Lotus - Exige - Workshop Manual - 2001 - 2010

ELISE SERVICE PARTS LIST 2001 Model Year Onwards Technical Service Dept., Lotus Cars Limited, Hethel, Norwich, Norfolk, NR14 8EZ. England. Telephone 01953 608000 Telefax 01953 608300 © Lotus Cars Ltd. 2001 Part Number A117T0325J Updated 1st July 2010 VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to right full lock, and is also printed on a label stuck to the inside of the chassis sideframe alongside the driver’s seat. The engine number is marked on a vertical patch at the left hand end of the forward face of the cylinder block, and is most easily viewed using a mirror. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number may not accurately reflect vehicle age, may also be changed during the car’s life, and is an unreliable method of vehicle identification. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted. Manufacturer Identifier Code Vehicle Type 111 = Elise Check Digit Assembly Plant H = Hethel B = Shah Alam Vehicle Type 7 = Elise ‘01MY 9 = Motorsport 12345678901234 12345 1234 12345678901234 12345 1234 12345 12345 123456 1234567890123456789 12345678901234 12345 1234 12345678901234 12345 1234 12345 12345 123456 1234567890123456789 12345678901234 12345 1234 12345678901234 12345 1234 12345 12345 123456 1234567890123456789 S C C 12345 12345678901234 1234 12345678901234 12345 1234 12345 12345 123456 1234567890123456789 12345678901234 12345 1234 12345678901234 12345 1234 12345 12345 123456 1234567890123456789 12345678901234 4 1234 5 12345678901234 6 7 8 12345 9 1234 10 12345 11 12345 12 123456 13 1234567890123456789 14 15 16 17 1 2 3 12345 Engine Type G = 1.8 ‘K16’ J = 1.8 ‘VVC’ L = Motorsport M = Sport 135R Restraint A = Active belts Model Year 1 = 2001 2 = 2002 3 = 2003 4 = 2004 Chassis/Body C = RHD D = LHD N = RHD - AC P = LHD - AC ohs119 Serial Number V.I.N. ON CHASSIS V.I.N. LABEL ohs104 ENGINE NUMBER ohs8 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Elise range, 2001 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 111 Vehicle/Engine Type Number of First Usage B Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks column. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 076....Eclat S1 084....Eclat S2 111....Elise 050....Elan+2 079....Esprit S1/S2/S2.2 085....Esprit S3 340....340R 046, 054, 065, 074....Europa 082....Esprit Turbo 089....Excel 117....Elise 2001 MY 075....Elite S1 083....Elite S2 100....Elan 1990 Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics ELISE MODEL HISTORY 2001 M.Y. ONWARDS Model Introduction: November 2000 VIN character 10 = 1; VIN character 13 = 7; Serial number from 0018. Changes from previous model include: Restyled body and interior; revised soft top with integral cantrails; revised door window guides; chassis siderails lowered at cockpit sides; revised suspension with new hubs and steel hub carriers; revised engine spec. with Lotus K4 controller to meet ECD3; close ratio transmission; larger diameter road wheels with Bridgestone Potenza tyres; new brake discs and pads; new fuel tank and pump; Meta vehicle security system; battery moved to rear luggage compartment; new heater system with rotary controls; new exhaust muffler with outboard tailpipes. Air Conditioning Option: February 2002 Co-incident with 2002 model year changepoint. VIN character 10 = 2; Serial number from 1936. VIN character 12: C = RHD heater, D = LHD heater, N = RHD a.c., P = LHD a.c. Cars with heater only continue unchanged, but a.c. cars use new heating, ventilation and air conditioning (HVAC) system, incorporating face level vents, dual intake blower fan, air blender flap without water valve, electrical rotary controls with stepper motor operated flaps. Larger engine cooling radiator with twin fans. Coolant re-circulation pump. Cobra 8185/8186 security system. Cobra 8185/8186 Vehicle Security System: February 2002 Fitted on all cars with a.c. (see above) and then as running change to heater cars during March. Cobra 8185 immobiliser becomes standard specification. 8186 optional upgrade to meet U.K. Thatcham 1 requirements, including self powered siren, selectable intrusion sensor, illuminated entry. Hard Top Roof and 'Short' Soft Top: March 2002 Hardtop roof panel introduced as factory option. Incorporates revised rear window shroud with external weatherstrip and new, shorter, soft top without tails. Elise 111 & 111S: May 2002 VIN character 4 = J; Serial number from 2677. Std. car continues unchanged. 111 & 111S versions available as option, including: 160ps VVC engine; 'G6' transmission ratios; new exhaust muffler with round tailpipes and flap valve; intake resonator box; oil/water heat exchanger; larger type (a.c.) radiator, twin rad. fans and re-circ. pump; 8-spoke heat treated road wheels; enhanced rear diffuser; Shurlock instrument pack; heater cars use HVAC system (see above) less a.c. equipment. Introduction of '03 Model Year: January 2003 VIN serial number 4397. No specification change. Lotus Sport 135R: May 2003 VIN character 4 = M; Serial number from 4612. Sports option for U.K. only. Based on standard car with following changes: 100kW engine with modified porting, 111/111S type intake manifold, 52mm throttle body and complete exhaust system, re-programmed ECM. Sports suspension with stiffer springs and dampers, adjustable spring pans, 5-hole anti-roll bar, re-positioned steering rack. O.Z. 16-spoke roadwheels in black or silver with 6.5J front rims. Yokohama A048 tyres. Cross-drilled brake discs. 111/111S rear diffuser. Body colour Silver Mica, Blue Mica or Saffron Yellow. Body colour grilles on mica cars. 'Lotus Sport 135R' decals and interior embroidery. Blue Alcantara trim features. Plaque on passenger sill. Lotus Sport 111: May 2003 Aluminium plate etched 'Lotus Sport 111' bonded to chassis below VIN at right hand front. '04 M.Y. VIN from serial number 0004. Track biased option for Australia, Hong Kong, Japan, Singapore. Based on Elise 111 with following changes: Sports suspension with stiffer springs and dampers, adjustable spring pans, 5-hole anti-roll bar, re-positioned steering rack. O.Z. 16-spoke roadwheels in black or silver with 6.5J front rims. Yokohama A048 tyres. Body colour Silver Mica, Blue Mica, Starlight Black, Ardent Red. Body colour grilles. 'Lotus Sport 111' decals and interior embroidery. Black Alcantara trim features. High grade roof hoop with optional forward brace for MSA approval. Plaque on passenger sill. 2004 Model Year: May 2003 VIN character 10 = 4; Serial number restarts at 0001. Range as previous with following new features: Optional central door locking on driver's and passenger's doors operated via Cobra 8185/8186 alarm transmitter. Electric window operation combined with CDL option. Gearchange mechanism noise suppression. Interior noise suppression package on 'S' variants. Uprated battery, bar graph fuel display, orange backlighting, restyled repeater lamps, optional CD multichanger in boot, aerial ground plane, washer bottle in engine compartment, optional Tracker security. Sun visors, new trim features. Lotus roundel on rear transom. Red spark plug cover. 2005 Model Year: October 2004 VIN character 10 = 5; Serial number sequence continues Specification unchanged. Revised 5-speed Transmission for Standard Elise: July 2005 VIN serial number 4919 Transmission for Rover powertrain cars changed from B4BP to C4BP. Lowered 1st & 2nd gear ratios, raised 5th gear ratio. 2006 Model Year: September 2005 VIN character 10 = 6; Serial number restarts at 0001, common to all variants. Specification unchanged. 14.01 14.05 14.10 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware Instrument Cowling 15.00 Interior Trim 15.05 15.11 15.13 15.18 15.19 15.24 15.30 Interior Driving Mirror & Sunvisors Interior Trim & Stowage Provision Front Door Trims Interior Trim, Chassis Trim Panels Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Luggage Compartment Carpet Carpeting & Mats Glazing and Seals 16.00 Sound Insulation 11.01 11.02 Windscreen, Door Glass, Seals & Weather Strips Door Window Lift Mechanism 16.01 Passenger Compartment Sound Insulation 12.00 Exterior Fittings 17.00 Electrical 12.01 12.02 12.03 12.04 12.05 12.07 12.09 Wheelarch Liners Soft Top Roof, Cant Rails, Roof Bows Grilles and Louvres Roof Panel, Seals & Fixings Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 13.00 Seats & Seat Belts 13.01 13.02 13.27 Seat Runners Seat Assemblies, front Seat Belts, front 14.00 Pedal Box & Fascia 17.01 17.03 17.05 17.06 17.07 17.11 17.13 17.17 17.21 17.27 17.31 17.33 17.33a Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors Instruments, Tell Tales, & Displays Exterior Lamps, Except Headlamps Headlamps Interior Lamps Windscreen Wiper Motor, Wipers & Washers In Car Entertainment Battery, Clamps, & Cables Security Alarm System, Parking Sensors & Camera Security Alarm System, PFK, 2008 MY 10.00 Body 10.01 10.02a 10.04 10.09a 10.11 10.15 10.17 10.20 10.25 10.31 Body: Front & Rear Clamshells & Fixings Body: Sill Panels, Windscreen Frame & Rear Bulkhead Crash Structures Front Services Access Panels Tailgate & Release Mechanism Door Shells, Beams, Hinges Door Latch Mechanism Rear Window Shroud & Fixings Undertray & Diffuser Towing Strut/ Hook 11.00 Date: 18-May-10 Function Code List: Page 1 of 3 18.00 Heating, Ventilation, Air Conditioning 33.05 Parking Brake Mechanism 18.01 18.03 18.05 18.07 18.07a 18.09 18.09a 18.12 18.13 18.14 Heater/ Air Conditioning Assemblies, Housings AC Components, Pipes, Hoses Heater, Pipes, Hoses Interior Blower Motor, Heater Matrix, Intakes & Ducting AC Interior Blower Motor Driver Operated Controls AC/Heater Driver Operated Controls AC/Heater Air Distribution Plenum Air Trunking, Ducts & Ventilators AC Air Recirculation System 34.00 Wheels & Tyres 34.01 Wheels, Tyres & Valves 40.00 Engine 19.00 Labels & Literature 19.01 19.03 Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals 30.00 Chassis 30.01 30.02 30.19 Chassis, Subframes Seat Belt Mounting Frames, Stays Longerons 31.00 Suspension 31.01 31.03 Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs 40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.07a 40.09 40.11 40.13 40.15 40.17 40.19 40.21 40.23 Engine Assemblies Engine Block & Oil Pick up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Camshafts, Tappets, Cam Cover VVC Pistons, Con-rods, Liners Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold AC Compressor 41.00 Belts and Pulleys 32.00 Steering 32.01 32.05 Rack & Pinion, & Lower Column Upper Column, Steering Wheel 41.01 41.01a 41.03 Camshaft Belts, Guards & Pulleys Camshaft Belts, Guards & Pulleys, VVC Auxiliary Drive Belts & Pulleys 33.00 Brakes 42.00 Induction Systems 33.01 33.03 Brake Discs, Calipers, & Parking Brake Assembly Master Cylinder, Servo, ABS Controller, Pipes & Hoses 42.01 42.01c Airboxes, Trunking & Air Filters Airboxes, Trunking & Air Filters, VVC Date: 18-May-10 Function Code List: Page 2 of 3 42.04 42.05 42.07 42.07a Throttle Body, Mechanism & IAC Valve Fuel Injection System Inlet Manifold, Plenum & gaskets Inlet Manifolds, Plenum & Gaskets VVC 60.01 60.01a 60.02 Tool Kit Diagnostic Equipment Special Tools 80.00 Bulk Items 43.00 Emission Equipment 80.20a Touch-in Paint Pencil Range 43.03 Vacuum System, Hoses, Pipes & Fittings, 1ZR 44.00 Fuel System 44.01 44.03 44.05 Fuel Tanks, Filler Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 45.05 Exhaust System Heatshields 46.00 Cooling 46.01 46.01b 46.03 46.05 Engine Cooling System & Fan Engine Cooling System & Fans, VVC & AC Oil Cooler & Pipes Engine Bay Cooling, Ducts & Trunking 47.00 Transmission 47.01 47.03 47.05 47.06 47.07 47.11 47.15 Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals 60.00 Special tools Date: 18-May-10 Function Code List: Page 3 of 3 5 6 1 5 14 15 7 13 16 2 6 12 11 10 17 3 8 9 8 See 10.11 17 9 19 5 18 6 8 8 9 9 4 20 9 8 8 22 9 24 21 23 10.01 Service Parts List Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description 01 Front Clamshell 02 Rear Clamshell 03 Remarks Option Part Number Qty B117B0003K 1 C117B0017K 1 Door Hinge Cover Panel, RH A117B0220K 1 04 Door Hinge Cover Panel, LH A117B0219K 1 05 Screw, M8 x 25, S/S, button hd. A111W7175F 6 06 Washer, flat, S/S, M8 x 20.5 x 1.6 A111W4176F 8 07 Bracket, centre front clamshell C117B0193F 1 08 Screw, M6 x 16, hex. hd. A075W1028Z 19 08a Screw, M6 x 12, hex. hd. A075W1027Z 3 09 Washer, flat, M6 x 18 x 1 B082W4018F 22 10 Spirenut, M6 B100W6372F 3 11 Nut, M6 A075W3020Z 2 12 Washer, spring, M6 A075W4035F 2 13 Spigot, outer fixing, front access panels A117B0334F 2 15 Locknut, M10, height adjuster fix. A075W3024Z 4 16 Washer, flat, M10 x 24 x 1.5, spigot to clam. A075W4023F 2 17 Bracket, front clamshell B117B0163F 2 18 Shim, boot floor to longerons A111F0005K 5 May have to be modified for 111/111S*, see below Part of clamshell assy. Rear clam. to sill panel Part of clamshell assy. 2 RH, 1 LH Function Code: 10.01, Page: 1 Function Code 10.01 Body: Front & Rear Clamshells & Fixings Dep Part Description 19 Remarks Option Part Number Qty Shim, front clamshell alignment, 0.5mm A116B0460K As req. 19a Shim, front clamshell alignment, 1.0mm A116B0461K As req. 20 Drain Cover, rear '04 MY A117B0660K 1 21 Grommet, drain tube '04 MY X036B6150Z 1 22 Drain Tube, 4mm '04 MY A116M0040V 0.5M 23 Cable tie, tube retention '04 MY A075W6038Z 2 24 Base, cable tie '04 MY A117W6729F 2 25 Buffer, self