Lotus - Evora - Workshop Manual - 2006 - 2013

EUROPA S ERV S LIST SERV ERVIICE PART PARTS 2006 M o del Y ear Mo Year Onw ar ds Onwar ards Technical Publications, Lotus Cars Ltd, Hethel, Norwich, Norfolk, NR14 8EZ. England. Tel: +44 (0)1953 608000 www.lotuscars.com © Lotus Cars Ltd. 2006 Part Number A124T0325J Updated 1st August 2013 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Europa S range, 2006 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 121 Vehicle/Engine Type Number of First Usage B Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks and option columns. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 050....Elan+2 046, 054, 065, 074....Europa 075....Elite S1 076....Eclat S1 079....Esprit S1/S2/S2.2 082....Esprit Turbo 083....Elite S2 084....Eclat S2 085....Esprit S3 089....Excel 100....Elan 1990 111....Elise 340....340R 117....Elise 2001 MY 120....Elise111R 128....Exige S (s/c) 907....4 cyl. 2.0 NA 121....Elise USA 131....Elise S (1ZZ) 910....4 cyl. 2.2 turbo 122....Exige 2 912....4 cyl. 2.2 NA 123....Exige USA 920....4 cyl. 2.0 turbo 124....Europa 2006 918....V8 3.5 turbo Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the driver’s side door aperture, viewable with the door open. The engine number is stamped on the LH rear flange of the cylinder block, alongside the clutch housing jointface. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed during the car’s life. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted. Manufacturer Identifier Code Vehicle Type 121 = Europa Check Digit Assembly Plant H = Hethel B = Shah Alam Model 1 = Europa 12345678901234 12345 1234 12345678901234 123456 1234 12345 12345 1234 12345678901234 12345 1234 12345678901234 123456 1234 12345 12345 1234 12345678901234 12345 1234 12345678901234 123456 1234 12345 12345 1234 S C C 12345678901234 12345 1234 12345678901234 123456 1234 12345 12345 1234 12345678901234 12345 1234 12345678901234 123456 1234 12345 12345 1 2 3 12345 4 1234 5 12345678901234 6 7 8 123456 9 1234 10 12345 11 12345 12 1234 13 12345678901234 12345678901234 12345123412345678901234123456 123412345123451234 1234 Engine Type Restraint S = 2.0 turbo C = Dual S.I.R D = 2.0 turbo SE + active belts Model Year 6= 2006 7= 2007 8 = 2008 9 = 2009 12345678901234567 12345678901234567 12345678901234567 12345678901234567 12345678901234567 14 15 16 17 12345678901234567 12345678901234567 Chassis/Body C = RHD D = LHD Intro22 Serial Number V.I.N. ON CHASSIS V.I.N. LABEL ohs104 2009/01 ENGINE NUMBER Intro21 MODEL HISTORY MILESTONES Europa introduction: March 2006 VIN character 10=6; Serial number from 2503. Note: Europa serial number sequence is shared with the Elise based models. Type 121 Europa identified by VIN character 6,7,8=121. Known as “Europa S”. Luxury touring pack: From March 2007 a Luxury Touring Pack introduced as a production optional extra which included: Interior trims: Steering column shroud, dash top, instrument and ventilation binnacles and sill covers are covered in saddle tan leather, chocolate coloured leather and brown carpets, sports seats, passenger airbag cover finished in soft to the touch material, solid walnut and tulip gearknob. Boot area covered in brown carpet, saddle tan coloured leather trimmed inner tailgate, leather luggage straps and saddle tan leather oddment bag. Exterior: Tinted tailgate and rear 3/4 glass, body coloured front driving lamp surrounds, side air-intake sur-rounds and roof air-outlet grill. Exterior grilles coloured silver. 2007 model year: July 2006 VIN character 10=7; Serial number from 0001 (shared with Elise based models). 2008 model year: October 2007 VIN character 10=8; Serial number from 0043 (shared with Elise based models). Europa SE introduction: September 2008 Serial number from 2164. Identified by VIN character 4=D. Differences to standard Europa S include; revised turbocharger, re-calibrated engine controller and colder grade spark plugs, result in a power increase to 225 PS and 300 Nm of torque. New 15-spoke road wheels with increased width both front and rear and larger diameter rear. Road spring ratings increased along with new damper mounting brackets and anti-roll bar changes. Larger single piece (308mm) front brake discs, 4-piston AP Racing callipers, Ferodo pads and re-calibration of the ABS system. Includes Luxury Touring pack. 2009 model year: October 2008 VIN character 10=9; Serial number from 0092 (shared with Elise based models). Production ceased in August 2010 with approximately 467 vehicles produced, last VIN number recorded: 1085 Updated 13th September 2010 10.00 Body 10.01 10.02a 10.04 10.09 10.11a 10.13a 10.15 10.17 10.23 10.25 10.31 Body: Front & Rear Clamshells & Fixings Body: Sill Panels, Windscreen Frame & Rear Bulkhead Crash Structures Front Access Hatch & Release Mechanism Tailgate & Release Mechanism Engine Compartment Finisher Panels Door Shells, Beams, Hinges Door Latch Mechanism Bumpers, Valences Spoilers & Aerofoils Undertray & Diffuser Towing Strut/ Hook 11.00 Glazing and Seals 11.01 11.02 Windscreen, Door Glass, Seals & Weather Strips Door Window Lift Mechanism 12.00 Exterior Fittings 12.01 12.03 12.04a 12.05 12.07 12.09 Wheelarch Liners Grilles and Louvres Roof Panel, Seals & Fixings Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 13.00 Seats & Seat Belts 13.01 13.02 13.27 Seat Runners Seat Assemblies, front Seat Belts, front 14.00 Pedal Box & Fascia Date: 13-Oct-09 Function Code List: Page 1 of 3 14.01 14.05 14.10 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware Instrument Cowling 15.00 Interior Trim 15.05 15.11 15.13 15.18 15.19 15.24 15.30 Interior Driving Mirror & Sunvisors Interior Trim & Stowage Provision Front Door Trims Interior Trim, Chassis Trim Panels Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Luggage Compartment Carpet Carpeting & Mats 16.00 Sound Insulation 16.01 Passenger Compartment Sound Insulation 17.00 Electrical 17.01 17.03 17.05 17.06 17.07 17.11 17.13 17.17 17.21 17.27 17.31 17.33 17.35 Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors Instruments, Tell Tales, & Displays Exterior Lamps, Except Headlamps Headlamps Interior Lamps Windscreen Wiper Motor, Wipers & Washers In Car Entertainment Battery, Clamps, & Cables Security Alarm System, Parking Sensors & Camera Other Electrical, SIR: Inflator Modules, DERM & Sensors 18.00 Heating, Ventilation, Air Conditioning 34.00 Wheels & Tyres 18.01 18.03 18.05 18.07a 18.09a 18.12 18.13 18.14 Heater/ Air Conditioning Assemblies, Housings AC Components, Pipes, Hoses Heater, Pipes, Hoses AC Interior Blower Motor AC/Heater Driver Operated Controls AC/Heater Air Distribution Plenum Air Trunking, Ducts & Ventilators AC Air Recirculation System 34.01 Wheels, Tyres & Valves 40.00 Engine 19.00 Labels 19.01 19.03 Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals 30.00 Chassis 30.01 30.02 Chassis, Subframes Seat Belt Mounting Frames, Stays 31.00 Suspension 31.01 31.03 Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs 32.00 Steering 40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.09 40.10 40.11 40.13 40.15 40.17 40.19 40.21c 40.23 Engine Assemblies Engine Block, Oil Pick up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Pistons, Con-rods, Liners Balance Shaft & Bearings Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold & Turbocharger AC Compressor 32.01 32.05 Rack & Pinion, & Lower Column Upper Column, Steering Wheel 41.00 Belts and Pulleys 33.00 Brakes 41.01 41.03 Camshaft Belts, Guards & Pulleys Auxiliary Drive Belts & Pulleys 33.01 33.01a 33.03 33.05 Brake Discs & Calipers Brake Discs & Calipers, AP Racing options, front Master Cylinder, Servo, ABS Controller, Pipes & Hoses Parking Brake Mechanism 42.00 Induction Systems 42.01 42.04 42.05 42.07 Airboxes, Trunking & Air Filters Throttle Body, Mechanism & IAC Valve Fuel Injection System Inlet Manifold, Plenum & gaskets Date: 13-Oct-09 Function Code List: Page 2 of 3 44.00 Fuel System 44.01 44.03 44.05 Fuel Tanks, Filler Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 45.05 Exhaust System Heatshields 46.00 Cooling 46.01 46.03 46.05 46.10a Engine Cooling System & Fan Oil Cooler & Pipes Engine Bay Cooling, Ducts & Trunking Chargecooler & Ducting 47.00 Transmission 47.01 47.03 47.05 47.15 Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Driveshafts & Seals 60.00 Special tools 60.01 60.01a 60.02 Tool Kit Diagnostic Equipment Special Tools 80.00 Bulk Items 80.20a Touch-in Paint Pencil Range Date: 13-Oct-09 Function Code List: Page 3 of 3 9 10 11 12 3 4 5 See 12.03 27 1 2 21 13 25 20 14 5 5 4 26 4 8 7 5 4 3 5 3 18 22 19 6 25 5 4 3 4 15 4 16 17 23 24 28 5 4 3 25 5 4 3 26 10.01 Updated 24th January 2013 Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description 01 Remarks Option Part Number Qty Front Clamshell Primed B124B0004F 1 02 Rear Clamshell Primed D124B0021F 1 03 Screw, M6 x 20, hex. hd., clamshell fixing A075W1030Z 20 04 Washer, spring, M6, clamshell fixing A075W4035Z 28 05 Washer, flat, M6 x 25 x 1.4, clamshell fixing B075W4017Z 24 06 Screw, delta point, 50 x 25, clamshell fixing A124W5289F 4 07 Washer, flat, M5 x 19, clamshell fixing B075W4017Z 4 08 Easy Boss, 50 x 3.5 x 12.0, clamshell fixing A124W3193F 4 09 Rubber Buffer, clamshell to access lid X046B6113Z 2 10 Setscrew, M6 x 30, hex. hd., A075W1032Z 2 11 Locknut, M6 A082W3085F 4 12 Washer, flat, M6 x 18 x 1.0 B082W4018F 2 13 Screw, M8 x 25, button hd. S/S A111W7175F 4 14 Washer, flat, M8 x 21 x 1.6 S/S A111W4176F 4 15 Screw, M6 x 35, hex. hd., bootbox to subframe A075W1033Z 4 16 Washer, flat, M6 x 25 x 1.4, S/S, black, bootbox to subframe A082W4131F 4 17 Washer, neoprene, 25 x 3mm, bootbox to subframe A111U6055F 4 18 Spacer, clamshell to subframe, 100 x 40 x 1mm A116B0423K As req. Function Code: 10.01, Page: 1 Updated 24th January 2013 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description Remarks 18a Spacer, clamshell to subframe, 100 x 40 x 2mm 18b Spacer, clamshell to subframe, 600 x 50 x 1mm 18c Spacer, clamshell to subframe, 600 x 50 x 2mm 19 Option Part Number Qty A116B0424K As req. Not illus., across centre of subframe A116B0421K As req. Not illus., across centre of subframe A116B0422K As req. Screw, M6 x 25, button hd., rear clamshell fixing A116W7206F 4 20 Shim, 9 x 28 x 1 'C' type, clamshell to bodyside B124B0257F As req. 21 Shim, 9 x 28 x 2, clamshell to bodyside A124B0256F As req. 21a Shim, 9 x 28 x 3, clamshell to bodyside A124B0255F As req. 22 Grommet, blanking, 50.8mm Not used on trimmed transom A111U6061F 1 23 Grommet, blanking, 19mm Not used on trimmed transom A116W6714F 1 24 Spire Nut, M6, rear clam. to bodyside A117W6715F 2 25 Lugnut, M6, clamshell fixing A117W3181F 8 26 Screw, M6 x 25, button hd., clamshell fixing A116W7206F 8 27 Edging Strip, engine bay flange A117B6010V 2.6M 28 Blanking Film, 'B' post, fixings access hole A124B0282F 2 Function Code: 10.01, Page: 2 Updated 24th January 2013 2 1 4 6 3 7 5 10.02a Service Parts List Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Dep Part Description 01 Remarks Option Part Number Qty Windscreen Frame Assembly A116B0148K 1 02 Gutter, windscreen frame B124B0191F 1 03 Baffle Panel/FLV Plenum Assembly A120B0117F 1 04 Bodyside Panel, RH B124B0036F 1 05 Bodyside Panel, LH B124B0037F 1 06 Rear Bulkhead B124B0031F 1 07 Captive Nut, M8, big hd. A111W6592F 4 08 Blanking Film, 'B' post, fixings access hole A124B0282F 2 Not illustrated, see 10.01 Function Code: 10.02a, Page: 1 Updated 24th January 2013 1 10 14 9 15 7 12 5 13 6 11 8 2 4 3 10.04 Service Parts List Function Code 10.04 Crash Structures Dep Part Description Remarks Option Part Number Qty 01 Front Crash Structure Assembly, includes nut plates A120B0190J R/B B120B0190J 1 02 Panel, front undershield B117B0237F 1 03 Screw, delta point, 50 x 12,button hd., undershield fix A075W5089Z R/B A124W5289F 6 04 Washer, flat, M6 x 25 x 1.4, S/S black, undershield fix A075W4015Z R/B A082W4131F 6 05 Easyboss, 50 x 3.5 x 12, undershield fix B100W6372F R/B A124W3193F 6 06 Screw, M6 x 12, flg. hd. black, undershield rear fix. A111E6007F 3 07 Alloy Plate. LH A111B0531F 1 07a Alloy Plate, RH A111B0530F 1 08 Pop Rivet, plate fix. A085W6259F 6 09 Washer, flat, 3/16" x 1/2", plate to crash structure A075W4000Z 4 10 Side Impact Foam, LH A124B0155F 1 11 Side Impact Foam, RH B124B0156F 1 12 Bracket, foams to chassis A117B0556F 2 13 Pop Rivet, brackets to chassis A117W6734F 8 14 Grille, leaf screen A117B0466F 2 15 Edging Strip, hose protection A111U6034V 0.3m 16 Betaseal 1701, crash structure to chassis A082B6281F 300mm Bonded to crash structure Not illustrated Function Code: 10.04, Page: 1 Updated 17th August 2012 Function Code 10.04 Crash Structures Dep Part Description Remarks Option Part Number Qty *A level crash structure no longer availiable for cars fitted nuts welded onto towing eye bracket see 2b 10.31 on Elise MY04 parts list Function Code: 10.04, Page: 2 Updated 17th August 2012 1 5 14 6 24 25 4 1716 15 32 31 30 17 16 15 2 3 19 20 21 20 12 18 22 8 16 15 10 10 11 17 16 15 9 26 13 23 11 28 7 29 10.09 27 Function Code 10.09 Front Access Hatch & Release Mechanism Dep Part Description 01 Front Access Cover 02 Remarks Option Part Number Qty Primed A124B0167F 1 Hinge Assembly, access cover A124B0103F 1 03 Bracket, hinge to clamshell, LH A124B0101F 1 04 Bracket, hinge to clamshell, RH A124B0102F 1 05 Striker, front access cover A124B0094F 2 06 Latch Assembly, access cover A124B0089F 2 07 Bracket, access cover release C124B0260F 1 08 Pivot Plate/Handle Assembly, release cables C124B0261F 1 09 Spindle, pivot plate B124B0264F 1 10 Bush, bracket and plate to spindle A111U6018F 4 11 Starlock Fastener, spindle fixing A124W6804F 2 12 Clip, hinge retaining A124W6787F 2 13 Cable, access cover release A124B0262F 2 14 Screw, M8 x 18, csk. pozi., with crinkle washer, strker fix. A124B6000F 4 15 Screw, M6 x 20, hex.hd., hinge & bracket fixing A075W1030Z 10 16 Washer, spring, M6, hinge & bracket fixing A075W4035Z 10 17 Washer, flat, M6 x 18 x 1.0, hinge & bracket fixing B082W4018F 8 18 Washer, flat, M6 x 25 x 1.4, bracket fixing B075W4017Z 2 19 Bolt, M5 x 40, cap hd., hinge pivot A100W7081F 2 20 Washer, flat, M5 x 12 x 1.0 S/S, hinge pivot A082W4129F 4 21 Nyloc Nut, M5, hinge pivot A075W3008Z 2 Includes clips Function Code: 10.09, Page: 1 Function Code 10.09 Front Access Hatch & Release Mechanism Dep Part Description 22 Remarks Option Part Number Qty Washer, nylon, 5.2 x 12.0 x 1.0, hinge pivot A089W4104F 4 23 Grommet, cables to chassis A124W6790F 2 24 Solderless Nipple, cable to plate A116W6762F 3 25 Shim, 9 x 28 x 2, black, hinge to panel A124B0256F as req. 25a Shim, 9 x 28 x 3, black, hinge to panel A124B0255F As req. 26 Screw, M5 x 16, pan pozi., bracket to chassis A082W5107F 4 27 Washer, shakeproof, M5, bracket to chassis A075W4045Z 4 28 Washer, flat, M5 x 19 x 1.4, S/S, black, bracket to chassis B082W4107Z 4 29 Pop Rivet, bracket to chassis A089W6297F 2 30 Screw, M6 x 20, hex.hd., latch to clamshell A075W1030Z 4 31 Washer, spring, M6, latch to clamshell A075W4035Z 4 32 Washer, flat, M6 x 18 x 1.0, latch to clamshell B082W4018F 4 Function Code: 10.09, Page: 2 27 6 26 2 31 30 1 32 2 5 4 3 9 10 8 28 7 29 21 17 11 19 12 13 20 18 10.11a 25 24 14 15 16 23 22 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description 01 Tailgate Assembly 02 Remarks Option Part Number Qty Primed A124B0298F 1 Hinge Assembly A122B0084F 2 03 Screw, M6 x 25, hex. hd., hinge to clam. & tailgate A075W1031Z 8 04 Washer, spring, M6, hinge to clam. & tailgate A075W4035Z 4 05 Washer, flat, M6 x 20 x 2.5, hinge to clam. A075W4035Z 4 06 Shim, hinge rotor to tailgate A122B0199F As req. 07 Lock Assembly, tailgate C124H0001J 1 08 Bracket, lock mounting B124B0278F 1 09 Nyloc Nut, M5, bracket to body A075W3008Z 1 10 Washer, flat, M5 x 19 x 1.4, S/S black, bracket to body B082W4107F 1 11 Striker, tailgate A124B0094F 1 12 Screw, M8 x 18, csk. pozi., + crinkle washer, striker fix. A124B6000F 2 13 Latch Assembly, tailgate A124B0089F 1 14 Screw, M6 x 20, hex. hd., latch to bracket A075W1030Z 2 15 Washer, spring, M6, latch to bracket A075W4035Z 2 16 Washer, flat, M6, x 12.1 x 1.4, latch to bracket A075W4013Z 2 17 Rod, lock to latch A124B0091F 1 18 Seal Assembly, luggage compartment A124U0009F 1 19 Trim Panel, tailgate, carpet B124U0037F 1 19a Trim Panel, tailgate, tan leather A124V0091K 1 19b Trim Panel, tailgate, lux tan leather A124V0092J 1 Sold as part of lock set, see 10.17 Lux Tourer Function Code: 10.11a, Page: 1 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description 20 Remarks Option Part Number Qty Fir Tree Fastener, cap type, trim to tailgate A116U0201F 9 21 Strut, tailgate supporting B124B0206F 2 22 Rubber Buffer, tailgate stop X046B6113Z 4 23 Bolt, M6 x 35, flg. hd., tailgate stop A116W2191F 4 24 Locknut, M6, tailgate stop A082W3085F 4 25 Washer, flat, M6 x 18 x 1, tailgate stop B082W4018F 4 26 Cover, harness tailgate hinge A124M0020F 1 27 Cover, shim stack B124B0316F 2 28 Washer, special, lock barrel to body A124B0311F 1 29 'C' Clip, lock barrel retention A117B6009F 1 30 Handle Assembly, tailgate release, RHD RHD A122B0252S 1 30a Handle Assembly, tailgate release, LHD LHD A122B0251S 1 31 Bracket, release handle to chassis, RH RHD B122B0152F 1 31a Bracket, release handle to chassis, LH LHD B122B0151F 1 32 Cable, tailgate release