Lotus - Excel - Workshop Manual - 2010 - 2010

sion 4 September 2009Version 4 September 2009 rsion 4 September 2009 9 Lotus Sport Performance Parts Safety Suspension & Brakes Wheels & Tyres Engine & Drivetrain Exhausts Engine Ancillaries Miscellaneous 2-Eleven * indicates TRACK USE ONLY 1 indicates Special order part Safety NEW Lotus Sport 4 Point Safety Harness* Part No. - A122V0050F (RH), A122V0049F (LH) Applications - Elise/Exige/2-Eleven Lotus Sport 4 point competition harness as ftted to the current Lotus 2-Eleven vehicles with aircraft style buckle and lightweight adjuster buckles. Only to be used with sport seats and cars wi t h o u t airbags. 6 Point FIA Safety Harness* Part No. - ALS1V0015F Applications - Elise/Exige/2-Eleven ftted with roll cage with harness mount bar Six point FIA approved seat harness. Only to be used with an MSA/FIA approved race seat and harness mount bar, and cars without airbags. NEW FIA Approved Lotus Sport Recaro Seat kit with seat runners* Part No. - ALS3V6043F Applications - Elise/Exige/2-Eleven This high specifcation Lotus Sport embroidered Recaro competition seat. Supplied with ftting kit and seat runners ready to ft. NEW FIA Fixed Seat Brackets Part No. - A128V0047S Applications - Elise/Exige/2-Eleven These seat brackets ft to the HANS compliant FIA Race Seat (item to right) These are a mandatory requirement for competition use. NEW 6 Point HANS Compliant Harness1 Part No. - ALS3V6044F Applications - Elise/Exige/2-Eleven ftted with roll cage with harness mount bar Six point HANS compliant and FIA approved harness. Only to be used in conjunction with HANS Compliant Carbon Seat (A128B0270J). Picture for illustrative purposes only. NEW NEW FIA Compliant & HANS Compatible Carbon Seat1 Part No. - Drivers Seat A128V0013J, Passenger RHD A128V0012J, Passenger LHD A128V0011J Applications - Elise/Exige/2-Eleven HANS compliant carbon fbre lightweight race seat, as seen in the Exige 260. These seats are FIA compliant when ftted with FIA fxed seat brackets (A128V0047S). For further information, please contact your local dealer (see dealer list), Russell Gibbons at Lotus Sport on +44 (0) 1953 608507 or Adrian Kent on +44 (0) 1953 608980 * indicates TRACK USE ONLY 1 indicates Special order part Safety FIA Roll Cage Assembly* Part No. - ALS3V0022J (RHD), ALS3V0023J (LHD) Applications - S2 (Toyota) Exige Full FIA specifcation T45 Roll Cage. Includes front cage and A frame. Includes ftting kit. Can only be ftted to cars with T45 roll over bar ftted (A122A0046F). Roll Cage Fitting Kit and rear A frame included in assembly, padding additional Life Line Electronic Fire Extinguisher Kit* Electrically Operated Kill Switch Kit1 Part No. - ALS3V0038J Applications - All vehicles (please call for information) Fire extinguisher kit, electrically operated four nozzle system. May require modifcations to suit certain vehicles Part No. - ALS3M0007K - Contact Lotus Sport Applications - Elise/Exige/2-Eleven FIA compliant kill switch allows for remote ftting in the cockpit for easier driver access, plus greater fexibility in location of external controls. * indicates TRACK USE ONLY 1 indicates Special order part Suspension & Brakes 2 Way Adjustable Ohlins Damper and Spring - Car Kit Part No. - Contact Lotus Sport Applications - S2 (Toyota) Elise/Exige These performance Dampers, developed by Lotus ride and handling specially for Elise/Exige models. The units are adjustable for low speed bump and rebound, offering the ability to fne tune vehicle handling for the perfect set up. Front Anti Roll Bar Part No. - A111C0134S Application - S2 (Toyota) Elise/Exige Lotus sport developed front anti roll bar with a range of adjustability for fne handling control, for track and fast road use. Recommended to be used in conjunction with Ohlins dampers and Lotus sport wheel package. Additional fxings may be required please contact Lotus Aftersales. Big Brake Four Pot Upgrade Kit Part No. - ELS3J0040J Applications - S2 (Toyota) Elise/Exige/2-Eleven Designed for competition, this AP Racing big brake kit will dramatically enhance your braking performance and improve cooling. Bedding in procedures apply. Race Specifcation 2-Way adjustable