adhesive, clamshell to shroud Not illustrated A111J6027F 2 26 Pad, front clamshell mounting to rad. housing Not illustrated A117U0163F 2 27 Foam Infill, clamshell spine front Not illustrated, bonded to clam. A117B0502F 1 28 Drain Tube, headlamp Not illustrated A117M6030F 2 Early cars *If early boot bulkhead fitted, 111/111S provide clearance for VVC intake plenum by fitting Sport 135 infill panel: A117B0339H (see Service Notes or LSL421) Function Code: 10.01, Page: 2 10 1 8 9 7 2 8 9 4 See 10.04 3 14 12 7 15 13 11 6 8 9 8 9 5 10.02a Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Dep Part Description 01 Windscreen Frame Assembly 02 Gutter, windscreen frame 03 Baffle Panel, scuttle to screen frame 04 Remarks Option Part Number Qty Painted A116B0148K 1 A117B0153F 1 Standard heater cars A116B0195J 1 Sill Panel, RH C117B0030K R/B A120B0050K 1 05 Sill Panel, LH C117B0031K R/B A120B0051K 1 06 Rear Bulkhead A117B0110F 1 06a Rear Bulkhead E117B0110F 1 07 Edge Finisher, 'B' post/side intake, smooth Cut to fit A111U6034V As req. 07a Edge Finisher, 'B' post/side intake, textured Cut to fit, one piece LH to RH A117B6010V As req. 07b Edge Finisher, 'B' post, smooth A117U0462F 2 07c Edge Finisher, side intake, smooth A117U6015V As req. 07d Edge Finisher, side intake, smooth A117U0463F 2 08 Captive Nut, M8, big hd. A111W6592F 18 09 Blanking Grommet, 12.5mm A100B6163F 1 10 Finisher Panel, front sill recess, RH B117U0168F 1 11 Finisher Panel, front sill recess, LH B117U0169F 1 12 Plastic Fastener, panel fix. A100W6479F 4 13 Pad, hole blanking, upper hinge fixings A117U0258F 2 14 Foam Strip, 300mm, baffle panel to screen frame A082U6065V 2 15 Baffle Panel/FLV Plenum Assembly B117P0019F 1 '04 MY '04 MY Cut to fit '04 MY Cut to fit, see Service Notes, section BO AC cars, 111/111S Function Code: 10.02a, Page: 1 Function Code 10.02a Body: Sill Panels, Windscreen Frame & Rear Bulkhead Dep Part Description Remarks Option Part Number Qty 16 NVH Foam, sill front Not illustrated Heater cars B117B0034F R/B C120B0074F 2 16a NVH Foam, sill front Not illustrated AC cars C117B0034F R/B C120B0074F 2 17 Blanking Grommet, 30mm, RH sill front, unused AC pipe hole Not illustrated Heater cars A079U3033F 1 18 Blanking Grommet, 19mm, RH sill front, unused AC pipe hole Not illustrated Heater cars A116W6714F 1 19 Blanking Grommet, 40mm, door aperture front Not illus. unused door harness hole Non CDL cars A116W6730F 2 Function Code: 10.02a, Page: 2 1 2 9 7 3 4 5 6 10.04 8 Function Code 10.04 Crash Structures Dep Part Description 01 Front Crash Structure Assembly 02 Remarks Option Part Number Qty A120B0094J R/B A120B0190J 1 Panel, front undershield B117B0237F 1 03 Spirenut, M6, undershield fix B100W6372F 6 04 Screw, M6 x 25, pozi., undershield fix A075W5089Z 9 05 Washer, spring, M6, undershield fix A075W4035Z 9 06 Washer, flat, M6 x 15 x 1.5, undershield fix A075W4015Z 9 07 Alloy Plate. LH A111B0531F 1 07a Alloy Plate, RH A111B0530F 1 08 Pop Rivet, plate fix. A085W6259F 6 09 Washer, flat, 3/16" x 1/2", plate to crash structure A075W4000Z 4 10 Side Impact Foam, RH A117B0514F R/B From VIN: 3 4528 A120B0063F 1 11 Side Impact Foam, LH A117B0515F R/B From VIN: 3 4528 A120B0062F 1 12 Bracket, foams to chassis From VIN: 3 4528 A117B0556F 2 13 Pop Rivet, brackets to chassis From VIN: 3 4528 A117W6734F 8 14 Grille, leaf screen A117B0466F 2 15 Edging Strip, hose protection A111U6034V 0.3m 16 Betaseal 1701, crash structure bonding A082B6281F 300mm Bonded to crash structure Not illustrated Function Code: 10.04, Page: 1 1 3 8 4 5 6 7 2 10 11 9 10.09a Function Code 10.09a Front Services Access Panels Dep Part Description 01 Remarks Option Part Number Qty Access Panel, front services, RH B117B0266J R/B A117B0044K 1 02 Access Panel, front services, LH B117B0267J R/B A117B0045K 1 03 Screw, M5 x 20, button. skt. hd., panel fix. A082W7173F 6 04 Escutcheon, screw to panel B340B0123F 6 05 Washer, rubber, M5, screw to panel A082W4115F 6 06 Washer, retaining, screw to panel A340W4183F R/B A111J6016F 6 07 Spire Nut, M5, S/S A117W6682F R/B B100W6372F 4 08 Grille, front access panel, RH C117B0122F R/B G117B0122F 1 09 Grille, front access panel, LH C117B0121F R/B G117B0121F 1 10 Grommet, panel spigot retaining X036B6010Z 2 11 Locating Bracket, panel front to clamshell B111B0188F 2 Function Code: 10.09a, Page: 1 39 21 2 34 3 35 33 32 36 6 31 4 38 5 37 1 22 24 13 23 20 12 8 19 11 28 18 40 17 7 41 42 10.11 10 9 43 44 45 46 47 29 27 14 16 26 15 48 49 25 30 Function Code 10.11 Tailgate & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Engine Cover Lid, with antenna hole A117B0051K 1 01a Engine Cover Lid, without antenna hole C117B0051K 1 02 Grille, outlet, RH rear C117B0218F 1 03 Grille, outlet, LH rear C117B0217F 1 04 Grille, outlet, RH front D117B0130F 1 05 Grille, outlet, LH front D117B0129F 1 06 Pop Rivet, plastic, rear grilles to lid A082W6528F 6 07 Hinge assembly C117B6002F 2 08 Stud Plate, hinge retention A117B0236F 2 09 Nyloc Nut, M6, hinge to stud plate A907E6285F 4 10 Washer, flat, M6 x 25 B075W4017Z 4 11 Screw, M6 x 16, hex. hd., hinge to lid A075W1028F 4 12 Washer, flat, M6 x 15 x 3 A075W4014Z 4 13 Washer, spacer, M8 x 20 x 2.5 A079W4019F 8 14 Bracket, striker pin/lift assembly, engine cover lid C117B0339H 1 15 Screw, M6 x 16, hex.hd., bracket to bulkhead A075W1028Z 3 16 Washer, flat, M6 x 20 x 2.5, bracket to bulkhead B082W4016F 3 17 Striker Pin A117B0223F 1 18 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 1 19 Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 1 20 Nyloc Nut, M6, pin to bracket A907E6285F 1 B117B0339H R/B Function Code: 10.11, Page: 1 Function Code 10.11 Tailgate & Release Mechanism Dep Part Description 21 Remarks Option Part Number Qty Weatherseal, luggage compartment gutter A089V6055F R/B A117U6001V 1.92M 22 Bracket, latch retention A117B0053F R/B B117B0053F 1 23 Nyloc Nut, M6, bracket to lid A907E6285F 4 24 Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 4 25 Latch Assembly A117B6001F 1 26 Screw, M6 x 35, csk. skt. hd., latch to bracket Black finish A079W7004F 2 27 Washer, flat, M6 x 25 x 1.4, SS Black finish A082W4131F 2 28 Lock Barrel Only sold as part of lock set, see 10.17 B117H0001F 1 29 Clip, barrel retention A117B6009F 1 30 Cover, latch assembly A117U0162F 1 31 Stay, lid supporting A117B0244F 1 32 Grommet, stay to bulkhead X036B6150Z 1 33 Retaining Clip, stay A082W6325F 1 34 Screw, No.8 x 0.5", pan hd., pozi., clip fixing A075W5034Z 1 35 Washer, flat, 3/16 x 1/2", blk. A075W4063Z 1 36 Stud Plate, bracket fixing, rear A117B0243F 1 37 Stud Plate, bracket fixing, front A117B0242F 1 38 Double Sided Tape, 5mm, front edge of grilles to lid Cut to fit A117B0362V As req. 39 Double Sided Tape, 19mm, rear edge of grilles to lid Cut to fit A117B0361V As req. 40 Spacer Washer, M6 x 12.1 x 1.4, latch to bracket A075W4013Z 2 A111W1150F R/B Function Code: 10.11, Page: 2 Function Code 10.11 Tailgate & Release Mechanism Dep Part Description 41 Shim, ABS, 1.6mm, hinge to clamshell/bulkhead 42 Sealing Plate, hinge to bulkhead 43 Remarks Option Part Number Qty A117B0386K 4 A117B0389J 2 End Cap, PTFE, plunger, engine cover lift A117B6028H 1 44 Plunger Pin, engine cover lift B117B0377H 1 45 Bush, pin to bracket A111U6018F 2 46 Plunger Spring, engine cover lift A111U6023F 1 47 Washer, rubber, spring to bracket A111U6055F 1 48 Nut, M6, plunger pin to bracket A075W3020Z 1 49 Captive Nut, M6, bracket to bulkhead A117W3181F 3 50 Cover, rear alarm switch Not illustrated A117U0325F 1 51 Permabond A130 Not illustrated, used on screw item 26 A912E7033V As req. Early cars Optional upgrade Function Code: 10.11, Page: 3 29 25 1 18 17 19 16 15 20 3 26 13 14 21 10 27 11 12 28 2 4 5 6 8 9 9 21 23 9 21 10.15 24 10 11 7 22 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 01 Remarks Option Part Number Qty Door Shell, LH D117B0061K R/B E117B0061K 1 01a Door Shell, RH D117B0060K R/B E117B0060K 1 02 Door Beam, LH A116U0029F 1 02a Door Beam, RH A116U0030F 1 03 Hinge, chassis to door beam A111U0055F 2 04 Setscrew, M6 x 20, hex. hd., beam to door fix. A075W1030Z 4 05 Washer, shakeproof, M6 A075W4046Z 4 06 Washer, flat, M6 x 1.5 A075W4015Z 4 07 Shim, door hinge, 1.0mm A111B0316F As req 07a Shim, door hinge, 1.25mm A116B0388F As req. 07b Shim, door hinge, 1.5mm A111B0317F As req 07c Shim, door hinge, 2.0mm B111B0314F As req. 07d Shim, door hinge, 3.0mm B111B0315F As req 08 Screw, M8 x 30, cap hd. A089W7052F 8 09 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 18 10 Screw, M6 x M20, hex. hd. A075W1030Z 4 11 Washer, flat, M6 A075W4013Z 8 12 Nut, M6, Nyloc A075W3009Z 4 13 Spring Plate, door check C111B0174F 2 14 Support Plate, door check spring C111B0175F 2 Fit follower, item 26 to spring plate C116B0257F R/B Function Code: 10.15, Page: 1 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 15 Remarks Part Number Qty Bearing, door hinge A111U6025F 4 16 Bush, door hinge A111U0057F 4 17 Screw, M10 x 30, cap hd. A075W7030F 4 18 Dust Cap, door hinge A111U6024F 2 19 Door Stop Buffer Strip B111B0177V As req. 20 Setscrew, M8 x 20, hex. hd., beam to door fix. A075W1038Z 4 21 Washer, shakeproof, M8 A075W4048Z 10 22 Nutplate, door hinges A111U0056F 4 23 Bolt, M8 x 45, hex,hd.,beam to rear bracket, upper A075W2040Z 2 24 Setscrew, M8 x 25, hex. hd., beam to rear bracket, lower A075W1039Z 2 25 Door Pull Interior Reinforcement, LH Bonded inside doorshell Prior to VIN: 3 4528 A117B0169F 1 25a Door Pull Interior Reinforcement, RH Bonded inside doorshell Prior to VIN: 3 4528 A117B0170F 1 26 Follower, door check spring Fit to item 13 A116B0418F 2 27 Finisher Ring, door drainholes A075P6064F 2 28 Bump Stop Scrivet Replaces self adhesive bumper A116U0137F 2 29 Door Reinforcement, inner, LH Bonded inside doorshell From VIN: 3 4528 A117B0663F 1 29a Door Reinforcement, inner, RH Bonded inside doorshell From VIN: 3 4528 A117B0664F 1 30 Blanking Grommet, door rear A082B6057F 2 31 Cover, door hinge A116B6006F 2 32 Blanking Grommet, 40mm, door front A116W6730F 2 Cut to fit, 135mm, 2 off Option B111B0178K R/B Fitted in chassis Not illus. unused door harness hole Function Code: 10.15, Page: 2 9 2 8 10 14 36 15 7 16 6 5 7 4 7 4 6 4 1 20 21 11 17 37 12 18 6 19 4 3 30 24 31 23 25 29 4 13 34 31 30 26 35 33 11 35 27 22 26 32 38 10.17 Function Code 10.17 Door Latch Mechanism Dep Part Description Remarks Option Part Number Qty 01 Vehicle Lock Set, door, boot, steering, fuel & 2 key blades Order fuel cap & blank keys* see below Prior to VIN: 5 3432 C117H0001F 1 01a Vehicle Lock Set, door, boot, steering, fuel & 2 cut keys Incl. keys with no light, order fuel cap From VIN: 5 3432 D117H0001F 1 02 Blanking Grommet, linkage access hole A082B6057F 2 03 Nyloc Nut, M6, support brkt fix A075W3009Z 2 04 Washer, flat, M6 x 12.1 x 1.4, support brkt fix A075W4013Z 12 05 Support Bracket, release button, LH A117U0001F 1 05a Support Bracket, release button, RH A117U0002F 1 06 Washer, wavy, 0.25", support brkt. fix. A075W4087F 6 07 Setscrew, M6 x 16, support brkt. fix. A075W1028Z 6 08 Screw, M5 x 10, pozi, cover plate fix A111W5223F 2 09 Cover Plate, mechanism access hole B111U0094K 2 09a Reflector/Cover Replaces cover plate: item 9 A117M6026F 2 09b Washer, ABS, reflector to door Not illustrated A116B0978K 2 10 Fixing Strap, cover plate A111U0095K 2 11 Nylon Clip, linkage retention A082U6267F 4 12 Lever, door latch release A111U0122F 2 13 Roll Pin, door latch lever to spindle retention A111U6560F 2 14 Shim, expanded stainless, door striker attachment A111U0215F 2 15 Shim, 2mm, door striker pin A111U0220F 2 Function Code: 10.17, Page: 1 Function Code 10.17 Door Latch Mechanism Dep Part Description 16 Remarks Option Part Number Qty Shim, 4mm, door striker pin A111U0219F 2 17 Front Collar, door striker pin A111U0138F 2 18 Finisher, door striker pin B111U0137F 2 19 Washer, striker A111U0136F 2 20 Washer, flat, M12 x 24 x 1.6, door striker pin A075W4071F 2 21 Striker Pin, door latch A111U6003F 2 22 Release, door latch, interior, LH A111U6005F 1 22a Release, door latch, interior, RH A111U6004F 1 23 Screw, No. 8 x 0.5", pozi., door release fix. A075W5074Z R/B A117W5250F 8 24 Spire Nut, No.8, captive, door release fix. A075W6014Z R/B A075W6016Z 6 25 Plastic Clip, interior release rod guide A075J6027Z 4 26 Rod, interior release to latch, LH B117U0137F 1 26a Rod, interior release to latch, RH B117U0138F 1 27 Foam Strip, 19 x 3mm A082U6067F As req. 28 Latch mechanism, LH A111U0389S 1 28a Latch mechanism, RH A111U0388S 1 29 Rod, latch to lever assy. A111U0134F 2 30 Screw, M6 x 12, pozi., door latch/ bracket fix. A111W5214F 10 31 Washer, shakeproof, M6, door latch fix. A075W4046Z 6 32 Bracket, door beam attachment, LH A111U0069F 1 32a Bracket, door beam attachment, RH A111U0068F 1 A111U0137K R/B Function Code: 10.17, Page: 2 Function Code 10.17 Door Latch Mechanism Dep Part Description 32b Remarks Option Part Number Qty Bracket, door beam attachment, LH '04 MY B116B0179F 1 32c Bracket, door beam attachment, RH '04 MY B116B0180F 1 33 Spindle/Lever, door latch release, LH C111U0121F 1 33a Spindle/Lever, door latch release, RH C111U0120F 1 33b Spindle/Lever, door latch release, LH '04 MY A116U0035F 1 33c Spindle/Lever, door latch release, RH '04 MY A116U0036F 1 34 Rod, latch to release button A117U0003F 2 35 Bush, lever/spindle assy. A111U6018F 4 36 Door Pull, exterior, LH C117B0135F 1 36a Door Pull, exterior, RH C117B0136F 1 37 Screw, M4 x 16, csk, cap hd., exterior