06 Elbow Connector, 90º, unequal size ends A075P6069F 5 07 'T' Piece A075P6081F 3 08 Solenoid Valve, coolant re-circ/air valve A082M6421F 2 09 Vacuum Hose Assy., plenum to res./air valve solenoid Black/blue B082L4247F 1 10 Vacuum Hose Assy., solenoid to wastegates Red, R/B black with red ID sleeves 2002 MY A082L4248F 1 11 Vacuum Hose Assy., solenoid to air valve Blue A082L4254F 1 12 Vacuum Hose, climate control feed Black, cut to fit A075P6068V As req 13 Grommet, hoses thro' body X036L6004Z 3 14 Clip, four hose retention A918E6576F 3 15 Setscrew, clip fixing A100W7090F 3 16 Solenoid Valve, wastegate A082M6420F 1 17 Elbow connector 90º B912E6805F 2 18 Bolt, solenoid fix. A075W1025Z 1 19 Washer, flat A075W4011Z 1 20 Jacknut A076W3043Z 1 Replaced by hose Option A075P6079F R/B Function Code: 43.03, Page: 1 Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Dep Part Description Remarks Option Part Number Qty 21 Sender, turbo boost pressure Fitted to RH tank board Prior to '98 MY A082N4042F 1 22 Bracket, sender mounting Fitted to RH tank board Prior to '98 MY A082M6611F 1 23 Screw, No.10 x 0.5" bracket to tank board Fitted to RH tank board Prior to '98 MY A075W5040F 1 24 Spire Nut, boost sender to tank board A100W6364F 1 25 Swivel Clip, female A082W6587F 5 26 Swivel Clip, male A918W6581F 4 27 Cable Tie, swivel clip type A082W6587F 5 28 Hose Adaptor, nylon A912E6806F 2 29 Hose Clip, hose to wastegates A079W6189F 2 Function Code: 43.03, Page: 2 l'- o 10) 0) a (0 co o C9 t- t\ \ (\ (v) C9 $ lo (t \r $ o o (t) co (9 o s s o o a @ O\ I (v) rt 1 \i$ F- I I n LL t- ao. r,rtf r+ LLJ Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Filler Cap (torque limiting ratchet) A082L 6168F 2 02 Grommet, filler neck to body A100L0077F 2 03 Fuel Filler Neck, RH A082L4198F 1 04 Hose Clip, fuel filler hose A082L6198F 8 05 Hose, filler neck to tank A082L4175F 2 06 Hose Clip, filler vent hose A075M6145F 8 07 Hose, filler venting B082L4154F 2 08 Board, fuel tank top, RH A918U7746F 1 09 Board, fuel tank top, LH A918U7745F 1 10 Nyloc Nut, bulkhead bracket fixing A075W3010Z 2 11 Washer plate, bulkhead bracket to board A082U4678K 2 12 Foam, fuel tank clamping A082L4173F 2 13 Bracket, tank board to bulkhead A082U4675K 2 14 Studplate, bracket to bulkhead A082U4677K 2 15 Foam Seal. 880mm, tank bottom A082L4265K 2 16 Foam Seal, 810mm, tank top A082L4264K 2 17 Foam, fuel tank seating B082L4119K 2 18 Grommet, crossover pipe thro' tank well A082L4064Z 2 19 Ring, grommet fixing A082L4065K 2 20 Pop Rivet, grommet ring to body A075W6092Z 8 21 Hose, tank crossover pipe B082L4062F 2 Function Code: 44.01, Page: 1 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 22 Remarks Option Part Number Qty Crossover pipe, fuel tank interconnection B082L4061F 1 23 Grommet, crossover pipe thro' chassis X046K6001Z 2 24 Hose clip, crossover pipe hose A075M6145F 4 25 Setscrew, M8 x 16, fuel tank to body A075W1036Z 2 26 Washer, spring, M8, fuel tank to body A075W4036Z 2 27 Washer, flat, M8, fuel tank to body A075W4020Z 2 28 Fuel tank, LH C082L4167F 1 29 Setscrew, M5 x 20, sender fixing A075W1025F 5 30 Washer, flat, copper, M5, sender fixing A082W4160F 5 31 Washer, flat, M5 x 10, sender fixing A074W4011Z 5 32 Gasket, fuel gauge sender unit A082L6161F 1 33 Fuel tank, RH V8 C082L4168F 1 33a Fuel tank, RH, without filler GT3 A082L4256F 1 34 Bracket, tank board to wheelarch A082U4676K 2 35 Washer Plate, bracket to body A082U4680K 2 36 Washer Plate, bracket to tank board A082U4679K 2 37 Setscrew, M8 x 20, wheelarch bracket fixing A075W1038Z 8 38 Fuel Filler Neck, LH A082L4195F 1 39 Edging Strip A075L6020V As req. V8, GT3 Replace on each disassembly Also see 44.01a, '98 MY on Not illustrated, see 44.01a Function Code: 44.01, Page: 2 o (\ \ o)', \9d @ r v E lrt N C{ RqN :r t[ utu -________-_-_ )f':,1 *sflaLffi P -/q- X\tN : r\-fr s R' 00 (\ o) N o I f n G tt- oe f r , $ LiJ$ Function Code 44.01a Fuel Tanks, Filler, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank, RH, no filler '98 MY on A082L4268F 1 02 Fuel Tank, LH, with filler '98 MY on A082L4267F 1 03 Crossover Pipe, tank interconnection B082L4061F 1 04 Hose, crossover pipe to tanks Non USA B082L4062F 2 04a Hose, crossover pipes to tanks USA only A082L4301F 2 05 Grommet Retaining Ring A082L4065K 2 06 Grommet, crossover pipe through tank well A082L4064Z 2 07 Tank Board, RH '98 MY on A082L4276F 1 08 Tank Board, LH '98 MY on A082L4275F 1 09 Foam, tank top clamping, RH '98 MY on A082L4278F 1 10 Foam, tank seating, RH '98 MY on A082L4273F 1 11 Foam, tank top clamping, LH '98 MY on A082L4277F 1 12 Foam, tank seating, LH '98 MY on A082L4273F 1 13 Grommet, crossover pipe through chassis X046K6001Z R/B B111K6006F 2 14 Fuel Filler Neck A082L4271F 1 15 Hose, filler to tank A082L4292F 1 16 Hose Clip, filler hose A082L6198F 4 17 Breather Hose B082L4291F 1 18 Hose Clip, breather hose A075M6145F 4 19 Grommet, filler neck through body A100L0077F 1 20 Fuel Filler Cap A082L6168F 1 Function Code: 44.01a, Page: 1 Function Code 44.01a Fuel Tanks, Filler, '98 MY Dep Part Description 21 Remarks Option Part Number Qty Studplate, bracket to bulkhead A082U4677K 2 22 Bracket, tank board to bulkhead A082U4675K 2 23 Washer Plate, bulkhead bracket to board A082U4678K 2 24 Nyloc Nut, bracket fix. A075W3010Z 8 25 Edging Strip A075L6020V As req. 26 Setscrew, M8 x 20, hex. hd. A075W1038Z 8 27 Washer Plate, wheelarch bracket to board A082U4679K 2 28 Washer Plate, bracket to wheelarch A082U4680K 2 29 Bracket, tank board to wheelarch A082U4676K 2 30 Setscrew, M8 x 16, tank to body A075W1036Z 2 31 Washer, spring, M8 A075W4036Z 2 32 Washer, flat, M8 A075W4020Z 2 33 Hose Clip, hose to tank/crossover A075M4284F 4 34 Pop Rivet, grommet ring to body A075W6092Z 8 Function Code: 44.01a, Page: 2 o - \ -\$ \ r - l'- o F- o o a C9 o -+ r{. o o a (u o t t o o o I - t n o r1- rno r,rtf LIJ$ Function Code 44.01c Fuel Tanks, Filler, USA '00 MY, ROW '01 MY Dep Part Description 01 Fuel Tank, RH 02 Fuel Tank, LH 03 Remarks Option Part Number Qty V8, V8GT, Sport 350 A082L4316F 1 V8, V8GT, Sport 350 A082L4315F 1 Fuel Filler Neck V8, V8GT, Sport 350 A082L4321F 1 04 Hose, filler to tank V8, V8GT, Sport 350 A082L4326F 1 05 Oetiker Clip, filler hose V8, V8GT, Sport 350 A082L6236F 2 06 Tank Board, RH For fixings see 44.01a V8, V8GT, Sport 350 A082L4310F 1 07 Tank Board, LH For fixings see 44.01a V8, V8GT, Sport 350 A082L4309F 1 08 Bridging Panel, tank board, LH V8, V8GT, Sport 350 A082L4319F 1 09 Stud Plate V8, V8GT, Sport 350 A082L4329F 1 10 Spreader Plate V8, V8GT, Sport 350 A082L4330F 1 11 Nyloc Nut V8, V8GT, Sport 350 A075W3009Z 4 12 Earth Strap V8, V8GT, Sport 350 A082L4334F 1 13 Bolt, M6 x 12, hex. hd., strap fix. V8, V8GT, Sport 350 A075W1027Z 2 14 Washer, shakeproof, M6 V8, V8GT, Sport 350 A075W4046Z 4 15 Nut, M6 V8, V8GT, Sport 350 A075W3020Z 2 16 Foam, fuel tank clamping, RH V8, V8GT, Sport 350 A082L4312F 1 17 Foam, fuel tank clamping, LH V8, V8GT, Sport 350 A082L4311F 1 'B' level 2001MY Function Code: 44.01c, Page: 1 R P o o)CY L\ i,- -) I I -n(n 0e f , f $ LIJ!+ Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description Remarks Option Part Number Qty 01 Fuel Pump Engines without EGR Euro prior to '01 MY A082L4255F 1 01a Fuel Pump Engines with EGR Federal, Euro '01 MY on A082L4196F 1 01b OBD2 Sensor, fuel pressure Part of pump, item 1a Federal, Euro '01 MY on A082L6239S 1 02 Sealing Ring, fuel pump A082L6164F 1 03 'O' Ring, large, pump outlet A082L6199F 1 04 'O' Ring, small, pump return A082L6200F 1 05 Seal Clamping Rring A082L6163F 1 06 Fuel Pipe, pump outlet to filter A082L4202F 1 07 Fuel Pipe, return, fuel rail to tank A082L4199F 1 08 Grommet, pipes through sidewall A082L6181F 2 09 Pipe Clip, swivel clip type Secures fuel pipe to vacuum pipe A082W6337F 1 10 Swivel Clip Secures fuel pipe to vacuum pipe A918W6581F 1 11 Swivel Clip Secures fuel pipe to coollant hose A082W6324F 1 12 Cable Tie, swivel clip type Secures fuel pipe to coollant hose A082W6337F 1 13 '0' Ring, fuel pipe connections A082L6169F 4 14 Fuel Pipe, filter to fuel rail A082L4200F 1 15 Fuel Filter A082L4204F 1 16 Clamp, fuel filter C082L4067F 1 17 Bolt, M5 x 40, hex. hd., filter clamping A079W2033F 2 18 Nyloc Nut, M5, filter clamping A075W3008F 2 19 Screw, No. 10 x 0.5", pan hd. pozi, clamp to tank board A075W5040Z 2 Black finish Function Code: 44.03, Page: 1 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 20 Washer, flat, 3/16" x 0.75", clamp to tank board Remarks Option Part Number Qty A075W4009Z 2 Function Code: 44.03, Page: 2 o) c{ ^I 6 olm '\.-.i'" t f)t \ o I I -n lf) U)e f , f $ LUsf Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description Remarks 01 Charcoal Canister Located in LH rear wheelarch 02 Part Number Qty A910E6944F 1 Insulation Padding, charcoal canister A082L4240F 1 03 Charcoal Canister Cover Assembly A082B5340F 1 04 Pop Rivet, fixing, canister cover A089W6297F 4 05 Washer, flat A100W4121F 4 06 Evap Canister Pads A082L4240F 3 07 Grommet A082P6045F 1 08 Pipe, 4mm , canister to pipe reducer TBA 1 08a Adaptor Hose (connector ), 40 mm length A918E0332K 1 09 Pipe, canister to roll over valve A082L4230F 1 10 OetikerClip 12.8G A918W6541F 2 11 Roll over valve A918E6054F 1 12 Pipe, roll over valve A082L4231F 1 13 Restrictor, roll over pipe A082L4116F 1 14 Nut, nyloc, roll over valve fixing A100W6362F 1 15 Clip, roll over valve fixing A082W6550F 1 16 Bolt, roll over valve fixing A075W3008Z 1 17 Pipe, canister to pressure valve TBA 1 18 Pressure valve A082L6209F 1 19 Pipe, pressure valve to vent closing valve TBA 1 20 Grommet X036B6167Z 1 Not illustrated Option Function Code: 44.05, Page: 1 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description 21 Remarks Part Number Qty Pipe sleeve A082L4235F 1 22 Valve - canister vent close A082L6210F 1 23 Bracket, evap. close valve A082L4226F 1 24 Reducing connector 6 - 4 mm, purge hose A912E6806F 1 25 Pipe, purge canister To NRV A082L4232F 1 26 Grommet, pipe to non return valve X036L6004Z 1 27 Valve, non return A910E6863F 1 28 Multi clip, pipe securing A918E6576F 1 29 Fixing screw, multi clip A100W7090F 1 30 Pipe, NRV to EGR manifold A082L4233K 1 31 Breather Pipe, cast alloy A918E0137K 2 32 Joining sleeve A918E0182F 2 33 Hose Clip, 24-50mm, sleeve to cover & pipes B907E6085Z 4 34 Gasket, breather pipes, to heads A9180302F 2 35 Breather Gallery Cover A918E0136K 1 36 Washer, cover to block TBA 4 37 Bolt, cover to block TBA 4 38 Bolt, M6 x 20, pipe to head A075W1030Z 4 39 Washer, M6 x 12, pipe to head A075W4013Z 4 Fitted to LH bulkhead Option Function Code: 44.05, Page: 2 (\ F- co () o .+ \t o) o) a s r I n -fo G 0e U$ Function Code 44.05a Charcoal Can. & Evap. Loss, USA '00 MY, ROW '01 MY Dep Part Description 01 Remarks Option Part Number Qty Fill Level Vent Valve, RH tank, long/black V8, V8GT, Sport 350 A082L6230F 1 02 Fill Level Vent Valve, LH tank, short/grey V8, V8GT, Sport 350 A082L6229F 1 03 Grade Valve V8, V8GT, Sport 350 A082L6231F 1 04 Charcoal Canister V8, V8GT, Sport 350 A082L6228F 1 05 Tube Assembly, breather/crossover V8, V8GT, Sport 350 A082L4314F 1 06 Tube Assembly, breather to atmospere V8, V8GT, Sport 350 A082L4332F 1 07 Canister Vent Close valve V8, V8GT, Sport 350 A082L6210F 1 08 Hose, canister to close valve V8, V8GT, Sport 350 B082L4304F 1 09 Hose, canister to purge valve V8, V8GT, Sport 350 A082L4308F 1 10 Purge Solenoid Valve V8, V8GT, Sport 350 A082L6225F 1 11 Hose V8, V8GT, Sport 350 A082L4327F 2 12 Oetiker Clip V8, V8GT, Sport 350 A082L6235F 5 13 Blanking Cap, FLVV V8, V8GT, Sport 350 A082L4335F 2 14 Hose Clip V8, V8GT, Sport 350 A918W6583F 2 15 Hose V8, V8GT, Sport 350 A082L4328F 2 16 Oetiker Clip V8, V8GT, Sport 350 A082L6227F 2 17 Pipe, valves to crossover V8, V8GT, Sport 350 A082L4317F 1 Function Code: 44.05a, Page: 1 ol N fl ol (\l ro q G AA , | \ Iro sf to R{f FP P I tr 0'- rno ur$ Function Code 45.01 Exhaust System Dep Part Description 01 Remarks Option Part Number Qty Catalyst Assembly, LH Except USA/Canada A082S4223F 1 01a Catalyst Assembly, LH USA/Canada D082S4191F 1 02 Catalyst Assembly, RH Except USA/Canada A082S4224F 1 02a Catalyst Assembly, RH USA/Canada D082S4192F 1 03 Muffler Assembly V8 B082S4190F 1 03a Muffler Assembly V8. USA/Canada A082S4230F 1 03b Sports Exhaust V8. TRACK USE ONLY A082S4227F 1 03c Label. exhaust muffler Not illustrated Oregon, USA A082U7861K 1 04 Muffler Assembly Twin centre outlets 2002 MY, USA A082S6060F 1 05 Lower Hook, muffler to mount A082S4219F 2 06 Nut, M10, muffler to lower hook A082S6051F 2 07 Upper Hook, bracket to mount, RH A082S4218F 1 08 Upper Hook, bracket to mount, LH A082S4217F 1 09 Setscrew, M8 x 30, hex. hd., hook to bracket A075W1040Z 4 10 Washer, spring, M8, hook to bracket A075W4036Z 4 11 Washer flat, M8 x 20 x 2.5, hook to bracket A079W4019F 4 12 Bracket, muffler mounting A082B5342F 2 13 Washer, flat, M6 x 12.1 x 1.4, bracket to body A075W4013Z 6 14 Nyloc Nut, M6, bracket to body A075W3009Z 6 15 Exhaust Mounting, rubber