Ohlins Dampers*1 Part No. - Contact Lotus Sport Available 2009 Applications - 2-Eleven A new option of Ohlins damper with revised race valving and matching stiffer spring set to suit Yokohama A048 and similar treaded tyres in full race applications, as seen on 2-Eleven GT4 Supersport. Lotus Rear Toe Link Brace Kit Part No. - LOTAC05377 Applications - S2 (Toyota) Elise/Exige Chassis brace kit to improve stiffness of lower track control arm and place lower ball joints in double shear. Recommended for track use. * indicates TRACK USE ONLY 1 indicates Special order part Suspension & Brakes Big Brake Kit Drilled Discs Part No. - ALS3J0100F (RH), ALS3J0101F (LH) Applications - S2 (Toyota) Vehicles ftted with Big Brake kit These cross drilled brake discs are standard ftment with the Big Brake Kit. Bedding in procedures apply. Performance Front Brake Pads - Pagid RS14 Part No. - A111J0150S Applications - All S2 (Toyota) Elise/Exige/2-Eleven Pagid track brake pads with improved frictional coeffcients for improved bite. Compound also improves fade resistance and whilst maintaining good wear rate characteristics. Big Brake Kit Grooved Discs* Part No. - ALS3J0064F (RH), ALS3J0065F (LH) Applications - S2 (Toyota) Vehicles ftted with Big Brake kit These grooved brake discs offer an alternative to the cross drilled brake discs supplied with the Big Brake kit as standard. Bedding in procedures apply. Performance Rear Brake Pads - Pagid RS14 Part No. - A111J0151S Applications - All S2 (Toyota) Elise/Exige/2-Eleven Pagid track brake pads with improved frictional coeffcients for improved bite. Compound also improves fade resistance and whilst maintaining good wear rate characteristics. Lotus Sport Goodridge Brake Hose Set Part No. - BLS3J0047F Application - S2 (Toyota) Elise/Exige/2-Eleven Goodridge stainless steel braided hose set to improve pedal feel and longevity. Recommended for track use. * indicates TRACK USE ONLY 1 indicates Special order part Wheels Lotus Sport Forged 240R Wheel - Front Part No. - A127G0004F/1F Applications - S2 (Toyota) Elise/Exige/2-Eleven Competition wheels developed by Lotus Sport to be used in conjunction with the Yokohama AO48R tyre. These 7.0J wheels are forged to improve strength whilst reducing weight over the standard wheel. Finished in High Power Silver or Satin black. NEW Limited Stock NEW Lotus Sport Forged Super Sport Wheel – High Power Silver Part No. - Front: ALS3G0066F (5.65kg) Rear: ALS3G0067F (7.75kg) Application – S2 (Toyota) Elise/Exige/2-Eleven This new Lotus Sport wheel has been designed to further reduce weight by 0.75kg per wheel over the current 240R wheel. Finished in High Power Silver, these wheels have been developed, to be used in conjunction with the Yokohama A048R tyre. Lotus Sport Forged 240R Wheel - Rear Part No. - A127G0003F/2F Applications - S2 (Toyota) Elise/Exige/2-Eleven Competition wheels developed by Lotus Sport to be used in conjunction with the Yokohama AO48R tyre. These 8.0J wheels are forged to improve strength whilst reducing weight over the standard wheel. Finished in High Power Silver or Satin black. NEW Limited Stock NEW Lotus Sport Forged Super Sport Wheel – Satin Black Part No. - Front 6.0J: ALS3G0060F (5.65kg) Rear 7.0J: ALS3G0061F (7.75kg) Application – S2 (Toyota) Elise/Exige/2-Eleven This new Lotus Sport wheel has been designed to further reduce weight by 0.75kg per wheel over the current 240R wheel. Finished in Satin Black, these wheels have been developed, to be used in conjunction with the Yokohama A048R tyre. NEW Limited Stock NEW Lotus Sport Forged Super Sport Wheel – Gloss Black Part No. - Front 6.0J: ALS3G0064F (5.65kg) Rear 7.0J: ALS3G0065F (7.75kg) Application - S2 (Toyota) Elise/Exige/2-Eleven This new Lotus Sport wheel has been designed to further reduce weight by 0.75kg per wheel over the current 240R wheel. Finished in Gloss Black, these wheels have been developed, to be used in conjunction with the Yokohama A048R tyre. * indicates TRACK USE ONLY 1 indicates Special order part Tyres Yokohama A048R LTS Tyre (Front) 195/50 - R16 Part No. - ALS1H6006F Applications - All Vehicles ftted with Lotus Sport 240R or 6.5 - 7.0J 16 inch wheels This superb