door pull fix. Black dacromet finish A100W5160F R/B A117W7208F 4 38 Blank Key/Keyhole Light April '02 approx., order with item 1 Cobra security alarm A117H0022F 2 38a Blank Key, without light For item 1a From VIN: 5 3437 A120H6002S 2 39 Actuator, central door locking '04 MY B116M6039F 2 40 Screw, No.8 x 3/4" flg. hd. pozi. CDL Actuator to door '04 MY A075W5074Z 4 41 Rod, CDL to sill button '04 MY A117U0329F 2 42 Grommet, button through sill '04 MY X036L6004Z 2 43 Button, door locking '04 MY A117U0330F 2 44 Cover, door latch, LH Latch security '04 MY A117U0425F 1 44a Cover, door latch, RH Latch security '04 MY A117U0426F 1 Black finish Function Code: 10.17, Page: 3 Function Code 10.17 Door Latch Mechanism Dep Part Description 45 Remarks Option Part Number Qty Screw, No. 8 x 0.75", flg. hd. pozi., cover to door '04 MY A075W5074Z 6 46 Spirenut, No. 8, cover to door '04 MY A075W6016Z 6 47 Washer, top hat, latch to door Bonded to door, outer fixings only '04 MY A117W4192K 2 48 Cover, door release rod, LH Not illustrated '04 MY A117U0321F 1 48a Cover, door release rod, RH Not illustrated '04 MY A117U0320F 1 48b Clip, release rod to cover Not illustrated '04 MY A082W6457F 4 49 Bracket, door pull cover Not illustrated '04 MY B117U0324F 2 50 Lock Lubricant Not illustrated A117U6019S 25ml *For Meta key see 17.33, for Cobra use item 38/38a as required Function Code: 10.17, Page: 4 19 1 Rear of item 1a 8 7 6 2 20 5 4 14 18 17 16 3 8 7 9 11 13 10 2 20 5 4 3 6 12 15 10.20 Function Code 10.20 Rear Window Shroud & Fixings Dep Part Description Remarks Option Part Number Qty 01 Rear Window Shroud Assembly With soft top tensioning Long soft top B117B0088F 1 01a Rear Window Shroud Assembly, hard top interfacing Without soft top tensioning Primed, hard top/short soft top B117B0445K 1 01b Rear Window Shroud Assembly, hard top interfacing Without soft top tensioning, part of hard top kit, see 12.04 Painted, hard top/short soft top A117B0497S 1 02 Bracket, shroud to bulkhead A117B0091F R/B B117B0091F 2 03 Screw, 0.5" UNF x 1.5", hex. hd., bracket to bulkhead 'A' level bracket A075W1020Z 2 04 Washer, flat, M6 x 18 x 1, bracket to bulkhead B082W4018F 2 05 Screw, M4 x 8, pan hd. pozi., bracket to shroud A100W5137F 4 06 Screw, M6 x 25, cap hd., shroud to clamshell Long soft top A111W7170F 2 06a Captive Nut, M6, shroud to clamshell Long soft top A117B0093F 2 07 Keeper Plate, rear of hood stays Long soft top A117B0084F 2 08 Screw, M4 x 10, cap hd., keeper to shroud Long soft top A117B0312H 2 09 Tensioner Assembly, soft top tail, RH Long soft top C117B0206H 1 09a Tensioner Assembly, soft top tail, LH Long soft top C117B0205H 1 10 Tensioner Cable Long soft top C117B0249F 2 11 Pop Rivet, lever assy. to shroud Long soft top A075W6070Z 6 12 Edge Finisher, front edge of shroud, smooth Cut to fit, item 1 only Early long soft top cars A111U6034V As req. 13 Edge Finisher, rear edge of shroud, textured Cut to fit, also on front edge/'B' posts, later cars Long soft top cars A117B6010V As req. 14 Foam Gasket, RH, shroud to clamshell Long soft top cars A117B0400F 1 14a Foam Gasket, RH, shroud to clamshell Short soft top cars A117B0484F 1 Early cars only Not illus., bonded inside clamshell Function Code: 10.20, Page: 1 Function Code 10.20 Rear Window Shroud & Fixings Dep Part Description 15 Remarks Option Part Number Qty Foam Gasket, LH, shroud to clamshell Long soft top cars A117B0092F 1 15a Foam Gasket, LH, shroud to clamshell Short soft top cars A117B0485F 1 16 Screw, M6 x 25, cap hd., bracket to bulkhead 'B' level bracket A111W7170F 2 17 Nut, M6, rear shroud to clamshell Used with item 1a Hard top/short soft top A075W3020Z 2 18 Washer, flat, M6 x 18 x 1, rear shroud to clamshell Used with item 1a Hard top/short soft top B082W4018F 2 19 Foam Strip, self adhesive, shroud to bulkhead Used with item 1a, on bulkhead Hard top/short soft top A082U6065F 1.2M 20 Spacer Washer, neoprene, shroud to bulkhead Used with item 1a, on bulkhead Hard top/short soft top A111U6055F 4 Function Code: 10.20, Page: 2 13 14 2 15 23 16 25 24 20 1 17 12 9 21 8 8 7 6 19 18 11 5 4 10 3 10.25 22 7 6 5 4 3 21 Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks 01 Undertray, silver anodised 01a Part Number Qty Without NACA ducts B117A0036F 1 Undertray, black anodised Without NACA ducts A117A0175F 1 01b Undertray Assembly, silver anodised With NACA ducts A117A0056J 1 01c Undertray Assembly, black anodised With NACA ducts A117A0176J 1 02 NACA Duct Part of item 1b/c A111A0218K 2 03 Screw, M8 x 25, button hd. A111W7175F 4 04 Washer, spring, M8 A075W4036Z 4 05 Washer, flat, M8 x 25 x 1.4 A075W4021Z 4 06 Screw, M5 x 16, hex. hd. A111W1163F 11 07 Washer, flat, M5 x 25 x 1.4 A082W4098F 11 08 Spire Nut, M5 B100W6372F 11 09 Foam Strip, self adhesive, 10mm x 6mm A100B0431V As req. 10 Pop Rivet, NACA duct fix. A075W6065Z 12 11 Foam Strip, self adhesive, 19mm x 3mm A082U6067F 3 12 Diffuser, single element, silver anodised Standard car A117A0102J 1 13 Support Plate, diffuser Standard car B117B0270K 1 13a Support plate, diffuser, three element 111/111S A117A0142F R/B B117A0142F 1 14 Panel, licence plate mounting Standard car B117B0271K 1 14a Panel, licence plate mounting, rectangular plate Fits support plate, item13a 111/111S A117B0143F R/B B117A0143F 1 14b Panel, licence plate mounting, square plate Fits support plate, item13a 111/111S, Japan* A117A0166F 1 15 Pop Rivet, plate to clamshell A089W6297F 3 Used with item 14a Option Function Code: 10.25, Page: 1 Function Code 10.25 Undertray & Diffuser Dep Part Description 16 Remarks Part Number Qty Washer, flat, 3/16" x 0.75" B075W4009Z 3 17 Pop Rivet, domed. black, licence plate panel to plate A082W6512F 3 18 Screw, M5 x 16, hex. hd. SS, diffuser to plate A111W1163F 3 19 Washer, flat, 3/16 x 0.75, SS B075W4009Z 3 20 Spirenut, M5 B100W6372F 3 21 Edging Strip. diffuser A117A0050V As req. 21a Edging Strip. Diffuser, black 111/111S Swiss Ltd Edition A122A0029V As req. 22 Diffuser, three element, silver anodised 111/111S, A117A0137J R/B C117A0137J 1 22a Diffuser, three element, black anodised 111/111S Swiss Ltd Edition A117A0168J 1 23 Bracket, licence plate mounting, square plate Standard car, Japan* A117B0413F 1 24 Pop Rivet, 3/16", large flg., bracket to panel Standard car, Japan A089W6297F 4 25 Nylon Washer, thrust, bracket to panel Standard car, Japan A111J6016F 8 Fits panel, item 14 Option *For Japan front license plate mounting, see section 12.07 Function Code: 10.25, Page: 2 3 4 2 1 4 3 10.31 Function Code 10.31 Towing Strut/ Hook Dep Part Description Remarks 01 Towing Eye Stowed in tool kit 02 Mounting Strut, towing eye 03 04 Option Part Number Qty A111B0399F 1 B117B0160F 1 Setscrew, M8 x 16, hex. Hd., grade 8.8 Zn A075W1036Z 4 Washer, flat, M8 x 1.4 Zn A075W4021Z 4 A117B0160F R/B Function Code: 10.31, Page: 1 1 7 2 8 14 13 9 5 3 4 11 10 13 14 6 12 11.01 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description Remarks 01 Windscreen & Finisher Assembly 02 Door Glass Assembly, RH 03 Door Glass Assembly, LH 04 Rear Window, glass Bonded to bulkhead 05 Seal Assembly, door waist, RH Includes plastic fastener 06 Seal Assembly, door waist, LH Includes plastic fastener 07 Door Front/Roof Seal Assembly 07a Part Number Qty A117B0094F 1 B116B0186F R/B F116B0186F 1 B116B0185F R/B F116B0185F 1 A117B0138F 1 A117U0010F R/B B117U0010F 1 A117U0009F R/B B117U0009F 1 With 'A' pillar drains A116V0273F 1 Door Front/Roof Seal Assembly Without 'A' pillar drains A117B0239F 1 08 Door Rear/Roof Seal Assembly Fits under rear window shroud Long soft top A117B0201F 1 08a Door/Roof Seal Assembly Fits over rear window shroud Hard top/short soft top A116V0098F 1 09 Door Cheater Seal, RH Joins to item 14 A117U0134F R/B B117U0134F 1 10 Door Cheater Seal, LH Joins to item 14 A117U0133F R/B B117U0133F 1 11 Plastic Fastener, cheater seal fix. A079W6195F 2 12 Nyloc Nut, M6, glass to lift channel A907E6285F 6 13 Plastic Fastener, header seal fix. A116W6722F 2 14 Secondary Door Seal, 600mm, front A117U0429V 2 Front inside face of door Option Function Code: 11.01, Page: 1 19 5 25 19a 7 3 4 8 9 10 20 22 11 12 13 21 16 17 2 15 6 14 12 22 13 21 20 24 23 24 11.02 20 23 18 20 24 1 24 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 01 Remarks Option Part Number Qty Window Regulator, RH C111U0082K 1 01a Window Regulator, LH C111U0083K 1 02 Window Winder Handle, alloy brushed/polished (2) Includes fixings Standard & Race Tech B117U0057F 1 pr. 02a Window Winder Handle, alloy polished Includes fixings Sports Tourer A117U0220F 2 02b Window Winder Handle, alloy brushed Includes fixings '04 MY A117U0442F 2 03 Screw, M5 x 12, button. skt. hd., regulator handle fix, Supplied with handle A111W7138F 2 04 Washer, shakeproof, M5, regulator handle fix, Supplied with handle A075W4045Z 2 05 Glass Carrier Channel B116U0130F 2 06 Spacer, window regulator handle A082W4109F 4 07 Eccentric Stop B111U0084F R/B A116U0166F 2 08 Mesh Washer, eccentric stop A111U0251F R/B A116U0167K 1 09 Washer, shakeproof A075W4046Z 2 10 Setscrew, eccentric stop fix. A100W1055F 2 11 Setscrew, regulator fix A075W1028Z 2 12 Washer, flat,,M6 x 20 x 2.5 A075W4016F 6 13 Washer, flat, M6 x 25 x 1.4 A075W4017Z 6 14 Setscrew M6, regulator fix A075W1027Z 4 15 Guide Channel, window regulator A117U0285F 2 16 Nyloc Nut, M5, channel fix. A100W3113F 4 17 Washer, flat, 3/16 x 0.5", channe rear fix. A075W4000Z 2 17a Washer, flat, 3/16 x 0.75", channel front fix. A075W4009Z 2 Function Code: 11.02, Page: 1 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 18 Remarks Part Number Qty Guide Rail, door glass, front, LH C116U0007F 1 18a Guide Rail, door glass, front, RH C116U0006F 1 19 Screw, M5 x 12, csk. Pozi.., rail to door rear A100W5196F 2 19a Screw, M5 x 12, csk. cap hd., rail to door front A117W7207F 2 20 Screw, No,8 x 0.75", flg. pozi, hd., block fixing A075W5074Z 16 21 Adjuster Block, guide rail LH thread A116U0020F 4 22 Adjuster Block, guide rail RH thread A116U0021F 4 23 Stud, rail adjusting A116U0022F 4 24 'O' Ring A116U0023F 8 25 Guide Rail, door glass, rear, LH C116U0005F R/B D116U0005F 1 25a Guide Rail, door glass, rear, RH C116U0004F R/B D116U0004F 1 26 Window Lift Mechanism, electric, LH '04 MY option B117U0389F 1 26a Window Lift Mechanism, electric, RH '04 MY option B117U0390F 1 27 Studplate Adaptor, mechanism to glass '04 MY option B117U0391H 2 28 Screw, M6 x 20, hex. hd., mechanism to door '04 MY option A075W1030Z 6 29 Washer, flat, M6 x 15 x 1.5, mechanism to door '04 MY option A075W4015Z 10 30 Nyloc Nut, M6, thin, motor to door '04 MY option A907E6285F 4 31 Spacer, 4mm, lift channel to door '04 MY option A117W4194F 6 32 Nyloc Nut, M6, thin, studplate to mechanism '04 MY option A907E6285F 4 33 Washer, flat, M6 x 15 x 1.5, studplate to mechanism '04 MY option A075W4015Z 2 34 Downstop, door glass '04 MY option A116B0314F 2 Black dacromet finish Not illustrated, bonded to door Option A100W5196F R/B Function Code: 11.02, Page: 2 Function Code 11.02 Door Window Lift Mechanism Dep Part Description Remarks Option Part Number Qty 35 Tape, self adhesive, downstop to door Not illustrated '04 MY option A100B6142V 0.25M Function Code: 11.02, Page: 3 10 1 11 3 12 2 5 9 14 9 7 15 4 9 13 6 9 9 8 9 12.01 Function Code 12.01 Wheelarch Liners Dep Part Description 01 Remarks Option Part Number Qty Access Panel, front wheelarch, RH B117B0190F 1 02 Access Panel, front wheelarch, LH B117B0191F 1 03 Wheelarch Liner, front, RH A117B0150F R/B C117B0150F 1 04 Wheelarch Liner, front, LH B117B0149F R/B C117B0149F 1 05 Wheelarch Liner, rear, RH A117B0148F 1 06 Wheelarch Liner, rear, LH A117B0147F 1 07 Mudflap, front, RH C117B0172F R/B D117B0172F 1 08 Mudflap, front, LH C117B0171F R/B D117B0171F 1 09 Plastic Fastener, liners/mudflaps retention A100W6391F 26 10 Weatherseal, front access panel Cut to fit A089U6055F As req. 11 Weatherseal, front liner Cut to fit A089U6055F As req. 12 Weatherseal, rear liner Cut to fit A089U6055F As req. 13 Screw, No.8 x 0.5", flg. hd. pozi., S/T, acc. panel to clam. Black finish A117W5250F 4 14 Screw, M5 x 16, hex. hd., access panel to liner Black finish A111W1163F 4 15 Rawlnut, rubber, M5, access panel to liner A075W6074F 4 16 Wheelarch Extension Lip, front A117B0559F 2 Sport 135R/111 Function Code: 12.01, Page: 1 1 2 23 15 8 6 11 21 13 22 12 24 14 3 10 25 16 29 30 20 17 4 31 5 26 7 20 10 9 12.02 18 19 32 28 27 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description Remarks Option Part Number Qty 01 Soft Top Roof Assembly, long Includes cant rail assemblies, stays & diaphragm Black B117B0074F 1 01a Soft Top Roof Assembly, long Includes cant rail assemblies, stays & diaphragm Blue B117B0272F 1 01b Soft Top Roof Assembly, long Includes cant rail assemblies, stays & diaphragm Red B117B0274F 1 01c Soft Top Roof Assembly, long Includes cant rail assemblies, stays & diaphragm Green B117B0273F 1 02 Soft Top Roof Assembly, short Compatible with hard top Black, A117B0473F R/B B117B0473F 1 02a Soft Top Roof Assembly, short Compatible with hard top Blue, A117B0474F R/B B117B0474F 1 02b Soft Top Roof Assembly, short Compatible with hard top Red, A117B0475F R/B B117B0475F 1 02c Soft Top Roof Assembly, short Compatible with hard top Green, A117B0476F R/B B117B0476F 1 02d Soft Top Roof Assembly, NVH, short Compatible with hard top Black, '04 MY A117B0532F 1 03 Trim Panel, cant rail, RH 5 screw fixings, through cant rail Long soft top B116V0004H 1 03a Trim