A082S6057F 2 16 Washer, flat, M8 x 16 x 1.4, turbo to catalyst A075W4020Z 6 Function Code: 45.01, Page: 1 Function Code 45.01 Exhaust System Dep Part Description 17 Remarks Option Part Number Qty Lock Tab Plate, turbo to catalyst A082S4231F 2 18 Lock Nut, M8, thermal, turbo to catalyst A082W4161F 6 19 Bracket, 02 sensor connector support, LH Fitted to gearbox upper casing A082S4211K 1 20 Bracket, 02 sensor connector support, RH Fitted to gearbox upper casing A082S4212K 1 21 Clamp, upper, catalyst to muffler A082S6058F 2 22 Clamp, lower, catalyst to muffler A082S6059F 2 23 Bolt, M8 x 20, hex. hd. clamp fix. A075W1038Z 4 24 Washer, spring M8, clamp fix. A075W4036Z 4 25 Washer, flat, M8 x 20 x 2.5, clamp fix. A079W4019F 4 26 Tailpipe Trim, centre outlets, federal Fits item 4 A082S6061S 2 27 Cover, ABS, muffler bracket Not illustrated A082B5382K 2 2002 MY, USA Function Code: 45.01, Page: 2 T I : I n t1l) 0e ,,-,!O lll$ Function Code 45.05 Heatshields Dep Part Description 01 Remarks Option Part Number Qty Heatshield, exhaust manifold, LH A918E0225F 1 02 Heatshield, exhaust manifold, RH A918E0226F 1 03 Washer, flat, M6 x 25 x 1.4 A075W4017Z 16 04 Nyloc Nut, M6, A100W3108F 8 05 Heatshield, upper rear suspension pivot, LH A082U7773K 1 06 Heatshield, upper rear suspension pivot, RH A082U7774K 1 07 Clip, stainless, heatshield mounting A918W6558F 2 08 Setscrew, M4 x 20, pan hd. pozi. A075W5081F 2 09 Clip, to mounting bolt spacer A918W6557F 2 10 Spacer, nylon A082U6162F 2 11 Spirenut, M4 A100W6449F 2 12 Heatshield, battery box A082U7777K 1 13 Washer, int. shakeproof, M6 A075W4046Z 2 14 Setscrew, M6 x 20, hex. hd. A075W1030Z 1 15 Setscrew, M6 x 30, hex. hd. A075W1032Z 1 16 Spacer, alloy A907E0696Z 2 17 Heatshield, engine mount, LH A082U7769K 1 18 Heatshield, engine mount, RH A082U7770K 1 19 Clip, heatshield mounting A082W6559F 8 20 Heatshield, fuel tank LH A082U7771K 1 21 Heatshield, fuel tank RH A082U7772K 1 Function Code: 45.05, Page: 1 Function Code 45.05 Heatshields Dep Part Description Remarks 22 Heatshield Foil, under boot floor/around engine bay Not illustrated, cut to fit Option Part Number Qty A065M6008V 5M Function Code: 45.05, Page: 2 /7 ,\- -t 'ir)'/) lt/ r l I f 0-r- ao. uiS Function Code 45.07 E.G.R components, Valve, Manifold, Pipes Dep Part Description 01 Remarks Option Part Number Qty Manifold, EGR valve All USA + ROW '01 MY on A918E0220J 1 01a Manifold, EGR valve ROW prior to '01 MY B918E0313JK 1 02 Gasket, EGR manifold to Plenum All USA + ROW '01 MY on A918E0024F 1 03 Connector Spigot All USA + ROW '01 MY on A918E0304F 2 04 Connecting Hose, spigot to breather hose Cut to length All USA + ROW '01 MY on A918E0278F 1 05 Hose, manifold to charcoal canister Cut to length All USA + ROW '01 MY on A075L6043V 1 06 Hose, breather, manifold to head Cut to length All USA + ROW '01 MY on A918E0278F 1 07 Temperature Sensor, EGR All USA + ROW '01 MY on A918E6040F 1 08 Gasket, EGR valve to manifold All USA + ROW '01 MY on A918E0032F 1 09 EGR Valve All USA + ROW '01 MY on B918E6017F 1 10 Bracket, clip to EGR valve All USA + ROW '01 MY on A918E0263F 1 11 Clip, cable tie retainingM8 x 35 All USA + ROW '01 MY on A082W6520F 1 12 Screw, M8 x 35, hex. hd., EGR valve to manifold All USA + ROW '01 MY on A075W1041Z 2 13 Washer, flat, M8 x 13, EGR valve to manifold All USA + ROW '01 MY on A075W4079Z 2 14 Nut, M8, EGR valve to manifold All USA + ROW '01 MY on A075W3021Z 2 15 Blanking Plug ROW prior to '01 MY A918W6562F 1 16 Connecting Spigot, IAC hose All USA + ROW '01 MY on B918E0105F 1 17 Pipe, flange to exhaust manifold LH All USA + ROW '01 MY on A918E0200F 1 18 Gasket, manifolds to flanges All USA + ROW '01 MY on A918E0033F 2 19 'O' Ring, flange sealing All USA + ROW '01 MY on A918E6026F 1 20 Pipe. EGR manifold to flange All USA + ROW '01 MY on A918E0199F 1 A918E6017F R/B Function Code: 45.07, Page: 1 @ ,F F I (\l (9 @ co @..to' N _o) I € e-r$ *..=A ro o qt o o U' C\ ro to G' D- @ i- $ |o o) t- L Dll ul (\ fl' E8 (9 lt- € $ (o rO lo lo co I 'r C\ (o I 0. !I- I a(oo IJJ$ Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Remarks Option Part Number Qty Radiator A082K4237F 1 02 Cowl, radiator fans E082K4102K 1 03 Screw, pozi No 6 x ½", cowl to radiator A075W5014Z 4 04 Retaining Clip, cowl to radiator A079W6187F 12 05 Foam Seal, lower A089K0131F As req. 06 Drain plug, 1/8" BSPT B075K6011F 2 07 Spire Nut, No 6., cowl to radiator A075W6013Z 4 08 Foam Seal, upper A079K4001F 1 09 Intake Duct, valence to radiatior A082B5384K 1 10 Hose, pipes to engine A082K4259F 2 11 Edging Strip, radiator duct A085U6080V As req. 12 Screw, M5 x 16, duct fix. A082W5107F 5 13 Washer, flat, 3/16" x 3/4" x 16g A075W4009Z 5 14 Washer, spring, M5 A082W4097F 5 15 Spire Nut, M5, duct fix. A100W6372F 3 16 Setscrew, M6 x 25, hex. hd., duct fix. A075W1031F 2 17 Washer, internal shakeproof, M6, duct fix. A075W4046Z 2 18 Washer flat, M6 x 25.5 x 1.4, duct fix. A075W4017Z 2 19 Hose, coolant feed A082K4255F 1 20 Tapping Plate, duct fix. B082B4811F 1 21 Pop Rivet, plate to body A075W6071Z 4 Function Code: 46.01, Page: 1 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 22 Remarks Option Part Number Qty Radiator housing A082B5365K 1 23 Setscrew, M8 x 25, hex. hd., housing to body A075W1039Z 4 24 Washer flat, M8 x 16.6 x 1.4, housing to body A075W4020Z 8 25 Nyloc Nut, M8, housing to body A075W3010Z 4 26 Hose, junction pipe to diverter valve A082K4293F 1 27 Setscrew, M6 x 18, housing to radiator A075W1029Z 4 28 Washer spring, M6, housing to radiator A075W4035Z 4 29 Washer flat, M6 x 25.5 x 1.4, housing to radiator A075W4017Z 4 30 Reinforcing Plate, rad. duct, LH B082U7295F 1 30a Reinforcing Plate, rad, duct, RH B082U7296F 1 31 Setscrew, M8 x 25, brace to radiator A075W1081Z 2 32 Radiator Brace, RH A082K4232F 1 33 Setscrew, M8 x 20, brace to chassis A075W1038Z 2 34 Washer flat, M8 x 16.6 x 1.4, brace to chassis A075W4020Z 2 35 Nyloc Nut, M8, brace to chassis A075W3010Z 2 36 Hose, radiator inlet A082K4242F 1 37 Setscrew, M8 x 25, housing to body A075W1039Z 4 38 Hose Clip, 32-50 mm A079K6019F 2 39 Hose, radiator outlet B082K4243F 1 40 Radiator Brace, LH A082K4231F 1 41 Junction Pipe Connector A082K4276F 1 V8 Cut to make item 42 (not GT3) V8 V8 Function Code: 46.01, Page: 2 Function Code 46.01 Engine Cooling System & Fan Dep Part Description Remarks Option Part Number Qty 42 Hose, junction pipe to radiator outlet Made from item 39 V8 B082K4243F 1 43 Radiator Fan & Motor Assembly B082K6065F 3 44 