Lotus specifc road/track tyre has helped dramatically improve the track performance of the current Elise/Exige/2-Eleven model range. Yokohama Slick Tyre* Part No. - Front: BLS1H6001F 190/580R16 Rear: BLS1H6002F 230/625/17 Application - S2 (Toyota) Vehicles ftted with Lotus Sport 240R wheels (7.0 + 8.0 J) Yokohama A048R LTS Tyre (Rear) 225/45 - R17 Part No. - ALS1H6007F Applications - All Vehicles ftted with Lotus Sport 240R or 7.0 - 8.0J 17 inch wheels This superb Lotus specifc road/track tyre has helped dramatically improve the track performance of the current Elise/Exige/2-Eleven model range. Yokohama Wet Tyre* Part No. - Front: ALS1H6003F 190/580-R16 Rear: ALS1H6004F 230/625-R17 Application - S2 (Toyota) Vehicles ftted with Lotus Sport 240R wheels (7.0 + 8.0 J) * indicates TRACK USE ONLY 1 indicates Special order part Engine & Drivetrain Uprated Clutch Cover and Plate Part No. - ALS3Q6000F + ALS3Q6001F Applications - S2 (Toyota) Elise/Exige/2-Eleven This TRD competition clutch plate and cover is ideal for road and track use. Lotus Sport AP Clutch for Dog Gearbox*1 Part No. - ALS3Q6016F Applications - S2 (Toyota) Exige when ftted with Dog box AP Racing clutch plate (CP - 5341 - 13) developed for use with the dog box, utilising solid centre plate and improved material. Lotus Sport Toyota Lightweight Flywheel* Part No. - ALS3E6018F Applications - S2 (Toyota) Elise/Exige/2-Eleven This lightweight fywheel developed for competition use allows improved engine performance and response through reduced inertia. Lotus Sport Plate Type Limited Slip Differential* Part No. - ALS3F6000F Applications - S2 (Toyota) Elise/Exige/2-Eleven ZF plate type differential developed by Lotus Sport. This offers ultimate traction levels through cornering, whilst giving a predictable and stable handling car. Special service conditions apply. * indicates TRACK USE ONLY 1 indicates Special order part NEW NEW Lotus Sport Supercharger Kit Part No. - MY08 LOTAC05465 - MY06-07,LOTAC05464 - MY05 LOTAC05463 Application – N/A 2ZZGE Toyota engine Elise/Exige This compact supercharger, integrated inlet manifold, high fow fuel injectors and re-mapped engine management programming increases power from circa 192PS to 220PS. Fitted to any normally aspirated Elise/Exige with the 2ZZGE Toyota engine. Engine & Drivetrain NEW NEW 6 Speed Sequential Gearbox Kit1 Part No. - Special Order Part, Contact Lotus Sport Application – S2 (Toyota) Elise/Exige/2-Eleven This high torque racing specifcation 6-speed sequential dog engagement transmission is used on the highly successful 2-Eleven GT4 Supersport. Kit includes gearbox, gear lever mechanism, clutch, engine mounts and installation kit. It also has provision for alternative ratios. NEW NEW 270PS Upgrade Kit1 Part No. - ALS3E0301F pre MY09 ALS3E0298F MY09 Application – Any supercharged 2-Eleven. Exige ftted with sequential gearbox The 270PS Upgrade Kit not only increases the power and torque throughout the whole rev range improving throttle response and vehicle acceleration. The kit comprises of a high fow air fltration system and exhaust system as well as a smaller supercharger pulley, fuel pump, spark plugs and ECU with revised calibration. Additional components maybe required depending on model variant. * indicates TRACK USE ONLY 1 indicates Special order part Exhausts Lotus Stage 1 Silencer* Part No. - LOTAC05334 Applications - S2 (Toyota) Elise/Exige Stage 1 stainless steel silencer for a sporty exhaust note. Lotus Aftersales part - see brochure Lotus Stage 2 Silencer* Part No. - LOTAC05335 Applications - S2 (Toyota) N/A Elise/Exige Stage 2 Stainless steel silencer for a loud and very sporty exhaust note for naturally aspirated cars only. Lotus Aftersales part - see brochure Lotus Stage 3 Silencer* Part No. - LOTAC05450 Applications - S2 (Toyota) S/C Exige Stage 3 stainless steel silencer for a loud exhaust note developed specifcally for supercharged cars. Lotus Aftersales part - see brochure 240R Catalyst Pipe* Part No. - ALS3S0001F Application - Exige 240R Catalyst pipe developed for the Exige 240R, direct replacement part. * indicates TRACK USE ONLY 1 indicates Special order part Accusump Kit* Part No. - ALS3E0022J