Panel, cant rail, RH 5 'fir tree' fixings on panel Short soft top C116V0004H 1 04 Trim Panel, cant rail, LH 5 screw fixings, through cant rail Long soft top B116V0003H 1 04a Trim Panel, cant rail, LH 5 'fir tree' fixings on panel Short soft top C116V0003H 1 05 Screw, No. 12 x 0.5" trim panel to cant rail For trim panels, items 3 & 4 Long soft top A116V0083H 10 06 Weatherseal, RH Short soft top A116V0092H 1 06a Weatherseal, RH Long soft top B117B0080H 1 07 Weatherseal, LH Short soft top A116V0091H 1 07a Weatherseal, LH Long soft top B117B0079H 1 Not illus., extends to rear face Not illus., extends to rear face Function Code: 12.02, Page: 1 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description 08 Remarks Option Part Number Qty Seal Carrier, RH B116V0088F 1 09 Seal Carrier, LH B116V0089F 1 10 Pop Rivet, seal carrier to cant rail A116V0090H 12 11 Stay, soft top supporting Cranked at front end Long soft top B117B0081H 2 12 Diaphagm, soft top supporting Not used with short soft top Long soft top A117B0309H 1 13 Pocket, stay to header rail, RH Bonded to windscreen frame A116B0184F 1 14 Pocket, stay to header rail, LH Bonded to windscreen frame A116B0183F 1 15 Latch Plate, front, RH Bonded to windscreen frame A116B0002F 1 16 Latch Plate, front, LH Bonded to windscreen frame A116B0001F 1 17 Latch Plate, rear, RH Long soft soft top A117B0212F 1 18 Latch Plate, rear, LH Long soft soft top A117B0213F 1 19 Dowel Pin, plate to roll-over bar A116W6659F 2 20 Screw, M6 x 20, cap hd., black, latch plate to roll-over bar For item 18 Long soft top A082W7041F 2 20a Screw, M6 x 16, cap hd., black, latch plate to roll-over bar For item 28 Short soft top A075W7017F 2 20b Washer, wavy, 1/4", latch plate to roll-over bar For item 28 Short soft top A075W4087F 2 21 Cable, front, soft top tensioning Common B116V0064H 1 22 Screw, M4 x 10, c/sk, skt. hd., cables to soft to assy. A111W7150F 4 23 Cable, rear, soft top tensioning A116V0064H 1 24 Latch Assembly, front, RH B117B0154H 1 24a Latch Assembly, front, LH B117B0155H 1 25 Latch Assembly, rear, RH B117B0156H 1 Short soft top Function Code: 12.02, Page: 2 Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows Dep Part Description 25a Remarks Part Number Qty Latch Assembly, rear, LH B117B0157H 1 26 End Cap, latching pin A116V0150H 4 27 Latch Plate, with tongue, rear, RH Also fixing for hard top Short soft top C116B0466F 1 28 Latch Plate, with tongue, rear, LH Also fixing for hard top Short soft top C116B0467F 1 29 Stay, soft top supporting Cranked at both ends Short soft top B116V0095H 2 30 Pocket, stay to rear window shroud Short soft top A116B0182F 2 31 Spacer, pocket to shroud Short soft top B117B0480K 2 32 Soft Top Stowage Bag Common A117B0086F 1 33 Soft Top Care Kit, hood cleaner & hood protector Common A117U6021S 2x 500ml Not illustrated Option Function Code: 12.02, Page: 3 4 30 6 13 7 5 16 15 2 12 18 22 24 17 1 11 10 8 29 9 25 18 14 15 31 26 3 23 19 28 16 32 21 12.03 20 33 34 27 29 Function Code 12.03 Grilles and Louvres Dep Part Description 01 Grille, front intake, central, without driving lamps 02 Grille, front intake, central, with driving lamps 02a Grille, front intake, central, with driving lamps 03 Grille, front intake, LH 03a Seal, neoprene, grille to clamshell 04 Grille, front intake, RH 04a Seal, neoprene, grille to clamshell 05 Remarks Option Part Number Qty Standard F117B0114F 1 For factory fitted lamps, 80mm wide lens* Race Tech/Sports Tourer B117B0317F 1 For dealer fitted lamps, 40mm dia. lens* Race Tech E117B0234F 1 G117B0117F 1 B075U6054V 20mm G117B0118F 1 B075U6054V 20mm Clip, central grille retention A117B6003F 4 06 Bracket, clip to clamshell A117B0328F 4 07 Pop Rivet, 3.2mm x 11mm, black, bracket to clamshell A082W6512F 4 08 Receptacle, grille spigots to clamshell Replaces grommet X036B6010Z R/B A117B6004F 4 09 Screw, ejot, M5 x 8, outer grilles to clamshell Replaces items 10 & 11 also A082W1088F R/B A117W5268F 2 10 Washer, shakeproof, M5, outer grilles to clamshell R/B ejot screw, item 9 A075W4045Z R/B A117W5268F 2 11 Nut, M5, outer grilles to clamshell R/B ejot screw, item 9 A082W3084F R/B A117W5268F 2 12 Clip, outer grilles retention C117B0235F 2 13 Grille, side intake, RH E117B0126F 1 14 Grille, side intake, LH E117B0125F 1 15 Screw, M6 x 16, hex. hd., side grille to clamshell A075W1028Z 3 16 Washer, flat, M6 x 25, side grille to clamshell B075W4017Z 2 Not illus., on front of lower spigot Not illus., on front of lower spigot Function Code: 12.03, Page: 1 Function Code 12.03 Grilles and Louvres Dep Part Description 17 Remarks Option Part Number Qty Screw, M6 x 12, hex. hd., RH side grille to clamshell A075W1027Z 1 18 Washer, flat, M6 x 18, side grille to clamshell B082W4018F 2 19 Screw, No.8 x 0.7, self tap., flg. hd., pozi., grille fix. A075W5074Z 6 20 Spire Nut, No.8 A075W6016Z 6 21 Bracket, side grille mounting, A117B0329F 2 22 Grille, rear transom, RH C117B0134F 1 23 Grille, rear transom, LH C117B0133F 1 24 Grille, rear body to diffuser, RH A117B0268F 1 25 Grille, rear body to diffuser, LH A117B0269F 1 26 Screw, M5 x 16, pan hd., pozi. upper grille to clamshell A082W5184F 2 27 Screw, M5 x 16, hex. hd. SS, lower grille to diffuser A111W1163F 2 28 Washer, flat, 3/16" x 0.75", lower grille to diffuser B075W4009Z 2 29 Grommet, grille spigots to clamshell A082B6158F 6 30 Grille, perforated, rear body to diffuser, RH Black finish, A117A0150F R/B B117A0150F 1 30a Grille, perforated, rear body to diffuser, aftermarket, RH **Standard car with 111S Accessory, Sport 111 diffuser/111S with Sports exhaust B117A0160F 1 31 Grille, perforated, rear body to diffuser, LH Black finish, A117A0149F R/B B117A0149F 1 31a Grille, perforated, rear body to diffuser, aftermarket, LH **Standard car with 111S Accessory, Sport 111 diffuser/111S with Sports exhaust B117A0161F 1 32 Screw, M5 x 16, hex. hd. SS, Grille fixing 111/111S A111W1163F 6 33 Washer, flat, 3/16" x 0.75", grille fixing 111/111S B075W4009Z 6 Bonded to sill panel Black finish 111/111S, Sport 135R 111/111S, Sport 135R Function Code: 12.03, Page: 2 Function Code 12.03 Grilles and Louvres Dep Part Description 34 Spirenut, M5, grille fixing Remarks Option Part Number Qty 111/111S B100W6372F 6 *See 17.11 **See 10.25, also Sport 111 dealer fit Function Code: 12.03, Page: 3 1 7 9 7 15 15 12 10 14 13 14 13 8 15 6 11 4 5 22 16 20 14 21 2 3 13 23 15 22 17 18 12.04 19/19a 14 23 13 Function Code 12.04 Roof Panel, Seals & Fixings Dep Part Description Remarks Option Part Number Qty 01 Hard Top Roof Assembly Quote Lotus Paint Code with order Painted, trimmed A117B0665J 1 01a Hard Top Roof Retro-fit Kit Includes short soft top, rear window shroud, seals & fixings Painted, long soft top cars A117B0496S 1 02 Seal, hard top to side glass, LH A116V0249F 1 02a Seal, hard top to side glass, RH A116V0248F 1 03 Double Sided Tape, 5mm, seal to carrier A117B0362V As req. 04 Seal Carrier, LH A116V0241F 1 04a Seal Carrier, RH A116V0240F 1 05 Double Sided Tape, 12mm, carrier to hard top C075U6071V As req. 06 Pop Rivet, seal carrier to hard top A116W6707F 12 07 Seal, 'D' section, self adhesive, hard top front & rear A117U6007F 2 08 Edging Strip, hard top sides A111U6034V 2 09 Trim/Clamp Panel, front, hard top to screen header Un-trimmed hard top C116V0233F 1 09a Trim/Clamp Panel, front, hard top to screen header, trimmed Trimmed hard top A116B1078J 1 10 Trim Panel, bracket rear RH covering Screw fixing Un-trimmed hard top C116V0232F 1 10a Trim Panel, bracket rear RH covering Velcro fixing Un-trimmed hard top C116V0166K 1 10b Trim Panel, bracket rear RH covering, trimmed Velcro fixing Trimmed hard top A116B1076J 1 11 Trim Panel, bracket rear LH covering Screw fixing Un-trimmed hard top C116V0231F 1 11a Trim Panel, bracket rear LH covering Velcro fixing Un-trimmed hard top C116V0165K 1 11b Trim Panel, bracket rear LH covering, trimmed Velcro fixing Trimmed hard top A116B0177J 1 Cut to fit Cut to fit, 2 strips per side Function Code: 12.04, Page: 1 Function Code 12.04 Roof Panel, Seals & Fixings Dep Part Description 12 Spacer, plastic, panel to header 13 Screw, M8 x 20, button hd. torx, front clamp/covers fixing 14 Remarks Option Part Number Qty B116V0221F 3 Black finish, 5 off if item 23 used A116W5258F 9 Washer, flat, M8 x 21 x 1.6, clamps & covers fixing Black finish A111W4159F 9 15 Retainer, nylon, screw to clamps & covers Not used with bolt item 23 A116W4189F 9 16 Pin Clamp, hard top front B116V0173J 2 17 Bracket Assembly, clamp to hard top rear LH B116V0177F 1 17a Bracket Assembly, clamp to hard top rear RH B116V0178F 1 18 Hook Clamp, hard top rear, LH C116V0179J R/B D116V0179J 1 18a Hook Clamp, hard top rear, RH C116V0180J R/B D116V0180J 1 19 Teather, bracket to clamp Not used with bolt item 23 B116V0235F 2 19a Barrel, teather to bracket/clamp Crimped to teather B116V0237F 4 20 Screw, M6 x 16, pan hd. torx, rear brackets to hard top Black finish A116W5260F 8 21 Washer, flat, M6 x 12 x 1.5, rear brackets to hard top Black finish B100W4127F 8 22 Foam Tape, self adhesive, anti-rattle Cut to fit A036B6221V 0.12M 23 Clunk Bolt, M8, torx, hardtop fix. Black finish, replaces items 19, 19a A116B1075F 4 24 Tool, torx screws fixing (M6 & M8) Not illus.part of hard top kit B116V6001F 1 25 Tool Bag, tool retaining Not illustrated B116V0028F 1 26 Hard Top Stowage Bag Not illustrated A116V0228F 1 Function Code: 12.04, Page: 2 25 1 12 14 4 18 21 22 11 2 13 7 17 28 28b 28c 2a 3 16 15 20 9 19 23 31 23b 10 5 23d 30 24 29 29b 29c 12.05 8 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 01 Nose Badge, Lotus logo, self adhesive 02 Decal, Elise 02a Remarks Option Part Number Qty All cars A117U0170F 1 On rear glass All cars, prior to '04 MY A117U0192F 1 Decal, Elise, silver On rear transom '04 MY A117B0512F 1 02b Decal, Elise, graphite On rear transom '04 MY A117B0518F 1 03 Decal, L O T U S, 'chrome' On rear transom All cars, prior to ' 04 MY A117U0193F 1 03a Decal, L O T U S, blue On rear transom Type '99T' A117B0669F 1 04 Decal, gearshift pattern Gear lever cover or tunnel front ('04 MY on) All cars A117U0286F 1 05 Film, sill protection, LH All cars, A117B0301F R/B B117B0301F 1 05a Film, sill protection, RH All cars, A117B0302F R/B B117B0302F 1 05b Film, sill protection, black, LH Type '99T' A117B0509F 1 05c Film, sill protection, black, RH Type '99T' A117B0508F 1 06 Film Kit, additional protection Comprises items 07 & 11 to 20 Accessory LOTAC05147 1 07 Film, engine cover lock surround protection Part of kit Accessory A117B0305F 1 08 Film, rear wheelarch protection, LH Not in kit Accessory A117B0365F 1 08a Film, rear wheelarch protection, RH Not in kit Accessory A117B0366F 1 09 Film, side intake upper, LH Not in kit, R/B edge finisher* Accessory A117B0363F 1 09a Film, side intake upper, RH Not in kit, R/B edge finisher* Accessory A117B0364F 1 10 Film, side intake, lower, LH Not in kit, R/B edge finisher* Accessory A117B0303F 1 10a Film. side intake, lower, RH Not in kit, R/B edge finisher* Accessory A117B0304F 1 11 Film, filler neck surround protection Part of kit Accessory A117B0345F 1 Function Code: 12.05, Page: 1 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option Part Number Qty 12 Film, nose badge panel, centre Part of kit Accessory A117B0346F 1 13 Film, nose badge panel, LH Part of kit Accessory A117B0347F 1 14 Film, nose badge panel, RH Part of kit Accessory A117B0348F 1 15 Film, chin spoiler protection, LH Part of kit Accessory A117B0349F 1 15a Film, chin spoiler protection, RH Part of kit Accessory A117B0350F 1 16 Film, front intake protection, LH Part of kit Accessory A117B0351F 1 16a Film, front intake protection, RH Part of kit Accessory A117B0352F 1 17 Film, front lamps/nose panel protection, LH Part of kit, between lamps Accessory A117B0353F 1 18 Film, front lamps/nose panel protection, RH Part of kit, between lamps Accessory A117B0354F 1 19 Film, chin panel protection. LH Part of kit Accessory A117B0355F 1 19a Film, chin panel protection. RH Part of kit Accessory A117B0356F 1 20 Film, door lock surround protection Part of kit Accessory A117B0357F 2 21 Film, blackout, header rail protection A116B0319F 1 22 Decal, Elise 111S, rear On rear glass 111S, prior to '04 MY A117B0486F 1 23 Decal, 111S, silver, sides Above side repeater lamp 111S, prior to '04 MY A117B0467F 2 23a Decal, 111S, graphite, sides Above side repeater lamp 111S, prior to '04 MY A117B0468F 2 23b Decal, 111, silver, sides Above side repeater lamp 111, '04 MY A117B0510F 2 23c Decal, 111, graphite, sides Above side repeater lamp 111, '04 MY A117B0516F 2 23d Decal, 111S, silver, sides Above side repeater lamp 111S, '04 MY A117B0511F 2 23e Decal, 111S, graphite, sides Above side repeater lamp 111S, '04 MY A117B0517F 2 24 Decal. heritage laurel, gold On front quarter panels 'Type 72, 49' A117B0471F 2 Function Code: 12.05, Page: 2 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option Part Number Qty 24a Decal. heritage laurel, yellow On front quarter panels 'Type 25' A117B0490F 2 24b Decal. heritage laurel, green On front quarter panels 'Type 23' A117B0489F 2 24c Decal. heritage laurel, blue On front quarter panels 'Typt 99T' A117B0668F 2 25 Decal Plate, 'Type 72' On fascia top 'Type 72' B117B0472F 1 25a Decal Plate, 'Type 49' On fascia top 'Type 49' B117B0482F 1 25b Decal Plate, 'Type 23' On fascia top 'Type 23' B117B0487F 1 25c Decal Plate, 'Type 25' On fascia top 'Type 25' B117B0488F 1 25d Decal