Shroud, fan mounting A079K4174F 1 45 Spacer, aluminium, shroud to fan A907E0696Z 9 46 Nyloc Nut, M6, shroud to fan A907E6285F 9 47 Grommet, coolant pipe through chassis A082K6022F 6 48 Anti-Vibration Pad, coolant pipe A082A4286K 2 49 Bleed Hose, to header tank B082K4254F 1 50 Restictor, bleed hose A082K4286F 1 51 Coolant Pipe, feed, (RH) Prior to '98 MY A082K4239F 1 51a Coolant Pipe, feed, (RH) '98 MY on A082K4300F 1 52 Coolant Pipe, return, (LH) Prior to '98 MY A082K4273F 1 52a Coolant Pipe, return, (LH) '98 MY on A082K4299F 1 53 Pressure Cap, 20psi/140 kpa, header tank Includes seal Seal not included A082K4291J A082K6074F 11 53a Seal, pressure cap Part of item 53 A082K4290F 1 54 Coolant Level Switch, header tank A082K6068F 1 55 Header Tank A082K6067F 1 56 Mounting Bracket, header tank A082K4267F 1 57 Setscrew, M6 x 16, bracket to body A075W1082Z 3 58 Washer flat, M6 x 25.5 x 1.4, bracket to body A075W4017Z 3 59 Nyloc Nut, M6, tank to bracket A075W3009Z 2 Fan motor to mounting Fits inside bleed hose Flat to clear, '98 MY gearchange Flat to clear, '98 MY gearchange Function Code: 46.01, Page: 3 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 60 Remarks Part Number Qty Washer flat, M6 x 18 x 1.0, tank to bracket B082W4018F 2 61 Hose, turbo to tank A082K4287F 1 62 Hose clip, ½" A075U6082F 2 63 Hose clip, ½" A075U6082F 2 64 Hose, header tank to block B082K4251F 1 65 Hose, overflow, header tank to expansion tank A036L0085V As req. 66 Nyloc Nut, M6, expansion tank fix. A075W3009Z 2 67 Washer flat, M6 x 18 x 1.0,expansion tank fix. B082W4018F 2 68 Cable Tie, hose retention A075W6038Z 1 69 Expansion tank A082K6040F 1 70 Blanking Cap, expansion tank A082K6041F 1 71 Overflow Hose, expansion tank A036L0085V As req. 72 'P' Clip, hose retention A075W6004Z 2 73 Pop Rivet, clip fix. A075W6090Z 2 74 Washer flat, 5/32" x 3/8", clip fix. A075W4062F 2 75 Hose, coolant return A082K4256F 1 76 'P' Clip, hose retention A075W6230F 2 77 Pop Rivet, 3/16", clip fix. B075W6089Z 2 78 Washer, 5/32" x 3/8", clip fix. A075W4062F 2 79 Pipe, engine coolant outlet A082K4250F 1 80 Pipe Assembly, engine coolant inlet A082K4272F 1 Cut to fit Cut to fit Option A082K4280K R/B A082K4278K R/B Function Code: 46.01, Page: 4 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 81 Bleed Plug, 1/8" BSPT Remarks Option Part Number Qty B075K6011F 1 Function Code: 46.01, Page: 5 (9 (\ o o o a 'N\y 6 tr Cl)l- r (9 N o o o a 5r€ \ \ \\ I fY LL n-o -co fno ,,,(O L!$ Function Code 46.03b Oil Coolers, Pipes & Hoses, V8 Dep Part Description 01 Remarks Part Number Qty Oil Cooler, LH A082K4271F 1 02 Oil Cooler, RH A082K4270F 1 03 Hose Assembly, RH Oil Cooler to LH Oil Cooler B082K4274F 1 04 Grommet, hose assy. thro' rad, housing A082P6045F 4 05 Bolt, M8 x 25, hex. hd., oil cooler to body A075W1039Z 2 06 Bolt Hex Head M8 x 40, oil cooler to body A075W2039D 2 07 Washer Flat M8 x 16.6 x 1.4oil cooler to body A075W4020Z 4 08 Nut M8 Nylocoil cooler to body A907E6284F 4 09 Spacer 20mmoil cooler to body A082K4288K 2 10 Hose Assembly Oil Cooler to engine B082K4264F 2 11 Pipe, hose protection A082E6022V 1 12 Cable Tie A075W6038Z 6 13 Grille, oil cooler RH A082U7824F 1 14 Blanking Grommet, duct platform A082U6073F 2 15 Duct Platform, RH A082B5364K 1 16 Duct, outer, RH A082B5368K 1 17 Duct, inner, RH A082B5388K 1 18 Plastic Fasrener, duct fixing A100W6479F 6 19 Grille, oil cooler LH A082U7823F 1 20 Duct Platform, LH A082B5363K 1 21 Duct, inner, LH A082B5387K 1 Cut to fit Fitted to duct platform Fitted to duct platform Option Function Code: 46.03b, Page: 1 Function Code 46.03b Oil Coolers, Pipes & Hoses, V8 Dep Part Description 22 Remarks Option Part Number Qty Duct, outer, LH A082B5369K 1 23 Adaptor, cooler to hose assy. A082K6075F 4 23a Dowty Washer, adaptor to cooler Not illustrated A082K6077S 4 24 Sealing Foam, oil coolers Not illustrated A089K0131F 2 Function Code: 46.03b, Page: 2 / \\ ( l f 'fls < e(\ N A )$/ /rrrF d i \_4/ \ J 1\'\ i\\ ,/ r^//A // \ / / i 1/ ll \dt @ (\ (\ (\ Jt / 00 r+ q - I n.cl r1r /v )n or f , f N Lit$ Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 01 Remarks Option Part Number Qty Clutch master cylinder 5/8" V8, prior to '98 MY A082Q4035F 1 02 Push Rod, clutch master cylinder V8, prior to '98 MY A082J6140F 1 03 Clevis, pushrod to pedal V8, prior to '98 MY A082J6148F 1 04 Locknut, pushrod to clevis V8, prior to '98 MY A082J6149F 2 04a Clip, pushrod retention V8, prior to '98 MY A082Q4027F 1 05 Clevis Pin, clevis to pedal V8, prior to '98 MY A082J4197F 1 06 'R' Clip, pin retention V8, prior to '98 MY A075W6175F 1 07 Washer, wavy, pin tensioning V8, prior to '98 MY A082W4103F 2 08 Clutch pipe assembly, front LHD V8, prior to '98 MY B082P4405F 1 08a Clutch pipe assembly, front RHD V8, prior to '98 MY B082P4406F 1 09 Connector, clutch pipe to master cylinder V8, prior to '98 MY A082J6145F 1 10 Washer, flat, 3/8", copper V8, prior to '98 MY A082J6146F 1 11 Grommet, pipe through chassis A082L6159Z 3 12 Nyloc Nut, M8 V8, prior to '98 MY A075W3010Z 2 13 Washer, flat, M8 x 16 V8, prior to '98 MY A075W4020Z 2 14 Clip, pipe fixing A075J6027Z 3 15 Clip, double, pipe fixing A100J6044F 1 16 Braided Hose, bundy to slave cylinder V8, prior to '98 MY A082Q4068F 1 17 Slave cylinder V8, prior to '98 MY A082Q6031F 1 18 Bleed nipple V8, prior to '98 MY A082Q6025F 1 19 Push Rod, slave cylinder V8, prior to '98 MY A082Q4031F 1 Not illustrated Includes banjo bolt & washers Function Code: 47.01b, Page: 1 Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 20 Slave Cylinder Mounting Bracket 21 Remarks Option Part Number Qty V8, prior to '98 MY A918E0216K 1 Bolt, bracket to bell housing A075W1039Z 3 22 Washer, flat A075W4020Z 3 23 Setscrew, M8 x 25, hex. hd. slave fixing V8, prior to '98 MY A075W1039Z 2 24 Washer, spring V8, prior to '98 MY A0756W4036Z 2 25 Clutch master cylinder V8, V8-GT, '98 MY on A082Q0724F 1 26 Screw, M8 x 20, cap. hd. black, master cylinder to pedal box V8, V8-GT, '98 MY on A111W7130F 2 27 Washer, spring, M8 V8, V8-GT, '98 MY on A075W4032Z 2 28 Clevis Pin V8, V8-GT, '98 MY on A082Q0727F 1 29 Washer, flat, nylon V8, V8-GT, '98 MY on A082Q0714F 2 30 Clip, pin retention V8, V8-GT, '98 MY on A082Q0728F 1 31 Clutch pipe assembly, front LHD V8, V8-GT, '98 MY on A082Q0730K 1 31a Clutch pipe assembly, front RHD V8, V8-GT, '98 MY on A082Q0729K 1 32 Clutch pipe, main V8, V8-GT, '98 MY on A082Q4069K 1 33 Hose & Pipe assembly V8, V8-GT, '98 MY on A082Q0725F 1 34 Clip, clutch flex pipe/main