Common A124U0254F 1 Function Code: 10.11a, Page: 2 11 7 5 4 1 10 9 8 3 6 11 10 2 10.13a 8 Function Code 10.13a Engine Compartment Finisher Panels Dep Part Description 01 Remarks Option Part Number Qty Cover Assembly, engine bay, RH A124U0134J 1 02 Cover Assembly, engine bay, LH B124U0133J 1 03 Terry Clip, cover to backstay A122W6777F 2 04 Pop Rivet, clip to cover A082W6512F 2 05 Bracket, cover to bulkhead, RH A124U0138F 1 06 Bracket, cover to bulkhead, LH A124U0137F 1 07 Pop Rivet, brackets to bulkhead A075W6087Z 4 08 Screw, M6 x 16, button, skt. hd., cover fixing A082W7105F 6 09 Washer, spring, M6, cover fixing A075W4035Z 4 10 Washer, flat, M6, cover fixing A082W4133F 6 11 Captive Nut, M6, cover fixing A117W3181F 6 Function Code: 10.13a, Page: 1 1 27 28 29 18 17 19 26 16 15 20 3 25 13 14 21 10 11 12 2 4 5 6 8 9 21 9 23 9 21 24 10.15 Updated 27th february 2013 10 11 7 22 Service Parts List Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 01 Remarks Option Part Number Qty Door Shell, LH Primed D124B0063F 1 01a Door Shell, RH Primed D124B0064F 1 02 Door Beam, LH A116U0029F 1 02a Door Beam, RH A116U0030F 1 03 Hinge, chassis to door beam A111U0055F 2 04 Setscrew, M6 x 20, hex. hd., beam to door fix. A075W1030Z 4 05 Washer, shakeproof, M6 A075W4046Z 4 06 Washer, flat, M6 x 1.5 A075W4015Z 4 07 Shim, door hinge, 1.0mm A111B0316F As req 07b Shim, door hinge, 1.5mm A111B0317F As req 07b Shim, door hinge, 1.5mm A111B0317F As req 07c Shim, door hinge, 2.0mm B111B0314F As req. 08 Screw, M8 x 30, cap hd. A089W7052F 8 09 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 18 10 Screw, M6 x M20, hex. hd. A075W1030Z 4 11 Washer, flat, M6 A075W4013Z 8 12 Nut, M6, Nyloc A075W3009Z 4 13 Spring Plate, door check C111B0174F 2 Fit follower, item 25 to plate Function Code: 10.15, Page: 1 Updated 27th february 2013 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 14 Remarks Part Number Qty Support Plate, door check spring C111B0175F 2 15 Bearing, door hinge A111U6025F 4 16 Bush, door hinge A111U0057F 4 17 Screw, M10 x 30, cap hd. A075W7030F 4 18 Dust Cap, door hinge A111U6024F 2 19 Door Stop Buffer Strip B111B0177V As req. 20 Setscrew, M8 x 20, hex. hd., beam to door fix. A075W1038Z 4 21 Washer, shakeproof, M8 A075W4048Z 10 22 Nutplate, door hinges A111U0056F 4 23 Bolt, M8 x 45, hex,hd.,beam to rear bracket, upper A075W2040Z 2 24 Setscrew, M8 x 25, hex. hd., beam to rear bracket, lower A075W1039Z 2 25 Follower, door check spring A116B0418F 2 26 Blanking Grommet, door rear A082B6057F 2 27 Cover, door hinge A116B6006F 2 28 Nutplate, door to beam, upper Bonded inside doorshell B111B0082K 2 29 Nutplate, door to beam, lower Bonded inside doorshell A111B0081K 2 30 Curtain, plastic, door inner aperture Not illustrated A124B0265F 2 Cut to fit, 135mm, 2 off Option B111B0178K R/B Fitted in chassis Fit to item 13 Function Code: 10.15, Page: 2 Updated 27th february 2013 42 40 41 10 9 18 8 17 19 16 14 15 4 6 5 7 39 38 43 12 7 6 4 4 1 13 6 11 4 3 45 46 33 37 29 4 28 23 44 30 22 11 25 34 24 32 34 31 26 21 35 20 47 2 10.17 36 Service Parts List Function Code 10.17 Door Latch Mechanism Dep Part Description Remarks 01 Vehicle Lock Set, door, tailgate, steering, fuel + keys Includes blank keys that need to be cut to keyblade template supplied in kit 02 Option Part Number Qty C124H0001J 1 Latch mechanism, LH A124B0199F 1 02a Latch mechanism, RH A124B0200F 1 03 Nyloc Nut, M6, support bracket fix. A075W3009Z 2 04 Washer, flat, M6 x 12.1 x 1.4, support bracket fix. A075W4013Z 12 05 Support Bracket, release button, LH B116U0135F 1 05a Support Bracket, release button, RH B116U0136F 1 06 Washer, wavy, 0.25", support brkt. fix. A075W4087F 6 07 Setscrew, M6 x 16, support brkt. fix. A075W1028Z 6 08 Screw, M5 x 16, pan pozi, cover reflector fix A082W5184F 2 09 Reflector/Cover A117M6026F 2 10 Fixing Strap, cover plate A111U0095K 2 11 Nylon Clip, linkage retention A082U6267F 4 12 Lever, door latch release A124B0233F 2 13 Spring Pin, door latch lever to spindle retention A116U0129F 2 14 Striker A124B0201F 2 15 Screw, M8 x 18, csk. skt. hd., striker to bracket A124W7217F 4 Function Code: 10.17, Page: 1 Updated 6th February 2013 Function Code 10.17 Door Latch Mechanism Dep Part Description 16 Remarks Option Part Number Qty Nutplate, striker to bracket, LH A124B0113F 1 16a Nutplate, striker to bracket, RH A124B0114F 1 17 Finisher Plate, door strker A124U0068F 2 18 Cover, door striker, LH A124U0059F 1 18a Cover, door striker, RH A124U0058F 1 19 Plastic Fastener, cover fixing A100W6391F 4 20 Mounting Plate, latch, LH Bonded to inner door A124B0107H 1 20a Mounting Plate, latch, RH Bonded to inner door A124B0108H 1 21 Release, door latch, interior, LH Includes handle A111U6005F 1 21a Release, door latch, interior, RH Includes handle A111U6004F 1 22 Screw, No. 8 x 0.75", pozi., door release fix. A075W5074F 8 23 Spire Nut, No.8, captive, door release fix. A075W6016Z 6 24 Plastic Clip, interior release rod guide A075J6027Z 4 25 Rod, interior release to latch, LH A124B0235F 1 25a Rod, interior release to latch, RH A124B0236F 1 26 Foam Strip, 19 x 3mm A082U6067F As req. 28 Screw, M6x 12, pan pozi., latch fixing A111W5214F 10 29 Screw, M6 x 20, flg hd., latch fixing A075W5206F 6 30 Washer, shakeproof, M6, door latch fixing A075W4046Z 6 31 Bracket, door beam attachment, LH A124B0119F 1 31a Bracket, door beam attachment, RH A124B0120F 1 Function Code: 10.17, Page: 2 Updated 6th February 2013 Function Code 10.17 Door Latch Mechanism Dep Part Description 32 Remarks Option Part Number Qty Spindle/Lever, door latch release, LH A124B0121F 1 32a Spindle/Lever, door latch release, RH A120B0122F 1 33 Rod, latch to release button B124B0111F 2 34 Bush, lever/spindle assy. A111U6018F 4 35 Door Pull, exterior, LH A116B0193F 1 35a Door Pull, exterior, RH A116B0194F 1 36 Screw, M4 x 16, csk, cap hd., exterior door pull fix. A117W7208F 4 37 Rod, CDL to sill button, LH A124B0109F 1 37a Rod, CDL to sill button, RH A124B0110F 1 38 Grommet, button through sill X036L6004F 2 39 Button, door locking A117U0330F 2 40 Cover, door latch, LH Latch security A124B0239F 1 40a Cover, door latch, RH Latch security A124B0240F 1 41 Screw, No. 8 x 0.75", flg. hd. pozi., cover to door A075W5074Z 6 42 Spirenut, No. 8, cover to door A075W6016Z 6 43 Cover, door release rod, LH A117U0321F 1 43a Cover, door release rod, RH A117U0320F 1 44 Clip, release rod to cover A082W6457F 4 45 Nyloc Nut, M5, cover to door A100W3113F 4 46 Washer, flat, 3/16", cover to door B075W4009F 4 47 Blank Key, with transponder A124H6000F 2 Black dacromet finish Order with lock set Function Code: 10.17, Page: 3 Updated 6th February 2013 Function Code 10.17 Door Latch Mechanism Dep Part Description Remarks 47a Cut Key, with transponder* 48 Lock Lubricant Option Part Number Qty Order from Bolton Lock A124H6001S 2 Not illustrated A117U6019S 25ml *NOTE: For full information on all Lotus Security Sytems, see LSL483d Function Code: 10.17, Page: 4 Updated 6th February 2013 8 17 11 10 9 12 16 17 15 14 13 4 3 7 6 2 4 3 4 1 2 3 2 5 10.23 2009/01 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 01 Bumper, front 02 Remarks Option Part Number Qty Primed B124B0294F 1 Screw, delta point, M5, bumper to clam/undertray A124W5289F 7 03 Washer, flat, M5 x 25 x 1.5 S/S, bumper to clam/undertray A124W4195F 7 04 Easy Boss, 50 x 2 x 12.0, bumper to clam/undertray A124W3194F 7 05 Trim Panel, driving lamp surround, LH A124B0307F 1 05a Trim Panel, driving lamp surround, RH A124B0306F 1 06 Nyloc Nut, M5, panel to bumper A075W3008F 6 07 Washer, flat, M5 x 19 x 1.4, S/S, black, panel to bumper B082W4107Z 6 08 Spoiler, rear, incl. CHMSL A124B0325K 1 09 Screw, M6 x 25, hex. hd., spoiler to tailgate A075W1031Z 3 10 Washer, spring. M6, spoiler to tailgate A075W4035Z 3 11 Washer, flat, M6 x 12.1 x 1.4, spoiler to tailgate A075W4013Z 3 12 Bracket, front bumper mounting B124B0100F 1 13 Screw, M6 x 20, hex, hd., bumper to bracket A075W1030Z 2 14 Washer, flat, M6 x 25 x 1.4, bumper to bracket B075W4017Z 2 15 Washer, spring, M6, bumper to bracket A075W4035Z 2 16 Spirenut, M6, bumper to bracket A117W6715F 2 17 Washer, neoprene, 8 x 25 x 3, spoiler to tailgate A111U6055F 5 Primed Function Code: 10.23, Page: 1 1 7 6 3 5 2 6 10.25 Function Code 10.25 Undertray & Diffuser Dep Part Description 01 Remarks Option Part Number Qty Undertray, fuel tank A124A0027F 1 02 Screw, M8 x 25, button hd. S/S, undertray rear fixing A111W7175F 2 03 Washer, flat, M8 x 25 x 1.4, S/S, undertray rear fixing A075W4021Z 2 04 Screw, M5 x 16, hex. hd. S/S, undertray side fixing A111W1163F 6 05 Washer, flat, M5 x 18 x 1.5 S/S, undertray side fixing B075W4009Z 6 06 Spire Nut, M5, undertray side fixing B100W6372F 6 07 Foam Strip, self adhesive, 10mm x 6mm A100B0431V As req. Function Code: 10.25, Page: 1 3 4 5 2 1 4 3 10.31 Function Code 10.31 Towing Strut/ Hook Dep Part Description Remarks 01 Towing Eye, with bag P/O tool kit, see 60.01 02 Option Part Number Qty A124T0005F 1 Mounting Strut, towing eye B117B0160F 1 03 Setscrew, M8 x 16, hex. hd., grade 8.8 Zn A075W1036Z 4 04 Washer, flat, M8 x 1.4 Zn A075W4021Z 4 05 Screw, M8 x 20, black plastic, strut blanking A121W5280F 1 Function Code: 10.31, Page: 1 22 8 2 1 10 13 15 21 20 4 6 23 18 19 5 11 12 14 3 4 9 7 17 16 11.01 Service Parts List Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 01 Remarks Option Part Number Qty Windscreen & Finisher Assembly A117B0094F 1 02 Door Glass Assembly, RH A124B0074F 1 03 Door Glass Assembly, LH A124B0075F 1 04 Nyloc Nut, M6, glass to lift channel A907E6285F 6 05 Rear Window Glass A116B0006F 1 06 Seal Assembly, door waist, RH B124U0006F 1 07 Seal Assembly, door waist, LH B124U0005F 1 08 Door Seal Assembly, RH C124U0012F 1 09 Door Seal Assembly, LH C124U0011F 1 10 Door Cheater Seal, RH B124U0008F 1 11 Door Cheater Seal, LH B124U0007F 1 12 Plastic Fastener, cheater seal fix. A079W6195F 2 13 Glass, rear quarterlight, RH A124B0080F 1 14 Glass, rear quarterlight, LH A124B0081F 1 15 Finisher Assembly, quarterlight, RH *see below B124U0016F 1 16 Finisher Assembly, quarterlight, LH *see below B124U0015F 1 17 Spacer, glass to body A124U0069F 8 18 Glass, tailgate A124B0082F 1 Function Code: 11.01, Page: 1 Updated 12th January 2012 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 19 Remarks Option Part Number Qty Seal Carrier, seal to roof B124V0001F 2 20 Nut, M4, carrier to roof A075W3019F 10 21 Washer, 3/16 x 3/4" S/S, carrier to roof B075W4009F 10 22 Seal, 'A' pillar noise reduction, RH A117U0508F 1 23 Seal, 'A' pillar noise reduction, LH A117U0509F 1 *If seal supplied as illustrated, may require trimming if fitting against an extended roof edge finishing strip, see section 12.04a Function Code: 11.01, Page: 2 Updated 12th January 2012 7 3 4 6 78 2 1 5 4 11 12 10 9 16 16 14 13 17 14 15 13 17 17 15 17 11.02 16 16 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 01 Remarks Part Number Qty Window Lift Mechanism, electric, LH B117U0389F 1 01a Window Lift Mechanism, electric, RH B117U0390F 1 02 Studplate Adaptor, mechanism to glass B117U0391H 2 03 Screw, M6 x 20, hex. hd., mechanism to door A075W1030Z 6 04 Washer, flat, M6 x 15 x 1.5, mechanism to door A075W4015Z 10 05 Nyloc Nut, M6, thin, motor to door A907E6285F 4 06 Spacer, 4mm, lift channel to door A117W4194F 6 07 Nyloc Nut, M6, thin, studplate to mechanism A907E6285F 4 08 Washer, flat, M6 x 15 x 1.5, studplate to mechanism A075W4015Z 2 09 Guide Rail, door glass, front, LH C116U0007F 1 09a Guide Rail, door glass, front, RH C116U0006F 1 10 Guide Rail, door glass, rear, LH D116U0005F 1 10a Guide Rail, door glass, rear, RH D116U0004F 1 11 Screw, M5 x 12, csk. pozi.., rail to door rear A100W5196F 2 12 Screw, M5 x 12, csk. skt. hd., rail to door front A117W7207F 2 13 Adjuster Block, guide rail LH thread A116U0020F 4 14 Adjuster Block, guide rail RH thread A116U0021F 4 15 Stud, rail adjusting A116U0022F 4 16 Screw, No,8 x 0.75", flg. pozi, hd., block fixing A075W5074Z 16 17 'O' Ring A116U0023F 8 Black dacromet finish Option Function Code: 11.02, Page: 1 1 3 11 10 5 4 9 8 13 12 6 7 14 15 13 12 16 15 14 17 12.01 Updated 28th January 2011 16 15 14 17a Service Parts List Function Code 12.01 Wheelarch Liners Dep Part Description 01 Remarks Option Part Number Qty Panel, headlamp access, front wheelarch, RH B124B0132F 1 02 Panel, headlamp access, front wheelarch, LH B124B0131F 1 03 Wheelarch Liner, front, RH, RHD B124B0134F 1 03a Wheelarch Liner, front, RH, LHD B124B0128F 1 04 Wheelarch Liner, front, LH, RHD B124B0133F 1 04a Wheelarch Liner, front, LH, LHD B124B0127F 1 05 Wheelarch Liner, rear, RH D124B0130F 1 06 Wheelarch Liner, rear, LH D124B0129F 1 07 Plastic Fastener, access panel A100W6391F 8 08 Screw, delta point, 50 x 25, access panel fix. A124W5289F 4 09 Washer, flat, M5 x 25 x 1.5, S/S black, access panel fix. A124W4195F 4 10 Bracket, front liner/access panel, LH Bonded to clamshell A124B0185H 1 10a Bracket, front liner/access panel, RH Bonded to clamshell A124B0186H 1 11 Easy Boss, 50 x 2.0 x 12.0, access panel fix. A124W3194F 4 12 Screw, M6 x 16, button hd. S/S black, liner fixing A082W7105F 8 13 Washer, flat, M6 x 25 x 1.4, S/S black, liner fixing A082W4131F 8 14 Screw, No.8 x 0.75", flg, pozi., liner fixing A075W5074Z 10 15 Washer, flat, M5 x 19 x 1.4, S/S black, liner fixing B082W4107F 10 Function Code: 12.01, Page: 1 Updated 28th January 2011 Function Code 12.01 Wheelarch Liners Dep Part Description 16 Captive Nut, No.8, liner fixing 17 Rear wheel arch extension finisher, LH 17a Rear wheel arch extension finisher, RH Remarks Option Part Number Qty A075W6172F 10 SE A124B4019K 1 SE A124B4020K 1 Function Code: 12.01, Page: 2 Updated 28th January 2011 17 16 23 24 18 2 15 25 4 6 14 5 32 12 13 22 21 7 9 1 29 30 31 20 19 8 28 30 31 26 27 3 11 See 46.05 12.03 10 Service Parts List Function Code 12.03 Grilles and Louvres Dep Part Description Remarks 01 Grille Assembly, front intake, black 01a Grille Assembly, front intake, silver 02 Grille Assembly, front exit, black 02a Grille Assembly, front exit, silver 03 Grille, engine bay side intake, LH, black To airbox + turbo cooling 03a Grille, engine bay side intake, LH, silver To airbox + turbo cooling 04 Grille, engine bay side intake, RH, black To chargecooler 04a Grille, engine bay side intake, RH, silver To chargecooler 05 Grille, turbo heat exit, black Bonded to grille panel 05a Grille, turbo heat exit, silver Bonded to grille panel 06 Grille, engine bay roof intake, black Bonded to grille panel 06a Grille, engine bay roof intake, silver Bonded to grille panel 07 Grille Assembly, rear clamshell, upper, RH, black 07a Grille Assembly, rear clamshell, upper, RH, silver 08 Grille Assembly, rear clamshell, upper, LH, black 08a Grille Assembly, rear clamshell, upper, LH, silver 09 Grille Assembly, rear clamshell, lower, RH, black 09a Grille Assembly, rear clamshell, lower, RH, silver Option Lux Tourer Lux Tourer Lux Tourer Lux Tourer Lux Tourer Lux Tourer Lux Tourer Lux Tourer Lux Tourer Part Number Qty D124B0287F 1 A124B0342K 1 C124B0246F 1 A124B0339K 1 C124B0157F 1 A124B4017K 1 C124B0158F 1 A124B4018K 1 D124B0159F 1 A124B0340K 1 D124B0160F 1 A124B0341K 1 D124B0176F 1 A124B4002K 1 D124B0177F 1 A124B4001K 1 D124B0178F 1 A124B4016K 1 Function Code: 12.03, Page: 1 2009/01 Function Code 12.03 Grilles and Louvres Dep Part Description 10 Grille Assembly, rear clamshell, lower, LH, black 10a Grille Assembly, rear clamshell, lower, LH, silver 11 Remarks Option Part Number Qty D124B0179F 1 A124B4015K 1 Finisher, intake grille, LH B124U0073F 1 12 Finisher, intake grille, RH B124U0074F 1 13 Panel, turbo heat exit grille Black finish, incl. Items 5, 6, 14 Painted A124B0251K 1 14 Panel, cosmetic, turbo heat exit grille Bonded to grille panel Primed (for body colour) B124B0182F 1 15 Panel, louvre, turbo heat exit For fixings see 10.01 A124B0170F 1 16 Screw, M4 x 16, csk. pozi. black, panel to clamshell A100W5160F 8 17 Washer, flat, M5 x 19 x 1.4, S/S black B082W4107F 8 18 Plastic Captive Nut, M4, panel to clam. A120W3186F 8 19 Plastic Fastener, grille to bumper upper A100W6391F 3 20 Pocket, grille spigot to bumper lower A124W6788F 2 21 Nyloc Nut, M5, exit grille to clamshell A075W3008F 4 22 Washer, flat, M5 x 19 x 1.4, exit grille to clamshell B082W4107Z 4 23 Screw, No.8 x 0.75", pan pozi., grille to clam. A075W5074Z 9 24 Washer, flat, M5 x 19 x 1.4, S/S black, grille to clam. B082W4107F 9 25 Plastic Captive Nut, M4, grille to clam. A120W3186F 9 26 Screw, no. 6 x 0.5", flg. self tap. side grlles to finishers A089W5138F 2 27 Edge Clip, finisher to body A124W6799F 16 28 Screw, M5 x 20, button hd. black, upper rear grilles fix. A111W7152F 4 29 Screw, M5 x 16, hex. hd. black, lower rear grilles fix. A082W1088F 4 Lux Tourer Function Code: 12.03, Page: 2 2009/01 Function Code 12.03 Grilles and Louvres Dep Part Description 30 Remarks Part Number Qty Washer, int. shakeproof, M5 A075W4045Z 8 31 Washer, flat, M5 x 19 x 1.4, S/S black, rear grilles fix. B082W4107F 8 32 Panel, turbo heat exit grille A124B0250F 1 Excludes grille Option Primed (for body colour) Function Code: 12.03, Page: 3 2009/01 4 14 1 11 14 12 13 10 4 7 6 3 8 2 9 14 12.04a Service Parts List Function Code 12.04a Roof Panel, Seals & Fixings Dep Part Description 01 Remarks Option Part Number Qty Roof Panel Assembly Primed B124B0051F 1 02 Trim Panel, roof headlining, black