Lotus - Evora S - Workshop Manual - 2013 - 2013

Lotus Service Notes Section TDU TECHNICAL DATA - VEHICLE SECTION TDU Page Dimensions ........................................................................................................ Capacities .......................................................................................................... Wheels & Tyres ................................................................................................... Front Suspension ................................................................................................. Rear Suspension ................................................................................................. Electrical ............................................................................................................. Transmission ....................................................................................................... Clutch .................................................................................................................. Brakes ................................................................................................................. Steering ............................................................................................................... Fuel Consumption ............................................................................................... 2 3 4 5 6 6 7 7 8 8 8 Page 1 Updated 2nd July 2013  Lotus Service Notes Section TDU G J I F D A E C H B ohs181 DIMENSIONS Evora length Evora / Evora IPS4350.5 A Overall A. Overall length 4350 mm 1884 B Overall width (including mirrors) B. Overall width - excl. mirrors 1884 mm Height (mid laden1972 weight) 1229 C Overall - incl. mirrors mm C. Overall (mid-unladen) 1229 mm Wheel base 2574.5 D height D. Wheelbase 2575 mm 1000 E Front overhang E. Front overhang 1000 mm Rear overhang 776 F F. Rear overhang 776 mm Ground(mid-laden) clearance (mid laden weight) 125 G clearance G. Ground 140 mm H. Track - front 1564 mm H Track front 1557 rear 1557 mm 1564 H Track Rear I. Approach (ramp) angle front 11.5° I Approach (ramp) angle front 11.5 J. Approach (ramp) angle rear 22° J Approach (ramp) angle rear 22 Turning circle (between kerbs) 10.7 m dimensions Dimensions listed where differentAll from base Evora Unladen weight Total Front Rear Max. weight Total Front Rear Evora S Evora S / Evora S-IPS 4360.5 4361 mm 786 786 mm 18.5° 18.5 in millimeters Evora Evora S Evora IPS Evora S-IPS 1382 kg 526 kg 856 kg 1436 kg 558 kg 878 kg 1436 kg 555 kg 881 kg 1442kg 557kg 885kg 1782 kg 659 kg 1123 kg 1836kg 679 kg 1157 kg 1836kg 679 kg 1157 kg 1842kg > 718kg > 1124kg Trailer towing > > > inc. full fuel tank incl. occupants & luggage Not permissible Page 2 Updated 2nd July 2013 Lotus Service Notes Section TDU CAPACITIES, STANDARDS & APPROVED PRODUCTS Please see service notes section OK for information on fluid change intervals as well as track use conditions. Engine oil Evora Engine oil - dry - with heat exchanger - w/o heat exchanger - refill inc. filter, with/w/o heat exchanger High/low dipstick mark difference Evora s Engine oil - dry Viscosity: ambient above -20°C Quality Standard 7.1 litre 6.8 litre 6.1 litre 1.5 litre 10.1 litre *Engine oil capacity is 6.1 litres but supercharged cars fitted with front mounted oil coolers contain an additional 4 litres of oil. This oil is not drained during routine servicing. SAE 5W/40 (Fully synthetic) API SL/CF; ACEA A3/B3-04 High/low dipstick mark difference 1.5 litre Transmission oil (manual non supercharged) Viscosity Quality standard Approved product 2.3 litre SAE 75W/80 API GL-4 Havoline Multigear MTF 75W-80 (semi-synthetic) Transmission oil (manual supercharged) Viscosity Quality Standard Approved product 2.3 litre SAE 75W/80 API GL-4 