Plate, 'Type 99T' On fascia top 'Type 99T' A117B662F 1 26 Decal Set, Sport 135, graphite Not illustrated, comprises items 28, 29, 30 Sport 135 A117B0450F 1 27 Decal Set, Sport 135, silver Not illustrated, comprises items 28a, 29a, 30 Sport 135 A117B0449F 1 28 Decal, Sport 135, graphite, rear transom Sport 135 A117B0452F 1 28a Decal, Sport 135, silver, rear transom Sport 135 A117B0451F 1 28b Decal, Lotus Sport 135R, black, rear transom Sport 135R, Silver Mica, yellow ALS2U0023F 1 28c Decal, Lotus Sport 135R, silver, rear transom Sport 135R, Blue Mica ALS2U0038F 1 28c Decal, Lotus Sport 111, yellow, rear transom Sport 111 ALS2U0039F 1 29 Decal, Sport 135, graphite, sides Above side repeater lamp Sport 135 A117B0454F 2 29a Decal, Sport 135, silver, sides Above side repeater lamp Sport 135 A117B0453F 2 29b Decal, Lotus Sport 135R, black, sides Above side repeater lamp Sport 135R, Silver Mica, Saffron Yellow ALS2U0022F 2 Function Code: 12.05, Page: 3 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option Part Number Qty 29c Decal, Lotus Sport 135R, silver, sides Above side repeater lamp Sport 135R, Blue Mica ALS2U0037F 2 29c Decal, Lotus Sport 111, yellow, sides Above side repeater lamp Sport 111 ALS2U0040F 2 30 Decal, Elise S, graphite Above side repeater lamp 'Elise S', '04 MY A117B0519F 2 30a Decal, Elise S, silver Above side repeater lamp 'Elise S', '04 MY A117B0513F 2 31 Transom Badge, Lotus logo, self adhesive '04 MY B117U0346F 1 32 Decal Plate, Lotus Sport 135R serial number Not illus., proof of ownership required Sport 135R ALS2A0002F 1 32a Pop rivet, plate to chassis Not illustrated Sport 135R A075W6065Z 4 33 Decal, Sport 135, silver, fascia Not illustrated Sport 135 A117B0455F 1 34 Gold Stripe, 25mm Not illustrated 'Type 49' A111U0499V 8M 35 Decal, Union Flag Not illus., above side repeater lamp Heritage cars A111U0495F 2 36 Badge, Union Flag Not illus., below side repeater lamp Sport 111 LSPAC00037 2 37 Decal. Jubilee (Queen's award) Not illus.,on LH buttress 2002MY on A117B0501F 1 38 Decal, fuel filler, blue Not illustrated Type '99T' A117B0670F 1 39 Decal, hole covering Not illustrated, part of hard top retro-fit kit, see 12.04 Retro-fit hard top cars A116B0399F 2 40 Decal Set, Type 99T 'Camel' script Not illustrated, 7 decals Ltd. edition, Japan only A117B0686S 1 42 Film, paint protection, bulk Not illustrated, cut to fit A100B2477V As req. Function Code: 12.05, Page: 4 2 3 1 12.07 Function Code 12.07 Licence Plate Mountings Dep Part Description 01 Remarks Option Part Number Qty Licence Plate Plinth, front Japan only A117B0410F 1 02 Nyloc Nut, M6, thin, plinth to clamshell Japan only A907E6285F 2 03 Washer, flat, M6 x 25 x I.4, plinth to clamshell Japan only B075W4017Z 2 Note: for rear plinths see section 10.25 Function Code: 12.07, Page: 1 3 1 2 6 13 10 5 4 9 8 7 11 10 8 9 12 12.09 Function Code 12.09 Exterior Driving Mirrors Dep Part Description Remarks Option Part Number Qty 01 Mirror Assembly, convex glass Not painted Common RH & LH A111U0335J 1 01a Mirror Assembly, flat glass Not painted Australia only RH B111U0279J 1 02 Plinth, mirror mounting, RH Not painted A117U0124F R/B B117U0124F 1 02a Plinth, mirror mounting, LH Not painted A117U0123F R/B B117U0123F 1 03 Mirror Housing Not painted Common RH & LH B111U0117K 2 04 Glass, convex A111U6046F 2 04a Glass, flat A111U6039F 2 05 Bellows, mirror to plinth A111U6032F 2 06 Gasket, mirror plinth upper Not used 10/2001 on A117U0237F 2 07 Gasket, mirror plinth lower Not used 10/2001 on A117U0238F 2 08 Screw, M5 x 20, cap hd. Rearward fixing A111W7126F 2 08a Screw, M5 x 16, cap hd. Forward fixings A117W7216F 4 09 Washer, internal shakeproof, M5 A075W4045Z 6 10 Washer, flat, M5 A075W4011Z 6 11 Blanking Tape A111V0206K 4 12 Blanking Grommet A100B6163F 2 13 Screw, Ejot, torx hd., plinth to mirror A117F6001F 2 Australia only RH A075W5043Z R/B Function Code: 12.09, Page: 1 2 6 7 6 1 3 5 4 13.01 Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Seat Runners, driver, RHD A111V0012J R/B C111V0012J 1 01a Seat Runners, driver, LHD A111V0011J R/B C111V0011J 1 01b Seat Runners, driver, RHD '04 MY C116U0068F 1 01c Seat Runners, driver, LHD '04 MY C116U0067F 1 01d Seat Runners, driver, RHD Sept. 2004, 111R style seats VIN: 72400 on C120B0135F 1 01e Seat Runners, driver, LHD Sept. 2004, 111R style seats VIN: 72400 on C120B0136F 1 02 Seat Mounting Frame, passenger, RHD A111V0013F R/B C111V0013F 1 02a Seat Mounting Frame, passenger, LHD A111V0014F R/B C111V0014F 1 02b Seat Mounting Frame, passenger, RHD '04 MY A122U0068F 1 02c Seat Mounting Frame, passenger, LHD '04 MY A122U0067F 1 02d Seat Mounting Frame, passenger, RHD Sept. 2004, 111R style seats VIN: 72400 on C120U0006F 1 02e Seat Mounting Frame, passenger, LHD Sept. 2004, 111R style seats VIN: 72400 on C120U0005F 1 03 Screw, M8 x 20, cap hd. Runner rear fix. A111W7130F 2 04 Stop, seat runner A116U0146L 2 05 Screw, M8 x 25, cap hd. Runner front fix. A111W7115F 2 06 Screw, M8 x 16, cap hd. Mounting frame fix. A111W7125F 4 07 Screw, M8 x 12, button hd. Side brackets to seat fix. A111W7131F 4 B111V0017F R/B Function Code: 13.01, Page: 1 10 1 9 2 ‘A’ level = 810mm ‘B’ level = 880mm 3 4 ‘04 Model Year Seats 6 5 8 7 13.02 ‘A’ level (short) ‘B’ level (tall) Backrest height increase, Oct. ‘01 on Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 01 Seat Assembly, without lumbar support Short backrest Black cloth, standard A117V0124J 1 01a Seat Assembly, without lumbar support Long backrest Black cloth, standard C117V0124J 1 01b Seat Assembly, without lumbar support Seat sides/top in carbon leather Black alcantara, race tech A/B117V0125J* 1 01c Seat Assembly, without lumbar support Seat sides/top in carbon leather Red alcantara, race tech A/B117V0126J* 1 01d Seat Assembly, without lumbar support Seat sides/top in carbon leather Blue alcantara, race tech A/B117V0127J* 1 01e Seat Assembly, without lumbar support Seat sides/top in carbon leather Silver alcantara, race tech A/B117V0128J* 1 01f Seat Assembly, without lumbar support Seat sides in keprotec fabric Black leather, sports tourer A/B117V0129J* 1 01g Seat Assembly, without lumbar support Seat sides in keprotec fabric Red leather, sports tourer A/B117V0130J* 1 01h Seat Assembly, without lumbar support Seat sides in keprotec fabric Blue leather, sports tourer A/B117V0131J* 1 01i Seat Assembly, without lumbar support Seat sides in keprotec fabric Silver leather, sports tourer A/B117V0132J* 1 01j Seat Assembly, without lumbar support Seat sides in keprotec fabric Green leather, sports tourer A/B117V0133J* 1 01k Seat Assembly, without lumbar support Seat sides in keprotec fabric Beige leather, sports tourer A/B117V0134J* 1 01l Seat Assembly, without lumbar support Seat sides in keprotec fabric Tan leather, sports tourer A/B117V0135J* 1 01m Seat Assembly, without lumbar support Seat sides/top in carbon leather Gold alcantara, 'Type 72' A117V0450J 1 01n Seat Assembly, without lumbar support Seat sides in synthetic leather Ruby tooled leather, 'Type 25' A117V0465J 1 01o Seat Assembly, without lumbar support Seat sides in synthetic leather Scarlet tooled leather, 'Type 49' A117V0500J 1 01p Seat Assembly, without lumbar support Seat sides in synthetic leather Green tooled leather, 'Type 23' A117V0481J 1 02 Seat Assembly, with lumbar support, RH pump/valve Short backrest Black cloth, standard A117V0136J 1 02a Seat Assembly, with lumbar support, RH pump/valve Long backrest Black cloth, standard C117V0136J 1 02b Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Black alcantara, race tech A/B117V0137J* 1 Function Code: 13.02, Page: 1 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 02c Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Red alcantara, race tech A/B117V0138J* 1 02d Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Blue alcantara, race tech A/B117V0139J* 1 02e Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Silver alcantara, race tech A/B117V0140J* 1 02f Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Black leather, sports tourer A/B117V0141J* 1 02g Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Red leather, sports tourer A/B117V0142J* 1 02h Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Blue leather, sports tourer A/B117V0143J* 1 02i Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Silver leather, sports tourer A/B117V0144J* 1 02j Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Green leather, sports tourer A/B117V0145J* 1 02k Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Beige leather, sports tourer A/B117V0146J* 1 02l Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Tan leather, sports tourer A/B117V0147J* 1 02m Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Gold alcantara, 'Type 72' A117V0455J 1 02n Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Ruby tooled leather, 'Type 25' A117V0469J 1 02o Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Scarlet tooled leather,'Type 49' A117V0502J 1 02oo Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Green tooled leather, 'Type 23' A117V0485J 1 02p Seat Assembly, with lumbar support, LH pump/valve Short backrest Black cloth, standard A117V0148J 1 02q Seat Assembly, with lumbar support, LH pump/valve Long backrest Black cloth, standard C117V0148J 1 02r Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Black alcantara, race tech A/B117V0149J* 1 02s Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Red alcantara, race tech A/B117V0150J* 1 02t Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Blue alcantara, race tech A/B117V0151J* 1 02u Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Silver alcantara, race tech A/B117V0152J* 1 Function Code: 13.02, Page: 2 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 02uu Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Black leather, sports tourer A/B117V0153J* 1 02v Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Red leather, sports tourer A/B117V0154J* 1 02vv Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Blue leather, sports tourer A/B117V0155J* 1 02w Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Silver leather, sports tourer A/B117V0156J* 1 02ww Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Green leather, sports tourer A/B117V0157J* 1 02x Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Beige leather, sports tourer A/B117V0158J* 1 02xx Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Tan leather, sports tourer A/B117V0159J* 1 02y Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Gold alcantara, 'Type 72' A117V0453J 1 02yy Seat Assembly, with lumbar support, LH pump/valve Seat sides in synthetic leather Ruby tooled leather, 'Type 25' A117V0467J 1 02z Seat Assembly, with lumbar support, LH pump/valve Seat sides in synthetic leather Scarlet tooled leather,'Type 49' A117V0503J 1 02zz Seat Assembly, with lumbar support, LH pump/valve Seat sides in synthetic leather Green tooled leather, 'Type 23' A117V0484J 1 03 Inflatable Lumbar Support/Tube Option on standard car Race Tech/Sports Tourer A111V0117F 1 04 Pump & Valve, lumbar support Option on standard car Race Tech/Sports Tourer A089V6142F 1 05 Bracket, pump & valve assy. mounting Option on standard car Race Tech/Sports Tourer B111V0127F 1 06 Screw, M8 x 12, button hd., bracket to seat Option on standard car Race Tech/Sports Tourer A111W7131F 1 07 Nyloc Nut, M8, seat to runner/frame A075W3010Z 4 08 Washer flat, M8 x 17 x 1.6, seat to runner/frame A075W4020Z 4 09 Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Black alcantara, '04 MY A117V0624J 1 09a Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Red alcantara, '04 MY A117V0626J 1 09b Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Blue alcantara, '04 MY A117V0628J 1 Function Code: 13.02, Page: 3 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 09c Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Silver alcantara, '04 MY A117V0630J 1 09d Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Black leather, '04 MY A117V0592J 1 09e Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Red leather, '04 MY A117V0594J 1 09f Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Ink Blue leather, '04 MY A117V0596J 1 09g Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Tan leather, '04 MY A117V0598J 1 09h Seat Assembly, with lumbar support, RH pump/valve Seat sides in keprotec fabric Biscuit leather, '04 MY A117V0600J 1 10 Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Black alcantara, '04 MY A117V0625J 1 10a Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Red alcantara, '04 MY A117V0627J 1 10b Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Blue alcantara, '04 MY A117V0629J 1 10c Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Silver alcantara, '04 MY A117V0631J 1 10d Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Black leather, '04 MY A117V0593J 1 10e Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Red leather, '04 MY A117V0595J 1 10f Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Ink blue leather, '04 MY A117V0597J 1 10g Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Tan leather, '04 MY A117V0599J 1 10h Seat Assembly, with lumbar support, LH pump/valve Seat sides in keprotec fabric Biscuit leather, '04 MY A117V0601J 1 11 Seat Assembly, without lumbar support Black cloth, standard '04 MY A117V0591J 2 12 Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Blue alc. Sport 135R ALS2V0013K 1 12a Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Blue alc. Sport 135R ALS2V0014K 1 13 Seat Assembly, with lumbar support, RH pump/valve Lotus Sport logo Black cloth, Sport 111 std. ALS2V0019K 1 13a Seat Assembly, with lumbar support, LH pump/valve Lotus Sport logo Black cloth, Sport 111 std. ALS2V0020K 1 14 Seat Assembly, with lumbar support, RH pump/valve Seat sides/top in carbon leather Black alc., Sport 111 option ALS2V0017K 1 Function Code: 13.02, Page: 4 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 14a Seat Assembly, with lumbar support, LH pump/valve Seat sides/top in carbon leather Black alc., Sport 111 option ALS2V0018K 1 15 Seat Assembly, sports Requires order form Motorsport, Sport 111 ALS2V0006K 2 *Note: 'A' level seat has short backrest (except '02 MY on variants, eg 'Type 72/25'). 