cloth Standard B124U0029F 1 02a Trim Panel, roof headlining, lux tan leather Lux Tourer A124U0266K 1 03 Finishing Strip, roof edge, LH (now goes to rear of 1/4 light) A124U0071F R/B A124U0262F 1 04 Finishing Strip, roof edge, RH (now goes to rear of 1/4 light) A124U0072F R/B A124U0262F 1 05 Pin Clamp, hard top front A116V0350F 2 06 Clunk Bolt, M8, torx, clamp to roof Black finish A116B1075F 2 07 Washer, flat, M8 x 21 x 1.6, clamp to roof Black finish A111W4159F 2 08 Fir Tree Fastener, trim panel fixing A124W6812F 4 08a Fir Tree Fastener, trim panel fixing Trimmed for item 02a Lux Tourer A124V0108S 4 09 Fir Tree Fastener, cap type, trimmed pocket fix Trimmed for item 02a Lux Tourer A116U0201F 2 10 Latch Plate, front, LH Bonded to windscreen frame A116B0001F 1 10a Latch Plate, front, RH Bonded to windscreen frame A116B0002F 1 11 Screw, M6 x 25, hex. hd., roof rear fixing A075W1031Z 4 12 Washer, spring, M6, roof rear fixing A075W4035Z 4 13 Washer, flat, M6 x 25 x 1.4, roof rear fixing B075W4017Z 4 14 Seal 'D' section, self adhesive, 1.17M, roof front & rear B116U0211F 2 Cut to fit, 130mm for rear corners Function Code: 12.04a, Page: 1 Updated 22nd December 2010 11 8 1 1 10 3 / 2 7 8 6 2 5 6 4 9 7 12.05 Updated 16th July 2012 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 01 Remarks Option Part Number Qty Nose Badge, Lotus logo A117U0170F 1 02 Badge, L O T U S, 'raised' letters A124B0326F 1 03 Decal, europa 'S', silver, rear clamshell Europa S B124U0145F 1 03a Decal, europa 'S', graphite, rear clamshell Europa S B124U0147F 1 04 Decal, 'S', silver, sides Europa S A128U0007F 2 04a Decal, 'S', graphite, sides Europa S A128U0006F 2 05 Film, wheelarch protection, front, LH A124U0079F 1 05a Film, wheelarch protection, front, RH A124U0080F 1 06 Film, blackout, rear grille, upper. LH A124B0309F 1 06a Film, blackout, rear grille, upper. RH A124B0310F 1 07 Kick Plate, sill LH, Europa S Europa S A124U0063F 1 07a Kick Plate, sill RH, Europa S Europa S A124U0064F 1 07b Kick Plate, sill LH, Europa SE Europa SE A124U4035F 1 07c Kick Plate, sill RH, Europa SE Europa SE A124U4036F 1 08 Decal, gearshift, 6 speed A120U0063F 1 09 Decal, europa 'SE', graphite, sides Europa SE A124B0344F 2 09a Decal, europa 'SE', silver, sides Europa SE A124B0343F 2 10 Decal, europa 'SE', graphite, rear clamshell Europa SE A124B0346F 1 On gear lever bezel Function Code: 12.05, Page: 1 Updated 16th July 2012 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 10a 11 Remarks Option Part Number Qty Decal, europa 'SE', silver, rear clamshell Europa SE A124B0345F 1 Decal, driver footrest, black textured RHD A124U0151F 1 Function Code: 12.05, Page: 2 Updated 16th July 2012 1 4 3 2 5 12.07 6 Function Code 12.07 Licence Plate Mountings Dep Part Description 01 Remarks Part Number Qty Front License Plate Plinth, front A124B0321F 1 02 Screw, M6 x 20, hex. hd., plinth to bumper A075W1030Z 2 03 Washer, spring, M6, plinth to bumper A075W4035Z 2 04 Washer, flat, M6 x 25 x 1.4, plinth to bumper B075W4017Z 2 05 Mounting Plate, license plate front, Japan Japan only A124B0330F 1 06 Mounting Plate, license plate rear, Japan Japan only A124B0331F 1 07 Kit, license plate fixings, Japan Japan only A124B0335J 1 Not illus., for mounts and plates Option Function Code: 12.07, Page: 1 3 2 10 5 8 7 6 9 12.09 1 Function Code 12.09 Exterior Driving Mirrors Dep Part Description Remarks Option Part Number Qty 01 Mirror Assembly Not painted Common RH & LH A111U0335J 2 02 Plinth, mirror mounting, RH Primed C116U0032F 1 03 Plinth, mirror mounting, LH Primed C116U0033F 1 03 Mirror Housing Common RH & LH B111U0117K 2 04 Glass, convex Common RH & LH A111U6046F 2 05 Bellows, mirror to plinth A111U6032F 2 06 Screw, M5 x 20, cap hd., plinth to door Rearward fixings A111W7126F 2 06a Screw, M5 x 16, cap hd. Forward fixings A117W7216F 4 07 Washer, internal shakeproof, M5, plinth to door A075W4045Z 6 08 Washer, flat, M5, plinth to door A075W4011Z 6 09 Blanking Tape, hole covering A111V0206K 6 10 Screw, Ejot, torx hd., plinth to mirror A117F6001F 2 Not painted Function Code: 12.09, Page: 1 2009/01 2 6 7 1 3 5 4 13.01 Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Seat Runner, driver, RHD C120B0135F 1 01a Seat Runner, driver, LHD C120B0136F 1 02 Seat Mounting Frame, passenger, RHD D120U0006F 1 02a Seat Mounting Frame, passenger, LHD D120U0005F 1 03 Screw, M8 x 20, cap hd., runner rear fix. A111W7130F 2 04 Stop, seat runner A116U0146L 2 05 Screw, M8 x 25, cap hd., runner front fix. A111W7115F 2 06 Screw, M8 x 16, cap hd., mounting frame fix. A111W7125F 4 07 Screw, M8 x 12, button hd., side brackets to seat A111W7131F 4 Function Code: 13.01, Page: 1 1 4 3 3 2 13.02 2 Function Code 13.02 Seat Assemblies, front Dep Part Description 01 Remarks Option Part Number Qty Seat Assembly, probax, common Black leather A120V0287S 2 01a Seat Assembly, probax, common Tan leather A120V0277S 2 02 Nyloc Nut, M8, seat to runner/frame A075W3010Z 4 03 Washer flat, M8 x 17 x 1.6, seat to runner/frame A075W4020Z 4 04 Seat Assembly. Sports, lux tan/chocolate leather, LH Lux Tourer A124V0093S 1 04a Seat Assembly. Sports, lux tan/chocolate leather, RH Lux Tourer A124V0094S 1 04b Seat Assembly. Sports, tan leather, LH A124V0097S 1 04c Seat Assembly. Sports, tan leather, RH A124V0096S 1 05 Bezel, seat belt aperture, front, silver, RH Sports seat A124U4016K 2 05a Bezel, seat belt aperture, rear, RH Sports seat A122U0050K 2 06 Bezel, seat belt aperture, front, silver, LH Sports seat A124U4015K 2 06a Bezel, seat belt aperture, rear, LH Sports seat A122U0045K 2 Function Code: 13.02, Page: 1 8 1 6 7 2 4 5 3 13.27 Function Code 13.27 Seat Belts, front Dep Part Description 01 Remarks Option Part Number Qty Seat Belt Assembly, retractor A124V0052F 2 02 Buckle, seat belt A124V0053F 2 03 Bolt, 7/16" UNF, csk., skt., hd., seat belt buckle B121W2209F 2 04 Spacer, stepped, seat belt buckle A121B0045F 2 05 Spring, seat belt buckle A111U6016F 2 06 Bolt, shoulder, 7/16", seat belt fixing B121W2210F 2 07 Spacer, 19.0 dia. x 12.5mm, seat belt fixing A121W6782F 2 08 Cover, upper anchorage A124U6000S 2 Function Code: 13.27, Page: 1 1 25 24 2 30 22 27 26 21 12 32 31 23 13 3 13 10 9 16 5 6 18 28 11 14 4 17 19 7 5 29 8 20 14.01 Updated 24th January 2013 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Remarks Option Part Number Qty Pedal Box Assembly, RHD B116J0069F 1 01a Pedal Box Assembly, LHD B116J0065F 1 02 Pedal Box A116J0066H 1 03 Pedal Shaft Support A116J0042H 1 04 Shaft, pedal pivot A116J0043H 1 05 Clutch Pedal A116Q0010H 1 06 Brake Pedal A116J0039H 1 07 Bracket, return springs to chassis D116Q0014F 1 08 Pedal Pad, aluminium, brake & clutch A116J0040H 2 09 Pedal Pad, aluminium, throttle A116J0005H 1 10 Spring, brake pedal return A120J6006F 1 11 Spring, clutch pedal return A120J6006F 1 12 Electronic Throttle Assembly A116J0003L 1 13 Bearing, pedal pivots A111J6018F 5 14 Clevis Pin, clutch pedal to pushrod A116Q6005H 1 15 Spacer, pin to clutch pedal A116Q6004H 1 16 Clip, clevis pin retention A116Q6006H 1 17 Clevis Pin, brake pedal to pushrod A116J6023H 1 A116Q6003H R/B Function Code: 14.01, Page: 1 Updated 24th January 2013 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 18 Remarks Option Part Number Qty Spacer, pin to brake pedal A116J6022H 1 19 Split Pin, clevis pin retention A116J6024H 1 20 Pop Rivet, return spring bracket to chassis A075W6068Z 2 21 Driver Footrest, RHD For black decal see 12.05 C120U0007F 1 21a Driver Footrest, LHD Not illustrated, bonded to chassis A111A0104F 1 22 Pop Rivet, footrest RHD to chassis A111W6613F 4 23 Passenger Footrest Assembly, RHD A120U0008F 1 23a Passenger Footrest Assembly, LHD A111A0109F 1 24 Brake Light Switch A116J6034F 1 25 Bracket, switch to chassis A116J0072K 1 26 Pop Rivet, return spring bracket to chassis A075W6068Z 2 27 Screw, M5 x 16, flg. hd. A132J6025H 5 28 Bolt, M5 x 30 flg. hd. A120J6017H 3 29 Flange Nut, M5 A130W3007H 3 30 Screw, M8 x 40, flg. hd. A130W2034H 3 31 Flange Nut, M8 A130W3009H 3 32 Brake TMC Plate A116J0041H 1 Function Code: 14.01, Page: 2 Updated 24th January 2013 1 34 2 35 36 12 30 37 29 38 6 39 3 13 4 9 5 45 42 40 31 14 25 23 24 43 32 11 7 15 33 41 16 44 27 17 8 20 10 21 22 19 18 28 14.05 26 Updated 24th January 2013 Service Parts List Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Fascia Top Panel 01a Fascia Top Panel, lux tan leather 01b Fascia Top Trim Panel, lux tan leather 02 Remarks Part Number Qty B124U0124F 1 Lux Tourer A124U0255J 1 Lux Tourer A124V0117S 1 Column Cowl, upper A121U0038F 1 03 Column Cowl, lower B121U0074F 1 04 Screw, self tap., No. 8 x 3/4", lower cowl to bracket A075W5074Z 2 05 Screw, self tap., No. 8 x 3/4", lower to upper cowl A075W5074Z 2 06 Spirenut, No. 8, lower to upper cowl A075W6016Z 2 07 Panel, heater control mounting, trimmed, black leather A124U0140J 1 07a Panel, heater control mounting, trimmed, lux tan leather A124U0270J 1 08 Support, heater control panel mounting A121U0071F 1 09 Mounting Assembly, centre FLV C121U0062F 1 09a Mounting Assembly, centre FLV, lux tan leather A124U0268J 1 10 Dash Panel Upper, LHD F121U0041F 1 10a Dash Panel Upper, RHD F121U0042F 1 11 Dash Panel Lower/Stowage Shelf, LHD B121U0115F 1 11a Dash Panel Lower/Stowage Shelf, RHD B121U0116F 1 12 Bracket, instrument pack mounting A121U0101F 1 Not illustrated, P/O item 01a Option Lux Tourer Lux Tourer Function Code: 14.05, Page: 1 Updated 24th January 2013 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 13 Remarks Option Part Number Qty Mounting Bracket, column shroud, LH B121U0087F 1 14 Mounting Bracket, column shroud, RH A121U0088F 1 15 Chute, PAB aperture, LH A121U0141K 1 16 Chute, PAB aperture, RH A121U0142K 1 17 Captive Plastic Nut A120W3186F 16 18 Radio Support Extrusion A121U0081F 1 19 Bracket, radio support, rear B121U0100F 1 20 Pop Rivet, bracket to extrusion A100W6397F 2 21 Screw, No. 10 x 1/2", extrusion to chassis A075W5040Z 2 22 Screw, No. 10 x 1/2", support to panel A075W5040Z 2 23 Screw, M6 x 25, hex. hd., dash panel upper to chassis A075W1031F 4 24 Washer, spring, M6, dash panel upper to chassis A075W4035Z 4 25 Washer, flat, M6 x 12.1 x 1.4, dash panel upper to chassis A075W4013F 4 26 Pop Rivet, dash panel lower to chassis A082W6259F 4 27 Closing Panel, stowage shelf, LH A121U0051F 1 28 Closing Panel, stowage shelf, RH A121U0052F 1 29 Screw, self tap., No. 8 x 3/4", bracket fixing A075W5074Z 4 30 Washer, M6 x 12.1 x 1.4, bracket fixing A075W4013F 4 31 Screw, self tap., No. 8 x 3/4", top panel fixing A075W5074Z 5 32 Screw, self tap., No. 8 x 3/4", mount FLV fixing A075W5074Z 4 33 Pop Rivet, domed, black, chute to panel A082W6512F 12 Function Code: 14.05, Page: 2 Updated 24th January 2013 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 34 Remarks Option Part Number Qty Grille, demist, LH outer A124U0129H 1 35 Grille, demist, LH inner A124U0131H 1 36 Grille, demist, LH centre A121U0129H 1 37 Grille, demist, RH centre A121U0130H 1 38 Grille, demist, RH inner A124U0132H 1 39 Grille, demist, RH outer A124U0130H 1 40 Screw, self tap., No. 8 x 3/4", shroud brackets fixing A075W5074Z 2 41 Cover Assembly, passenger airbag D121U0019F 1 42 Insert, dash panel to body, LH A121U0103F 1 42a Insert, dash panel to body, RH A121U0104F 1 43 Closing Panel, column shroud, LH A121U0107F 1 44 Closing Panel, column shroud, RH A121U0108F 1 45 Clip, FLV centre panel retention A121U0156S 1 Also see 17.06b Function Code: 14.05, Page: 3 Updated 24th January 2013 1 2 14.10 Function Code 14.10 Instrument Cowling Dep Part Description 01 Instrument Cowling 01a Instrument Cowling, lux tan leather 02 Clip, cowling retention Remarks Option Lux Tourer Also for FLV panels (five clips total) Part Number Qty C121U0030F 1 A124U0269J 1 A121U0156S 4 Function Code: 14.10, Page: 1 3 5 4 4 3 5 1 7 2 6 15.05 Function Code 15.05 Interior Driving Mirror & Sunvisors Dep Part Description 01 Remarks Option Part Number Qty Sun Visor, driver, RHD A117V0710J 1 01a Sun Visor, driver, LHD A117V0711J 1 02 Sun Visor, passenger, RHD A117V0712J 1 03 Bracket, visor to header rail B117U0419F 2 04 Pivot Pin, M8, sun visor A117U0468F 2 05 Washer, M8, shakeproof, pin to bracket A075W4048Z 2 06 Mirror, interior rear view A120U6009F 1 07 Mounting Plinth, interior mirror A120U6010F 1 08 Adhesive Kit, mirror mounting plinth Not illustrated A116U0194F 1 09 Betaclean 3900, glass preparation Not illustrated A100B6008V 1 Function Code: 15.05, Page: 1 2 3 4 6 1 5 7 15.11 Function Code 15.11 Interior Trim & Stowage Provision Dep Part Description 01 Rear Bulkhead Trim Panel 01a Rear Bulkhead Trim Panel, lux tan leather 02 Remarks Option Part Number Qty C124U0025F 1 A124U0267J 1 Reinforcing Panel, panel rear A124U0050F 1 03 Plastic Fastener, trim panel fixing A100W6391F 4 04 Stowage Net Assembly A117U6011F 1 05 Pop Rivet, net to panel A082W6512F 5 06 Washer, flat, 1/8" x 0.75", net to panel A075W4001Z 5 07 Divider, stowage tray A120U0060F 1 Lux Tourer Includes finisher plugs Function Code: 15.11, Page: 1 1 4 6 5 4 3 15.13 2 Function Code 15.13 Front Door Trims Dep Part Description 01 Remarks Option Part Number Qty Door Trim Panel, LH Black leather B124U0117J 1 01a Door Trim Panel, RH Black leather B124U0116J 1 01b Door Trim Panel, LH Tan leather C124U0111J 1 01c Door Trim Panel, RH Tan leather C124U0110J 1 01d Door Trim Panel LH Lux Tan leather A124U4029J 1 01e Door Trim Panel, RH Lux Tan leather A124U4030J 1 02 Insert, door trim, LH Black leather A124U0105J 1 02a Insert, door trim, RH Black leather A124U0104J 1 02b Insert, door trim, LH Tan leather A124U0113J 1 02c Insert, door trim, RH Tan leather A124U0112J 1 02d Insert, door trim, LH Lux tan leather A124U4027J 1 02e Insert, door trim, RH Lux tan leather A124U4028J 1 03 Plastic Fastener A100W6479F 12 04 Fir Tree Fastener, insert & trim fixing A116U0200F 18 05 Trim, door latch pocket, LH Bonded to trim panel A124U0121F 1 05a Trim, door latch pocket, RH Bonded to trim panel A124U0120F 1 06 Trim, release handle pocket, LH Bonded to trim panel A124U0119F 1 06a Trim, release handle pocket, RH Bonded to trim panel A124U0118F 1 Function Code: 15.13, Page: 1 5 17 9 13 6 10 7 12 14 3 9 8 11 1 16 15 19 4 2 18 15.18 Service Parts List Function Code 15.18 Interior Trim, Chassis Trim Panels Dep Part Description 01 Sill Trim Panel, lower, RH 01a Sill Trim Panel, lower, RH 01b Remarks Option Part Number Qty B124U0002F 1 Senosoft A124U4024K 1 Sill Trim Panel, lower, lux tan leather, RH Lux Tourer A124U4018K 1 02 Sill Trim Panel, lower, LH Untrimmed B124U0001F 1 02a Sill Trim Panel, lower, LH Senosoft A124U4023K 1 02b Sill Trim Panel, lower, lux tan leather, LH Lux Tourer A124U4017K 1 03 Sill Trim Panel, intermediate, RH B124U0026F 1 03a Sill Trim Panel, intermediate, RH Senosoft A124U4022K 1 03b Sill Trim Panel, intermediate, lux tan leather, RH Lux Tourer A124U4020K 1 04 Sill Trim Panel, intermediate, LH B124U0027F 1 04a Sill Trim Panel, intermediate, LH Senosoft A124U4021K 1 04b Sill Trim Panel, intermediate, lux tan leather, LH Lux Tourer A124U4019K 1 05 'A' Post Trim Panel, RH C121U0016F 1 05a 'A' Post Trim Panel, sonosoft finish, RH '08 MY on A121U4004F 1 05b 'A' Post Trim Panel, lux tan leather, RH Lux Tourer A124U4034J 1 06 'A' Post Trim Panel, LH C121U0015F 1 06a 'A' Post Trim Panel, sonosoft finish, RH '08 MY on A121U4003F 1 06b 'A' Post Trim Panel, lux tan leather, RH Lux Tourer A124U4033J Function Code: 15.18, Page: 1 Updated 22nd December 2010 Function Code 15.18 Interior Trim, Chassis Trim Panels Dep Part Description 07 Remarks Option Part Number Qty Bracket, sill upper B124U0039F 2 08 Bracket, sill lower A124U0040F 2 09 Mat, 'A' post pocket C124U0045F 2 10 Switch Panel, 3 switch A121U0091F 1 10a Switch Panel, 3 switch, senosoft A121U0178F 1 11 Cover, 'A' post trim panel aperture C121U0035F 1 11a Cover, 'A' post trim panel aperture, senosoft A121U0177F 1 12 Screw, self tap. No. 8 x 3/4", panels & cover fixing A075W5074Z 8 13 Spirenut, No.8, trim fix A075W6016Z 8 14 Pop Rivet, bracket to chassis A111W6613F 2 15 Plastic Rivet, panel to bracket A124W6801F 4 16 Edge Clip, panel to bracket A111W6568F 4 17 Clip, trim panel to dash panel upper A121U0156S 2 18 Screw, No.6 x 0.5", self tapping, flg. hd., trim to chassis A089W5138F 2 19 Finisher, 'A'' post pocket, alloy A124U0154F 2 20 Double Sided Tape, finisher to panel Not illustrated A124B6003V 230mm 21 Blank Starter Button Not illustrated A124U0065F 1 '08 MY on '08 MY on Also see 14.05, 14.10 Function Code: 15.18, Page: 2 Updated 22nd December 2010 3 24 23 7 11 2 6 22 20 25 8 17 5 9 16 11 21 10 4 12 14 13 15 1 19 15.19 18 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 01 Remarks Option Part Number Qty Cover, gear lever/parking brake, RHD Black leather A124U0142J 1 01a Cover, gear lever/parking brake, LHD Black leather A124U0143J 1 01b Cover, gear lever/parking brake, RHD Lux tan leather, Lux Tourer A124U0263J 1 01c Cover, gear lever/parking brake, LHD Lux tan leather, Lux Tourer A124U0264J 1 02 Cover, tunnel front, LHD Alloy, perforated LHD A117U0165F 1 03 Cover, tunnel front, parallel, RHD Alloy RHD A116A0147F 1 04 Mounting Bracket, front tunnel to floor C111A0067F 1 05 Blind Rivet, tunnel mount fix. A111W6613F 4 06 Mounting Bracket, front tunnel to toeboard B111A0069F 1 08 Plastic Fastener, tunnel fix. A082W6505F 5 09 'P' Clip, harness retention A082W5457F 2 10 