Havoline Multigear MTF HD 75W-80 (semi-synthetic) Transmission oil (automatic IPS) 8.6 litre* Approved products Brake system hydraulic fluid Type Specification Approved product Toyota Genuine ATF WS Transmission oil Exxon Mobil JWS 3324 Transmission oil Clutch system hydraulic fluid Type Specification Approved product Coolant Antifreeze Type *Transmission and torque converter oil capacity is 5.3 litres, IPS non-supercharged cars are also fitted with front mounted oil coolers and hoses containing an additional 3.3 litres of oil. Not all of this oil can drained during a routine transmission fluid change. 450 cc Non-mineral (non-petroleum) hydraulic fluid DOT 4 PETRONAS Tutela Top 4 brake fluid 130 cc Non-mineral (non-petroleum) hydraulic fluid DOT 4 PETRONAS Tutela Top 4 brake fluid 17 litre (includiing 50% concentration of 8.5 litres of antifreeze) Ethylene glycol antifreeze with OAT corrosion inhibitors Page 3 Updated 25th March 2013  Lotus Service Notes Colour Approved product Section TDU Red PETRONAS Paraflu Up Power Steering System (PAS) Type Specification 1.5 litre PAS or Automatic Transmission Fluid (ATF) Dexron III Refrigerant 0.625 kg R134a Type Washer bottle Approved product: 7 litre PETRONAS Tutela SC35 windscreen washer fluid Mixed as per the manufacturers recommendations as an insufficient concentration may result in the vehicles windscreen washers freezing in severe conditions. Fuel tank 60 litre WHEELS & TYRES Tyres - Std Type Size - front - rear Pressure (cold) - front - rear Tyres - Optional Type Size - front - rear Pressure (cold) - front - rear Pirelli P-Zero 225/40 ZR18 255/35 ZR19 96Y 2.3 bar (33.5 psi) 2.5 bar (36 psi) Pirelli P-Zero Corsa 235/35 ZR19 275/30 ZR 20 2.4 bar (35 psi) 2.6 bar (38 psi) Winter Tyres Type Size - front - rear Pressure (cold) - front - rear Tyre studding Tyre chains rear, Yokohama W.drive V902 'LTS' 215/40 R18 245/35 R19 2.3 bar (33 lb/in²) 2.5 bar (36 lb/in²) Not permitted RUD-matic DISC snow chains, fitted only on the and only on the approved winter tyres. Wheels Type Size Inset Cast alloy or forged, 5-bolt fixing 8.0J x 18H2 ET52 9.5J x 19H2 ET69 + 52 mm + 69 mm - std - front - rear - front - rear Type - Optional Size - front - rear Inset - front - rear Wheel bolt torque forged, 5-bolt fixing 8.0J x 19H2 ET55 9.5J x 20H2 ET69 + 55 mm + 69 mm 105 Nm (77 lbf.ft) Page 4 Updated 25th March 2013  Lotus Service Notes Section TDU Chassis ride height points c59 FRONT SUSPENSION Type Independent. Upper and lower lightweight forged alloy wishbones; co-axial coil spring/telescopic damper unit; tubular anti-roll bar Geometry Mid-laden ride height (2 x 75 kg occupants + full fuel tank) - set car to this height before measuring geometry: - front 125 mm below front end of chassis siderail - rear 147 mm below rear end of chassis siderail Applicable vehicles Castor - optimum - tolerance range Base Models: Camber - optimum From start of production to September - tolerance range 2010 fitted with 'B' level front upper Alignment - optimum wishbone assemblies. (See Section tolerance range CK.7 for further information). Steering axis inclination Applicable vehicles Castor - optimum - tolerance range Evora S: From start of production Camber - optimum Evora IPS & S-IPS: From start of - tolerance range production Alignment - optimum Base Models: Built from September 2010 onwards fitted with 'C' level front - tolerance range upper wishbone assemblies. (See Steering Section CK.7 for further information). axis inclination + 5.3° + 5.05° to + 5.55°; max. side/side 0.3° - 0.2° - 0.05° to - 0.35°; max. side/side 0.2° Zero ±0.063°; max. side/side 0.038° 9.4° nominal + 5.5° + 5.25°; max. side/side 0.2° - 0.2° ±0.15°; max. side/side 0.2° Zero ±0.063°; max. side/side 0.038° 9.4° nominal Page 5 Updated 2nd July 2013  Lotus Service Notes