pipe V8, V8-GT, '98 MY on A082Q0728F 1 35 Clutch flexpipe bracket V8, V8-GT, '98 MY on A082Q4071F 1 36 Connector, clutch pipe V8, V8-GT, '98 MY on A079J6020F 1 37 Slave cylinder V8, V8-GT, '98 MY on A082Q0726F 1 38 Slave Cylinder Mounting Bracket V8, V8-GT, '98 MY on A082Q4059K 1 Function Code: 47.01b, Page: 2 Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 39 Remarks Option Part Number Qty Screw, M8 x 30, hex. hd. V8, V8-GT, '98 MY on A075W2037Z 2 40 Washer, spring, M8 V8, V8-GT, '98 MY on A075W4032Z 2 41 Washer, flat, M8 V8, V8-GT, '98 MY on A075W4020Z 2 42 Bolt, M8 x 60, cap hd., clutch to flywheel Twin plate clutch A111W1166F 6 43 Clutch Fork For stiff alloy clutch housing V8, prior to '98 MY A082Q4072K 1 43a Clutch Fork For stiff alloy clutch housing V8, V8-GT, '98 MY on A082Q4060K 1 44 Snap Ring, clutch release bearing A082Q4042H 1 45 Clutch Assembly, twin pate V8, V8 GT B082Q0718F 1 45a Clutch Assembly, twin pate, retro fit kit V8 A082Q0720S 1 46 Pin fixing kit Twin plate clutch A082Q0719S 1 47 Pivot, clutch fork V8, V8-GT, '98 MY on A082Q4061F 1 48 Screw, M8 x 35, flg, skt. button hd., pivot fix. V8, V8-GT, '98 MY on A918W7121F 1 49 Spring, clutch fork V8, V8-GT, '98 MY on A082Q4062F 1 50 Pop Rivet, spring to clutch fork V8, V8-GT, '98 MY on A082W6302F 1 51 Release Bearing, twin plate clutch V8, V8GT A082Q4041H 1 52 Heatshield, flexpipe coil, clutch pipe protection Not illustrated V8, V8-GT, '98 MY on A082Q4070F 1 53 Clutch alignment tool, twin plate clutch Not illustrated T000T1402F 1 54 Service kit, slave cylinder Not illustrated A082Q6024F 1 V8, prior to '98 MY Function Code: 47.01b, Page: 3 R N Y T SF ,1 A/ /::l <---K-^ \.'/ c") cc (\ N% =4 (\ N ( -/ co ,r, co c o / e { / , r r / T_ @) \-il, \bo c) co 0 o) {rt"t-i$ I I \ N I I *n (g 0q f , f N LIJ$ Function Code 47.03 Transmission Assembly Dep Part Description Remarks Option Part Number Qty 01 Transmission Assembly Type UN1 027 V8, prior to '98 MY A082F4150F 1 01a Transmission Assembly Type UN1 027 V8, '98 MY on A082F4186F 1 01b Transmission Assembly Type UN1 026 GT3, prior to VIN: W2272 A082F6522F 1 01c Transmission Assembly Type UN1 028 GT3, VIN: W2272 on A082F4187F 1 02 Clutch Housing. alloy Single plate clutch V8, B918E0150K R/B B082F4153J 1 02a Clutch Housing, cast iron Single plate clutch V8 B082F4153J 1 02b Clutch Housing Assembly, alloy Twin plate clutch V8, prior to '98 MY A082Q4073J 1 02c Clutch Housing Assembly, alloy Twin plate clutch, includes release fork V8, V8-GT, '98 MY on A082Q4064F 1 02d Clutch Housing Single plate clutch GT3 A082F4146S 1 03 Rear Casing Assembly Type UN1 027 V8, prior to '98 MY A082F6570S 1 03a Rear Casing Assembly Type UN1 026 GT3, prior to VIN: W2272 A082F6553S 1 03b Rear Casing Assembly Type UN1 027/028 V8, '98 MY, GT3, VIN: W2272 on A082F6579S 1 04 Dowel, clutch hsg. to engine. B907E6181F 2 05 Shim, clutch housing to sump. A082F6358F 2 06 Mounting Bracket, gearbox, RH A082F0766K 1 07 Mounting Bracket, gearbox, LH. A082F0767K 1 08 Washer, flat, M10 x 20, bracket to gearbox. A075W4024Z 6 09 Screw, M10 x 45, button hd., bracket to gearbox. A082W7057F 1 10 Bolt, M19 x 80, hex. hd., bracket to gearbox. A075W2061Z 1 Function Code: 47.03, Page: 1 Function Code 47.03 Transmission Assembly Dep Part Description Remarks 11 Bolt, M10 x 65, hex. hd., bracket to gearbox. 12 Bolt, M10 x 75, hex. hd., bracket to gearbox. 1 off, V8 prior to '98 MY 12a Bolt, M10 x 130, hex. hd. bracket to gearbox Retains cable support bracket 13 Bolt, M10 x 30, hex. hd., bracket to gearbox. 14 Washer, flat, M10, mounting to bracket. 15 Option Part Number Qty A075W2056F 1 A075W2059Z 2 A082W7147F 1 A075W1049Z 1 LH: 1 off, RH: 2 off A075W4006Z 1/2 Mounting Rubber, gearbox. LH Marked: 17-1917R A918E0265F 1 16 Mounting Rubber, gearbox. RH Marked: 17-1917L A918E0266F 1 17 Screw, M8 x 20, hex. hd., gearbox mounting to chassis. A075W1038Z 4 18 Washer, flat, M8 x 16, gearbox mounting to chassis. A075W4020Z 4 19 Nyloc Nut, M8, gearbox mounting to chassis. A075W3010Z 4 20 Bolt, 7/16" UNF x 4½", mounting to bracket, LH. A082F4113F 1 21 Bolt, 7/16" UNF x 4" , mounting to bracket , RH. A082W4112F 1 22 Washer, flat, 7/16 UNF, gearbox mounting bolt. A075W4005F 2 23 Nyloc Nut, 7/16" UNF, gearbox mounting bolt. A075W3004Z 2 24 Reverse Lamp Switch (ball type). A082F6564F 1 25 Sleeve, plain, clutch release bearing guide Alloy bell housing 61mm, single plate clutch A082Q4033F 1 25a Sleeve, plain, clutch release bearing guide Alloy bell housing 59mm, twin plate clutch A082Q4053F 1 26 Sleeve, flanged, clutch release bearing guide Cast iron & later alloy bell housing A082Q4049K 1 27 Screw, M6 x 10, hex. hd. sleeve fixing A075W1027Z 2 28 Oil seal, drive shaft A082F6392F 2 V8 prior to '98 MY Function Code: 47.03, Page: 2 Function Code 47.03 Transmission Assembly Dep Part Description 29 'O' ring, ring nut 30 Ring nut, bearing adjusting 31 Remarks Option Part Number Qty A082F6393F 2 A082F6391F 1 Screw, locking plate A082F6394F 2 32 Washer A082F6378F 2 33 Locking plate, ring nut A082F6396F 2 34 Bolt, M10 x 45, hex. hd., bell housing to engine A075W2053Z 8 35 Bolt, M10 x 55, hex. hd., bell housing to engine A079W2057F 2 36 Washer, flat, M10 A075W4024F 10 37 Bung, clutch housing Early bell housing A082Q4055S 2 38 Bung, clutch housing Later bell housig A082Q4056K 1 39 Gasket, gearbox to clutch housing Not illustrated A082F6404F 1 40 Gasket, rear cover to gearbox Not illustrated A082F6403F 1 41 Plug, oil drain & fill/level Not illustrated A082F6397F 2 Incl. oil seal, 'O' ring & steel shield Function Code: 47.03, Page: 3 o) (\ co N (o o t\f c) o a \ I \ 7^3 (n- (n o (f, \ \e\ tua), \ N 00 (o I I n tLu) rno ,,,N LIJ$ Function Code 47.05 Gearchange Mechanism, External Dep Part Description 01 Remarks Option Part Number Qty Master Unit and Cables V8 B082F4158F 1 01b Master Unit and Cables GT3, prior to VIN: W2272 A082F6531F 1 01c Master Unit, less cables V8 A082F4168H 1 01d Master Unit, less cables GT3, prior to VIN: W2272 A082F6532S 1 02 Captive Stud, M6 x 25, master unit to chassis A082W6506F 4 03 Grommet, master unit to chassis X036B6150Z 4 04 Washer, flat, M6 x 15 x 1.5, master unit to chassis A075W4015Z 8 05 Nyloc Nut, M6, master unit to chassis A907E6285F 4 06 Plate , gear lever retainer A082F4115F 1 06a Bolt, gear lever retaining plate fixing Not illustrated A075W1036Z 12 06b Washer, gear lever retaining plate fixing Not illustrated A075W4020Z 12 07 Gear Lever Assembly, incl. leather knob Remove