'B' level seat has long backrest (from VIN: 1 909 approx) Note: from September '04 (VIN: 72400) see 111R Parts List A120T0325J Function Code: 13.02, Page: 5 2 9 8 1 6 5 7 3 4 13.27 Function Code 13.27 Seat Belts, front Dep Part Description Remarks 01 Seat Belt Assembly Includes fixings, Items 2,3,4,5. 02 Part Number Qty A111U0001F 2 Cap, black, upper anchorage bolt A111U6015H 2 03 Spacer A111U0017F 2 04 Spring, buckle to seat A111U6016F 2 05 Bolt, special, buckle to seat fix. B111U0016F R/B A121W2209F 2 06 Seat Belt Assembly '04 MY A117U6013F 2 07 Buckle, seat belt '04 MY A116U0158F 2 07a Buckle, seat belt, switched '04 MY Japan A116U6006F 2 08 Spacer Block, belt to bracket '04 MY A117U0422F 2 09 Cover, upper anchorage '04 MY A117U6014F 2 Includes fixings With lead and connector Option Function Code: 13.27, Page: 1 36 37 42 38 35 34 40 60 43 39 42 60 43 44 45 41 33 51 29 32 28 61 41 43 53 54 50 52 31 30 46 47 48 55 49 58 57 56 59 60 63 62 6 61 7 26 7 67 64 69 68 11 7 70 8 6 27 12 24 15 14 20 66 65 1 5 70 25 10 4 3 23 15 14 16 22 21 9 19 14.01 71 17 18 2 38a 13 72 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Remarks Option Part Number Qty Throttle Pedal C111J0018F 1 01a Throttle Pedal Assembly C111J0016J 1 02 Pad, throttle pedal A111J0081F 1 03 Setscrew, M5 x 16, pad to arm retention A075W1085F 1 04 Washer, M5 x 10 x 1.0, pad to arm retention A075W4011Z 2 05 Nyloc Nut, M5, pad to arm retention A075W3008Z 1 06 Bearing, pedal pivots A111J6018F 6 07 Thrust Washer, pedal pivots A111J6019F 5 08 Brake Pedal B111J0069F 1 08a Brake Pedal Assembly B111J0070F 1 09 Pad, brake & clutch pedals C111J0019F 2 10 Clutch Pedal C111J0017F 1 11 Push Rod, brake master cylinder A111J0041F 1 12 Push Rod, clutch master cylinder A111J0042F 1 13 Pop Rivet, 5/32" x 1/2", pad fix. A075W6068Z 2 14 Trunnion, clutch/brake pedal A111J0155F 2 15 Grubscrew, M6 x 6, push rod locking A111W7147F 2 16 Driver Footrest, RHD A111A0103F 1 16a Driver Footrest, LHD A111A0104F 1 17 Screw, M6 x 16, pan, pozi, footrest fix. A075W5088Z 3 18 Washer, shakeproof, M6, footrest fix. A075W5090F 3 Function Code: 14.01, Page: 1 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 19 Locknut, M6, footrest fix. 20 Remarks Option Part Number Qty A100W3108F R/B A907E6285F 3 Pedal Shaft B111J0038F 1 21 Nyloc Nut, , M6, shaft fix. A075W3009Z 2 22 Washer, flat, M6, shaft fix. A075W4013Z 2 23 Screw, M6 x 35, hex. hd., shaft fix. A075W1033Z 2 24 Grip-Lock, self adhesive, hook A111V6020V 0.6M 25 Grip-Lok, self adhesive, loop A111V6019V 0.6M 26 Passenger Footrest Assembly, LHD A111A0110F 1 26a Passenger Footrest Assembly, RHD A111A0109F 1 26b Passenger Double Footrest Assembly, LHD A117U0075F 1 26c Passenger Double Footrest Assembly, RHD A117U0076F 1 27 Foam Seal, 25 x 12.5 A082U6065V As req. 28 Side plate, pedal box, LH B111J0033F 1 29 Side plate, pedal box, RH B111J0034F 1 30 Screw, M6 x 20, hex. hd., side plate fix. A111W1155F 6 31 Washer, spring, M6 A075W4035Z 6 32 Clip, throttle cable to manifold fix. A082W6370F 1 33 Clip, throttle cable to canister pipe fix. A089W6268F 1 34 'P' Clip, throttle cable to sump A111W6611F 1 35 Washer, shakeproof, M8, 'P' clip to sump A075W4048Z 1 36 Setscrew, M8 x 20, 'P' clip to sump A075W1038Z 1 Function Code: 14.01, Page: 2 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 37 Tie Wrap, throttle cable fix. 38 Throttle Cable 38a Throttle Cable 39 Remarks Part Number Qty A082W6324F 1 A117J0061F R/B B117J0061F 1 '04 MY A117J0086F 1 Collar, brake light switch fix. A089M6020F 1 40 Brake Light Switch A089M6019F 1 41 Bush, nylon, relay lever A111J6017F 1 42 Nut, M4, nyloc A075W3049F 1 43 Thrust Washer, nylon, relay lever A111J6016F 8 44 Relay Lever, throttle linkage B111J0045F 1 45 Nut, nyloc, M5 A100W3113F 2 46 Slider Button, relay lever A111J6020F 1 47 Base Plate, relay lever, RHD C111J0048F 1 47a Base Plate, relay lever, LHD C111J0047F 1 48 Washer, shakeproof, M5, base plate fix A075W4054Z 2 49 Screw, M5 x 10, pozi, base plate fix. A082W5097F 2 50 Screw, M4 x 16, pozi, swivel fix. A100W5133F 2 51 Swivel, throttle linkage A111J0043F 1 52 Pedal Box Extrusion D111J0021F 1 53 Nut, M5, nyloc A075W3008Z 1 54 Washer, flat, M5 x 10 x 0.8, A111W4168F 1 55 Screw, M5 x 12, button hd. A111W7138F 1 System without relay lever Option Function Code: 14.01, Page: 3 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 56 Remarks Part Number Qty Setscrew, M6 x 35, throttle pedal stop A075W1033Z 1 57 Nyloc Nut, M6, throttle pedal stop A082W3085F 1 58 Pulsert, M6 x 1.0 A079W6156F 1 59 Nut Plate, pedal box A111J0083F 1 60 Setscrew, M5 x 12, hex. hd. A075W1021Z 1 61 Blanking Plug A111J6020F 2 62 Link, throttle spring, RHD A111J0096F 1 62a Link, throttle spring, LHD A111J0097F 1 63 Throttle Return Spring A075J6029Z 1 63a Throttle Return Spring System without relay lever A117J6010F 1 64 Pull Rod , throttle linkage Rod only A111J0044F 1 65 Ball Joint, pull rod A111J6015F 2 66 Locknut, M5, ball joint/pull rod A082W3088F 2 67 Bracket, throttle pedal to pull rod B111J0046F 1 67a Bracket, throttle pedal to cable A117J0089F 1 68 Pop Rivet, 3/16", bracket to throttle pedal A075W6087Z 1 69 Nyloc Nut, M5, throttle pedal link fix. A100W3113F 2 70 Bush, synthetic, pedal trunnions A111J6036F 4 71 Abutment, cable front System without relay lever '04 MY A117J0087F 1 72 Bolt, M5 x 10, flg. hd., abutment to chassis System without relay lever '04 MY A117W5261F 2 73 Screw, M6 x 16, hex. hd., double footrest fix. Not illustrated A918W5208F 4 System without relay lever Option '04 MY '04 MY Function Code: 14.01, Page: 4 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description Remarks 74 Washer, flat, M6 x 25, double footrest fix. 75 Option Part Number Qty Not illustrated B075W4017Z 4 Rivnut, M6, double footrest fix. Not illustrated B082W3092F 4 76 Velcro Hook, double footrest fix. Not illustrated A082V6058V As req. 77 Velcro Loop, double footrest fix. Not illustrated A082V6088V As req. 78 Grease, molycote DC33 medium, pedal bush lube Not illustrated A111F6016V As req. Function Code: 14.01, Page: 5 14 1 25 37 36 5 34 32 19 18 33 17 23 24 8 2 20 30 29 28 30 29 31 38 35 21 9 3 27 26 22 21 4 10 20 39 19 6 18 17 7 42 44 13 41 12 43 46 16 14.05 15 40 45 47 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description Remarks 01 Capping Panel, fascia top 02 Fascia Top Panel, black alcantara, RHD Without face level vents 02b Fascia Top Panel, black alcantara, LHD 02b Part Number Qty A117U0014F 1 Standard heater cars A117U0256J 1 Without face level vents Standard heater cars C117U0257J 1 Fascia Top Panel, grey synthetic leather, RHD Without face level vents Standard heater cars A117U0282J 1 02c Fascia Top Panel, grey synthetic leather, LHD Without face level vents Standard heater cars A117U0283J 1 02e Fascia Top Panel, black alcantara, RHD AC, '02 MY: face level vents AC cars, 111/111S A117U0302J 1 02f Fascia Top Panel, black alcantara, LHD AC, '02 MY: face level vents AC cars, 111/111S A117U0305J 1 02f Fascia Top Panel, grey synthetic leather, RHD Face level vents AC cars, 111/111S A117U0303J 1 02g Fascia Top Panel, grey synthetic leather, LHD Face level vents AC cars, 111/111S A117U0306J 1 03 Trim Panel, lamp recess, RHD Standard heater cars B117U0142F 1 03a Trim Panel, lamp recess, LHD Standard heater cars B117U0015F 1 03b Trim Panel, FLV recess, RHD With face level vents AC cars, 111/111S A117U0300F 1 03c Trim Panel, FLV recess, LHD With face level vents AC cars, 111/111S A117U0299F 1 04 Dash Panel Upper, passenger, RHD Standard heater cars B117U0020F 1 04a Dash Panel Upper, passenger, LHD Standard heater cars B117U0019F 1 05 Dash Panel Upper, driver, RHD Standard heater cars D117U0018F 1 05a Dash Panel Upper, driver, LHD Standard heater cars D117U0017F 1 06 Dash Panel Lower/Stowage Shelf, RHD D117U0032F 1 06a Dash Panel Lower/Stowage Shelf, LHD D117U0031F 1 06b Foam Seal, self adhesive, radio supporting A082U6067F 2.1M 07 Bracket, dash support, passenger's side B117U0022F 1 Cut to fit Option Function Code: 14.05, Page: 1 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 08 Remarks Option Part Number Qty Bracket, interior lamp fix. A117U0149F 1 09 Bracket, dash support, driver's side A116U0096F 1 10 Closing Panel, stowage shelf, RH B117U0028F 1 11 Tray, stowage shelf B117U0026F 1 12 Blanking Panel, radio aperture Standard C117U0122F 1 12a Blanking Panel, radio aperture AC/FLV Also fits standard car AC, 111/111S A100V6070F 1 13 Edging Strip, radio protection Fitted to item 7, cut to fit B075U6054V As req. 14 Screw, No.6 x 0.75", flg hd., pozi. black, trim panel fix. A075W5028Z 4 15 Closing Panel, stowage shelf, LH B117U0027F 1 16 Pop Rivet, dash panel lower fix. A082W6259F 2 17 Screw, M6 x 16, hex. hd, panel to chassis A075W1028Z 4 18 Washer, spring, M6, panel to chassis A075W4035ZZ 4 19 Washer, flat, M6 x 12.1 x 1.4, panel to chassis A075W4013F 4 20 Screw, pan hd., pozi. A075W1028Z 4 21 Screw, No. 10 x 1/2", pan hd., pozi., brackets to chassis A075W5040Z 3 22 Screw, No.6 x 0.75", flg hd., pozi. black, trim panel fix. A075W5028Z 2 23 Pop Rivet 2 24 Washer, flat 2 25 Column Shroud, upper C117U0024F 1 26 Column Shroud, lower C117U0025F 1 27 Screw, No.10 x 1/2"., pan pozi., shroud to brackets A075W5040Z 3 Function Code: 14.05, Page: 2 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 28 Remarks Option Part Number Qty Spire Nut A075W5014Z 2 29 Screw, M5 x 30, pan hd. pozi., brackets to column A082W5142F 3 30 Washer, flat, M5 x 10 A075W4011Z 3 31 Bracket, shroud to column front A111U0127F 1 32 Bracket, shroud to column rear A111U0128F 1 33 Spire Nut A079W6024F 3 34 Screw, No.6 x 0.5", button hd., lower to upper shroud A075W5012F 2 35 Finisher Ring, steering lock to shroud A100V6061F 2 36 Screw, ejot A117F6001F 2 37 Washer, flat, M4 x 9 x 0.8 A082W4136F 2 38 Easy Fastener, ejot A117F6000F 2 39 Dash Panel Upper, driver, RHD With aperure for FLV adaptor AC cars, 111/111S A117U0291F 1 39a Dash Panel Upper, driver, LHD With aperure for FLV adaptor AC cars, 111/111S A117U0291F 1 40 Dash Panel Upper, passenger, RHD With aperures for FLV adaptors AC cars, 111/111S A117U0294F 1 40a Dash Panel Upper, passenger, LHD With aperures for FLV adaptors AC cars, 111/111S A117U0293F 1 40a Dash Panel Upper, passenger, LHD With aperures for FLV adaptors AC cars, 111/111S A117U0293F 1 41 Mounting Panel, FLV & AC switches AC cars, 111/111S A117P0062F 1 42 Grommet, mounting panel spigots to dash panrl AC cars, 111/111S A117W6713F 2 43 Bracket, mounting panel to dash AC cars, 111/111S B117P0081F 2 44 Pop Rivet, bracket to dash panel AC cars, 111/111S A111W6613F 4 Deleted, shroud fits to column bosses Function Code: 14.05, Page: 3 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 45 Remarks Option Part Number Qty Screw, No.8 x 0.75", flg. hd. pozi., panel to bracket AC cars, 111/111S A075W5074Z 2 46 Spirenut, mounting panel to bracket AC cars, 111/111S A075W6172F 2 47 Closing Panel, mounting panel to shelf AC cars, 111/111S A117P0061F 1 Function Code: 14.05, Page: 4 1 2 3 4 5 6 14.10 Function Code 14.10 Instrument Cowling Dep Part Description 01 Remarks Option Part Number Qty Instrument Cowling C117U0040F 1 02 Bracket, instrument mounting, RH C111U0156F 1 03 Bracket, instrument mounting, LH C111U0155F 1 04 Nut, M4 Instrument pack to brackets A075W3019F 4 05 Washer, flat, M4 x 9 x 0 8 Instrument pack to brackets A082W4099F 4 06 Screw, M6 x 15, hex. hd. Brackets to dash A100A6024F 2 Function Code: 14.10, Page: 1 3 5 4 3 1 4 5 7 2 6 15.05 Function Code 15.05 Interior Driving Mirror & Sunvisors Dep Part Description Remarks 01 Sun Visor, driver, RHD 01a Option Part Number Qty Includes screw, item 4 A117V0516J 1 Sun Visor, driver, LHD Includes screw, item 4 A117V0518J 1 02 Sun Visor, passenger, RHD Includes screw, item 4 A117V0517J 1 02a Sun Visor, passenger, LHD Includes screw, item 4 A117V0519J 1 03 Bracket, visor to header rail A117U0419F 2 04 Screw, M8 x 100, cap hd., visor to bracket A117W7210F 2 05 Nut, M8, Kaylock, visor to bracket A100C6022F 2 06 Mirror, interior rear view A116U0193F 1 06a Mirror, interior rear view '04 MY A117U6016F 1 07 Mounting Plinth, interior mirror Mounted higher for '04 MY Common A116U0204F 1 08 Adhesive Kit, mirror mounting plinth Not illustrated A116U0194F 1 09 Betaclean 3900, glass preparation Not illustrated A100B6008V 1 A082W7043F R/B Function Code: 15.05, Page: 1 1 2 3 6 5 4 15.11 Function Code 15.11 Interior Trim & Stowage Provision Dep Part Description 01 Rear Bulkhead Trim Panel, speakers 01 Rear Bulkhead Trim Panel, speakers, interior lamp 01b Rear Bulkhead Trim Panel, no