Applications - All S2 (Toyota) Models ftted with oil coolers The Accusump kit acts as a remote „dry sump‟ oil system, preventing oil starvation in hard cornering conditions. Recomended for track and competition use. All parts included to ft to any Toyota engined Lotus with Air/Oil coolers ftted. NEW Engine Ancillaries T4 and T4e ECU - Track Upgraded Part No. - ALS3M0215F, ALS3M0244F Applications - S2 (Toyota) Naturally aspirated cars ECU with cam switch optimised for track use, moving switch point to high lift cam from 6200 rpm to 5750 rpm. All other functionality of the original ECU programme remain, preserving the full European emissions compliance of the vehicle. NEW NEW MY08/09 Cam Switch Point – Elise R NEW Gearbox Oil Cooler Kit (used with Sequential Gearbox) Part No. - ALS3M0392F MY08 C120E0029F Prior MY08 Electronic Throttle B120E0005F Manual Throttle Applications - All S2 (Toyota) Models ftted with oil coolers This ECU remapping of your existing unit lowers the rpm at which the engine switches from the low range camshaft to the high range camshaft, to offer an increase in performance whilst on the track. Part No. - ALS3F0217J Application – vehicles ftted with sequential gearbox This kit is highly recommended to any customer aiming to compete in endurance racing with the Sadev sequential gearbox. This is plumbed into the water cooling system of the vehicle and ensures stable temperature of the gearbox oil. Lotus Sport Cup 255 Intercooler Assembly Part No. - BLS3E0169F Applications - S2 (Toyota) Exige S Hand fabricated aluminium intercooler assembly for supercharged Exige models specifcally developed for the Cup 255 competition car. NEW NEW C64 Transmission Oil Cooler Kit1 Part No. - ALS3X0149J Applications - 2-Eleven This kit is highly recommended to any customer aiming to compete in endurance racing with the standard C64 gearbox. * indicates TRACK USE ONLY 1 indicates Special order part Engine Ancillaries Water Catch Tank* Part No. - ALS3E0317F Applications - All S2 (Toyota) Elise/Exige/2-Eleven Catch tanks collect the oil, moisture and blow-by gases that cause carbon and sludge build-up in the intake system and engine to keep them clean even under the hardest driving conditions. Fuel Drain System* Part No. - ALS3L0072F Applications - All S2 (Toyota) Elise/Exige/2-Eleven Mandatory FIA requirement for racing. Allows the fuel cell to be drained easily and quickly. NEW NEW Oil Catch Tank* Part No. - ALS3E0318F Applications - All S2 (Toyota) Elise/Exige/2-Eleven Fitted to the 2ZZ Engine, this Catch tank acts as a swirl pot to clean up the air fow back to the throttle providing a cleaner air for combustion. Laminova Oil System* Part No. - DLS3E0259F Applications -All S2 (Toyota) Elise/Exige/2-Eleven Replaces the existing twin front mounted air to oil coolers with a water to oil high thermal effciency heat exchanger. Offers maximised heat dissipation for minimum pressure drop on each media side, when used with the triple pass front radiator. Triple Bypass Radiator Part No. - ALS1K0006F (S1 & S2 K-series) ALS3K0034f (S2 (Toyota) Elise/Exige/2-Eleven) Forces the water to pass through the radiator three times instead of the normal single pass, this can vastly reduce the engine coolant temperatures. * indicates TRACK USE ONLY 1 indicates Special order part Miscellaneous 70L ATL „Bag Tank‟ Fuel cell FT3 FIA Approved* Part No. - ALS3L6009C Applications - S2 (Toyota) Elise/Exige/2-Eleven 70L FIA compliant fuel cell. Foam flled anti surge tank. Retains existing Lotus fuel pump. Service life applies. 70L ATL „Bag Tank‟ Fuel Cell FT3 FIA Approved* - Dry Break Part No. ALS3L0046C Applications - S2 (Toyota) Exige 70L FIA compliant fuel cell with external dry break type fller necks. Foam flled anti surge tank retaining existing fuel pumps. Requires bodywork modifcations to ft fuel necks. Service life applies. Lotus Sport Gear Knob Part No. - ALS3V0071F Application - All S2 (Toyota) Elise/Exige/2-Eleven Classically shaped Lotus gear knob manufactured from high grade aluminium. Design and styling replicating the Jim Clark Type 25 Elise SC gear knob Lotus Sport Handbrake Sleeve Part No. - BLS3V0075F Application - All S2 (Toyota) Elise/Exige/2-Eleven Lotus Sport designed handbrake sleeve, manufactured from high grade aluminium. 