knob & fit 11a for GT3 A082F6520F 1 08 Gear lever gaiter, lower For trimmed gaiter see 14.05 B082F4114F 1 09 Ring, gear lever gaiter retainer A082F4116F 1 10 Screw, No.6 x 3/8", S/T, pan pozi. ring fix. A075W5011Z 6 11 Gear Lever Knob, leather V8 A082F6520F 1 11a Gear Lever Knob, alloy, polished GT3 A082F4173F 1 12 Split pin, gearchange cables to lever Common A082F6371F 2 13 Cable Tie, gear change cable to master unit Common A089W6260F 1 14 Cable, gear change V8 B082F4151H 2 14a Cable, gear change GT3, prior to VIN: W2272 A082F6551S 2 Part of lever assembly V8 Function Code: 47.05, Page: 1 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 15 Remarks Part Number Qty Gaiter, gearchange cable A082F6369F 2 16 Rod end, cable to translator A082F6368F 2 16a Boot, rod end protection Not illustrated A082F4149F 4 17 Locknut, M6, 4 off GT3, prior to VIN: W2272 A082F6372F 2 18 Nyloc Nut, M6 , rod end to translator A075W3009F 2 19 Translator assembly, gearchange B082F6530F 1 20 Bolt translator clamp B082F4144F 1 21 Nut, M10 Nyloc, translator clamp A075W3011Z 1 22 Tie Rod, translator to gearbox, M8/M8 V8 B082F4169F 1 23 Locknut, M8, rod ends to tie rod V8 A075W3026Z 2 24 Tie Rod Assembly GT3, prior to VIN: W2272 A082F6196H 1 25 Nyloc Nut, M6, tie rod ends GT3, prior to VIN: W2272 A075W3009Z 2 26 Rod End, tie rod GT3, prior to VIN: W2272 A082F6368F 2 27 Tie Rod GT3, prior to VIN: W2272 A082F6503F 1 28 Ball Joint, tie rod, M8 x M8, tie rod to gearbox V8 A082F6560F 1 29 Boot, tie rod ball joint, M8 V8 A082F4166F 1 30 Boot, tie rod ball joint, M6 V8 A082F4149F 1 31 Ball Joint, tie rod, M8 x M6, tie rod to translator V8 A082F6561F 1 32 Bracket, cable support clips to clutch slave cylinder GT3, prior to VIN: W2272 B082F4145F 1 33 Bolt, M8 x 45, hex. hd., bracket to clutch housing GT3, prior to VIN: W2272 A075W1043Z 1 34 Washer, flat, M8, bracket to clutch housing GT3, prior to VIN: W2272 A075W4020Z 2 Less rod ends Option Common Function Code: 47.05, Page: 2 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 35 Nyloc Nut, M8 , bracket to clutch housing 36 Bracket, cable support clips to clutch housiong 37 Clip, gear cable support 38 Bracket, gear change cable support, upper 39 Bracket, gear change cable support, lower 40 Remarks Option Part Number Qty GT3, prior to VIN: W2272 A075W3010Z 1 A082F6556F 1 Common A910E6592F 2 V8 A082F4160F 1 V8 A082F4159F 1 Screw, M8 x 20, hex.hd., upper to lower bracket V8 A075W1038Z 1 41 Washer, spring, M8, upper to lower bracket V8 A075W4036Z 2 42 Washer, flat, M8 x 20 V8 A079W4019F 3 43 Bolt, M8 x 55, button skt. hd., bracket to RH mount V8 B082W7051F 1 Uses clutch hsg. to gearbox fixing V8 Retained by RH mount fixings, see 47.03 Function Code: 47.05, Page: 3 -f%r @ o t\t / l / / -N I tr n G bll) (/)e r!s Function Code 47.05a Gearchange Mechanism, External, '98 MY on Dep Part Description 01 Remarks Option Part Number Qty Master Unit and Cables V8, V8GT; GT3 from VIN* A082F4175F 1 01a Master Unit, less cables V8, V8GT; GT3 from VIN* A082F4183H 1 02 Cable Tie, cables to master unit A089W6260F 2 03 Grommet, master unit to chassis X036B6150Z 4 04 Washer, flat, M6 x 15 A075W4015Z 8 05 Nyloc Nut, M6, master unit fix. A907E6285F 4 06 Gear Lever Assembly, incl. leather knob item 7 Remove knob & fit 7a/b as req. V8 A082F6520F 1 07 Gear Lever Knob, leather trimmed Part of lever assembly V8 Not separate 1 07a Gear Lever Knob, alloy, polished V8GT, GT3 A082F4173F 1 07b Gear Lever Knob, alloy, anodised Sport 350/'99 MY USA A082F4205F 1 07c Gear Lever Knob, alloy, anodised, short 'Final Edition' A082F4206F 1 07d Lotus Logo, alloy knob 'Final Edition' A082F4207F 1 08 Mounting Plate, gaiter assy. A082F4115F 1 09 Bolt, hex. hd.,plate fix. A075W1036Z 8 10 Washer, flat A075W4020Z 8 11 Ring, gaiter retention A082F4114F 1 12 Screw, No.6 x 3/8", S/T, pan pozi. ring fix. A075W5011Z 6 13 Crossgate Cable, gearchange V8, V8GT; GT3 from VIN* A082F4185H 1 14 Selector Cable, gearchange V8, V8GT; GT3 from VIN* A082F4184H 1 15 Cable Support Bracket V8, V8GT; GT3 from VIN* A082F6572F 1 16 Cable Support Clip V8, V8GT; GT3 from VIN* B910E6592F 2 Function Code: 47.05a, Page: 1 Function Code 47.05a Gearchange Mechanism, External, '98 MY on Dep Part Description 17 Remarks Option Part Number Qty Collar, cable protection GT3 from VIN* A082F4182F 2 18 Cable Tie, grommet retention GT3 from VIN* A075W6038Z 2 19 Abutment Bracket, selector cable V8, V8GT; GT3 from VIN* A082F4176F 1 20 Support Stay, crossgate cable V8, V8GT; GT3 from VIN* A082F4177F 1 21 Collar, crossgate cable to stay V8, V8GT; GT3 from VIN* A082F4182F 1 22 'C' Clip, cable retention V8, V8GT; GT3 from VIN* A082F6577S 2 23 Gaiter, gearbox end of cables V8, V8GT; GT3 from VIN* A082F6369F 2 24 Abutment Bracket, crossgate cable V8, V8GT; GT3 from VIN* A082F4178F 1 25 Nyloc Nut, cable fix. V8, V8GT; GT3 from VIN* A082W4161F 2 26 Lever Arm, cross shaft V8, V8GT; GT3 from VIN* A082F4179F 1 27 Roll Pin, 7mm, lever to shaft Fit this pin first, then pin 4mm V8, V8GT; GT3 from VIN* A082F6419H 1 27a Roll Pin, 4mm, lever to shaft Not illustrated, fit into pin 7mm V8, V8GT; GT3 from VIN* A082F6420H 1 28 Ball Stud, cable end, rear V8, V8GT; GT3 from VIN* A082F6571F 2 *VIN: W2272 Function Code: 47.05a, Page: 2 F* \ \'sp @ (o/ ol 4 d\ S s c\\ l dJ\ \ v \ \ ! + \ N ro N I E o'@ ae, UJ\ Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description Remarks Option Part Number Qty 01 Cross Shaft Type UN1 027/028 V8 '98 MY; GT3 from VIN: W2272 A082F4206S 1 01a Cross Shaft Type UN1 026/028 V8, prior '98 MY; GT3 prior VIN: W2272 A082F6578S 1 02 Roll Pin, 4mm, selector finger to cross shaft A082F6420F 1 03 Roll Pin, 7mm, selector finger to cross shaft A082F6419F 1 04 Bellows Seal, cross shaft, LH A082F6423F 1 05 Spring, cross shaft positioning A082F6424F 1 06 Collet Set, cross shaft spring A082F6425F 1 07 Bellows Seal, cross shaft, RH A082F6548S 1 08 Pivot Shaft, interlock guide A082F6431F 1 09 Selector Shaft & Fork Assembly, 3rd/4th gear A082F6413F 1 10 Ball, detent, selector shafts A082F6407F 4 11 Spring, detent, 1st/2nd, 3rd/4th , reverse A082F6406F 3 12 Roll Pin, 6mm, 3rd/4th fork to shaft A082F6418F 1 13 Spring, 2nd synchro assist B082F6409F 1 14 Selector Fork, 1st/ 2nd B082F6412F 1 15 Roll Pin, 6mm, 2nd selector fork A082F6418F 1 16 Roll Pin, 6mm, 2nd synchro assist spring A082F6418F 1 17 Selector Shaft, 1st/2nd gears B082F6408F 1 18 Lever, reverse shaft to gear A082F6427F 1 Without reverse gear brake Type UN1 026/028 