Pop Rivet, 'P' clip fix. A075W6087Z 2 11 Edging Strip, harness protection B075U6054V 0.16M 12 Tape, double sided, tunnel mount to floor B075U6070V 0.55M 13 Screw, pan hd., torx, cover fix. A117F6001F 2 14 Washer, flat, M4 x 9, cover fix. A082W4099F 2 15 Spire Nut, plastic, cover fix. A117F6000F 2 16 Console, rear lower, trimmed A124U0139J 1 17 Console/Stowage Pocket, black, rear upper A120U0014F 1 18 Bracket, console rear to chassis B120U0028F 3 19 Pop Rivet, bracket to chassis A111W6613F 3 Black leather Function Code: 15.19, Page: 1 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 20 Remarks Option Part Number Qty Screw, No. 6 x 3/8", flg. pozi., console to bracket A075W5019Z 3 21 Spirenut, No. 6, console to bracket A075W6014Z 3 22 Bezel, gear lever cover B124U0127F 1 23 Gaiter, gear lever B124U0085J 1 23a Gaiter, gear lever, lux tan leather C124U0085J 1 24 Cable Tie, gaiter to lift tube A075W6038Z 1 25 Gaiter, parking brake A120V0172J 1 25a Gaiter, parking brake, lux tan leather A124V0076J 1 Lux Tourer Lux Tourer Function Code: 15.19, Page: 2 1 7 5 6 4 3 8 2 15.24 Updated 24th January 2013 9 Service Parts List Function Code 15.24 Luggage Compartment Carpet Dep Part Description 01 Remarks Option Part Number Qty Carpet Assembly, front bulkhead/floor C124B0270F 1 02 Carpet Assembly, boot rear, lower, LH A124B0269F 1 03 Carpet Assembly, boot rear, lower, RH A124B0268F 1 04 Press Fastener Button, bulkhead/floor carpet fix. Part of item 1 A111B6074F 4 04a Press Fastener Socket, bulkhead carpet fix. Part of item 1 A111B6075F 4 05 Press Fastener Stud, carpet to bulkhead/floor A111B6076F 4 06 Pop Rivet, fastener fix. A075W6070Z 4 07 Washer, flat, 1/8 x 3/8" A075W4001Z 4 08 Grip Loc, self adhesive loop, carpet fix. A111V6019V As req. 09 Carpet Assembly, latch cover A124V0070K 1 Function Code: 15.24, Page: 1 Updated 24th January 2013 1 10 4 7 2 11 6 13 12 8 9 15.30 3 5 Service Parts List Function Code 15.30 Carpeting & Mats Dep Part Description 01 Remarks Option Part Number Qty Carpet, rear bulkhead, black C120V0042K 1 02 Carpet, floor underseat, black B117V0095K 1 03 Carpet, footwell, driver, black A120V0058K 1 03a Carpet, footwell, driver, black, embroidered, RHD A124V4006S 1 03b Carpet, footwell, driver, black, LHD A120V0060K 1 03c Carpet, footwell, driver, black, embroidered, LHD A124V4005S 1 04 Carpet, footwell, passenger, black, RHD A120V0059K 1 04a Carpet, footwell, passenger, black, embroidered, RHD A124V4008S 1 04b Carpet, footwell, passenger, black, LHD A120V0061K 1 04c Carpet, footwell, passenger, black, embroidered, LHD A124V4007S 1 05 Carpet, toeboard, driver, black, RHD A124V0030K 1 05a Carpet, toeboard, driver, black, LHD A124V0034K 1 06 Carpet, toeboard, passenger, RHD A124V0029K 1 06a Carpet, toeboard, passenger, LHD A124V0033K 1 07 Carpet, footrest, passenger, black, RHD A124V0031K 1 07a Carpet, footrest, passenger, black, LHD A124V0035K 1 08 Carpet, tunnel front, RHD A124V0032K 1 08a Carpet, tunnel front, LHD A124V0036K 1 Without fixing holes Without fixing holes Without fixing holes Without fixing holes Function Code: 15.30, Page: 1 Updated 6th November 2010 Function Code 15.30 Carpeting & Mats Dep Part Description 09 Remarks Option Part Number Qty Trim Assembly, chassis side rail, RH, common Black leather, common A124V0038J 1 09a Trim Assembly, chassis side rail, RH, common Black/tan leather, common A124V0046J 1 09b Trim Assembly, chassis side rail, RH, LHD Lux tan leather, Lux Tourer A124V4002J 1 09c Trim Assembly, chassis side rail, RH, RHD Lux tan leather, Lux Tourer A124V4004J 1 10 Trim Assembly, chassis side rail, LH, RHD Black leather, RHD A124V0037J 1 10a Trim Assembly, chassis side rail, LH, LHD Black leather, LHD A124V0039J 1 10b Trim Assembly, chassis side rail, LH, RHD Black/tan leather, RHD A124V0043J 1 10c Trim Assembly, chassis side rail, LH, LHD Black/tan leather, LHD A124V0047J 1 10d Trim Assembly, chassis side rail, LH, RHD Lux tan leather, Lux Tourer A124V4003J 1 10e Trim Assembly, chassis side rail, LH, LHD Lux tan leather, Lux Tourer A124V4001J 1 11 Carpet Fixing, black, male, footwell carpet A124V0054F 4 12 Carpet Fixing, black, female, footwell carpet A124V0055F 4 13 Pop Rivet, fixing to floor A111W6574F 4 14 Carpet, crossmember, black A124V0116K 1 Not illustrated Europa SE Function Code: 15.30, Page: 2 Updated 6th November 2010 3 10 11 6 9 4 5 7 8 16.01 Updated 16th July 2012 Service Parts List Function Code 16.01 Passenger Compartment Sound Insulation Dep Part Description 01 Remarks Option Part Number Qty NVH Foam, bodyside front, RH A124B0280F 1 02 NVH Foam, bodyside front, LH A124B0281F 1 03 NVH Foam, rear bulkhead trim, RH A124U0090F 1 04 NVH Foam, rear bulkhead trim, LH A124U0091F 1 05 NVH Foam, rear bulkhead, centre A124U0092F 1 06 NVH Mat, tank bay front A116V0120F 2 07 Sheet Damping, seats A116V0309F 2 08 NVH Foam 'A' pillar lower A117V0531F 2 09 NVH Foam, fascia panel A116V0351F 2 10 Blanking Patch, scuttle beam holes, 38mm dia, + unused chassis holes A116A0184F 12 11 Blanking Patch, scuttle beam holes, 20mm dia. + unused chassis holes A111V0206F 17 Function Code: 16.01, Page: 1 Updated 24th January 2013 4 6 2 3 5 1 17.01 Function Code 17.01 Harnesses, Leads Dep Part Description 01 Harness, main 01a Harness, main, starter button 02 Remarks Option Part Number Qty C124M0001F 1 B124M0061F 1 Harness, engine A124M6000S 1 02a Harness, engine additional A124M6001S 1 02b Harness, fuel injection A124M6002S 1 03 Harness, rear A124M0002F 1 04 Harness, door, RH B124M0004F 1 05 Harness, door.LH B124M0005F 1 06 Harness, tailgate A124M0003F 1 07 Harness, alarm switch contact Not illustrated A124M0018F 1 08 Bracket, fuel injection harness to thermostat housing Not illustrated A124E6071S 1 09 Screw, M6 x 12, torx hd., bracket fixing Not illustrated A124E6044S 4 10 Nut, M8, fuel injection harness earth Not illustrated A124E6292S 1 11 Washer, spring, M8, fuel injection harness earth Not illustrated A124E6293S 1 Lux Tourer Function Code: 17.01, Page: 1 2 1 Fuses: 20, 23 5 Fuses: 17, 18, 20, 21, 22, 23 8 24 9 11 10 11 4 3 25 16 6 7 15 14 13 12 17.03 Updated 24th January 2013 Fuses: 20, 22, 23 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Horn 'Low ' Note 01a Horn 'Hi ' Note 02 Remarks Option Part Number Qty A100M6031F 1 A120B6076F 1 Module, central door locking A116M6048F 1 03 Inertia switch A082M6598F 1 04 Switch Controller C117M0008F 1 05 Fan Control Module On wiper motor cover A117M0038F 1 5a Bracket, fan module retention Not illustrated A124M0042F 1 06 Screw, M5 x 16, pan hd. pozi., inertia switch fixing A082W5107F 2 07 Washer, flat, M5 x 10 x 1.0, inertia switch fixing A075W4011Z 2 08 Screw, M5 x 16, button hd. fuse box fixing A116W5281F 2 09 Washer flat, 3/16", S/S, fuse box fixing A075W4009Z 2 10 Spacer, fuse box to wiper motor cover A111U0368F 2 11 Rawlnut, M5, fuse box to wiper motor cover A075W6074F 2 12 Module, wiper delay A082M6457F 1 13 Module, flasher unit A083M6303F 1 14 Relay Single Contact Changeover 30A C079M6141F 1 15 Module, rear fog lamp B111M0067F 1 16 Maxi Fuse, 60A, dark blue, ABS Includes bracket Inertia switch CDL See Service Notes, section MQ 1 Function Code: 17.03, Page: 1 Updated 24th January 2013 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description Remarks 17 Fuse, 2A, black 18 Option Part Number Qty See Service Notes, section MQ A082M6316F 1 Fuse, 3A, violet See Service Notes, section MQ A082M6243F 2 19 Fuse, 5A, orange See Service Notes, section MQ A082M6245F 4 20 Fuse, 7.5A, brown See Service Notes, section MQ A082M6246F 11 21 Fuse, 10A, red See Service Notes, section MQ A082M6247F 7 22 Fuse, 15A, light blue See Service Notes, section MQ A082M6248F 3 23 Fuse, 20A, yellow See Service Notes, section MQ A082M6249F 9 24 Cover, fusebox A111M6115S 1 25 Relay, start inhibit B116M0032F 1 Function Code: 17.03, Page: 2 Updated 24th January 2013 2 12 4 6 5 1 3 8 14 7 10 13 9 16 15 17.05 11 Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Part Number Qty Column Switch, LH, indicators/dip/flash A100M6048F 1 02 Column Switch, RH, windscreen wipe/wash A100M6049F 1 03 Switch, panel light dimmer/trip reset B117M0048F 1 04 Switch, hazard A340M6016F 1 04a Foam blanking Ring, self adhesive, hazard switch to cover Not illustrated A124U0153F 1 05 Switch, sidelamps, green tell tale A117M0055F 1 06 Decal, sidelamps graphic, RHD/LHD A117M0005F 1 07 Switch, headlamps, green tell-tale A117M0055F 1 08 Decal, headlamps graphic, RHD A117M0006F 1 08a Decal, headlamps graphic, LHD A117M0045F 1 09 Switch, rear fog lamp, yellow tell-tale A117M0056F 1 10 Decal, rear fog lamp graphic, RHD A117M0007F 1 10a Decal, rear fog lamp graphic, LHD A117M0046F 1 11 Auxiliary Power Socket A117M6024F 1 12 Switch Panel Backlight Assembly, orange A117M0125F 1 13 Switch, window lift A117M6064F 2 14 Switch, central door locking A117M0124F 1 15 Starter Button A121M0026S 1 16 Microswitch/Harness Assy., engine start A121M0027S 1 Three linked illumination panels Option Function Code: 17.05, Page: 1 5 4 7 6 Coil pack, see 40.17 8 9 3 2 1 11 10 Fuel injectors, see 42.05 17 13 Throttle position sensor, see 42.04 16 18 15 14 17.06 Updated 21st February 2012 12 Service Parts List Function Code 17.06 Engine Management & Sensors Dep Part Description 01 Electronic Control Module (ECM) 01a Electronic Control Module (ECM), upgrade 01b Electronic Control Module (ECM), SE 01c Bracket, ECM mounting 01d Screw, ECM bracket 02 Remarks Option Part Number Qty Europa S A124E0021F 1 Post registration A124E0055S 1 Europa SE A124E0057S 1 Not illustrated A124E6210S 1 Not illustrated A124E6043S 4 Sensor, ambient pressure (baro) A124E6304S 1 03 Sensor, coolant temperature A124E6166S 1 04 Sensor Assembly, mass air flow (MAF) A124E0018F 1 05 Sensor, oxygen, pre-catalyst A124E6325S 1 06 Vacuum Solenoid Valve, wastegate A124E6305S 2 07 Sensor, crankshaft position A124E6200S 1 08 Screw, torx, crank. position sensor to block A124E6044S 1 09 Sensor, intake air temperature (IAT) A116E6014H 1 10 Sensor, camshaft position A124E6195S 1 11 Screw, camshaft position sensor to head A124E6042S 1 12 Sensor, knock A124E6198S 1 12a Cable Tie, knock sensor lead A124E6081S 1 13 Screw, knock sensor, to block A124E6022S 1 Aftersales option A116E6023F R/B On chargecooler Not illustrated Function Code: 17.06, Page: 1 Updated 21st February 2012 Function Code 17.06 Engine Management & Sensors Dep Part Description 14 Remarks Option Part Number Qty Vacuum Reservoir A124E6295S 1 15 Screw, M5 x 16, torx, reservoir to bracket A124E6058S 2 16 Sensor, oxygen, catalyst A116E6057F 1 17 Multi Function Relay Unit A111M6024F 1 18 Vacuum Solenoid Valve, boost regulating A124E6267S 1 Function Code: 17.06, Page: 2 Updated 21st February 2012 2 3 1 17.07 Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 01 Remarks Option Part Number Qty Instrument Pack, MPH A124N0006F 1 01a Instrument Pack, Km/h A124N0005F 1 02 Nut, M4, pack to brackets A075W3019F 8 03 Washer, flat, M4 A082W4099F 4 Function Code: 17.07, Page: 1 2009/01 13 21 14 11 12 20 1 17 16 4 3 8 19 15 18 7 6 2 10 5 9 17.11 Updated 24th January 2013 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 01 Remarks Option Part Number Qty Driving Lamp, eleptical lens, 80mm wide A340M6005F 2 02 Bracket, driving lamp mounting, LH A124M0057F 1 02a Bracket, driving lamp mounting, RH A124M0056F 1 03 Screw, M5 x 8, hex. hd., bracket to lamp A117W1173F 4 04 Washer, spring, M5, bracket to lamp A082W4097F 4 05 Screw, M6 x 25, button skt. hd., bracket to bumper A075W7016F 8 06 Washer, flat, M6 x 25, bracket to bumper A082W4131F 8 07 Spirenut, M6, bracket to bumper A117W6715F 8 08 Lamp, side repeater A124M0016F 2 09 Lamp, front direction indicator/side, LH A124M0017F 1 09a Lamp, front direction indicator/side, RH A124M0021F 1 10 Screw, No. 8 x 0.75", pan pozi. hd., lamp to bumper A075W5074Z 4 11 Lamp, license plate A116M6001F 2 12 Bulb, 12v 5w, license plate A083M6292F 2 13 Lamp, CHMSL A116M0016F 1 14 Lamp, rear, LH A124M0011F 1 14a Lamp, rear, RH A124M0010F 1 15 Seal, rear lamp, LH A124M0037F 1 In rear spoiler Function Code: 17.11, Page: 1 Updated 24th January 2013 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 15a Remarks Option Part Number Qty Seal, rear lamp, RH A124M0036F 1 16 Wing Nut, M6, rear lamp to clamshell A075W3033Z 6 17 Washer, flat, M6 x 25 x 1.4, S/S, rear lamp to clamshell B075W4017Z 6 18 Cover, rear lamp, LH A124M0029F 1 18a Cover, rear lamp, RH A124M0028F 1 19 Knurled Plastic Nut, M6, cover retention A124W5304F 2 20 Screw No. 6 x 3/4 flg pozi, license plate lamp A075W5028F 4 21 Spirenut, No. 6 A124W3225F 4 Function Code: 17.11, Page: 2 Updated 24th January 2013 1 4 3 2 17.13 Function Code 17.13 Headlamps Dep Part Description 01 Remarks Option Part Number Qty Headlamp Assembly, LH, RHD A124M0007F 1 01a Headlamp Assembly, RH, RHD A124M0006F 1 01b Headlamp Assembly, LH, LHD A124M0009F 1 01c Headlamp Assembly, RH, LHD A124M0008F 1 02 Screw, M6 x 16, hex. hd., lamp to bumper A075W1028F 6 03 Washer, spring. M6, lamp to bumper A075W4035Z 6 04 Washer, flat, M6 x 25 x 1.4, S/S, lamp to bumper A075W4017Z 6 Function Code: 17.13, Page: 1 2 1 17.17 Function Code 17.17 Interior Lamps Dep Part Description 01 Interior Lamp 02 Bulb, interior lamp, 5W Remarks Part of bulb & fuse kit Option Part Number Qty A082M6644F 1 LOTAC05345 1 Function Code: 17.17, Page: 1 2 3 4 12 10 17 1 6 5 13 6 21 20 16 5 14 6 5 17 7 8 18 9 19 15 17.21 Service Parts List Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description 01 Remarks Option Part Number Qty Wiper Drive Assembly, RHD A117M0104F 1 01a Wiper Drive Assembly, LHD A117M0103F 1 02 Wiper Arm/Blade Assembly B121B0057F 1 03 Wiper Blade B120M0006H 1 04 Flange Nut, M8 x 1.25, arm to spindle A111W3154F 1 05 Screw, M8 x 20, cap hd., motor bracket to body A111W7141F 3 06 Washer, M8, spring, motor bracket to body A075W4036Z 3 07 Cover, wiper motor, RHD Also fusebox/fans relay mounting C124U0049F 1 07a Cover, wiper motor, LHD Also fusebox/fans relay mounting C124U0048F 1 08 Screw, No.10 x ½", pozi., cover fix. A075W5040Z 2 09 Spire Nut No. 8, cover, wiper motor fix. A075W6016Z 2 10 Windscreen Washer Jet A120W6796F 2 11 Spacer, washer jet A111M6046K 2 12 Sleeve, washer jet Bonded over jet & spacer A111M0065F 1 13 Tube, 'T' piece to jet Cut to fit A116M0040V As req. 14 Tube, non return vave to 'T' piece Cut to fit A116M0040V As req. 15 Tube, bottle to non return valve Cut to fit A116M0040V As req. 16 'T' piece, washer tubing A111M6045K 1 A120M0005H R/B Function Code: 17.21, Page: 1 Updated 2nd July 2010 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description 17 Remarks Option Part Number Qty Valve, non return A100M6062H 1 18 Clip, hose to wiper motor bracket A079W6185F 1 19 Washer Bottle and Pump Assembly A116M0039F 1 20 Bracket, washer bottle mounting A124P0022F 1 21 Pop Rivet, bracket to boot bulkhead A089W6297F 3 Function Code: 17.21, Page: 2 Updated 2nd July 2010 6 1 5 4 3 2 7 17.27 Function Code 17.27 In Car Entertainment Dep Part Description 01 Radio, Blaupunkt Travelpilot Amsterdam NAV 35E 02 Remarks Option Part Number Qty A124M0040F R/B A124M6005F 1 Speaker Kit, rear, Blaupunkt BGX 542 A120M6015F 1 03 Speaker Kit, front, Blaupunkt ODX 102 A120M6016F 1 04 Grille, front speaker, pair A121M6008F 1 05 Antenna, di pole, analogue A120M0018F 1 06 Co-axial Cable, antenna, analogue A120M0019F 1 07 Condenser, radio suppression A124E6306S 1 At rear of cylinder head Function Code: 17.27, Page: 1 14 12 2 13 10 11 9 7 8 4 6 1 5 3 15 16 17 17.31 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description 01 Remarks Option Part Number Qty Battery, Exide W063Z, 46Ah A120M6017F 1 02 Battery Cover A124M0030K 1 03 Battery Clamp, inboard A120M0014F 2 04 Screw, M8, skt. button hd.,clamp fix. A075W7022F 2 05 Washer, flat, M8 x 16.6 x 1.4, clamp fix. A075W4020Z 2 06 Bracket, battery cover A124M0031F 2 07 Thumbscrew, M6 x 10, cover retention A124W5302F 4 08 Spirenut, M6, cover retention A117W6715F 4 09 Battery Clamp, outboard A124M0027F 2 10 Pop Rivet, clamp to bootbox A111W6614F 4 11 Binding Post Assembly A340M6007F 2 12 Harness, battery, +VE & -VE A124M0015F 1 13 Battery Post, -VE, chassis rear LH B116M0060F 1 14 Bolt, M8 x 40, cap hd., post to chassis A116W2204F 1 15 Cup Washer, earth point, chassis front LH A111M0039F 1 16 Washer, flat, M10 x 20.5 x 1.8, earth point, chassis front L A075W4020Z 1 17 Screw, M8 x 20, hex hd., earth point, chassis front LH A075W2038Z 1 Function Code: 17.31, Page: 1 6 1 3 Bonnet switch part of latch assembly, see 10.09 Tailgate switch part of latch assembly, see 10.11a 2 4 Door switch part of latch assembly, see 10.17 5 17.33 Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks 01 Alarm Kit, Cobra 8166 02 Siren Assembly 03 Option Part Number Qty Comprises: controller, keys, plus items 2 & 3 A124M0012F 1 Includes, bracket, fixings A117M6047S 1 Microwave Sensor A117M6048S 1 04 Immobiliser A124M6004F 1 05 Transmitter Key A111M6100S 2 06 Screw, No.8 x 3/8", pan hd. pozi. controller to chassis A075W5031F 2 NOTE: For full information on all Lotus Security Sytems, see LSL483b Function Code: 17.33, Page: 1 12 2 1 13 4 5 6 10 8 11 18 19 3 17 7 16 9 14 15 17.35 11 Service Parts List Function Code 17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors Dep Part Description Remarks 01 Airbag Assembly, driver 02 Rotary Contact