100L ATL Fuel Cell* - Special Order Applications - Exige 100 litre competition specifcation bag tank. Allows the fuel supply system to function under the most demanding of race conditions while complying with all FIA requirements. Specialist fttings required. Please call for further information regarding this part. Note: Part has a 5 year maximum service life. Lotus Sport Gear Knob and Handbrake Sleeve Set Part No. - ALS3V0082J Application - All S2 (Toyota) Elise/Exige/2-Eleven Lightweight Lotus Sport engraved gear selector knob and handbrake sleeve set. Upgrade for standard part, easy installation. * indicates TRACK USE ONLY 1 indicates Special order part Miscellaneous Lotus High Flow Air Filter* Part No. - A127E6003F Application - All S2 (Toyota) SC Exige High fow Toyota developed air flter for supercharged cars. Improves engine response and recommended for track use. TRD High Flow Air Filter Air Box* Part No. - A127E6002F Application - S2 (Toyota) SC Exige TRD airbox designed to ft in conjunction with high fow air flter, improved fow characteristics for released engine response. TRD Performance Air Filter Part No. - ALS3E6020F Applications - S2 (Toyota) NA Elise/Exige TRD performance air flter for use with naturally aspirated Toyota 2ZZ - GE engine cars. Improves engine response. Lotus Sport Cup 255 Race Battery* Part No. - ALS3M0241F Part No. - ALS3M0260F Applications - All Lotus vehicles This motorsport specifc battery is exceptionally small and lightweight. Uses absorbed glass mat and valve regulated lead acid technology. Excellent for deep cycle and cranking power. Air Jack Kit* Part No. - ALS3T0038J Factory Fit Only Applications - S2 (Toyota) Exige/2-Eleven Air Jack kit includes all necessary brackets and hardware for optimal positioning in the vehicle. Saves valuable time and effort on track days or race weekends spent manually jacking the vehicle and dramatically improves pitstop times. Kit comes with safety props, but does not include bottle, regulator, lance fttings and hose. Uprated Engine Mount Kit Part No. - Front ALS3E0277J / Rear ALS3E0278J Applications - S2 (Toyota) Exige/2-Eleven Good shift characteristics of the engine mounts require that the engine roll rate be high. Upgrading the rubber bushes to polyurethane in the front and rear mounts reduces upper engine movement by as much as 80%. Improves powertrain response, gear selection and feel dramatically. This component is track performance related and as such increases engine vibration levels felt by the occupants. * indicates TRACK USE ONLY 1 indicates Special order part Miscellaneous NEW NEW NEW Quick Release Steering Wheel Hub Adaptor Kit* NEW Shear Panel & Fitting Kit Part No. - ALS3A0074F Applications - All S2 (Toyota) Elise/Exige/2-Eleven The Lotus Sport Shear Panel reduces longitudinal and lateral compliance of the rear suspension, increasing lateral hub stiffness and tyre contact patch stiffness, therefore maximising vehicle potential on the circuit. Lotus Sport Windscreen Decal Part No. - ALS3U0021F Applications - All Lotus Sport vehicles (with windscreens!) Lotus sport sunvisor strip decal in silver and black to compliment your Lotus Sport developed vehicle. Black Filler Neck Surround Lotus Sport Footwell Mat Set1 Castrol SRF Track Brake Fluid* Part No. - LSPAC00048 Applications - S2 Elise/Exige Black anodised aluminium fuel fller neck surround to match black fller cap. Part No. - LSPAC00058 (111R) all models available Application - S2 (Toyota) Elise/Exige High quality Lotus Sport branded footwell mat set with fxing points to replace factory ft mats. As ftted to all Lotus Sport factory vehicles. Part No. - ALS3H0037F Applications - 2-Eleven/Elise/Exige This adaptor kit is sold in addition to the Removable Steering Wheel (A111H6019S) and Snap off boss (B111H6025S). This adaptor kit enables the ftment of this removable steering wheel and boss when the donor vehicle is ftted with the airbag style steering wheel as used on later models. Part No. - A34056001S Application - All vehicles High quality competition brake fuid with 600°C boiling point, for