Function Code: 47.06, Page: 1 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description Remarks Option Part Number Qty 18a Lever, reverse shaft to gear With reverse gear brake Type UN1 027 A082F6586S 1 19 Washer, wavy, reverse lever pivot A082F6428F 1 20 Pivot Bolt, reverse lever A082F6429F 1 21 Selector Shaft, reverse Without reverse gear brake Type UN1 026/028 B082F6405F 1 21a Selector Shaft, reverse With reverse gear brake Type UN1 027 A082F6587S 1 22 Selector Shaft & Fork Assembly, 5th gear A082F6414F 1 23 Spring, detent, 5th gear A082F6554F 1 24 Washer, detent plug A082F6415F 1 25 Plug, 5th detent spring retaining A082F6416F 1 26 Roll Pin, 5th fork to shaft A082F6417F 1 27 Interlock Guide, selector shafts A082F6430F 1 28 Washer, wavy, interlock guide pivot A082F6432F 1 29 Circlip, interlock guide to pivot shaft A082F6433F 1 Function Code: 47.06, Page: 2 @ (\ \ € Nr \ro o \^ €' ./< \V,(o xf $ rr) g . e \ / v* (o - p w (9 c9 € : I n t \ rno ,,,N IJJ$ Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Nut, 5th geasr synchro hub to primary shaft A082F6462F 1 02 Washer, 5th gear synchro hub to primary shaft A082F6461F 1 03 Synchroniser Hub, 5th gear A082F6460F 1 04 Synchro Ring, 3rd, 4th & 5th A082F6440F 3 05 Spring Clip, 5th gear synchro sleeve A082B6459F 1 06 Sliding Gear Sleeve, 5th gear synchroniser B082F6458F 1 07 5th Gear, 41 teeth Type UN1 027, V8, V8GT A082F6566S 1 07a 5th Gear, 39 teeth Type UN1 026/028 GT3 A082F6457F 1 08 Needle Race (pair), 1st, 2nd & 5th gear A082F6456F 3 09 Sleeve, 5th drive gear bearing A082F6455F 1 10 Thrust Washer, 5th drive gear A082F6454F 1 11 Bearing , double taper, primary shaft rear A082F6546S 1 12 Primary Shaft Type UN1 027 V8, V8GT A082F6565S 1 12a Primary Shaft Type UN1 026/028 GT3 A082F6545S 1 13 'O' Ring, clutch shaft to primary shaft A082F6549S 1 14 Drive Gear, 3rd, 21 teeth, primary shaft A082F6439F 1 15 Needle Race ( pair ), 3rd gear A082F6438F 1 16 Synchromesh Assembly, 3rd/4th gear A082F6441F 1 17 Splined Cup Washer, circlip retaining A082F6445F 1 18 Roller, 3rd/4th gear synchroniser sleeve A082F6443F 3 19 Drive gear, 4th, 27 teeth, primary shaft A082F6447F 1 Common Common Function Code: 47.07, Page: 1 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 20 Remarks Option Part Number Qty Spring, 3rd/4th gear synchroniser roller A082F6442F 3 21 Circlip, 3rd/4th synchro hub retaining B082F6444F 1 22 Needle Race ( pair ), 4th gear A082F6446F 1 23 Thrust Washer, 4th drive gear A082F6448F 1 24 Roller Bearing, primary shaft front A082F6449F 1 25 Circlip, roller bearing retention B082F6450F 1 26 Lip Seal, primary shaft front A082F6451F 1 27 Clutch Shaft B082F6452F 1 28 Spring Pin, clutch shaft to primary shaft A082F6453F 1 29 Guide Tube, clutch relaese bearing A082F6482F 1 30 'O' Ring, guide tube sealing A082F6483F 1 31 Split Ring, sec., shaft front brg location A082F6463F 1 32 Driven Gear, 35 teeth, 2nd, secondary shaft A082F6464F 1 33 Spring Ring, 1st / 2nd synchroniser A082F6465F 2 34 Synchro Ring, 1st / 2nd gear A082F6466F 2 35 Synchroniser Assembly, 1st / 2nd A082F6467F 1 36 Circlip, 1st/2nd synchroniser retaining A082F6468F 1 37 Driven Gear, 37 teeth, 1st / 2nd, secondary shaft A082F6469F 1 38 Bearing, dual taper roller, sec. shaft rear A082F6470F 1 39 Retaining Plate, sec. shaft rear bearing Type UN1 027 V8, V8GT A082F6567S 1 39a Retaining Plate, sec. shaft rear bearing Type UN1 026/028 GT3 B082F6471F 1 Common Common Function Code: 47.07, Page: 2 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 40 Remarks Option Part Number Qty Washer, retaining plate fixing bolt A082F6473F 3 41 Bolt, retaining plate fixing A082F6472F 3 42 Driven Gear, 5th, 31 teeth, secondary shaft Type UN1 027 V8, V8GT A082F6568S 1 42a Driven Gear, 5th, 32 teeth, secondary shaft Type UN1 026/028 GT3 A082F6474F 1 43 Washer, sec. shaft nut to 5th gear A082F6475F 1 44 Nut, secondary shaft securing A082F6476F 1 45 Friction Washer, 3mm, reverse gear, rear Type UN1 026 GT3 prior to VIN: W2272 A082F7479F 1 46 Reverse Gear, 25 teeth Type UN1 026 GT3 prior to VIN: W2272 A082F6480F 1 47 Friction Washer, 5mm, reverse gear, front Type UN1 026 GT3 prior to VIN: W2272 A082F6481F 1 48 Shaft, reverse idler gear Common A082F6478F 1 49 Spring Pin, reverse shaft retaining Common A082F6477F 1 50 Reverse Gear, 25 teeth (synchronized) Type UN1 027/028 V8, V8GT; GT3* A082F6569S 1 51 Synchroniser/Hub, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6580S 1 52 Washer, special, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6581S 1 53 Circlip, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6582S 1 54 Pin, idler gear shaft Type UN1 027/028 V8, V8GT; GT3* A082F6583S 1 *From VIN: W2272 Function Code: 47.07, Page: 3 \---- IS I |- f, 0-- ni [J$ Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks Option Part Number Qty 01 Crownwheel & Pinion, 3.8 ratio Includes bolts V8 A082F6484F 1 01a Crownwheel & Pinion, 4.1 ratio Includes bolts GT3 A082F6584F 1 02 Bolt, crownwheel to differential carrier A082F6492F 8 03 Spigot Bolt A082F6495F 2 04 'O' ring, sungear shaft seal A082F6494F 2 05 Bearing, taper roller, differential carrier A082F6493F 2 06 Sun Gear / output shaft A082F6487F 2 07 Hub, planet gear half shafts A082F6498F 1 08 Half shaft, planet gear A082F6499F 2 09 Shaft, planet gear A082F6490F 1 10 Roll Pin, planet gear shaft retaining A082F6491F 1 11 Planet Gear, differential A082F6489F 4 12 Thrust Washer, planet gear A082F6488F 4 13 Thrust Washer, sun gear A082F6486F 1 14 Differential Carrier A082F6485F 1 15 Speedo Drive Gear, 26 teeth A082F6496F 1 16 Split Ring, speedo drive retaining A082F6497F 1 17 Shim washer, 1.2, backlash adjust, selective A082F6524F As req 17a Shim washer, 1.3, backlash adjust, selective A082F6525F As req 17b Shim washer, 1.4, backlash adjust, selective A082F6526F As req 17c Shim washer, 1.5, backlash adjust, selective A082F6527F As req Function Code: 47.11, Page: 1 Function Code 47.11 Final Drive & Bearings Dep Part Description 17d 17e Remarks Option Part Number Qty Shim washer, 1.6, backlash adjust, selective A082F6528F As req Shim washer, 1.7, backlash adjust, selective A082F6529F As req Function Code: 47.11, Page: 2 \ I N lni l\-l\ / ,N a\\ L I 0-lo CIi IIJ sf Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Driveshaft 02 Remarks Option Part Number Qty A082D6037F R/B B082D6037S 2 Roll pin, outer, driveshaft securing A082D6024F 2 03 Roll pin, inner, driveshaft securing A082D6023F 2 04 Nut, hub to driveshaft