speakers 01c Remarks Option Part Number Qty Audio options B117U0041F 1 C117U0290F 1 Standard A117U0251F 1 Rear Bulkhead Trim Panel, no speakers '04 MY, B117U0326F R/B C117U0326F 1 01d Rear Bulkhead Trim Panel, speakers, interior lamp '04 MY, B117U0290F R/B C117U0290F 1 02 Reinforcing Panel, panel rear A117U0164F 1 03 Plastic Fastener, trim panel fix. A100W6391F 6 04 Stowage Net Assembly '04 MY A117U6011F 1 05 Pop Rivet, net to panel '04 MY A082W6512F 5 06 Washer, flat, 1/8" x 0.75" '04 MY A075W4001Z 5 07 Plate, interior lamp mounting Not illustrated, cars with FLV AC cars, 111/111S A117U0149F 1 08 Pop Rivet, plate to panel Not illustrated, cars with FLV AC cars, 111/111S A075W6070Z 2 Cars with FLV; A117U0290F R/B AC cars, 111/111S Includes finisher plugs Function Code: 15.11, Page: 1 2 7 5 8 4 3 1 6 9 10 ‘04 Model Year 15.13 Function Code 15.13 Front Door Trims Dep Part Description 01 Remarks Option Part Number Qty Door Trim, silver, senosoft, LH Standard B117U0043F 1 01a Door Trim, silver, senosoft, RH Standard B117U0044F 1 01b Door Trim, silver, alcantara, LH B117U0203J R/B Race Tech Pack C117U0203J 1 01c Door Trim, silver, alcantara, RH B117U0202J R/B Race Tech Pack C117U0202J 1 01d Door Trim, black, alcantara, LH Also 'Type 49' B117U0046J R/B Race Tech Pack C117U0046J 1 01e Door Trim, black, alcantara, RH Also 'Type 49' B117U0046J R/B Race Tech Pack C117U0045J 1 01f Door Trim, red, alcantara, LH B117U0206J R/B Race Tech Pack C117U0206J 1 01g Door Trim, red, alcantara, RH B117U0207J R/B Race Tech Pack C117U0207J 1 01h Door Trim, blue, alcantara, LH B117U0204J R/B Race Tech Pack C117U0204J 1 01i Door Trim, blue, alcantara, RH B117U0205J R/B Race Tech Pack C117U0205J 1 01j Door Trim, black, leather, LH Sports Tourer Pack B117U0047J 1 01k Door Trim, black, leather, RH Sports Tourer Pack B117U0048J 1 01l Door Trim, silver, leather, LH Sports Tourer Pack B117U0208J 1 01m Door Trim, silver, leather, RH Sports Tourer Pack B117U0209J 1 01n Door Trim, red, leather, LH Sports Tourer Pack B117U0210J 1 01p Door Trim, red, leather, RH Sports Tourer Pack B117U0211J 1 01q Door Trim, green, leather, LH Sports Tourer Pack B117U0212J 1 01r Door Trim, green, leather, RH Sports Tourer Pack B117U0211J 1 01s Door Trim, stone, leather, LH Sports Tourer Pack B117U0216J 1 01t Door Trim, stone, leather, RH Sports Tourer Pack B117U0217J 1 01u Door Trim, tan, leather, LH Sports Tourer Pack B117U0218J 1 Function Code: 15.13, Page: 1 Function Code 15.13 Front Door Trims Dep Part Description 01v 01w Remarks Option Part Number Qty Door Trim, tan, leather, RH Sports Tourer Pack B117U0219J 1 Door Trim, blue, leather, LH Sports Tourer Pack B117U0214J 1 01ww Door Trim, blue, leather, RH Sports Tourer Pack B117U0215J 1 01x Door Trim, ruby tooled leather, LH 'Type 25' B117V0493J 1 01xx Door Trim, ruby tooled leather, RH 'Type 25' B117V0492J 1 01y Door Trim, gold alcantara, LH 'Type 72' A117V0461J 1 01yy Door Trim, gold alcantara, RH 'Type 72' A117V0460J 1 01z Door Trim, green tooled leather, LH 'Type 23' A117V0495J 1 01zz Door Trim, green tooled leather, RH 'Type 23' A117V0494J 1 02 Trim Panel, interior release handle, LH A117U0049F 1 02a Trim Panel, interior release handle, RH A117U0050F 1 02b Trim Panel, interior release handle, LH '04 MY A117U0331F 1 02c Trim Panel, interior release handle, RH '04 MY A117U0332F 1 03 Screw, M5 x 10, button hd., S/S A117F6001F R/B A082W7173F 8 04 Washer, flat, M4 x 9 x 0.3, S/S A082W4136F 8 05 Spirenut, M5 B100W6372F 8 06 Plastic Fastener, trim to door lower A100W6479F 8 07 Plastic Fastener, escutcheon to door A100W6479F 2 08 Trim Panel, interior door pull recess, LH Bonded to inner door A117B0371F 1 08a Trim Panel, interior door pull recess, RH Bonded to inner door A117B0372F 1 09 Door Trim, silver, LH A117U0327F 1 A117F6000F R/B '04 MY, standard Function Code: 15.13, Page: 2 Function Code 15.13 Front Door Trims Dep Part Description 09a Remarks Option Part Number Qty Door Trim, silver, RH '04 MY, standard A117U0328F 1 09b Door Trim, black alcantara, LH '04 MY; Sport 111 option A117U0363J 1 09c Door Trim, black alcantara, RH '04 MY; Sport 111 option A117U0362J 1 09d Door Trim, red alcantara, LH '04 MY A117U0365J 1 09e Door Trim, red alcantara, RH '04 MY A117U0364J 1 09f Door Trim, blue alcantara, LH '04 MY A117U0393J 1 09g Door Trim, blue alcantara, RH '04 MY A117U0392J 1 09h Door Trim, silver alcantara, LH '04 MY A117U0395J 1 09i Door Trim, silver alcantara, RH '04 MY A117U0394J 1 09j Door Trim, black leather, LH '04 MY A117U0353J 1 09k Door Trim, black leather, RH '04 MY A117U0352J 1 09l Door Trim, ruby leather, LH '04 MY A117U0357J 1 09m Door Trim, ruby leather, RH '04 MY A117U0356J 1 09n Door Trim, ink blue leather, LH '04 MY A117U0355J 1 09o Door Trim, ink blue leather, RH '04 MY A117U0354J 1 09p Door Trim, tan leather, LH '04 MY A117U0361J 1 09q Door Trim, tan leather, RH '04 MY A117U0360J 1 09r Door Trim, biscuit leather, LH '04 MY A117U0359J 1 09s Door Trim, biscuit leather, RH '04 MY A117U0358J 1 09t Door Trim, black cloth, LH '04 MY A117U0451J 1 09u Door Trim, black cloth, RH '04 MY A117U0450J 1 Function Code: 15.13, Page: 3 Function Code 15.13 Front Door Trims Dep Part Description 10 Remarks Option Part Number Qty Insert, door trim, black alcantara, LH '04 MY; Sport 111 option A117U0377J 1 10a Insert, door trim, black alcantara, RH '04 MY; Sport 111 option A117U0376J 1 10b Insert, door trim, red alcantara, LH '04 MY A117U0379J 1 10c Insert, door trim, red alcantara, RH '04 MY A117U0378J 1 10d Insert, door trim, blue alcantara, LH '04 MY A117U0397J 1 10e Insert, door trim, blue alcantara, RH '04 MY A117U0396J 1 10h Insert, door trim, gold alcantara, LH '04MY A117V0655J 1 10i Insert, door trim, gold alcantara, RH '04MY A117V0654J 1 10j Insert, door trim, silver alcantara, LH '04 MY A117U0399J 1 10k Insert, door trim, silver alcantara, RH '04 MY A117U0398J 1 10l Insert, door trim, black tooled leather, LH '04 MY A117U0367J 1 10m Insert, door trim, black tooled leather, RH '04 MY A117U0366J 1 10n Insert, door trim, ruby tooled leather, LH '04 MY A117U0371J 1 10o Insert, door trim, ruby tooled leather, RH '04 MY A117U0370J 1 10p Insert, door trim, ink blue tooled leather, LH '04 MY A117U0369J 1 10q Insert, door trim, ink blue tooled leather, RH '04 MY A117U0368J 1 10r Insert, door trim, tan tooled leather, LH '04 MY A117U0375J 1 10s Insert, door trim, tan tooled leather, RH '04 MY A117U0374J 1 10t Insert, door trim, biscuit tooled leather, LH '04 MY A117U0373J 1 10u Insert, door trim, biscuit tooled leather, RH '04 MY A117U0372J 1 10v Insert, door trim, cloth, LH '04 MY A117U0453J 1 Function Code: 15.13, Page: 4 Function Code 15.13 Front Door Trims Dep Part Description 10w Insert, door trim, cloth, RH Remarks Option Part Number Qty '04 MY A117U0452J 1 Function Code: 15.13, Page: 5 16 15 3 14 7 15 17 13 12 4 16 9 5 15 8 16 12 12 11 14 15 14 1 13 15 6 9 10 16 12 11 15 18 14 2 10 15.18 Function Code 15.18 Interior Trim, Chassis Trim Panels Dep Part Description 01 Remarks Part Number Qty Sill Trim Panel, RH C117U0112F 1 02 Sill Trim Panel, LH C117U0117F 1 03 'A' Post Trim Panel/Speaker Housing, RH, RHD 4 speaker audio system C117U0068F 1 03a 'A' Post Trim Panel/Speaker Housing, RH, LHD 4 speaker audio system B117U0071F 1 03b 'A' Post Trim Panel, RH, RHD C117U0066F 1 03c 'A' Post Trim Panel, RH, LHD B117U0069F 1 04 'A' Post Trim Panel/Speaker Housing, LH, RHD 4 speaker audio system B117U0072F 1 04a 'A' Post Trim Panel/Speaker Housing, LH, LHD 4 speaker audio system C117U0067F 1 04b 'A' Post Trim Panel, LH, RHD B117U0070F 1 04c 'A' Post Trim Panel, LH, LHD C117U0065F 1 05 Bracket, trim support, RH Standard car A117U0144F 1 06 Bracket, trim support, LH Standard car A117U0145F 1 07 Bracket, speaker retention, RH 4 speaker audio system B117U0074F 1 08 Bracket, speaker retention, LH 4 speaker audio system A117U0073F 1 09 Speaker Grille 4 speaker audio system A117U0167F 2 09a Speaker Grille Clarion speakers '04 MY A117U0347F 2 09b Foam, speaker grille Not illustrated '04 MY A117V0530F 2 10 Screw, self tap. No. 6 x 1/2", flg. hd, pozi., trim fix Replaces plastic fastener A111W6534F R/B A079W5138F 2 11 Screw, self tap. No.8 x 3/4", flg, hd., pozi. A075W5074Z 4 12 Spirenut, No.8 A075W6016Z 4 13 Pop Rivet A075W6069Z 4 With switch apertures Option With switch apertures With switch apertures With switch apertures 6 for speaker brackets Function Code: 15.18, Page: 1 Function Code 15.18 Interior Trim, Chassis Trim Panels Dep Part Description 14 Remarks Option Part Number Qty Screw, ejot A117F6001F 16 15 Washer, flat, M4 x 9 x 0.8 A082W4136F 16 16 Spirenut, plastic A117F6000F 16 17 'A' Post Trim Panel/Speaker Housing, RH, RHD With switch/FLV apertures AC cars, 111/111S A117U0296F 1 17a 'A' Post Trim Panel/Speaker Housing, RH, LHD With FLV aperture AC cars, 111/111S A117U0297F 1 18 'A' Post Trim Panel/Speaker Housing, LH, RHD With FLV aperture AC cars, 111/111S A117U0298F 1 18a 'A' Post Trim Panel/Speaker Housing, With switch/FLV apertures AC cars, 111/111S A117U0295F 1 Function Code: 15.18, Page: 2 16 15 7 10 2 6 1 5 5 4 8 10 9 3 13 11 12 14 ‘B’ LEVELCURVED HERE ‘D’ level shown 15.19 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description Remarks Option Part Number Qty 01 Cover, gear lever/parking brake, RHD 'D' level gives more seat clearance B117U0062F R/B D117U0062F 1 01a Cover, gear lever/parking brake, LHD 'D' level gives more seat clearance B117U0061F R/B D117U0061F 1 02 Cover, tunnel front, RHD Alloy, perforated Sports Tourer/Race Tech A117U0166F 1 02a Cover, tunnel front, LHD Alloy, perforated Sports Tourer/Race Tech A117U0165F 1 02b Cover, tunnel front, RHD Alloy Standard B111A0068F 1 02c Cover, tunnel front, LHD Alloy Standard A111A0106F 1 03 Mounting Bracket, front tunnel to floor C111A0067F 1 04 Blind Rivet, tunnel mount fix. A111W6613F 4 05 Plastic Fastener, tunnel fix. A082W6505F 5 06 Mounting Bracket, front tunnel to toeboard B111A0069F 1 07 Pop Rivet, 3/16" x 9/16", bracket fix. A082W6243F 1 08 'P' Clip, harness retention A082W5457F 2 09 Pop Rivet, 'P' clip fix. A075W6087Z 2 10 Edging Strip, harness protection B075U6054V 0.16M 11 Tape, double sided, tunnel mount to floor B075U6070V 0.55M 12 Screw, pan hd., torx, cover fix. A117F6001F 2 13 Washer, flat, M4 x 9, cover fix. A082W4099F 2 14 Spire Nut, plastic, cover fix. A117F6000F 2 15 Cover, gear lever/parking brake, RHD A117U0334F 1 Aperture for CDL switch '04 MY Function Code: 15.19, Page: 1 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description Remarks Option Part Number Qty 15a Cover, gear lever/parking brake, LHD Aperture for CDL switch '04MY A117U0333F 1 15b Cover, gear lever/parking brake, RHD Apertures for CDL switch/gaiter fixing '04 MY A117U0434K 1 15c Cover, gear lever/parking brake, LHD Apertures for CDL switch/gaiter fixing '04 MY A117U0433K 1 16 Gaiter Assembly, gearlever Includes fixing ring '04 MY A117V0589J 1 17 Film, cover protection Not illustrated, cut to suit A100B2477V As req. Function Code: 15.19, Page: 2 3 1 2 15.24 Function Code 15.24 Luggage Compartment Carpet Dep Part Description Remarks Option Part Number Qty 01 Carpet, centre, luggage compartment Includes literature pocket & battery cover Prior to '04 MY A117V0406J 1 01a Carpet, centre, luggage compartment Without literature pocket & battery cover '04 MY C117V0052J 1 02 Carpet, LH, luggage compartment A117V0407K 1 03 Carpet, RH, luggage compartment A117V0408K 1 Function Code: 15.24, Page: 1 16 4 14/15 7 5 9 10 11 8 6 2 11/12 1 14 15.30 3 Function Code 15.30 Carpeting & Mats Dep Part Description Remarks Option Part Number Qty 0 Carpet Fixing, male, footwell carpet Replaces fixing kit A116V0137F R/B A117U6008F 4 01 Floor Mat, rubber, driver, RHD Standard A117V0030F R/B* A117V0733S 1 01a Floor Mat, rubber, passenger, LHD Long, standard A117V0032F R/B* A117V0734F 1 01b Floor Mat, rubber, passenger, LHD Short, passenger footrest A117V0184F R/B* A117V0734F 1 01c Floor Mat, alloy effect, driver, RHD Race Tech Pack A117V0042F R/B* A117V0733S 1 01d Floor Mat, alloy effect, passenger, LHD Race Tech Pack A117V0044F R/B* A117V0734F 1 02 Floor Mat, rubber, passenger, RHD Long, standard A117V0029F R/B* A117V0733S 1 02a Floor Mat, rubber, passenger, RHD Short, passenger footrest A117V0185F R/B* A117V0733S 1 02b Floor Mat, rubber, driver, LHD Standard A117V0031F R/B* A117V0734F 1 02c Floor Mat, alloy effect, passenger, RHD Race Tech Pack A117V0041F R/B* A117V0733S 1 02d Floor Mat, alloy effect, driver, LHD Race Tech Pack A117V0043F R/B* A117V0734F 1 02e Floor Carpet Set, RHD Chassis corrosion programme* Retro-fit all A117V0733S 1 02f Floor Carpet Set, LHD Chassis corrosion programme* Retro-fit all A117V0734S 1 03 Velcro Strip, hook, self adhesive Also use fixings 10/11 B075U6070V R/B A111V6020V 0.5m 04 Carpet, rear bulkhead, black, RHD Sports Tourer Pack A117V0105K 1 04a Carpet, rear bulkhead, black, LHD Sports Tourer Pack A117V0442K 1 04b Carpet, rear bulkhead, blue, RHD Sports Tourer Pack A117V0106K 1 04c Carpet, rear bulkhead, blue, LHD Sports Tourer Pack A117V0443K 1 04d Carpet, rear bulkhead, red, RHD Sports Tourer Pack A117V0107K 1 04e Carpet, rear bulkhead, red, LHD Sports Tourer Pack A117V0444K 1 04f Carpet, rear bulkhead, green, RHD Sports Tourer Pack A117V0108K 1 Function Code: 15.30, Page: 1 Function Code 15.30 Carpeting & Mats Dep Part Description 04g Remarks Option Part Number Qty Carpet, rear bulkhead, green, LHD