serious track use. Please call for a range of other Castrol brake fuids. For further information, please contact your local dealer (see dealer list), Russell Gibbons at Lotus Sport on +44 (0) 1953 608507 or Adr ian Kent on +44 (0) 1953 608980 * indicates TRACK USE ONLY 1 indicates Special order part 2-Eleven Lotus Sport 2-Eleven Heavy Duty Cotton Dust Cover Part No. - A127B0153S (road car) A127B0152S (track car) Application - 2-Eleven Track and road cars. Cotton heavy duty jersey type dust cover tailored to ft the car shape including mirror pockets and rear wing. Lotus Aftersales part - contact number below Carbon Fibre Rigid Tonneau Cover* Part no. - TBA Applications - 2-Eleven High quality „pre-preg‟ carbon fbre rigid tonneau cover. Converts vehicle to a single seater with wrap-around „aero‟ screen. Can be fnished to customers request depending on requirements. Please call to discuss. Strictly for track use only. Natural fnish carbon fbre may deteriorate in appearance over time if exposed to extreme weather conditions or sunlight. Lotus Sport 2-Eleven Shower Cover Part No. - A127V0007J Applications - All 2-Eleven models with standard rear roll cage This lightweight shower cover protects the cockpit area of your 2-Eleven. Lotus Aftersales part - contact number below GRP Rigid Tonneau Cover* Part no. - A127B4056 (RHD), A127B4057F (LHD) other fttings may be required Applications - 2-Eleven High quality glass fbre rigid tonneau cover. Converts vehicle to a single seater with wrap-around „aero‟ screen. Finished in primer or body colour at additional cost. Strictly for track use only. For further information, please contact your local dealer (see dealer list) or Lotus Aftersales on +44 (0) 1953 608248 * indicates TRACK USE ONLY 1 indicates Special order part 2-Eleven Lotus Sport 2-Eleven High Windscreen Part No. - A127B0161F Application - 2-Eleven A 1” taller windscreen to reduce „buffetting‟ experienced by taller drivers. Lotus Sport 2 - Eleven Stage 1 silencer* Part No. - B127S0001F Applications - 2-Eleven Stainless steel sports silencer for a louder exhaust note. Lotus Aftersales part - contact number below 2-Eleven Track Pack Front Splitter* Part No. - A127B0103K Application - 2-Eleven Track specifcation front splitter. Should be matched with track pack rear wing for balanced aerodynamic grip levels. 2-Eleven track pack (front splitter and rear wing) available as an upgrade package. Part No. ALS3B0174J Lotus Aftersales part - contact number below 2-Eleven Track Pack Rear Wing* Part No. - A127B0105F Application - 2-Eleven Track specifcation adjustable Carbon fbre rear wing element. Includes wing end plates, retains existing mounts. Lotus Aftersales part - contact number below 2-Eleven Lotus Sport 260 PS Upgrade Part No. - ALS3M0352F Applications - 2-Eleven ONLY Offering a small power increase over that used on the original 255PS, throttle response and driveability are improved exaggerating the phenomenal performance. Removable steering wheel Part No. - B111H0027J Application - S2 (Toyota) Exige, Elise Momo leather covered aluminium sports steering wheel supplied with split boss. This allows simple removal of the wheel for easy entry and exit of the vehicle. Lotus Aftersales part - contact number below Hand held fre extinguisher Part No. - A111T0002S Applications - All vehicles Lifeline hand held fre extinguisher for use with all competition vehicles. Requirement for all UK and European track use. FIA approved. Lotus Aftersales part - contact number below Roll cage certifcate and plates Part No. - A127B0059F/60F/61F/62F, ALS3T0027F, A127U0040A Application - 2-Eleven ROPS certifcate and load spreading plates, plus ftting kit required to meet FIA Appendix J article 253.8 requirements. Suitable for both standard and “Sports Light” roll cages. Lotus Aftersales part - contact number below Rear Tow Eye Part No. - A127X0002J Application - 2-Eleven Front and rear recovery eyes designed for emergency recovery operations. Requirement for track use. Not designed for connection to another vehicle and may be damaged or cause damage to other parts of the vehicle if used for towing. Lotus Aftersales part - contact number below FIA