Section TDU REAR SUSPENSION Type Independent. Upper and lower lightweight forged alloy wishbones; co-axial coil spring/telescopic damper unit; tubular anti-roll bar Geometry Mid-laden ride height (2 x 75 kg occupants + full fuel tank) - set car to this height before measuring geometry: Applicable vehicles Base Models: From start of production to September 2010 fitted with 'B' level front upper wishbone assemblies. (See Section CK.7 & DJ.7 for further information). Camber Alignment Thrust angle Applicable vehicles - optimum - tolerance range - optimum - tolerance range - optimum - tolerance Camber Evora S: From start of production Alignment Evora IPS & S-IPS: From start of production Thrust angle Base Models: Built from September 2010 onwards fitted with 'C' level front upper wishbone assemblies. (See Section CK.7 & DJ.7 for further information). - front 125 mm below front end of chassis siderail - rear 147 mm below rear end of chassis siderail - 1.55° - 1.4° to - 1.7°; max. side/side 0.2° + 0.36° + 0.336° to + 0.432°; max. side/side 0.036° Zero 0.05° - optimum - tolerance range - optimum - tolerance range - optimum - tolerance ELECTRICAL Light Bulbs Headlamps Rear turn indicators Licence plate lamps Interior lamp Wattage 35 21 5 5 - 1.8° - 1.6°; max. side/side 0.2° + 0.6° + 0.4°; max. side/side 0.038° Zero 0.05° Type D1S electronic igniter/burner unit P21W C5W W5W Note that other lamps are likely to be long life LED type, serviced only by lamp replacement. System voltage/polarity Alternator Battery (service replacement) - type - rating 12V negative earth 100A Varta L3B (T6) 572409068 72 Ah Page 6 Updated 2nd July 2013  Lotus Service Notes Section TDU TRANSMISSION Type - Manual Designation Differential 6 speed manual type EA60 Open bevel gear Gear ratio table ('opt' refers to alternative Sport ratio set) Gear Internal ratio Final drive mph/1000rpm km/h/1000rpm 1 3.54 3.78 5.6 9.1 2 1.91 3.78 10.4 16.7 3 1.22 3.78 16.3 26.3 3 opt 1.41 3.78 14.1 22.8 4 0.86 3.78 23.1 37.2 4 opt 1.09 3.78 18.2 29.4 5 0.79 3.24 29.4 47.3 5 opt 0.97 3.24 23.9 38.5 6 0.64 3.24 36.3 58.4 6 opt 0.86 3.24 27 43.5 Rev 3.83 3.24 Type - Automatic IPS Designation Differential Gear ratios: Gear First Second Third Fourth Fifth Sixth Reverse Internal Ratio 3.300:1 1.900:1 1.420:1 1.000:1 0.713:1 0.608:1 4.148:1 6 speed automatic type U660E Open bevel gear Final Drive 3.685:1 3.685:1 3.685:1 3.685:1 3.685:1 3.685:1 3.685:1 CLUTCH Type Friction plate diameter Friction plate clamped thickness - new Damper springs Hub material Clamp load - new Single dry plate. Diaphragm spring cover. Hydraulic release, self adjusting 228 mm 8.0 mm 4 off Sintered steel 8350N Page 7  Lotus Service Notes Section TDU BRAKES Brake discs Disc dimensions - front - rear Callipers Piston size - front - rear Operation Parking brake Cast iron, curved vane ventilated, cross-drilled Rear discs incorporate parking drums 350 x 32 mm 332 x 26 mm. 185 mm drum A.P. Racing, aluminium alloy body, 4 pistons in opposed pairs. Common casting front/rear Leading; 38.1 mm. Trailing; 41.3 mm Leading; 38.2 mm. Trailing; 36.0 mm Tandem master cylinder with dual diaphragm vacuum servo and Bosch Anti-lock system Cable operated drum brakes incorporated into rear discs STEERING Type Turns, lock to lock Gear ratio Power assisted rack and pinion 2.86 47mm rack movement/steering wheel revolution FUEL CONSUMPTION Evora 1999/100/EC - urban - extra urban - combined Std. gear ratios 12.4 l/100km 6.5 l/100km 8.7 l/100km Opt. close ratios 13.4 l/100km 7.2 l/100km 9.5 l/100km Evora S - urban - extra urban - combined 14.2 l/100km 7.5 l/100km 9.9 l/100km Evora IPS - urban - extra urban - combined 13.3 l/100km 6.6 l/100km 9.0 l/100km Evora S-IPS - urban - extra urban - combined 14.4 l/100km 6.9 l/100km 9.7 l/100km Page 8 Updated 2nd July 2013