Unit, SIR wheel 03 Option Part Number Qty Including Lotus badge A121U0047F 1 P/O wheel assy., see 32.05 A120M6010S 1 Airbag Unit, passenger A121U6066F 1 04 SRS Unit A121B0060F 1 05 Mounting Bracket, SRS unit B121U0095F 1 06 Mounting Bracket, passenger airbag, LH A121U0065F 1 07 Mounting Bracket, passenger airbag, RH A121U0066F 1 08 Mounting Bracket, passenger airbag/rail, LH B121U0069F 1 09 Mounting Bracket, passenger airbag/rail, RH B121U0070F 1 10 Bolt, M8 x 20, flg. hex. hd., bracket to chassis A120W5278F 4 11 Pop Rivet, bracket to chassis A100W6037F 8 12 Nyloc Nut, M6, SRS unit to bracket A075W3009Z 4 13 Washer, flat, M6 x 12.5 x 1.6, SRS unit to bracket A100W6307F 4 14 Cover Assembly, passenger airbag C121U0019F 1 15 Clip, cover to dash panel B121U0117F 4 16 Nyloc Nut, M8, cover strap bar to bracket A075W3010Z 2 17 Nyloc Nut, M6, PAB to mounting brackets A075W3009Z 4 18 Screw, self tap., No. 8 x 3/4" bracket to dash panel A075W5074Z 2 Function Code: 17.35, Page: 1 2009/01 Function Code 17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors Dep Part Description 19 Captive Nut, bracket to dash panel Remarks Option Part Number Qty A120W3186F 2 Function Code: 17.35, Page: 2 2009/01 4 7 3 5 2 1 6 18.01 Updated 24th January 2013 Service Parts List Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Dep Part Description 01 Remarks Option Part Number Qty Heater/AC Housing Assembly A124P0013F 1 02 Actuator, heater/AC flaps A117M6052S 1 02 Actuator, heater/AC flaps A117M6052S 1 03 Expansion Valve A117P0122S 1 04 Cover, actuator A117P0158K 1 05 Thermostat Unit A120P6004S 1 06 Drive Belt, heater flap A117P6001S 1 07 Screw, M6 x 20, hex. flg. hd., AC/htr. assy. to chassis A117W2203F 2 Also see 18.03 Includes temperature probe/tube Function Code: 18.01, Page: 1 Updated 24th January 2013 12 7 19 28 17 4 36 28 3 18 6 24 33 9 13 25 26 29 31 15 14 1 34 5 28 29 30 8 11 32 21 10 18.03 2 16 31 22 20 23 24 28 31 29 35 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 01 Remarks Option Part Number Qty Condenser A117P0042H 1 02 Bracket, front A124P6005S 1 03 Bracket, rear A124P6006S 1 04 Receiver Drier/Bracket Assembly, LHD A117P0060F 1 04a Receiver Drier/Bracket Assembly, RHD A117P0058F 1 05 Expansion Valve A124P0012H 1 06 Refrigerant Pipe, reciever drier to condenser, LHD C124P0011F 1 06a Refrigerant Pipe, reciever drier to condenser, RHD C124P0010F 1 07 Refrigerant Pipe, reciever drier to expansion valve, LHD C124P0007F 1 07a Refrigerant Pipe, reciever drier to expansion valve, RHD C124P0008F 1 08 Refrigerant Pipe, condenser to sill connection C124P0009F 1 09 Refrigerant Pipe, expansion valve to sill connection, LHD C124P0005F 1 09a Refrigerant Pipe, expansion valve to sill connection, RHD C124P0006F 1 10 Refigerant Pipe, high pressure, rear to front connections C124P0002F 1 11 Refigerant Pipe, suction line, rear to front connections C124P0001F 1 12 Pipe/Hose Assemblies, compressor suction/discharge D124P0003F 1 13 Bracket, pipes retention, RH rear C124P0020F 1 14 Screw, M8 x 25, hex. hd., bracket to undertray A111W1156F 1 15 Washer, flat, M8 x 20 x 2.5, bracket to undertray A079W4019F 1 16 Clamp Plate, pipes to expansion valve A082P4402F 1 17 Seal, 17.5mm I/D, compressor to suction line A124P6003F 1 Function Code: 18.03, Page: 1 2009/01 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 18 Remarks Option Part Number Qty Seal, 11.5mm I/D, compressor to discharge line A124P6004F 1 19 Screw, flg. hd., pipes to compressor A124E6318S 1 20 Bracket, pipes retention, front B124B0192F 1 21 Screw, M6 x 16, hex. hd., bracket to body A075W1028Z 2 22 Washer, flat, M6 x 20 x 2.5, bracket to body A075W4016Z 2 23 Nyloc Nut, M6, condenser to radiator front A075W3009F 2 24 Washer, flat, M6 x 12, condenser to radiator front A075W4013Z 2 25 Screw, M6 x 16, hex. hd., bracket to chassis A075W1028Z 2 26 Washer, spring, M6, bracket to chassis A075W4035Z 2 27 Washer, flat, M6 x 12.1 x 1.4, bracket to chassis A075W4013Z 2 28 'O; Ring, No. 6, pipe joints A082P6078F 4 29 'O; Ring, No, 8, pipe joints A082P6079F 2 30 'O' Ring, No 10, expansion valve to evaporator A082P6080F 2 31 'O; Ring, No.12, pipe joints A082P6081F 2 32 Clamp Plate, valve to evaporator A082P4401F 1 33 Screw, M5 x 40, cap hd. skt., valve to clamp A100W7081F 2 34 Screw, M6 x 16, cap hd. skt., clamp to valve A075W7017F 1 35 Screw, M6 x 16, hex. hd., condenser to radiator A075W1028Z 4 36 Pressure Sensor B124P6001F 1 Function Code: 18.03, Page: 2 2009/01 8 4 11 13 7 13 8 9 14 3 7 13 1 8 9 5 6 14 15 7 8 15 2 15 8 10 18.05 7 12 Function Code 18.05 Heater, Pipes, Hoses Dep Part Description 01 Remarks Part Number Qty Pipe, heater return, LH C116K0020F 1 02 Pipe, heater feed, RH C116K0022F 1 03 Hose, re-circ pump to feed pipe B124K0001F 1 04 Hose Assembly, return pipe to engine C124K0002F 1 05 Hose, heater outlet, RHD A117P0024F 1 05a Hose, heater outlet, LHD A117P0023F 1 06 Hose, heater inlet, RHD A117P0022F 1 06a Hose, heater inlet, LHD A117P0021F 1 07 Saddle Clip, cable tie, pipes to chassis A082W6324F 14 08 Cable Tie, pipes retention A075W6038F 14 09 Blind Rivet, saddle clamp to chassis A085W6259F 6 10 Blind Rivet, saddle clamp to chassis A111W6613F 6 11 Blind Rivet, saddle clamps to chassis A111W6614F 4 12 Foam Strip, self adhesive, pipe protection A082U6067F As req. 13 Hose Clamp, 27mm, hoses to pipes/spigots A116K6016F 4 14 Grommet, pipes through baffle A111P0003K 2 15 Hose Clip, hoses to pipes/heater spigots A079K6019Z 4 16 Clip, cable tie, front pipes securing A120W6779F 2 Via oil cooler, includes bleed Option Function Code: 18.05, Page: 1 2 1 18.07a Updated 24th January 2013 Service Parts List Function Code 18.07a AC Interior Blower Motor Dep Part Description Remarks 01 Blower & Motor Assembly Without ballast resistor 02 Resistor Kit, blower motor Option Part Number Qty B117P0163F 1 A120P0148S 1 Function Code: 18.07a, Page: 1 Updated 24th January 2013 1 2 6 4 3 18.09a 5 Service Parts List Function Code 18.09a AC/Heater Driver Operated Controls Dep Part Description Remarks Option Part Number Qty 01 Switch Panel Assembly, AC, RHD Incl. temp, fan & dist. Switches AC cars A117P0147F 1 01a Switch Panel Assembly, AC, LHD Incl. temp, fan & dist. Switches AC cars A117P0146F 1 01b Switch Panel Assembly, heater, RHD Incl. temp, fan & dist. Switches Heater cars A117P0149F 1 01c Switch Panel Assembly, heater, LHD Incl. temp, fan & dist. Switches Heater cars A117P0148F 1 02 Screw, Ejot 1452K 50 x 18, black, panel fix. A082W5187F R/B A117W5277F 4 03 Knob, brushed/polished, climate controls B117U0036F 3 03a Knob, polished, climate controls A117U0201F 3 03a Knob, polished, climate controls A117U0201F 3 04 Switch, AC, blue tell-tale A117M0026F 1 05 Switch, Recirculation, blue tell-tale A117M0026F 1 06 Switch, 3 speed fan A117M6053S 1 Function Code: 18.09a, Page: 1 Updated 1st June 1 3 2 18.12 Function Code 18.12 AC/Heater Air Distribution Plenum Dep Part Description 01 Remarks Option Part Number Qty Air Distribution Plenum, LHD A117P0041F 1 01a Air Distribution Plenum, RHD A117P0042F 1 02 Actuator, distribution flaps A117M6052S 1 03 Hose, heater to plenum A124P0025F 1 Function Code: 18.12, Page: 1 4 10 See 10.02a 2 6 7 11 8 11 2 3 8 5 1 11 2 9 18.13 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 01 Remarks Part Number Qty Deflector, footwell, RHD A120P0016F 1 01a Deflector, footwell, LHD A120P0017F 1 02 Face Level Vent A124U0152F 4 03 Blanking Panel, FVL plenum, LHD/RHD A117P0084K 1 04 Duct, side FLV, RH A121U0028F 1 05 Duct, side FLV, LH A121U0027F 1 06 Duct, intermediate, FLV centre A121U0029F 1 07 Duct, FLV centre B121P0002H 1 08 Foam Seal, self adhesive, 19 x 3mm, duct/FLV sealing A082U6067F As req. 09 Gasket, FLV A121V0006H 4 10 Duct, air distribution, demist A121P0001H 1 11 Screw, self tap., No.10 x 3/4", ducts to panels A075W5040Z 28 Bond to plenum to make LHD or RHD assembly Includes foam gasket Part of fascia top panel assy. Option Function Code: 18.13, Page: 1 8 6 5 2 9 7 4 3 1 18.14 Service Parts List Function Code 18.14 AC Air Recirculation System Dep Part Description 01 Remarks Option Part Number Qty Intake Duct/Fresh Air Flap Assembly, LHD AC cars A117P0089F 1 01a Intake Duct/Fresh Air Flap Assembly, RHD AC cars A117P0088F 1 01b Intake Duct, heater, LHD Heater cars A117P0134F 1 01c Intake Duct, heater, RHD Heater cars A117P0135F 1 02 Recirc. Air Plenum, LH, RHD Without aperture AC cars A120P0011F 1 02a Recirc. Air Plenum, LH, LHD With aperture AC cars B117P0037F 1 03 Recirc. Air Plenum, RH, RHD With aperture AC cars B117P0036F 1 03a Recirc. Air Plenum, RH, LHD Without aperture AC cars A120P0012F 1 04 Actuator, fresh air flap AC cars A117M6052S 1 05 Blanking Panel, alloy Driver footwell AC cars A117P0123F 1 06 Deflector Panel, alloy Passenger footwell AC cars A117P0126F 1 07 Pop Rivet, panels to chassis AC cars A111W6613F 6 08 Cover, actuator, RHD AC cars A117P0159K 1 09 Cover, actuator, LHD AC cars A117P0160K 1 Function Code: 18.14, Page: 1 Updated 24th January 2013 2 3 12 4 11 5 10 6 9 7 4 8 19.01 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks Option Part Number 01 Certificate of Conformity Contact Lotus Type Approval All models/markets Not listed 1 02 Label, VIN Special order only Not listed 1 03 Label, 'E' mark A124U0088F 1 04 Label, jacking point A111U0239F 2 05 Label, luggage loading A111U0007F 1 06 Label, SIR warning On battery cover A082U7350F 1 07 Label, battery warning On battery cover A075M6143F 1 08 Label, shear panel warning On shear panel & fuel tank A111A0213F 2 09 Label, fuel comsumption A124U0098F 1 10 Label, child seat warning, RHD B124U0094F 1 10a Label, child seat warning, LHD B124U0095F 1 11 Label, headlamp levelling B082U7039F 1 12 Label, tyre loading A124U0089F 1 Australia Australia Qty Function Code: 19.01, Page: 1 1 19.03 Service Parts List Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description Remarks 01 Owner's Handbook 02 Option Part Number Qty Includes maintenance record A124T0324J 1 Service Notes Not illustrated A124T0327J 1 03 Service Notes, engine section Not illustrated B124T0327J 1 04 Service Parts List Limited stock A124T0325J 1 05 Labour Time Schedule Limited stock A124T0328J 1 Function Code: 19.03, Page: 1 Updated 15th April 2011 11 2 12 13 1 15 14 10 7 6 5 4 9 8 3 30.01 11 13 12 Function Code 30.01 Chassis, Subframes Dep Part Description Remarks 01 Partial Body Assembly, AC, RHD 01a Partial Body Assembly, AC, LHD 02 Part Number Qty Includes chargecooler A124A4002S 1 Includes chargecooler A124A4001S 1 Rear Sub Frame, galvanised A124A0070F 1 03 Shear Panel, fuel tank bay closing panel D116A0126F 1 04 Screw, M8 x 25, hex. hd., shear panel fix A111W1156F 10 05 Washer, flat, M8 x 21 x 1.6 A111W4159F 10 06 Washer, flat, M8 x 16.6 x 1.4 A111W4164F 5 07 Nyloc Nut, M8 A907E6284F 5 08 Setscrew, M5 x 16, hex. hd., shear panel to chassis/sill Also see 10.25 A111W1163F 6 09 Washer, flat, M5 x 25 x 1.4, shear panel to chassis/sill Also see 10.25 A082W4098F 6 10 Spirenut, M5, shear panel to chassis/sill Also see 10.25 B100W6372F 6 11 Shim, subframe to chassis A116A0076F 2 12 Bolt, M12 x 60, hex. hd.,subframe to chassis A075W2070Z 4 13 Washer, flat, M12 x 23.5 x 2.3, subframe to chassis A075W4028Z 4 14 Washer, flat, M12 x 24 x 1.6, subframe to chassis lower A075W4071F 2 15 Nyloc Nut, M12, subframe to chassis lower A075W3012Z 2 16 Grommet, blanking, unused steering column hole A117W6783F 1 Not illustrated Option Function Code: 30.01, Page: 1 1 2 7 4 3 5 7 6 30.02 Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description 01 Remarks Part Number Qty Seat Belt Mounting Frame B124A0034F 1 02 Backstay, frame, LH A124A0025F 1 03 Backstay, frame, RH B124A0024F 1 04 Screw, M8 x 25, cap hd., frame to chassis A111W7132F 8 05 Washer, flat, M8 x 16.6 x 1.4, frame to chassis A075W4020Z 8 06 Shim, base plate, 2.0mm B111A0071F 2 06a Shim, base plate, 3.0mm A116A0164F 2 06b Shim, base plate, 4.0mm A116A0165F 2 06c Shim, base plate, 5.0mm A116A0166F 2 07 Screw, M10 x 35, flg. hd., stay fixing A116W5247F 4 08 Permabond A130 A912E7034F As req. Not illustrated, for use with screws, item: 4 Option Function Code: 30.02, Page: 1 15 17 22 16 17 25 16 26 16 16 24 25 16 28 11 29 44 10 13 19 27 9 5 20 6 43 12 21 23 8 4 7 37 38 39 13 1 14 41 16 40 30 16 See 34.01 30 16 23 3 35 42 34 33 2 36 31 32 34 33 22 See 33.01 31.01 16 18 14 35 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, LH A116C0001F 1 01a Hub Carrier, RH A116C0002F 1 02 Hub/Bearing Assembly, with wheel speed sensor A116D6004F 2 03 Screw, M12 x 45, hex. hd., hub assy. to hub carrier A116W2192F 6 04 Steering Arm, LH A116C0003F 1 04a Steering Arm, RH A116C0004F 1 05 Bolt, M10 x 40, 10.9G, cap hd., steering arm to hub carrier A117W7211F 2 06 Bolt, M10 x 60, 10.9G, cap hd., steering arm to hub carrier A117W7213F 2 07 Shim, 1mm, camber adjustment A111C0062F As req. 07a Shim, 3mm, camber adjustment A111C0064F AS req. 08 Shim/Bracket, connector retaining, LH B116C0013F 1 08a Shim/Bracket, connector retaining, RH B116C0012F 1 09 Bush, upper wishbone rear pivot A116C0035F 2 10 Damper/ABS Unit Mounting Bracket, LH, LHD A116C0011F 1 10a Damper/ABS Unit Mounting Bracket, RH, B116C0010F 1 10b Damper Mounting Bracket, LH, RHD A111C0033F 1 10c Damper Mounting Bracket, RH, LHD A111C0034F 1 11 Damper D124C0004H 2 Europa S Function Code: 31.01, Page: 1 Updated 4th November 2011 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 11a Remarks Option Part Number Qty Damper, SE Europa SE A124C0012H 2 12 Road Spring Europa S A116C0034H 2 12a Road Spring, SE Europa SE A122C0008H 2 13 Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F 2 14 Bush, lower wishbone/upper wishbone front pivots A116C0068F 6 15 Bolt, M10 x 70, hex. hd., damper top fix. A075W2058Z 2 16 Washer, flat, M10 x 21 x 2 Black finish B111W4163F 22 16 Washer, flat, M10 x 21 x 2 Black finish B111W4163F 22 17 Spacer, damper to top mounting bracket A111C0061F 4 18 Nyloc Nut, M10, damper fixings A100W3112F 4 19 Bolt, M8 x 25, hex, hd., bracket to chassis A111W1156F 4 20 Washer, flat, M8 x 16.6, bracket to chassis A111W4164F 4 21 Nyloc Nut, M8, bracket to chassis A075W3010Z 4 22 Ball Joint B111C6012F 4 23 Nyloc Nut, M12 x 1.5, ball joint A100C6019F 2 24 Pivot Bolt, M10 x 80, hex. hd., wishbone upper front A075W2061Z 2 25 Nyloc Nut, M10, wishbone upper to chassis A100W3112F 4 26 Shim, castor adjustment A111C0077F 6 27 Snubber Washer, rubber coated, upper wishbone A111C0081F 2 28 Shim, castor adjustment, small A111C0080F 8 29 Pivot Bolt, M10 x 75mm, hex. hd., wishbone upper rear A075W2059Z 2 Replace in car sets Function Code: 31.01, Page: 2 Updated 4th November 2011 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 30 Nyloc Nut, M10, wishbone lower to chassis fix 31 Wishbone Assembly, lower, LH 31a Wishbone Assembly, lower, RH 32 Remarks Option Part Number Qty A100W3112F 4 Includes balljoint & bushes A116C0027J 1 Includes balljoint & bushes A116C0028J 1 Anti-Roll Bar Drop Link A111C0063F 2 33 Washer, flat, M10 x 24 x 1.5, drop link fix A075W4023F 4 34 Nyloc Nut, M10 x 1.25, drop link fix A111W3152F 4 35 Pivot Bolt, M10 x 85, hex. hd., wishbone lower A079W2063F 4 36 Anti-Roll Bar Europa S A124C0009F 1 36a Anti-Roll Bar, SE Europa SE A120C0023F 1 37 Clamp Bracket, A/R bar A111C0107F 2 38 Pivot Bush, rubber, A/R bar. A111C0094F 2 38 Pivot Bush, rubber, A/R bar. A111C0094F 2 39 Spacer Plate, A/R bar fixing A111C0109F 2 40 Screw, M8 x 30, A/R bar clamp bracket fixing A111W1161F 4 41 Washer, flat, M8 x 16.5 x 1.6, bracket to chassis upper A111W4175F 2 42 Washer, flat, M8 x 25 x 1.4, bracket to chassis lower A111W4156F 2 43 Wishbone Assembly, upper, LH A116C0025J 1 43a Wishbone Assembly, upper, RH A116C0026J 1 44 Spring/Damper Assembly C124C0002F 2 Europa S Function Code: 31.01, Page: 3 Updated 4th November 2011 8 9 10 22 39 19 19 26 12 21 7 10 18 16 17 14 20 15 10 19 7 23 16 6 5 8 17 16 18 16 9 26 19 4 37 24 13 13 32 1 25 3 29 2 31 26 33 See 33.01 See 34.01 35 36 38 11 9 34 10 27 31.03 28 12 30 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, LH A116D0097F 1 01a Hub Carrier, RH A116D0096F 1 02 Hub/Bearing Assembly, with wheel speed sensor A116D6004F 2 03 Screw, M12 x 40, cap hd., hub assy. to hub carrier A116W1170F 6 04 Ball Joint Carrier A117D0067F 2 05 Bolt, M10 x 50, 10.9G, cap hd., carrier to hub carrier A117W7212F 4 06 Shim, camber adjustment D111D0052F As req. 07 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 08 Bolt, M10 x 55, hex. hd., damper fixing A079W2057F 4 09 Washer, flat, M10 x 21 x 2, damper fixing B111W4163F 8 10 Nyloc Nut, M10, 8.8 grade, damper/upper wishbone fixing A100W3112F 8 11 Wishbone Assembly, lower, LH Includes balljoint & bushes C116D0081J 1 11a Wishbone Assembly, lower, RH Includes balljoint & bushes C116D0080J 1 12 Ball Joint B111C6012F 4 13 Nyloc Nut, M12 x 1.5, balljoint A100C6019F 4 14 Bracket, lower wishbone to chassis, LH A124D0011F 1 14a Bracket, lower wishbone to chassis, RH A124D0010F 1 15 Bolt, M10 x 40, bracket to chassis A116W2206F 8 Black finish Function Code: 31.03, Page: 1 Updated 1st August 2013 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 16 Washer, flat, M10 x 21 x 2, bracket to chassis Black finish 17 Option Part Number Qty B111W4163F 8 Spacer, M10, bracket to chassis A111D0147F 8 18 Nyloc Nut, M10, bracket to chassis A100W3112F 8 19 Tab Washer, upper pivot