Also see section No 31.03 A082D6026F 2 05 Washer, flat, hub to driveshaft Also see section No 31.03 A082D6025F 2 06 Gaiter Kit, inboard joint Includes locking clips & grease A082D6028F 2 07 Gaiter Kit, outboard joint Includes locking clips & grease A082D6029F 2 08 Reluctor Ring, wheel speed sensor Part of driveshaft assy. A082D6034H 2 Function Code: 47.15, Page: 1 ffiffi W w w( W : f, 0'- a2 utE Function Code 60.01 Tool Kit Dep Part Description 01 Remarks Option Part Number Qty Toolkit A082T4016F 1 02 Strap, toolkit securing A089U1412F 1 03 Bracket, toolkit securing A082T4017F 1 04 Spare Wheel Cover/Jack & Wheel Brace Stowage 16" spare wheel A082T4015K 1 04a Spare Wheel Cover/Jack & Wheel Brace Stowage 17" spare wheel B082T4015F 1 05 Lifting Jack A082T6019F 1 06 Lifting Jack Securing Strap A089U1412F 1 07 Wheel Brace, 19mm socket C082T6016F 1 08 Clip, wheel brace retention A082W6572F 2 09 Edging Strip, spare wheel cover Not illustrated, 12 cars only '02 MY, with 17" spare A085U6080V As req. 10 Spacer, security bolt Not illustrated, 12 cars only '02 MY, with 17" spare A082J6124V 50mm 11 Self Adhesive Velcro, loop, 10 x 20cm, tool kit fixing Not illus. on battery cover Rear located tool kit A082V9144V 0.2M 12 Self Adhesive Velcro, hook, 10 x 20cm, tool kit fixing Not illus. on tool kit Rear located tool kit A082V9145V 0.2M Includes handle Function Code: 60.01, Page: 1 il E t/ #, (\ \ \ \ -\. '\.-,*.- ffi-lm"'-' u:p (w( $ \ \ M. 00 \A @ I I n G -F Cq f , f O LIJ(O Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks Option Part Number Qty 01 'Tech 1' Diagnostic scanner kit Displays fault codes/sensor readings Incl. cartridge, lead, test adaptor, op's man T000T0896/2 1 02 Connector Lead, 'Tech 1' scanner Tech 1 to adaptor cable item 3 P.O. 'Tech 1' Kit T000T0896/2 T000T1312F 1 03 Adaptor Cable, connector lead to DLC Tech 1 connector lead to DLC P.O. 'Tech 1' Kit T000T0896/2 T000T1306F 1 04 Calibration Cartridge, 'Tech 1' scanner ECM/Kelsey Hayes ABS 415 '96 to '97 MY T000T1307F 1 04a Calibration Cartridge, 'Tech 1' scanner Kelsey Hayes ABS, EBC 430 '98 MY on T000T1403S 1 04b Calibration Cartridge, 'Tech 1' scanner Dual SIR system (version 1.0) Dual SIR (4 & 8 cyl) T000T1237F 1 04c Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (English) Prior to '98 MY A082M6557S 1 04d Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (German) Prior to '98 MY A082M6562S 1 04e Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Italian) Prior to '98 MY A082M6563S 1 04f Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (French) Prior to '98 MY A082M6564S 1 04g Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Norway) Prior to '98 MY A082M6565S 1 04h Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Dutch) Prior to '98 MY A082M6566S 1 04i Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Spanish) Prior to '98 MY A082M6567S 1 04k Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Swedish) Prior to '98 MY A082M6568S 1 04l Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Danish) Prior to '98 MY A082M6569S 1 04m Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Portuguese) Prior to '98 MY A082M6570S 1 05 Fuel Pressure Gauge Diagnoses fuel system faults T000T1386F 1 06 Fuel Pressure Hose Fuel filter to feedpipe T000T1359F 1 07 Injector Test Lamp Adaptor Lamp to battery/injector harness T000T0930J 1 08 Injector Test Light Electrical circuit to an injector T000T0900F 1 Function Code: 60.01a, Page: 1 Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks 09 Connector Test Adaptor Kit 10 Option Part Number Qty Tests connector blocks T000T0902F 1 Metri-Pack, terminal remover Terminals from connector blocks T000T0903F 1 11 Weather-Pack, terminal remover Terminals from connector blocks T000T0904F 1 12 ECM Connector terminal remover Terminals from ECM connector T000T0905F 1 13 Spark Tester Check secondary ignition voltage T000T0901F 1 14 Vacuum Pump Diagnoses vac. system faults T000T0907F 1 Function Code: 60.01a, Page: 2 = \ I I 0-N mq tr", O IIJ (o Function Code 60.02 Special Tools Dep Part Description 01 Remarks Part Number Qty Engine Lifting Bracket, rear T000T1343T 1 02 Engine Lifting Bracket, front T000T1342T 1 03 Locating Plate, intermediate shaft T000T1248F 1 04 Cylinder Lner Extractor Kit T000T1357F 1 05 Camshaft Pulley Holding Tool T000T1420F 1 06 Clavis Gauge, belt tensioning T000T1398F 1 07 Peg Drive Adaptor, tensioner hub T000T1360F 1 See Service Bulletin 2000/18 Option Function Code: 60.02, Page: 1 i I 0-($ (nq i,; o lJJ (O Function Code 60.02a Special Tools Dep Part Description 01 Remarks Part Number Qty Locking Cap, camshaft T000T1336F 1 02 Location Pin, camshaft timing T000T1337F 1 03 Tolerance Pin, camshaft timing T000T1345F 1 04 Alignment Tool, camshaft timing disc T000T1338F 1 05 Crankshaft Pin, camshaft timing T000T1339F 1 06 Flywheel Locking Tool (transmission removed) T000T1249F 1 06a Flywheel Locking Tool (transmission fitted) T000T1358F 1 07 Alignment Dolly, front cover T000T1362F 1 08 Injector Housing alignment plate T000T1272F 1 Not illustrated Option Function Code: 60.02a, Page: 1 lll 8 '[ $f , v \ r ( h a \ t \ o ! I f n -o G 0q , r , O LIJO Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 01 Remarks Option Part Number Qty B01, Monaco White A082B6294F 1 02 B02, Black A082B6295F 1 03 B03, Calypso Red D075B6264F 1 05 B05, Norfolk Mustard A082B6296F 1 20 B20, Azure Blue Metallic A082B6303F 1 21 B21, Lotus Racing Green Metallic A082B6304F 1 23 B23, Ruby Red Metallic A082B6306F 1 25 B25, Chrome Orange A082B6338F 1 29 B29, Racing Green A082B6342F 1 35 B35, New Aluminium A082B6350F 1 61 B61, Nautilus Blue Metallic A082B6347F 1 62 B62, Titanium Metallic A082B6348F 1 63 B63, Lotus Racing Yellow A082B6349F 1 78 B78, Atlantis Blue Pearl A111B6203F 1 81 B81, Black Metallic A082B6398F 1 83 B83, Lightning Yellow Pearlescent A082B6384F 1 84 B84, Lava Orange Pearlescent A082B6385F 1 85 B85, Laser Blue Metallic A082B6386F 1 86 B86, Racing Green Metallic A082B6388F 1 87 B87, Ice Blue Metallic A082B6389F 1 88 B88, Gunmetal Metallic A082B6390F 1 Sport 350 Function Code: 80.20a, Page: 1 Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 90 Remarks Option Part Number Qty B90, Cobalt Blue Metallic A082B6392F 1 91 B91, Aqua Metallic A082B6393F 1 92 B92, Silver Metallic A082B6396F 1 94 B94, Ardent Red A082B6400F 1 Note: for other colours see Elise Parts Lists Function Code: 80.20a, Page: 2

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