approved 2-Eleven “Sports Light” roll cage* Part no. - A127A0058F Applications - 2-Eleven FIA roll cage for Sports Light specifcation cars. Full roll over structure, creating a driver protection cell by enclosing the front and side of the cockpit area. * indicates TRACK USE ONLY 1 indicates Special order part Twin Air/Oil coolers Part no. - A120K0020F/21F Applications - 2-Eleven All Aluminium, high specifcation oil coolers. Recommended for N/A cars subject to prolonged and heavy track use. Standard ftment on Supercharged variants. Lotus Aftersales part - contact number below 2-Eleven Polished intercooler pipes Part no. - A127E4005F/06F Applications - 2-Eleven High quality polished stainless steel intercooler pipes for a unique look. Lotus Aftersales part - contact number below Anderson external battery connector Part no. - ALS3M0335J Applications - 2-Eleven External battery connector to allow easy jump starting of vehicle. Specifcally for vehicles ftted with small competition battery. External power source is not included. Lotus Aftersales part - contact number below ion 4 September 2009 Version 4 September 2009 Suggested Upgrades Developing the handling of your Lotus for track use is possible through the wide range of parts and upgrades offered by Lotus Sport. Upgrading your standard car is possible with the help of the Lotus Sport workshop or your local dealer. It is important that customers who exploit full vehicle performance on the track take appropriate action to optimise safety and vehicle durability. Please see Important Safety Information. Lotus Sport recommend the following route of development parts to enhance the specifcation of your vehicle. These parts are focused on an Elise in standard specifcation, although the procedure of parts development also applies to the current Exige range. Lotus Sport Wheel Upgrade The initial area for consideration could be the standard wheels and tyres. Upgrading to a set of Lotus Sport 240R wheels, complimented by a set of Yokohama AO48R tyres, will increase grip whilst also cutting road wheel mass. These wheels allow fatter tyre profle with bigger contact patch, delivering better impulse, stability and enhanced feedback. Also allows ftment of Yokohama slicks in future. Rear Wheel 240R - Black/Silver A127G0003H Front Wheel 240R - Black/Silver A127G0004H Front Tyre - AO48R Rear Tyre - AO48R ALS1H6006F ALS1H6007F Motorsport Decal ALS3U0021F Ohlins Dampers CLS3C6001J Chassis Handling Upgrade The secondary stage, ideally combined with stage one, should be focused on suspension component upgrades. This stage should include track focused two way adjustable Ohlins dampers for ultimate handling capabilities. An uprated Lotus Sport adjustable front anti roll bar and chassis brace kit will further enhance your developed Lotus chassis. Front Anti Roll Bar S J S S J J A111C0134S Including Fit Kit Chassis Toe Link Kit LOTAC05377 Pagid RS 14 Pads ALS3J0048F Big Brakes Only Suggested Upgrades Performance Brake Upgrade The third stage of the development of your car may include the Lotus Sport Big Brake kit. This AP Racing developed kit, utilising the latest 4 piston calliper and large diameter vented disc with separate bell mounting, offers superb modulation and fade resistance for hard track use. Combine this with a Lotus Sport Goodridge stainless steel hose set for improved pedal feel and safety. Big Brake Kit ELS3J0040F Goodridge Hose Kit A340J6000S Pagid RS 14 Pads A111J0151S Rears Motorsport Decal ALS3U0021F Race Preparation Package* Developing your car for the track is easy with the help of Lotus Sport. Our primary consideration, however, for you and your car is safety. The Lotus Sport race preparation package includes all of the parts necessary to make your current Exige model UK circuit legal. This is an example kit of parts. We can provide parts to prepare a basic hill climb car to a full FIA race car, meeting a wide range of specifcations and regulations, specifc to your needs. * TRACK USE ONLY Version 4 September 2009 Roll Cage Assembly* ALS3V0022J Including Fitting Kit Fire Extinguisher Kit* ALS3V0038J Recaro Seat* ALS3V6043F Kill Switch Kit* 6 Point Harness* ALS3M009J A122V0049F