bolts B116D0031F 8 20 Tab Washer, lower front pivot bolt A116D0032F 2 21 Road Spring Europa S B124D0016H 2 21a Road Spring, SE Europa SE A122D0004H 2 22 Damper Europa S D124D0003H 2 22a Damper, SE Europa SE A120D0011H 2 23 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056Z 2 24 Wishbone Assembly, upper, LH Includes balljoint & bushes B116D0085J 1 24a Wishbone Assembly, upper, RH Includes balljoint & bushes B116D0084J 1 25 Bush, lower wishbone front pivot (short) A116C0067F 4 26 Bush, lower wishbone rear/upper wishbones A116C0068F 6 27 Nut, castellated, shaft to hub A116D6001F 2 28 Washer, flat, nut to shaft A082D6025F 2 29 Locknut, flange, cleave, M10 x 1.25, inner toe link fixing A117W3189F 2 30 Ball Joint, tapered, outer, RH thread, M10 x 1.25 x 45 stud A117D0089S 2 31 Nyloc Nut, M12, balljoint to hub carrier A100C6019F 2 32 Ball Joint, inner, LH thread, M10 x 1.25 x 60 stud A117D0090S 2 33 Locknut, M12, RH thread, ball joint to rod A111W3150F 2 Replace in car sets Function Code: 31.03, Page: 2 Updated 1st August 2013 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 34 Remarks Option Part Number Qty Locknut, M12, LH thread, ball joint to rod A111W3149F 2 35 Toe Link Rod B116D0053S 2 36 Toe Link Assembly A117D0088F 2 37 Shim/Bracket, connector retaining, LH B116C0012F 1 37a Shim/Bracket, connector retaining, RH B116C0013F 1 38 Split Pin, nut to shaft A116D6003F 2 39 Spring/Damper Assembly C124D0004F 2 Europa S Function Code: 31.03, Page: 3 Updated 1st August 2013 3 4 5 2 12 1 14 13 2 6 11 10 7 3 8 9 4 5 32.01 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description 01 Remarks Option Part Number Qty Steering Rack Assembly, RHD A117H0052F 1 01a Steering Rack Assembly, LHD A117H0053F 1 02 Gaiter, steering rack B111H6016F 2 03 Lock Nut, M12 , track rod end to track rod A111W3124F 2 04 Track Rod End/Ball Joint A117H0009F 2 05 Nyloc Nut, M10, track rod end to steering arm A111W3152F 2 06 Intermediate Steering Shaft Assembly D111H0003F 1 07 Adjuster Plate, rack height setting (10 notch) A111H0021F 2 08 Washer, flat, M8, rack mounting A075W4020Z 2 09 Setscrew, M8 x 25, hex. hd., rack mounting A082W1110F 2 10 Setscrew, M10 x 30, hex. hd., rack mounting A100A6028F 2 11 Washer, flat, M10, rack mounting A075W4024Z 2 13 Nyloc Nut, M8, steering shaft to U/J A075W3010Z 4 14 Grommet, steering shaft thro' bulkhead A120H0002F 1 Includes nut, item: 5 Includes both universal joints Function Code: 32.01, Page: 1 Updated 4th April 2013 18 11 12 9 16 10 15 10 5 3 18 See 17.05 12 6 11 18 4 8 1 19 7 11 14 16 12 12 12 14 17 2 See 17.06b See 17.05 32.05 Updated 16th July 2012 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description Remarks 01 Steering Wheel Assembly, SIR 02 Upper Steering Column 03 Part Number Qty Includes rotary connector A116U0085F 1 Includes ign. switch/steering lock A117H6001F 1 Bracket, switch module mounting A121H0001F 1 04 Column Mounting Bracket, RH E117U0016F 1 05 Bracket, forward column mounting B111H0004F 1 06 Column Mounting Bracket, LH E117U0135F 1 07 Nutplate, upper column support B111H0007F 2 08 Pop Rivet, nutplate to bracket A111W6586F 2 09 Bolt, M8 x 35, hex. hd., column to bracket A075W2038D 2 10 Washer, flat, M8 x 20 x 2.5, bracket fixings A079W4019F 3 11 Setscrew, M6 x 16, hex. hd., forward bracket to chassis A075W1028Z 4 12 Washer, flat, M6 x 12.1 x 1.4, bracket fixings A075W4013Z 8 13 Washer, spring, M6 A075W4035F 2 14 Nyloc Nut, M6, bracket fixing A907E6258F 4 15 Setscrew, M8 x 16 hex. hd., front mounting A075W1036Z 1 16 Washer, spring, M8 A075W4036Z 1 17 Steering Lock Housing A111H6003S 1 18 Rubber Beading, bracket edge protection B075U6054V 0.3M 19 Shear Bolt, steering lock A111H6026S 2 For lock barrel, see 10.17, item 1 Not illustrated Option Function Code: 32.05, Page: 1 12 1 14 2 13 1 11 8 10 3 7 9 6 4 9 16 33.01 Updated 15th March 2012 5 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 01 Brake Disc 01a Brake Disc, cross drilled 02 Brake Caliper, rear, RH 02a Brake Caliper, rear, LH 03 Brake Pad Set, rear 04 Brake Caliper, front RH 04a Brake Caliper, front LH 05 Brake Pad Set, front 05a Shims, metal, pad front, RH 05b Shims, metal, pad front, LH 06 Remarks Option Part Number Qty A116J0060F 4 A116J0076F 4 Includes brake pads, T4139 A116J0080F 1 Includes brake pads, T4139 A116J0079F 1 B117J0085S 1 Includes brake pads, T4139 A116J0078F 1 Includes brake pads, T4139 A116J0077F 1 B117J0084S 1 Not illustrated A117J0114H 1 Not illustrated A117J0115H 1 Anti-Rattle Spring, front brake pads B111J0098H 2 07 Pin, front pad retaining B111J0123H 4 08 ' R' clip, pin retention A075W6175F 4 09 Screw, M6 x 16, csk., skt., hd., disc to hub A918W7120F 4 10 Nipple Cover, front brake bleed A111J6029F 2 11 Bolt, M10 x 65, cap hd., front caliper fixing A111W7144F 4 12 Bolt, M10 x 80, hex. hd., rear caliper fixing B082W1113F 2 13 Bolt, M8 x 60, cap hd., rear caliper fixing A111W1166F 2 Optional Black finish Function Code: 33.01, Page: 1 Updated 15th March 2012 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description Remarks 14 Washer, flat, M10 x 20.5, rear caliper upper fixing bolt 15 Sliding Pin Bush Kit, rear calipers 16 Buffer, front brake pads 17 Piston Retraction Tool, rear calipers Option Includes sleeves, boots & seals Not illustrated Part Number Qty A075W4024Z 2 A082J6162S 2 A111J6030S 4 T000T1242F 1 Function Code: 33.01, Page: 2 Updated 15th March 2012 1 See 33.03 2 6 4 5 3 33.01a Updated 15th April 2011 Service Parts List Function Code 33.01a Brake Discs & Calipers, AP Racing options, front Dep Part Description 01a Disc, single piece, 308mm dia. LH 01b Disc, single piece, 308mm dia. RH 02 Remarks Option Part Number Qty Europa SE A124J4001F 1 Not illustrated Europa SE A124J4002F 1 Caliper, four piston, LH, no adaptor (incl. pads) Europa SE A120J4001F 1 02a Caliper, four piston, RH, no adaptor Not illustrated (incl. pads) Europa SE A120J4002F 1 03 Brake Pad Set, front, Ferodo DS25HP, 14.5mm thick Europa SE A120J0051S 1 04 Bolt, M10 x 85, cap hd., front caliper fixing Europa SE A120W2215F 4 05 Clip, anti-rattle Europa SE A120J6024S 2 06 Pin, pad retaining Europa SE A120J6025S 4 07 Brake Pad Set, rear, Ferodo DS25HP Europa SE A120J6014F 1 Not illustrated Function Code: 33.01a, Page: 1 Updated 15th April 2011 10 11 12 13 12 1 9 12 13 20 2 3 7 8 12 13 44 45 5 24 21 4 18 40 27 16 17 6 14 15 41 4 26 35 38 25 36 27 47 32 48 49 33 31 See 47.01 23 22 27 34 50 37 39 46 30 42 19 29 43 28 44 45 26 25 33.03 24 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 ABS Control Module 01a ABS Control Module 02 Remarks Option Part Number Qty B116J6000F 1 A120J6000F 1 ECU Kit, ABS actuator A116M0090S 1 03 HCU Kit, ABS actuator A116M0091S 1 04 Grommet, small, module to bracket sides A116J6001F 2 05 Grommet, large, module to bracket rear A116J6002F 1 06 Bolts, ABS kit A116J6003F 1 07 Bracket, ABS module mounting, RHD A116J0002F 1 07a Bracket, ABS module mounting, LHD A116J0001F 1 08 Rubber Bobbin, bracket to mount One stud, one tapped insert A082J6177F 2 09 Rubber Isolator Bush, bracket to body Two studs A082J6170F 1 10 Screw, M6 x 10, hex. hd., bobbin to bracket A075W1026Z 2 11 Washer, spring, M6, bobbin to bracket A075W4035Z 2 12 Washer, flat, M6 x 15, bobbin to bracket A075W1029Z 6 13 Nyloc Nut, M6, bobbin fix. A075W3009Z 4 14 Pipe, ABS to front RH, RHD B116J0017F 1 14a Pipe, ABS to front RH, LHD A116J0018F 1 15 Pipe, ABS to front LH, RHD B116J0016F 1 Europa SE Function Code: 33.03, Page: 1 Updated 15th April 2011 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 15a Remarks Part Number Qty Pipe, ABS to front LH, LHD A116J0019F 1 16 Pipe, ABS to sill RH, RHD B116J0020F 1 16a Pipe, ABS to sill RH, LHD A116J0022F 1 17 Pipe, ABS to sill LH, RHD B116J0021F 1 17a Pipe, ABS to sill LH, LHD A116J0023F 1 18 Pipe, front to rear sill RH B116J0028F 1 19 Pipe, front to rear sill LH B116J0027F 1 20 Pipe, sill to flexi rear RH B116J0026F 1 21 Pipe, sill to flexi rear LH B116J0025F 1 22 Pipe, ABS to master cylinder front port, RHD C116J0030F 1 22a Pipe, ABS to master cylinder front port, LHD B116J0029F 1 23 Pipe, ABS to master cylinder rear port, RHD C116J0032F 1 23a Pipe, ABS to master cylinder rear port, LHD B116J0031F 1 24 Hose, pipe to caliper, front & rear B082J4390F 4 24a Hose, braided, pipe to caliper, front Big brake option A120J0043F 2 24b Hose, braided, pipe to caliper, rear Big brake option A120J0044F 2 25 Clip, 10mm dia. x 15 wide, hose retention A111W6595F 4 26 Nyloc Nut, M6, thin Zn, clip to wishbone A907E6285F 4 27 Connector, brake pipes A116J6032F 4 28 Clip, double, pipes to scuttle A116W6668F 2 Includes banjo bolt, sealing washers and 'P' clip Option Upper front, lower rear wishbones LHD Function Code: 33.03, Page: 2 Updated 15th April 2011 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description Remarks 29 Clip, button, single, pipe to scuttle Cut to clear extrusion 30 Option Part Number Qty A116W6661F 2 Clip, single, pipe to chassis siderail A082W6457F 8 31 Clip, single, pipe to chassis rear A116W6700F 2 32 Swivel Clip, rear hoses to toe links A089W6287F 2 33 Cable Tie, rear hoses to toe links A082W6324F 2 34 Master Cylinder A116J0047H 1 35 Brake Fuid Reservoir A116J0048H 1 36 Hose, reservoir to master cylinder A116J0074H 2 37 Hose Clip, hose to spigots A116J0073H 4 38 Cable Tie, reservoir to bracket B075W6045Z 1 39 Hose, vacuum, servo to check valve B124J0001F 1 40 Hose, 90 deg., connector to check valve A124J0002F 1 41 Hose Clamp, 14mm, hose to throttle body A116K6017F 1 42 Swivel Clip, hose to heater pipe A082W6587F 6 43 Cable Tie, heater pipe to hose A082W6324F 6 44 Nut, M10 x 1.0, thin Zn, pipe to hose A075J6017Z 4 45 Washer, M10, internal shakeproof, pipe to hose A075W4049Z 4 46 Brake Servo A116J0051H 1 47 Bracket, reservoir mounting A116J0050H 1 48 Bracket, servo to pedal box A116J0049H 1 49 Spigot, hoses to master cylinder A120J6003S 2 A124J0001F R/B Function Code: 33.03, Page: 3 Updated 15th April 2011 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 50 Grommet, spigot to master cylinder Remarks Option Part Number Qty A120J6008S 2 Function Code: 33.03, Page: 4 Updated 15th April 2011 4 5 7 2 8 9 6 1 14 12 6 7 13 11 3 10 See 47.05 33.05 Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Parking Brake Assembly, without hand grip 02 Hand-Grip, alloy, satin finish, parking brake lever 03 Remarks Option Part Number Qty A116J0015H 1 A117U0147F 1 Cable, parking brake primary A116J6010H 1 04 Cable, parking brake secondary D116J0062F 1 05 Equaliser, parking brake A117J0120F 1 06 Clevis Pin, M8 x 10.5, cable fixing A111W6674F 2 07 'R' Clip, pin fixing A075W6175F 2 08 Bumper, self adhesive A111J6025F 2 09 Bumper, self adhesive A111J6027F 2 10 Screw, M8 x 25, hex. hd., lever to bracket A075W1039Z 2 11 Washer, flat, M8 x 16 x1.4, lever to bracket A075W4020Z 2 12 Switch, parking brake tell tale A116J6009H 1 13 Screw, M3 x 16, pan hd. pozi., switch to bracket A082W5110F 2 14 Nyloc Nut, M3, switch to bracket A079W3060F 2 A116U0156F R/B Function Code: 33.05, Page: 1 10 12 1c,3c 11 2 1 9 4 3 8 5 7 13 6 8 34.01 Updated 16th July 2012 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 01 Road Wheel, front, ten spoke, 5.5J x 17 01a Road Wheel, front, winter, 5.5J x 15 01b Road Wheel, front, winter, 6.5J x 16 01c Remarks Option Part Number Qty Europa S A124G0001H 2 Not illustrated*** Europa S, dealer fit B116G0009S 2 Not illustrated Europa SE, dealer fit A124G0008S 2 Road Wheel, front, 15 spoke, 7.0 x 17 Europa SE A124G6004F 2 02 Tyre, front, 175/55 x 17, Bridgestone Potenza Europa S A116G0035L 2 02a Tyre, front, winter, 185/65 x 15, Bridgestone WT12 Not illustrated Europa S, dealer fit A116G0011S 2 02b Tyre, front, winter, 195/50 x 16, Pirelli 210 Snowsport Not illustrated Europa SE, dealer fit A117G0119S 2 02c Tyre, front, 195/45 x R17, Goodyear GSD3 Not illustrated Europa SE A124G6006F 2 03 Road Wheel, rear, ten spoke, 7.5J x 17 Europa S A124G0002H 2 03a Road Wheel, rear, winter, 6.0J x 15 Not illustrated*** Europa S, dealer fit B116G0010S 2 03b Road Wheel, rear, winter, 7.5J x 17 Not illustrated Europa SE, dealer fit A124G0009S 2 03c Road Wheel, rear, 15 spoke, 8.0 x 18 Europa SE A124G6005F 2 04 Tyre, rear, 225/45 x 17, Bridgestone Potenza Europa S A116G0041L 2 04a Tyre, rear, winter, 205/60 x 15, Bridgestone WT12 Not illustrated Europa S. dealer fit A116G0012S 2 04b Tyre, rear, winter, 215/45 x 17, Pirelli 240 Snowsport Not illustrated Europa SE, dealer fit A120G6001S 2 04c Tyre, rear, 235/40 x R18, Goodyear GSD3 Not illustrated Europa SE A124G6007F 2 05 Wheel Centre Cover, Lotus logo A120G0046F 4 06 Wheel Bolt, hex. Head A116G6001F 16 Europa S Function Code: 34.01, Page: 1 Updated 27th September 2012 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 06a Wheel Bolt, socket hd. 28mm thread, black Used with AP Racing front brakes** Europa SE A120G6004F 20 07 Security Wheelbolt Kit Incl. ID strip & instruction card* Europa S B117G0043F 1 08 Tyre Valve A117G6007H 4 09 Tyre Weld, repair canister A116G6009F 1 10 Terry Clip, canister retaining A111W6590F 2 11 Pop Rivet, clip to bulkhead A075W6090Z 4 12 Washer, flat, clip to bulkhead A075W4084F 4 13 Wheelbolt Adaptor A117G0036F 1 For item 6a * For replacement keys contact Technical Service, quoting ID **See Service Bulletin 2008/16 ***Centre cap for these winter wheels not available, A132G0011F can be used to fill the hole, but customer will need to fix it to the wheel at their own risk. Function Code: 34.01, Page: 2 Updated 27th September 2012 2 1 40.00 Function Code 40.00 Engine Assemblies Dep Part Description Remarks 01 Engine Assembly Without alternator 01a Short Engine Assembly Option Part Number Qty A124E6213S 1 A124E6202S 1 Function Code: 40.00, Page: 1 1 2 3 7 8 9 4 5 40.01 6 Function Code 40.01 Engine Block, Oil Pick up Dep Part Description Remarks 01 Engine Block Part of short engine, see 40.00 02 Option Part Number Qty A124E6202S 1 Flange/Spigot, water inlet A124E6183S 1 03 Core Plug, 34mm, engine block A124E6027S 7 04 Cap, blanking, mounting hole A124E6229S 1 05 Plug, oil gallery A124E6028S 1 06 Pipe Assembly, oil pump suction A124E6010S 1 07 'O' Ring, oil pick-up to block A124E6136S 1 08 Screw, oil pick-up pipe A124E6025S 2 09 Screw, oil pick-up pipe bracket A124E6052S 1 Function Code: 40.01, Page: 1 10 2 8 4 8 6 10 19 15 10 25 19 18 26 18 6 17 17 18 16 10 20 9 1 22 14 19 24 21 7 11 10 13 23 9 5 12 3 10 40.01a Service Parts List Function Code 40.01a Engine Mounts Dep Part Description 01 Remarks Option Part Number Qty Bracket, transmission mounting, front A124A0031F 1 02 Bracket, transmission to chassis LH B124A0091F 1 03 Bracket Assembly, alloy, transmission mounting, rear A124A0054J 1 04 Bracket, engine to chassis RH A124A0069F 1 05 Bracket Assembly, alloy, transmission mounting, front A116A0218J 1 06 Hydramount, engine/transmission to chassis B116A0114F 2 07 Screw, M8 x 20, flg. hd., bracket to chassis A120W5278F 4 08 Screw, M10 x 30, flg. hd., bracket to chassis A116W5272F 6 09 Bolt, M10 x 100, flg. hd., mount to bracket A116W5235F 2 10 Flange Nut, M10, mounts to brackets & chassis A111W3151F 6 11 Bolt, M12 x 45, flg. hd., front mount to transmission A116W5236F 2 12 Bolt, M12 x 65, flg. hd., rear mount to transmission A116W5237F 3 13 Washer, flat, M12 x 24 x 1.6, rear mount to transmission A075W4071F 2 14 Bracket, transmission restraint B124A0074F 1 15 Strap Assembly long, RH, engine/transmission restraint A124E0043F 1 16 Strap Assembly short, LH, engine/transmission restraint A124E0051F 1 17 Bolt, M12 x 55, hex. hd., strap fixing A124W2216F 3 18 Washer, flat, M12, strap fixing A124W4197F 5 Includes bush Includes bush Function Code: 40.01a, Page: 1 Updated 14th December 2011 Function Code 40.01a Engine Mounts Dep Part Description 19 Remarks Option Part Number Qty Nyloc Nut, M12, strap fixing B100C6019F 4 20 Bolt, M12 x 45, skt. cap hd., strap to bracket A124W2215F 1 21 Bolt, M12 x 25, hex. hd., bracket to transmission A124W2214F 1 22 Support, engine mounting A124E6209S 1 23 Screw, M10 x 30, torx hd., support to head A124E6160S 2 24 Screw, M10 x 60, torx hd., support to head A124E6159S 1 25 Support, transmission mounting A124E6230S 1 26 Screw, M12 x 40, torx hd., support to transmission A124E6231S 3 Function Code: 40.01a, Page: 2 Updated 14th December 2011 1 3 5 10 11 6 9 4 8 2 7 40.02 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, cylinder head A124E6193S 1 02 Gasket, cylinder head A124E6197S 1 03 Oil Seal, valve stem A124E6105S 16 04 Gasket, exhaust manifold A124E6283S 1 05 Gasket, inlet manifold A124E6114S 1 06 Gasket, thermostat housing A124E6008S 1 07 Gasket, bypass housing A124E6009S 1 08 Oil Seal, camshaft A124E6092S 2 09 Gasket, cam cover A124E6080S 1 10 'O' Ring, cam cover bolt A124E6151S 10 11 Gasket, flange to cylinder head A124E6066S 1 Function Code: 40.02, Page: 1 1 3 6 2 7 12 5 4 11 10 9 8 40.02a Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, block/bottom overhaul A124E6194S 1 02 Oil Seal, crankshaft rear A124E6097S 1 03 Gasket, oil pan carrier to block A124E6076S 1 04 Gasket, oil pan to carrier A124E6146S 1 05 Washer, safety, 18.0, oil level sensor A124E6047S 1 06 Seal Ring, oil thermostat housng A124E6189S 1 07 Seal Ring, water pump to cylinder block A124E6128S 1 08 Oil Seal, oil pump A124E6142S 1 09 Gasket, oil pump to block A124E6077S 1 10 Gasket, suction pump to oil pump A124E6136S 1 11 Seal Ring, oil pressure relief valve A124E6038S 1 12 Gasket, ventilation tube A124E6135S 1 Function Code: 40.02a, Page: 1 4 3 7 6 2 9 1 10 8 5 40.03 12 11 Function Code 40.03 Sump Assembly Dep Part Description 01 Remarks Option Part Number Qty Sump Pan A124E6011S 1 02 Gasket, oil pan lower A124E6146S 1 03 Carrier, upper oil pan A124E6145S 1 04 Gasket, oil pan upper A124E6076S 1 05 Screw, M6 x 16, sump pan retention A124E6049S 16 06 Screw, M8 x 50, torx hd., upper oil pan retention A124E6056S 12 07 Screw, M8 x 113, torx hd., upper oil pan retention A124E6045S 2 08 Oil Level Sensor A124E6227S 1 09 Lock ring, oil level sensor A124E6047S 1 10 Screw, sensor retention A124E6052S 2 11 Plug, oil drain A124E6149S 1 12 'O' Ring, drain plug A124E6150S 1 Function Code: 40.03, Page: 1 3 6 14 12 1 11 15 13 8 4 5 19 2 7 17 18 10 16 9 40.05 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 01 Remarks Option Part Number Qty Cylinder Head Assembly A124E6206S 1 02 Gasket, cylinder head A124E6197S 1 03 Screw, M6 x 40, torx hd., cam cap to head A124E6039S 20 04 Core Plug, 18mm A124E6158S As req. 04a Core Plug, 19mm A124E6031S 3 05 Core Plug, 24mm A124E6148S 3 05a Core Plug, 25mm A124E6048S As req. 06 Bolt, M11 x 105, torx, head to block A124E6126S 10 07 Dowel, head to block A124E6100S 2 08 Blanking Plug, oil gallery A124E6050S As req. 09 Inlet Valve, standard A124E6112S 8 09a Inlet Valve, +0.075mm A124E6113S 8 10 Exhaust Valve, standard A124E6106S 8 10a Exhaust Valve +0.075mm A124E6218S 8 10b Exhaust Valve +0.15mm A124E6107S 8 11 Valve Spring A124E6122S 16 12 Valve Spring Cap A124E6103S 16 13 Spring Seat A124E6104S 16 14 Collet, valve to cap A124E6102S 16 15 Oil Seal, valve stem A124E6105S 16 16 Valve Seat Insert, inlet, A124E6017S 8 Function Code: 40.05, Page: 1 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 16a Remarks Option Part Number Qty Valve Seat Insert, inlet, A124E6155S 8 17 Valve Seat Insert, exhaust A124E6156S 8 18 Valve Guide, inlet, standard A124E6152S 8 18a Valve Guide, inlet, +0.075mm A1246E154S 8 18b Valve Guide, inlet, standard A124E6186S 8 19 Valve Guide, exhaust, standard A124E6153S 8 19a Valve Guide, exhaust, +0.15mm A124E6187S 8 Function Code: 40.05, Page: 2 7 8 17 18 5 19 9 6 16 20 11 12 3 4 1 13 10 14 2 15 40.07 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 01 Remarks Option Part Number Qty Camshaft A124E6016S 2 02 Oil Seal, camshaft A124E6092S 2 03 Cam Cover/Gasket A124E6080S 1 04 Gasket, cam cover A124E6143S 1 05 Screw, torx, cover to head A124E6059S 10 06 'O' Ring, cover to head A124E6151S 10 07 Cover, spark plugs, Lotus Performance A124E0045F 1 08 Oil Filler Cap A124E6115S 1 09 Gasket, cap to cover A124E6123S 1 10 Hydraulic Tappet A124E6079S 16 11 Hose, breather, vent to head A124E6116S 1 12 Hose Clip, breather hose fix. A124E6185S 2 13 Breather Pipe, vent to head A124E6140S 1 14 Screw, pipe to block A124E6024S 2 15 Gasket, pipe to block A124E6135S 1 16 Non-return Valve, crankcase ventilation A124E6237S 1 17 Hose, cam cover to valve A124E6238S 1 18 Hose, valve to intake manifold A124E6239S 1 19 Hose Clip, hoses to valve + intake manifold A124E6240S 3 20 Hose Clamp, hose to cam cover A124E6297S 1 Function Code: 40.07, Page: 1 2009/01 2 1 7 4 3 6 5 40.09 Service Parts List Function Code 40.09 Pistons, Con-rods, Liners Dep Part Description Remarks Option Part Number Qty 01 Piston Assembly Includes rings Std. 85.996 - 86.005 mm A124E6211S 4 01a Piston Assembly Includes rings Oversize + 0.5 mm A124E6212S 4 01b Piston Assembly Includes rings Std. 85.986 - 85.995 mm A124E6215S 4 01c Piston Assembly Includes rings Std. 86.046 - 86.055 mm A124E6216S 4 02 Piston Ring Set Std. A124E6223S 4 02a Piston Ring Set Oversize + 0.5 mm A124E6224S 4 03 Con-rod Assembly A124E6001S 4 04 Bush, gudgeon pin A124E6307S 4 05 Bolt, cap to rod A124E6090S 8 06 Con-rod Bearing Kit A124E6203S 4 06a Con-rod Bearing Kit, -0.25 A124E6204S 4 06b Con-rod Bearing Kit, -0.50 A124E6205S 4 07 Snap Ring, gudgeon pin A124E6086S 8 Includes bearings, bush Function Code: 40.09, Page: 1 Updated 27th february 2013 4 1 2 3 40.10 Function Code 40.10 Balance Shaft & Bearings Dep Part Description 01 Remarks Option Part Number Qty Balance Unit A124E6225S 1 02 Screw, short, balance shaft housing A124E6053S 8 03 Screw, long, balance shaft housing A124E6061S 4 04 Shim, balance shaft housing, 0.535/0.565mm A124E6171S 1 04a Shim, balance shaft housing, 0.565/0.595mm A124E6172S 1 04b Shim, balance shaft housing, 0.595/0.625mm A124E6173S 1 04c Shim, balance shaft housing, 0.625/0.6555mm A124E6174S 1 04d Shim, balance shaft housing, 0.655/0.685mm A124E6175S 1 04e Shim, balance shaft housing, 0.685/0.715mm A124E6176S 1 04f Shim, balance shaft housing, 0.715/0.745mm A124E6177S 1 04g Shim, balance shaft housing, 0.745/0.775mm A124E6178S 1 04h Shim, balance shaft housing, 0.775/0.805mm A124E6179S 1 04i Shim, balance shaft housing, 0.805/0.835mm A124E6180S 1 04j Shim, balance shaft housing, 0.835/0.865mm A124E6181S 1 Function Code: 40.10, Page: 1 4 5 3 2 1 9 10 3 8 7 2 6 11 40.11 Function Code 40.11 Crankshaft, Bearings, Flywheel Dep Part Description 01 Remarks Part Number Qty Crankhaft A124E6168S 1 02 Bearing, crankshaft main, std., 1/4/5 A124E6002S 3 02a Bearing, crankshaft main, std., 2 A124E6003S 1 02b Bearing, crankshaft main, -0.25mm, 1/4/5 A124E6004S 3 02c Bearing, crankshaft main, -0.25mm, 2 A124E6005S 1 03 Bearing/Thrust Washer, crankshaft main, std., 3 A124E6006S 1 03a Bearing/Thrust Washer, crankshaft main, -0.25mm, 3 A124E6007S 1 03b Bearing/Thrust Washer, crankshaft main, -0.30, 3 A124E6190S 1 04 Flywheel Assembly A124E6132S 1 05 Screw, flywheel to crankshaft A124E6192S 6 06 Ring, crankshaft position sensor A124E6088S 1 07 Screw, ring fixing A124E6089S 4 08 Oil Seal, crankshaft front A124E6142S 1 09 Oil Seal, crankshaft rear A124E6097S 1 10 Woodruff Key, crankshaft A124E6019S 1 11 Screw, M10 x 64, bearing cap retention A124E6147S 10 Includes starter gear ring Option Function Code: 40.11, Page: 1 3 2 4 5 1 6 7 11 9 8 10 40.13 Function Code 40.13 Water Pump Assembly, Thermostat Dep Part Description 01 Remarks Option Part Number Qty Water Pump Assembly A124E6065S 1 02 Screw, water pump A124E6201S 3 03 Seal Ring, water pump to block A124E6128S 1 04 Thermostat & Flange Assembly A124E6137S 1 05 Gasket, thermostat to head A124E6008S 1 06 Screw, special, thremostat to head A124E6111S 3 07 Flange, water outlet A124E6221S 1 08 Gasket, flange to head A124E6066S 1 09 Screw, M8 x 65, flg. torx, flange to head A124E6041S 1 10 Screw, M10 x 60, flg. torx, flange to head A124E6046S 1 11 Plug, screw, temperature sensor hole closing A124E6207S 1 12 Pipe, heater inlet A124E6220S 1 Function Code: 40.13, Page: 1 8 6 7 16 24 12 31 23 22 17 28 18 27 20 1 21 2 14 29 15 19 3 26 25 5 9 4 40.15 30 10 Service Parts List Function Code 40.15 Lubrication System Dep Part Description 01 Remarks Option Part Number Qty Dipstick A124E0036F 1 02 'O' Ring, dipstick A124E6130S 2 03 Dipstick Tube B124E0034F 1 04 'O' Ring, dipstick tube A124E6129S 2 05 Screw, dipstick tube A124E6051S 2 06 Oil Pump Assembly A124E6064S 1 07 Screw, hex. hd., oil pump retention A124E6034S 4 08 Gasket, oil pump to block A124E6077S 1 09 Switch, oil pressure A124E6075S 1 10 Seal, oil pressure switch A124E6021S 1 12 Seal Ring, thermostat housing to block A124E6189S 1 14 Thermostat, oil cooler A124E6093S 1 15 Spring, oil thermostat A124E6094S 1 16 Screw, csk., oil pump cover A124E6035S 5 17 Plug, oil pump housing A124E6141S 1 18 Seal Ring, oil pump housing plug A124E6054S 1 19 Valve, oil filter bypass A124E6083S 1 20 Spring, oil filter bypass A124E6084S 1 Function Code: 40.15, Page: 1 Updated 1st June 2010 Function Code 40.15 Lubrication System Dep Part Description 21 Remarks Option Part Number Qty Ball, filter bypass valve A124E6026S 1 22 Plug screw, M20, PRV housing A124E6000S 1 23 Seal Ring, PRV housing plug A124E6038S 1 24 Pin, oil pump housing location A124E6099S 1 25 Plug screw, M20, thermostat housing A124E6000S 1 26 Seal Ring, thermostat housing plug A124E6038S 1 27 Bolt, female, oil cooler thermostat A124E6162S 1 28 Housing, oil cooler thermostat A124E6163S 1 29 Reducer, oil fiter A124E6139S 1 30 Oil Filter A124E6196S 1 31 Oil Seal, crankshaft front A124E6142S 1 Function Code: 40.15, Page: 2 Updated 1st June 2010 1 2 3 40.17 Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Dep Part Description 01 Remarks Part Number Qty Ignition Module A124E6015S 1 02 Screw, M6 x 60, torx hd., module to head A124E6060S 2 03 Spark Plug Europa S A124E6199S 4 03a Spark Plug, upgrade, NGK ZFR6F-11 Post registration A124E6322S 4 03B Spark Plug, NGK IFR6A - 11 Europa SE A120E6352S 4 04 Gasket, ignition coil adaptor A124E6066S 1 Aftersales option Option Function Code: 40.17, Page: 1 2009/01 5 7 28 6 9 20 25 4 3 1 8 27 10 23 11 2 17 16 21 15 14 19 13 12 26 17 24 40.19 22 Service Parts List Function Code 40.19 Alternator and Starter Motor Dep Part Description 01 Remarks Option Part Number Qty Alternator, 12v, 120 amp A124E6246S 1 02 Bolt, alternator lower fix. A124E6259S 1 03 Brace, alternator rear fix A124E6257S 1 04 Screw, M8 x 20, torx hd., rear brace to engine A124E6055S 1 05 Screw, torx hd., rear bracket to alternator Not issued 1 06 Support Bracket, alternator upper front fix. A124E6256S 1 07 Screw, torx hd., front bracket to engine Not issued 1 08 Screw, M10 x 105, torx hd., front bracket to alternator A124E6258S 1 09 Screw, torx hd., front bracket to engine Not issued 1 10 Bracket, alternator mounting A124E6255S 1 11 Screw, M10 x 55, bracket to block A124E6260S 1 12 Pulley, alternator A124E6247S 1 13 Bearing, alternator front A124E6248S 1 14 Bearing, alternator rear A124E6252S 1 15 Ring, alternator bearing rear A124E6249S 1 16 Diode Plate, alternator A124E6251S 1 17 Cap, protection, alternator rear A124E6253S 1 18 Regulator Assembly, alternator A124E6250S 1 Function Code: 40.19, Page: 1 Updated 15th April 2011 Function Code 40.19 Alternator and Starter Motor Dep Part Description 19 Remarks Option Part Number Qty Nut, cover fixing A124E6254S 1 20 Starter Motor Assembly A124E6262S 1 21 Transmission, planetary starter A124E6263S 1 22 Starter Pinion A124E6264S 1 23 Bush, starter pinion drive A124E6265S 1 24 Bush, 14 x 10 x 10mm, starter drive end A124E6268S 1 25 Solenoid Switch, starter A124E6269S 1 26 Carbon Brush Set, with holder A124E6270S 1 27 Set, mounting parts, starter A124E6271S 1 28 Screw, M10 x 25, hex. hd., starter to block A124E6272S 2 29 Dust Shield, starter aperture A124E6324S 1 Not illustrated Function Code: 40.19, Page: 2 Updated 15th April 2011 2 4 3 ` 7 1 8 9 9 10 6 5 15 11 13 12 14 40.21c Service Parts List Function Code 40.21c Exhaust Manifold & Turbocharger Dep Part Description 01 Remarks Option Part Number Qty Exhaust Manifold/Turbo Assembly Europa S A124E6282S 1 01a Exhaust Manifold/Turbo Assembly, high spec. Europa SE A124E6323F 1 02 Gasket, exhaust manifold A124E6283S 1 03 Nut, manifold to head A124E6284S 10 04 Stud, M8 x 25, manifold to head A124E6191S 10 05 Connector to block, oil feed A124E6078S 1 06 Pipe, oil return turbo to block A124E6277S 1 07 Gasket, return pipe to turbo A124E6275S 1 08 Screw, M6 x 12, return pipe to turbo A124E6281S 2 09 Seal Ring, return pipe to block A124E6280S 2 10 Screw, hollow, return pipe to block A124E6279S 1 11 Pipe, oil feed to turbo A124E6274S 1 12 Screw, M8 x 16, hex.hd., feed pipe to block A124E6276S 1 13 Pipe, oil feed to turbo A124E6273S 1 14 Screw, M10 x 16, hex. hd., feed pipe to block A124E6051S 1 15 Seal Ring, oil feed pipe to turbo A124E6278S 1 Function Code: 40.21c, Page: 1 2009/01 1 2 3 6 7 4 5 8 9 40.23 Function Code 40.23 AC Compressor Dep Part Description 01 Remarks Option Part Number Qty AC Compressor A124E6285S 1 02 Pulley, compressor A124E6287S 1 03 Kit, seal ring, compressor drive shaft A124E6315S 1 04 Screw, with seal, oil drain A124E6286S 1 05 Relief Valve, compressor A124E6314S 1 06 Screw, M8 x 90, torx hd., compressor to bracket A124E6288S 3 07 Support Bracket, compressor A124E6289S 1 08 Screw, M10 x 78, torx flg. hd., bracket to block A124E6290S 1 09 Screw, M10 x 50, torx flg. hd., bracket to block A124E6291S 2 Function Code: 40.23, Page: 1 4 1 18 7 5 14 6 19 20 16 12 15 21 13 11 2 8 10 3 9 22 17 41.01 Updated 6th July 2011 Service Parts List Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 01 Timing Belt 02 Roller,timing belt 03 Remarks Option Part Number Qty A124E6070S 1 A124E6161S 1 Screw M10 x 30, torx hd., roller fixing A124E6160S 1 04 Camshaft Pulley A124E6109S 2 05 Bolt, pulley to camshaft A124E6127S 2 06 Thrust Washer, pulley to camshaft A124E6082S 2 07 Pin, pulley to camshaft A124E6138S 2 08 Crankshaft Pulley A124E6110S 1 09 Screw, M12 x 40, hex. hd., , pulley to crankshaft A124E6036S 1 10 Thrust Washer, 38mm O/D, pulley to crank. A124E6085S 1 11 Thrust Washer, 30mm O/D, pulley to crank. A124E6143S 1 12 Tensioner, timimg belt A124E6074S 1 13 Bolt, tensioner to oil pump body A124E6068S 1 14 Cover, timing belt front, upper A124E6182S 1 15 Cover, timing belt front, lower A124E6073S 1 16 Gasket, timing belt cover A124E6164S 1 17 Screw, M6 x 10, torx hd., cover fixing A124E6044S 4 18 Cover, timing belt rear A124E6067S 1 Plastic Function Code: 41.01, Page: 1 Updated 6th July 2011 Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 19 Remarks Option Part Number Qty Screw, M6 x 12, fill. hd., cover to head A124E6087S 2 20 Screw, rear cover to oil pump A124E6012S 1 21 Screw, rear cover to oil pump A124E6013S 1 22 Roller, return timing belt A124E6072S 1 Metal Function Code: 41.01, Page: 2 Updated 6th July 2011 1 See 40.19 2 3 See 40.23 41.03 Function Code 41.03 Auxiliary Drive Belts & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Drive Belt, alternator, AC pump A124E6316S 1 02 Tensioner Assembly, drive belt A124E6317S 1 03 Pulley, crankshaft A124E6308S 1 Function Code: 41.03, Page: 1 18 17 2 16 15 19 13 8 10 7 12 14 11 18 11 17 1 10 12 6 3 9 10 5 10 4 10 42.01 Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description 01 Remarks Option Part Number Qty Airbox Assembly A124E0042K 1 02 Air Cleaner Element A124E6309S 1 03 Hose, snorkel, intake B124E0032F 1 04 Hose, airbox to MAF assy. B124E0026F 1 05 Meter Assembly, mass airflow A124E0018F 1 06 Hose, MAF assembly to intake pipe B124E0026F 1 07 Intake Pipe B124E0027F 1 08 Hose, intake pipe to turbo A124E0028F 1 09 Breather Hose, cam cover to intake pipe A116E0024F 1 10 Hose Clip, hoses to MAF assy. & intake pipe A116E6058F 5 11 Hose Clip, snorkel & turbo hoses A075L6044F 2 12 Hose Clip, breather hose retention A116E6034F 2 13 Bracket, airbox retention, RH B124E0024F 1 14 Bracket, airbox retention, LH B124E0023F 1 15 Bolt, M8 x 35, airbox to bracket A075W2038D 1 16 Washer, flat, M8 x 20, airbox to bracket A075W4019F 1 17 Nyloc Nut, M6 x 12, brackets to bulkhead A075W3009Z 6 18 Washer, flat, M6 x 12, brackets to bulkhead A075W4013Z 6 19 Bracket, airbox retention A124E66320S 1 Also see 17.06 A124E0023F R/B Part of airbox assembly Function Code: 42.01, Page: 1 2009/01 3 2 4 1 42.04 Function Code 42.04 Throttle Body, Mechanism & IAC Valve Dep Part Description 01 Remarks Option Part Number Qty Throttle Body, electronic control A124E6310S 1 02 Throttle Body Inlet A124E0029F 1 03 Bolt, M6 x 95, torx hd. Inlet/throttle body to manifold A124E6311S 4 04 'O' Ring, inlet to throttle body A124E6312S 1 Function Code: 42.04, Page: 1 1 12 14 13 5 10 7 15 2 11 4 6 16 8 3 9 42.05 Updated 16th July 2012 Service Parts List Function Code 42.05 Fuel Injection System Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail Assembly A124E6117S 1 02 Fuel Rail A124E6108S 1 03 Fuel Injector Assembly A124E6219S 4 04 Retainer, fuel injector A124E6091S 4 05 Fuel Pressure Regulator A124E6120S 1 06 Clamp, fuel pressure regulator A124E6131S 1 07 Screw, fuel pressure regulator A124E6058S 1 08 Fitting, injector return pipe A124E6096S 1 09 Seal Ring, injector return pipe A124E6029S 1 10 Valve, test, fuel pressure A124E6124S 1 11 Washer, valve to fuel rail A124E6101S 1 12 Fitting, injector feed pipe A124E6095S 1 13 Seal Ring, injector feed pipe A124E6030S 1 14 Screw, fuel injector A124E6020S 1 15 Screw, M6 x 28, hex. hd., injector rail A124E6217S 1 16 Vacuum Pipe, fuel regulator A124E6018S 1 Function Code: 42.05, Page: 1 Updated 24th January 2013 7 4 3 1 2 8 5 6 42.07 Function Code 42.07 Inlet Manifold, Plenum & gaskets Dep Part Description Remarks 01 Inlet Manifold Includes items 7 & 8 02 Part Number Qty A124E6069S 1 Gasket, inlet manifold A124E6114S 1 03 Stud, M8 x 25, manifolf fix. A124E6191S 7 04 Nut, inlet manifold fix. A124E6032S 7 05 Screw, M8 x 40, hex. hd., inlet manifold A124E6037S 1 06 Screw, M8 x 8, hex. hd., manifold support to block A124E6294S 2 07 Fitting, servo vacuum hose to manifold A124E6133S 1 08 Vacuum Pipe, fuel pressure regulator A124E6018S 1 Pack of fifty Option Function Code: 42.07, Page: 1 5 6 8 13 7 9 10 11 2 21 16 See 44.03 14 3 17 12 15 4 1 12 20 19 18 44.01 Updated 24th January 2013 Service Parts List Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank C117L0055F 1 02 Hose, fuel filler B117L0060F 1 03 Filler Neck D117L0002F 1 04 Hose, fuel breather B117L0062F 1 05 Fuel Cap, less lock barrel Cap only, order with vehicle lock set, or item 5a A117L0058F 1 05a Lock Barrel & Keys, for the fuel cap Does not match vehicle lock set A117L6050S 1 06 Ring, fuel cap to clamshell B117L0024F 1 07 Setscrew, M5 x 15, cap hd, filler neck to body A117L6033F 8 08 Sealing Ring, glass to fuel filler B124B0140F 1 09 Gasket, ring to bodyside B117L0027F 1 10 Spacer Ring, filler to clamshell B117L0021F 1 11 Screw, ring to filler neck A117L6032H 2 12 Hose Clip, breather hose A117W6706F 2 13 Hose Clip, filler hose, upper A117W6678F 1 14 Hose Clip, filler hose, lower A117W6684F 1 15 Earth Braid A079M4094F 1 16 Nyloc Nut, M5, braid to filler neck A075W3008Z 2 17 Washer, flat, M5 x 10 x 0.8, S/S A082W4129F 2 Function Code: 44.01, Page: 1 Updated 24th January 2013 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 18 Remarks Option Part Number Qty Setscrew, M8 x 25, tank to chassis A075W1039Z 4 19 Washer, spring, M8, tank to chassis A075W4036Z 4 20 Washer, flat, M8, tank to chassis A075W4019Z 4 21 'O' Ring, nitrile, filler cap sealing A117L6005F 1 Function Code: 44.01, Page: 2 Updated 24th January 2013 8 4 3 7 2 17 14 13 12 16 11 1 5 15 9 10 6 44.03 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 01 Remarks Part Number Qty Fuel Pump and Sender Unit B116L6001L 1 02 Circlip, pump to tank A116L6011F 1 03 Access Panel, fuel tank A120L0046F 1 04 Screw, access cover A111W7117F 4 05 Grommet, pipes through tank bay A082L6181H 2 06 'O' Ring, fuel pump to tank A116L6013F 1 07 Hose, fuel feed, pipe to fuel rail A124L0006F 1 08 Hose, fuel return, fuel rail to pipe A116L0076F 1 09 Pipe Assembly, fuel feed, filter to hose A124L0012F 1 10 Pipe Assembly. Fuel return, hose to pump A124L0013F 1 11 Pipe Assembly, fuel feed, pump to filter B116L0074F 1 12 Fuel Filter A116L0073F 1 13 Mounting Clip, fuel filter A116L6060F 1 14 Rubber, self adhesive, 1" x 1/8", clip to filter A036B6221F 1 15 Clip, fuel pipes retention A116W6727F 4 16 Cable Tie, fuel pipe to bracket A116K6020F 4 17 Double Lock Connect, fuel feed/return A120W6757F 2 Subframe & header tank bracket Fuel connector security Option Function Code: 44.03, Page: 1 10 6 4 5 7 8 10 12 1 11 9 13 3 2 14 11 44.05 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description 01 Remarks Option Part Number Qty Charcoal Canister Assembly A116L6058F 1 02 Bolt, M6 x 16, flg. hd., canister to bracket A918W5208F 1 03 Flange Nut, M6, canister to bracket A117W3180F 1 04 Roll-over Valve A117L6039F 1 05 Clamp, roll-over valve mounting A111L6012F 1 06 Bolt, M6 x 16, flg. hd., clamp to backstay A918w5208F 1 07 Hose, roll-over valve to canister d124L0003F 1 08 Hose, roll-over valve to filler neck B124L0004F 1 09 Hose, canister to purge valve B124L0005F 1 10 Hose Clip, oetiker, 13.8mm, hoses A116w6657F 4 11 Hose Clip, oetiker, 15.0mm, purge valve hose A117L6044F 2 12 Pipe Clip, ROV hose retention A116L0082F 1 13 Purge Valve A120E6296S 1 14 Hose Clamp, 14mm, hose fixing A120E6297S 2 Function Code: 44.05, Page: 1 17 12 16 5 13 6 3 7 11 8 4 15 14 9 14 10 2 45.01 1 Service Parts List Function Code 45.01 Exhaust System Dep Part Description 01 Remarks Option Part Number Qty Muffler Assembly C124S0001H 1 02 Pipe Assembly, catalyst to muffler A124S0002H 1 03 Catalyst/Downpipe Assembly B116S0047H 1 04 Bracket, catalyst to subframe A116S0020F 1 05 Exhaust Mounting, silicon, exhaust to subframe A111S0071F 3 06 Clip, exhaust hanger A117S0049F 3 07 Bolt, M6 x 35, flg. hd., mounting to subframe A116W2191F 6 08 Hanger Bracket, RH B124S0004H 1 09 Hanger Bracket, LH B124S0005H 1 10 Clamp, pipe to muffler B116S6001H 1 11 Rubber Mount, catalyst to subframe A116S6015F 1 12 Gasket, exhaust manifold to catalyst assy. A116S6022F 1 13 Nut, M8, flange, exhaust manifold to catalyst assy. A116W3182F 3 14 Nut, M8, flange, brackets to muffler A111W3154F 4 15 Locknut, M8, flange, catalyst to pipe A075W3035Z 3 16 Pre-catalyst Assembly B116S6013L 1 17 Clamp, pre-catalyst to turbo A124S6000S 1 Refer to TSB 2008/07 Function Code: 45.01, Page: 1 Updated 31st May 2013 4 1 10 24 23 3 8 14 2 13 16 22 19 5 15 18 11 9 6 21 7 20 12 18 45.05 Updated 4th November 2011 14 Service Parts List Function Code 45.05 Heatshields Dep Part Description 01 Remarks Option Part Number Qty Heatshield, bulkhead B124B0104F 1 02 Heatshield, bootbox A124S0019F 1 03 Heatshield, boot floor insulation, central A124V0015F 1 04 Heatshield, boot floor insulation, RH A124V0014F 1 05 Heatshield, boot floor insulation, LH A124V0013F 1 06 Heatshield, fuel tank closing panel B117S0046F 1 07 Heatshield, driveshaft gaiter C124S0011F 1 08 Heatshield, muffler B124S0013F 1 09 Heatshield Deflector A124S0015K 1 10 Heatshield, turbo upper D116S0037F 1 11 Heatshield, turbo lower D124S0017F 1 12 Heatshield Assembly, muffler 'U' bend A116S0050K 1 13 Spacer Bracket A116S0033F 1 14 Bolt, M6 x 14, flg. hd., heatshields fixing A116W5233F 12 15 Pop Rivet, deflector to heatshield A085W6259F 2 16 Pop Rivet, bracket to subframe A075W6069Z 1 17 Washer, flat, M5 x 19 x 1.4 S/S black, bracket to subframe B082W4107F 1 18 Edge Clip, 'U' bend assy./heatshield to bracket A111W6568F 8 7 off on 'U' bend assy. Function Code: 45.05, Page: 1 Updated 4th November 2011 Function Code 45.05 Heatshields Dep Part Description 19 Remarks Option Part Number Qty Screw, M8 x 12, flg. hd., gaiter heatshield to engine A116W5273F 1 20 Pop Rivet, heatshield to bootbox A111W6614F 4 21 Washer, flat, M5 x 25 x 1.4, heatshield to bootbox A082W4098F 4 22 Bracket, heatshield turbo mounting B116S0051F 1 23 Screw M5 x 16 hex A075W1085F 4 24 Washer Flat 3/16 x 3/4 x 16g s/s B075W4009Z 4 Function Code: 45.05, Page: 2 Updated 4th November 2011 1 7 7 37 8 8 36 25 37 35 44 51 31 39 43 28 38 4 5 39 42 40 21 20 23 29 41 19 3 17 15 30 26 6 11 10 12 13 22 33 34 43 27 10 32 24 46 9 16 43 47 14 6 23 2 19 20 18 45 21 19 50 48 49 46.01 Service Parts List Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Remarks Option Part Number Qty Radiator Housing B124B0015F 1 02 Radiator A117K0021F 1 03 Radiator Cooling Fan A124K6002S 2 04 Bracket, radiator mounting, front A124K0006F 1 05 Bracket, radiator mounting, rear B124K0007F 1 06 Bracket, fan mounting A124K6001S 2 07 Screw, M8 x 16, hex. hd., bracket to housing A075W1036Z 8 08 Washer, flat, M8 x 25 x 1.5 S/S, bracket to housing B075W4021F 8 09 Screw, M5 x 12, hex. hd., bracket to radiator A075W1021Z 6 10 Washer, flat, M5 x 18 x 1.4, bracket to radiator B075W4009Z 12 11 Nyloc Nut, M5, bracket to radiator A075W3008F 6 12 Nyloc Nut, M6, fan to bracket A075W3009F 4 13 Washer, flat, M6 x 16 x 1.5 S/S black, fan to bracket A082W4133F 4 14 Foam, radiator front A124K0009F 1 15 Foam, radiator rear A124K0010F 1 16 Foam, radiator sides A124K0008F 2 17 Hose, pipe to radiator, RH A124K0004F 1 18 Hose, pipe to radiator, LH B124K0005F 1 Function Code: 46.01, Page: 1 2009/01 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 19 Remarks Part Number Qty Hose Clip, hose to chassis pipes A075M6145F 2 19a Hose Clip, hose to radiator A120W6892F 2 20 Pipe, chassis water rail B116K0018F 2 21 Grommet, pipe through chassis, front A111K6006F 2 22 Grommet, pipe through chassis, rear A082K6022F 1 23 Seal, pipe to chassis A111A0033F 2 24 Hose, return from chassis pipe B116K0016F 1 25 Hose, engine outlet to chassis pipe A124E6169S 1 26 Hose, return to oil cooler A116K0030F 1 27 Bolt, M8 x 16, flg. hd., radiator to bracket A117W2202F 4 28 Hose Clamp, 40mm, hose to oil cooler A116K6015F 1 29 Hose Assembly, turbo feed A124K0019F 1 30 Hose Clamp, 14mm, hose to 'T' piece A116K6017F 1 31 Header Tank A116K0037F 1 32 Bracket, header tank mounting D116K0042F 1 33 Screw, M8 x 20, hex. hd., bracket to backstay A075W1038Z 2 34 Washer, flat, M8 x 20.5 x 1.4, bracket to backstay A082W4165F 2 35 Clamp, tank to bracket A116K6012F 1 36 Hose, header tank to engine A124K0011S 1 37 Hose Clamp, 14mm, hose to tank & engine A116K6017F 2 Also order cap, item 51. Includes level sensor Option Function Code: 46.01, Page: 2 2009/01 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 38 Remarks Option Part Number Qty Hose, turbo return A124K0018F 1 39 Hose Clamp, 14mm, hose to pipe & tank A116K6017F 2 40 Pipe, S/S, turbo return A124E0041H 1 41 Hose, header tank to oil cooler A124K0003F 1 42 Hose Clamp, 14mm, hose to tank & oil cooler A116K6017F 2 43 Hose Clamp, 40mm, chassis pipes to engine hoses A116K6015F 3 44 Hose Clamp, 44mm, inlet hose to head A116K6014F 1 45 Pump Assembly, recirc. A124K0013F 1 46 Hose, recirc. pump to head A124K0014F 1 47 Hose Clamp, 27mm, hose to pump/head A116K6016F 2 48 Clamp, pump to bracket A124K0023F 1 49 Clip, clamp to bracket A124K0022F 2 50 Bracket, pump to engine A124K6003S 1 51 Cap, header tank (15 psi) A116K6010F 1 Function Code: 46.01, Page: 3 2009/01 1 8 6 7 4 2 10 6 5 9 3 11 46.03 Function Code 46.03 Oil Cooler & Pipes Dep Part Description 01 Remarks Option Part Number Qty Oil Cooler, water to oil A124E6125S 1 02 Screw, cooler to block A124E6040S 2 03 Pipe, inlet A124E6118S 1 04 Pipe, outlet A124E6119S 1 05 Screw, hollow, pipes to cooler A124E6121S 2 06 Seal Ring, pipes to cooler A124E6313S 4 07 Hose, cooler to bypass housing A124E6170S 1 08 Clamp, 29mm, hose to cooler A124E6134S 1 09 Hose, cooler to water pump A124E6169S 1 10 Clamp, oil cooler outlet hose A124E6134S 1 11 Clamp, oil cooler outlet hose A124E6184S 1 Function Code: 46.03, Page: 1 3 2 1 46.05 Function Code 46.05 Engine Bay Cooling, Ducts & Trunking Dep Part Description 01 Remarks Option Part Number Qty Duct, intake to airbox, & turbo cooling C124E0050F 1 02 Ducting, high temperature, 50mm dia., intake to turbo A124K0015V 1.2M 03 Cable Tie, ducting retention A075W6045Z 4 Function Code: 46.05, Page: 1 14 16 1 15 2 9 10 12 6 17 7 11 10 4 3 9 13 5 46.10a 12 8 13 Function Code 46.10a Chargecooler & Ducting Dep Part Description 01 Remarks Option Part Number Qty Chargecooler B116E0014F 1 02 Bracket Assembly, chargecooler to chassis C124E0014F 1 03 Bracket, lower, chargecooler to chassis C124E0022F 1 04 Hose, chargecooler to engine A116E0022F 1 05 Hose, turbo to chargecooler A124E0007F 1 06 Bolt, M6 x 20, fig. hd., bracklet to chassis A117W2203F 3 07 Washer, flat, M6 x 18, bracket to chassis B082W4018F 3 08 Screw, M6 x 20, csk. pozi., bracket to chargecooler A079W5092F 2 09 Rubber Bobbin, chargecooler mounting A082J6177F 3 10 Screw, M6 x 12, flg. hd., bobbin to brackets A111E6007F 3 11 Flange Nut, M6, bobbin/bracket fixing A117W3187F 4 12 Hose Clip, 61-72mm, hose chargecooler to throttle body A116E6062F 2 13 Hose Clip, 54-64mm, hose turbo to chargecooler A116E6064F 2 14 Duct, bodyside upper A124B0205F 1 15 Duct, bodyside inner A124B0204F 1 16 Pop Rivet, plastic, duct retention A082W6528F 7 17 Foam, chargecooler closing A124B0217F 1 Function Code: 46.10a, Page: 1 2 13 17 12 14 1 11 10 2 7 8 3 4 5 6 16 15 47.01 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Clutch Release Master Cylinder A120Q0007H 1 02 Quick Connector, pipe to master & slave cylinder bleed A116Q6001F 2 03 Pipe,,clutch front, RHD B120Q0002F 1 03a Pipe, clutch front, LHD B120Q0001F 1 04 Grommet, front pipe A075U6043Z 1 05 Bracket, clutch pipe to chassis A120Q0005F 1 06 Pop Rivet, bracket to chassis A111W6613F 2 07 Bracket, clutch hose to transmission B124Q0003F 1 08 Bolt, M8 x 25, flg. hd., bracket to transmission A116W5238F 1 09 Flange Nut, M8, bracket to transmission A111W3154F 1 10 Hose, pipe front to pipe rear A116Q0016F 1 11 Pipe, clutch rear D124Q0001F 1 12 Clutch Slave Cylinder A124Q6002S 1 13 Clutch Driven Plate A124Q6000S 1 14 Clutch Cover Assembly A124Q6001S 1 15 Swivel Clip, black, male, pipe retention A082W6587F 4 16 Swivel Clip, 6-10mm, pipe retention A116W6656F 4 17 Screw, M6 x 21, hex. hd., slave cylinder fix. A124E6300S 3 Function Code: 47.01, Page: 1 1 17 10 7 12 6 15 14 5 11 16 8 3 2 9 47.03 4 13 Function Code 47.03 Transmission Assembly Dep Part Description 01 Remarks Option Part Number Qty Transaxle Assembly (3.94 FD) A124F6000S 1 02 Sleeve, transmission to block A124F6098S 2 03 Plug/screw, M18, oil level A124F6010S 1 04 Screw, M8 x 30, torx hd., clutch housing to transmission A124F6011S 1 05 Screw, M12 x 45, torx hd., transmission to engine A124E6208S 5 06 Screw, M10 x 35, torx hd., transmission to engine A124E6057S 4 07 Screw, M12 x 65, torx hd., transmission to engine A124E6063S 1 08 Screw, M12 x 50, torx hd., transmission to engine A124E6062S 1 09 Oil Seal, main drive pinion A124F6001S 1 10 Housing, gearshift control with lever A124F6002S 1 11 Seal Ring, housing to clutch housing A124F6003S 1 12 Screw, M8 x 30, torx hd., housing to clutch housing A124F6004S 2 13 Cap, transmission case ventilation A124F6005S 1 14 Oil Seal, drive shaft A124F6006S 2 15 Seal, differential bearing flange A124F6007S 1 16 Screw, M8 x 25, torx hd., flange to clutch housing A124F6008S 4 17 Switch Assembly, reverse lamp A124F6009S 1 Function Code: 47.03, Page: 1 4 13 7 9 5 2 6 10 8 3 1 12 47.05 Updated 16th July 2012 Service Parts List Function Code 47.05 Gearchange Mechanism, External Dep Part Description Remarks Option Part Number Qty 01 Gearshift/Parking Brake Assembly Teleflex Morse, external lift cable C124F0002F 1 01a Gearshift/Parking Brake Assembly Cofle, internal lift mechanisn D124F0002F 02 Cable, gearshift A124F6012S 1 03 Cable, crossgate A124F6013S 1 04 Gearknob, leather, six speed, 10mm thread Fits Teleflex Morse gearshift, 01 A120U0061J 1 04a Gearknob, alloy, six speed, 12mm thread Fits Cofle gearshift, 01a Standard D120U0012F 1 04b Gearknob, laminated wood, six speed, 12mm thread Fits Cofle gearshift, 01a Lux Tourer A124U0259F 1 04c Gearknob, laminated wood, six speed, 10mm thread Fits Teleflex Morse gearshift, 01 ASO option A124U0273S 1 05 Lift Tube, reverse select Teleflex Morse, external lift cable B120U0017F 1 06 Lift Tube Adaptor, lift tube to cable Teleflex Morse, external lift cable A120F6259S 1 07 Retaining Washer, lift tube to adaptor Teleflex Morse, external lift cable B120W6770F 1 08 Cable, reverse select Teleflex Morse, external lift cable A120F6258S 1 09 'C' Clip, cables to abutment A082F6577S 2 10 Abutment, transmission casing A124F6014S 1 11 Spacer Washer, cables to abutment A124F6015S 2 12 Retainer, gearchange cables On shear panel A116F0013F 1 13 Knurl Point Grub Screw, M5 x 16, knob to lever Order with knob A120W5292F 1 Function Code: 47.05, Page: 1 Updated 24th January 2013 8 6 1 5 3 7 4 6 7 5 See 31.03 8 47.15 2 Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Remarks Option Part Number Qty Drive Shaft Assembly, LH A124D0007F 1 02 Drive Shaft Assembly, RH A124D0006F 1 03 CV Joint & Shaft Assy., outboard, LH Order inboard gaiter kit, item 7 A124D6005S 1 04 CV Joint & Shaft Assy., outboard, RH Order inboard gaiter kit, item 7 A124D6004S 1 05 CV Joint Assy., inboard Includes gaiter, grease & cirlip A124D6006S 2 06 Gaiter Kit, outboard CV joint Includes clips & grease A117D6009S 2 07 Gaiter Kit, inboard CV joint Includes clips, grease & circlip A124D6007S 2 08 Circlip, shaft to transmission A124D6008S 2 Function Code: 47.15, Page: 1 Wheelbolt key + ID card See 34.01 1 60.01 Function Code 60.01 Tool Kit Dep Part Description Remarks 01 Tool Kit, towing eye towing eye only Option Part Number Qty A124T0005F 1 Function Code: 60.01, Page: 1 7 6 3 4 8 5 2 1 60.01a Service Parts List Function Code 60.01a Diagnostic Equipment Dep Part Description 01 Remarks Option Part Number Qty Lotus Scan IIl Kit T000T1467F 1 02 Lotus Scan IIl, scanner tool T000T1426F 1 03 Printer T000T1419F 1 05 Lead, scanner to ALDL connector, blue T000T1457F 1 06 Lead, scanner to printer T000T1429F 1 07 Lead, scanner to PC T000T1430F 1 08 Adaptor, transformer to scanner T000T1436F 1 09 Pass Through Device Only required for ecu reprograming T000T1472F 1 10 Update CD (LS3) europa Not illus., for Scan III, intial setup T000T1473F 1 11 Update CD, europa Not illus., for PC, only required reprograming T000T1474F 1 12 Europa & Legacy CD Not illus., for Scan III, only required reprograming T000T1476F 1 13 Plug Adaptor, Euro, transformer Not illustrated, UK to European plug T000T1421F 1 14 Hardware Key, A3300 Not illustrated T000T1471F 1 15 Lead, Vehicle Communication Device (VCD) to PC Not illustrated T000T1537F 1 Function Code: 60.01a, Page: 1 Updated 4th April 2013 1 2 60.02 Function Code 60.02 Special Tools Dep Part Description 01 Remarks Option Part Number Qty Shackle, engine lift A124E6222S 2 02 Screw, engine lift bracket A124E6055S 2 03 Flywheel Locking Tool Not illustrated T000T1483F 1 04 Cam Sprocket Locking Tool Not illustrated T000T1484F 1 05 Balance Shaft Measuring Tool Not illustrated T000T1485F 1 Function Code: 60.02, Page: 1 80.20a Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 100 Remarks Option Part Number Qty B100, Magnetic Blue A082B6410F 1 101 B101, Electric Green Metallic A082B6411F 1 102 B102, Aubergine Metallic A082B6412F 1 104 B104, Blue Mica A082B6414F 1 105 B105, Nightfall Blue A082B6415F 1 106 B106, Saffron Yellow A082B6416F 1 107 B107, Glacier Blue A082B6417F 1 108 B108, Graphite Grey A082B6418F 1 109 B109, Krypton Green A082B6419F 1 110 B110, Polar Blue A120B6040S 1 113 B113, Aspen White A120B6028S 1 114 B114, Solar Yellow A120B6029S 1 115 B115, Silver A120B6030S 1 116 B116, Autumn Gold A120B6031S 1 117 B117, Canyon Red A120B6032S 1 118 B118, Chilli Red A120B6033S 1 119 B119, Racing Green A120B6034S 1 120 B120, Laser Blue A120B6035S 1 121 B121, Storm Titanium A120B6036S 1 122 B122, Graphite Grey A120B6037S 1 123 B123, Phantom Black A120B6038S 1 Function Code: 80.20a, Page: 1