Sports Tourer Pack A117V0445K 1 04h Carpet, rear bulkhead, tan, RHD Sports Tourer Pack A117V0109K 1 04i Carpet, rear bulkhead, tan, LHD Sports Tourer Pack A117V0446K 1 05 Carpet, floor underseat, black Sports Tourer Pack A117V0095K 1 05a Carpet, floor underseat, blue Sports Tourer Pack A117V0097K 1 05b Carpet, floor underseat, red Sports Tourer Pack A117V0099K 1 05c Carpet, floor underseat, green Sports Tourer Pack A117V0101K 1 05d Carpet, floor underseat, tan Sports Tourer Pack A117V0103K 1 06 Carpet, sill, RH, black Sports Tourer Pack A117V0112K 1 06a Carpet, sill, RH, black '04 MY A117V0602K 1 06b Carpet, sill, RH, blue Sports Tourer Pack A117V0114K 1 06c Carpet, sill, RH, blue '04 MY A117V0604K 1 06d Carpet, sill, RH, red Sports Tourer Pack A117V0116K 1 06e Carpet, sill, RH, red '04 MY A117V0606K 1 06f Carpet, sill, RH, tan Sports Tourer Pack A117V0120K 1 06g Carpet, sill, RH, tan '04 MY 0A117V0612K 1 06h Carpet, sill, RH, green Sports Tourer Pack A117V0118K 1 07 Carpet, sill, LH, black Sports Tourer Pack A117V0111K 1 07a Carpet, sill, LH, RHD, black Passenger '04 MY A117V0603K 1 07b Carpet, sill, LH, LHD, black Driver '04 MY A117V0604K 07c Carpet, sill, LH, blue Sports Tourer Pack A117V0113K Common Common Common Common 1 Function Code: 15.30, Page: 2 Function Code 15.30 Carpeting & Mats Dep Part Description Remarks Option Part Number Qty 07d Carpet, sill, LH, RHD, blue Passenger '04 MY A117V0609K 1 07e Carpet, sill, LH, LHD, blue Driver '04 MY A117V0610K 1 07f Carpet, sill, LH, red Sports Tourer Pack A117V0115K 1 07g Carpet, sill, LH, RHD, red Passenger '04 MY A117V0605K 1 07h Carpet, sill, LH, LHD, red Driver '04 MY A117V0607K 1 07i Carpet, sill, LH, tan Sports Tourer Pack A117V0119K 1 07j Carpet, sill, LH, RHD, tan Passenger '04 MY A117V0611K 1 07k Carpet, sill, LH, LHD, tan Driver '04 MY A117V0613K 1 07l Carpet, sill, LH, green Sports Tourer Pack A117V0117K 1 08 Carpet, footwell, driver, RHD, black 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0078K 1 08a Carpet, footwell, driver, LHD, black 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0075K 1 08b Carpet, footwell, driver, RHD, blue 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0082K 1 08c Carpet, footwell, driver, LHD, blue 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0079K 1 08d Carpet, footwell, driver, RHD, red 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0086K 1 08e Carpet, footwell, driver, LHD, red 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0083K 1 08f Carpet, footwell, driver, RHD, green 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0090K 1 08g Carpet, footwell, driver, LHD, green 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0087K 1 08h Carpet, footwell, driver, RHD, tan 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0094K 1 08i Carpet, footwell, driver, LHD, tan 'B' level is '04 MY with heel mat Sports Tourer Pack A/B117V0091K 1 09 Carpet, footwell, passenger, RHD, black, half Double footrest Sports Tourer Pack A117V0077K 1 09a Carpet, footwell, passenger, RHD, black, three quarter Single footrest Optional A117V0413K 1 Function Code: 15.30, Page: 3 Function Code 15.30 Carpeting & Mats Dep Part Description Remarks Option Part Number Qty 09b Carpet, footwell, passenger, RHD, black, full No footrest Optional A117V0411K 1 09c Carpet, footwell, passenger, LHD, black, half Double footrest Sports Tourer Pack A117V0076K 1 09d Carpet, footwell, passenger, LHD, black, three quarter Single footrest Optional A117V0412K 1 09e Carpet, footwell, passenger, LHD, black, full No footrest Optional A117V0410K 1 09f Carpet, footwell, passenger, RHD, blue, half Double footrest Sports Tourer Pack A117V0081K 1 09g Carpet, footwell, passenger, RHD, blue, three quarter Single footrest Optional A117V0425K 1 09h Carpet, footwell, passenger, RHD, blue, full No footrest Optional A117V0423K 1 09i Carpet, footwell, passenger, LHD, blue, half Double footrest Sports Tourer Pack A117V0080K 1 09j Carpet, footwell, passenger, LHD, blue, three quarter Single footrest Optional A117V0424K 1 09k Carpet, footwell, passenger, LHD, blue, full No footrest Optional A117V0422K 1 09l Carpet, footwell, passenger, RHD, red, half Double footrest Sports Tourer Pack A117V0085K 1 09m Carpet, footwell, passenger, RHD, red, three quarter Single footrest Optional A117V0417K 1 09n Carpet, footwell, passenger, RHD, red, full No footrest Optional A117V0415K 1 09o Carpet, footwell, passenger, LHD, red, half Double footrest Sports Tourer Pack A117V0084K 1 09p Carpet, footwell, passenger, LHD, red, three quarter Single footrest Optional A117V0416K 1 09q Carpet, footwell, passenger, LHD, red, full No footrest Optional A117V0414K 1 09r Carpet, footwell, passenger, RHD, green, half Double footrest Sports Tourer Pack A117V0089K 1 09s Carpet, footwell, passenger, RHD, green, three quarter Single footrest Optional A117V0421K 1 09t Carpet, footwell, passenger, RHD, green, full No footrest Optional A117V0419K 1 09u Carpet, footwell, passenger, LHD, green, half Double footrest Sports Tourer Pack A117V0088K 1 09v Carpet, footwell, passenger, LHD, green, three quarter Single footrest Optional A117V0420K 1 Function Code: 15.30, Page: 4 Function Code 15.30 Carpeting & Mats Dep Part Description Remarks Option Part Number Qty 09w Carpet, footwell, passenger, LHD, green, full No footrest Optional A117V0418K 1 09x Carpet, footwell, passenger, RHD, tan, half Double footrest Sports Tourer Pack A117V0093K 1 09x Carpet, footwell, passenger, RHD, tan, three quarter Single footrest Optional A117V0429K 1 09xx Carpet, footwell, passenger, RHD, tan, full No footrest Optional A117V0427K 1 09y Carpet, footwell, passenger, LHD, tan, half Double footrest Sports Tourer Pack A117V0092K 1 09yy Carpet, footwell, passenger, LHD, tan, three quarter Single footrest Optional A117V0428K 1 09z Carpet, footwell, passenger, LHD, tan, full No footrest A117V0426K 1 10 Carpet Fixing, male, footwell carpet A116V0137F R/B A117U6008F 4 11 Carpet Fixing, female, footwell carpet Replaces fixing kit A116V0137F R/B A117U6009F 4 12 Velcro Loop, carpet to chassis Items: 4, 6 & 7 only Sports Tourer Pack A082V6088V 5.5M 13 Velcro Hook, chassis to carpet As above, plus footwells only Sports Tourer Pack A082V6058V 8M 14 Finisher, sill carpet, RHD, RH & LH; LHD, RH Long, 1 off, LHD '04 MY B117U0430F 2 15 Finisher, sill carpet, LHD, LH Short '04 MY B117U0431F R/B C117U0431F 1 16 Pop Rivet, finisher to chassis '04 MY A075W6094Z 8 * See Service Bulletin 2004/14 Function Code: 15.30, Page: 5 2 1 9 7 8 6 3 4 5 10 16.01 Function Code 16.01 Passenger Compartment Sound Insulation Dep Part Description 01 Remarks Option Part Number Qty NVH Foam Panel, bulkhead '04 MY B117V0512J 2 02 Sheet Damping, bulkhead '04 MY A117V0511F 1 03 NVH Mat, tank bay front '04 MY A116V0120F 2 04 Sheet Damping, seats '04 MY A116V0309F 2 05 Sheet Damping, footwell '04 MY A117B0558F 2 06 Sheet Damping, gearchange, LH '04 MY A117V0513F 1 07 Sheet Damping, gearchange, RH '04 MY A117V0514F 1 08 NVH Foam, steering column '04 MY A117V0532F 1 09 NVH Foam, fascia panel '04 MY A116V0351F 2 10 NVH Foam 'A' pillar lower '04 MY A117V0531F 2 11 Insulation, footwell floor, LH. RHD Not illustrated '04 MY A117V0619K 1 11a Insulation, footwell floor, RH. RHD Not illustrated '04 MY A117V0620K 1 12 Insulation, footwell floor, LH. LHD Not illustrated '04 MY A117V0617K 1 12a Insulation, footwell floor, RH. LHD Not illustrated '04 MY A117V0618K 1 13 Blanking Patch, scuttle beam holes, 38mm dia, Not illustrated '04 MY A116A0184F 8 14 Blanking Patch, scuttle beam holes, 20mm dia. Not illustrated '04 MY A111V0206F 9 15 Tape, Tessaband 4661, sill holes covering Not illustrated '04 MY A116V6008F 1.2M Function Code: 16.01, Page: 1 4 5 3 1 5 2 17.01 Function Code 17.01 Harnesses, Leads Dep Part Description Remarks Option Part Number Qty 01 Harness, main, heater Standard car Meta alarm G117M0042F 1 01a Harness, main, heater Standard car Cobra alarm K117M0042F 1 01b Harness, main, AC & VVC All with Cobra alarm AC cars; 111/111S K117M0043F 1 01c Harness, main, heater '04 MY, standard B117M0115F 1 01d Harness, main, AC & VVC '04 MY, AC cars; 111/111S B117M0116F 1 02 Harness, rear C117M0004F 1 02a Harness, rear '04 MY C117M0020F 1 03 Harness, engine Standard A117M6036S R/B A117M6098S 1 03a Bracket, fuseholder mounting Common A117M6099S 1 03b Harness, engine, VVC with heater 111/111S A117M6092S 1 03c Harness, engine, VVC with heater '04 MY, 111S heater A117M6096S 1 03d Harness, engine, VVC with heater '04 MY, 111S heater A117M6097S 1 03e Harness, engine, VVC with AC 111/111S A117M6061S R/B A117M6093S 1 03f Harness, engine, VVC with AC '04 MY, 111S AC A117M6094S 1 03g Harness, engine, VVC with AC '04 MY, 111S AC A117M6095S 1 04 Harness, fuel injectors/CMP sensor Common A117M6046S 1 05 Harness, door '04 MY, CDL/electric windows B117M0118F 2 06 Harness, headlamp link Not illustrated A117M0069F 2 07 Cable Tie & Cradle,' fir tree', harness to radiator housing Not illustrated A116K6020F 6 Was P/O A117M6036S Yasaki type Yasaki type Function Code: 17.01, Page: 1 3 1 7 8 32 31 25 6 10 13 26 27 6 8 28 29 28 21 22 23 24 11 17 18 9 4 19 6 5 20 30 33 14 2 16 15 17.03 12 36 35 34 5 6 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Horn 'Low ' Note 02 Switch Controller 03 Module, central door locking 04 Remarks Part Number Qty A100M6031F 1 B117M0008F R/B C117M0008F 1 '04 MY, CDL A116M6048F 1 Pulsert, M5 A111W6539F 2 05 Screw, M5 x 16, pan hd. pozi. A082W5107F 2 06 Washer, flat, M5 x 10 x 1.0 A075W4011Z 7 07 Maxi Fuse, 80A A117M6023F 1 08 Screw, M5 x 12, pan hd., fuse holders fix. A075W5085Z 2 09 Electrics/ECM Mounting Plate C117M0051F 1 10 Plastic Clip, fuse holder retention A111M6020F 1 11 Screw, M6 x 16, flg. hex. hd. plate to subframe. Replaces screw & washer A075W1028Z R/B A918W5208F 2 12 Washer, flat, M6 x 15 R/B flange head screw, item 11 A075W4015Z R/B A918W5208F 2 13 Cover, ECM/Electrics protection B117M0025F R/B C117M0025F 1 14 Inertia switch A082M6598F 1 15 Screw, M4 x 12, pan hd. pozi. black, controller to bracket A100W5143F 2 16 Washer, flat, M4 x 9 x 0.8 A082W4099F 2 17 Cover, relay station A111M6077S 1 18 Screw, M6 pozi, relay box to wheelarch A075W5089Z 4 19 Washer, flat, M6, relay boxes to wheelarch A075W4015Z 4 20 Rawlnut, M6, relay boxes to wheelarch A075W6140F 4 21 Relay Single Contact Changeover 30A C079M6141F 1 For ECM & fixings see 17.06 Horn Option B117M0031F R/B Function Code: 17.03, Page: 1 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description Remarks 22 Relay Single Contact Changeover 30A 23 Part Number Qty Cooling fan C079M6141F 1 Relay Single Contact Changeover 30A Dip beam C079M6141F 1 24 Relay Double Contact 2 x 15A Main beam B082M6182F 1 25 Cover, fusebox A111M6115S 1 26 Bolt, M5 x 45, fuse box to wheelarch A082W2106F 2 27 Washer flat, M5, fuse box to wheelarch A075W4011Z 2 28 Spacer, fitted to fuse box A111U0368F 2 29 Rawlnut, M5, fuse box to wheelarch A075W6074F 2 30 Fan Control Module B117M0038F 1 31 Module, rear fog lamp B111M0067F 1 32 Ferrite Clamp/Key, electromagnetic suppressor Cars with Shurlock pack A117M6054F 1 33 Fuse, 20A, yellow, window lift '04 MY, electric windows A082M6249F 2 34 Module, wiper delay A082M6457F 1 35 Module, flasher Unit A083M6303F 1 36 Relay Single Contact Changeover 30A Inertia switch '04 MY, CDL C079M6141F 1 38 Module, seat belt buzzer Not illustrated Japan, Australia only A082M4866F 1 39 Bridging Link, front relay station Not illustrated AC cars A117M0108K 1 AC cars, 111/111S Clamps to instument harness* Option A117M0038F R/B *For Suppression Kit, see 17.27 Function Code: 17.03, Page: 2 2 13 4 6 5 1 8 7 10 3 9 17 18 16 14 15 11 19 17.05 12 Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Part Number Qty Column Switch, LH, indicators/dip/flash A100M6048F 1 02 Column Switch, RH, windscreen wipe/wash A100M6049F 1 03 Switch, panel light dimmer/trip reset B117M0048F 1 04 Switch, hazard A340M6016F 1 05 Switch, sidelamps, green tell-tale A117M0055F 1 06 Decal, sidelamps graphic, RHD/LHD A117M0005F 1 07 Switch, headlamps, green tell-tale A117M0055F 1 08 Decal, headlamps graphic, RHD A117M0006F 1 08a Decal, headlamps graphic, LHD A117M0045F 1 09 Switch, rear fog lamp, yellow tell-tale A117M0056F 1 10 Decal, rear fog lamp graphic, RHD A117M0007F 1 10a Decal, rear fog lamp graphic, LHD A117M0046F 1 11 Auxiliary Power Socket A117M6024F 1 12 Bezel, power socket, green A082M6665F 1 13 Switch Panel Backlight Assembly, blue Three linked illumination panels A117M0047F R/B B117M0047F 1 13a Switch Panel Backlight Assembly, orange Three linked illumination panels '04 MY A117M0125F 1 14 Switch, window lift '04 MY A117M6064F 2 15 Bezel, switch to door trim '04 MY A117U0344J 2 16 Backplate, switch bezel '04 MY A117U0345K 2 17 Nyloc Nut, M4, backplate to trim panel '04 MY A075W3049F 4 18 Washer, flat, M4 x 9, backplate to trim panel '04 MY A082W4099F 4 Includes studs Option Function Code: 17.05, Page: 1 Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description Remarks 19 Switch, central door locking 19a Blanking Grommet, CDL switch aperture Not illustrated 20 Ignition Switch Not ilustrated, part of upper steering column Option Part Number Qty '04 MY A117M0124F 1 '04 MY, non CDL A116W6714F 1 A111M6108S 1 Function Code: 17.05, Page: 2 1 2 3 4 5 Fuel pump & filter, see 44.03 11 Plug top ignition coils, see 40.17 Charcoal canister, see 44.05 Vehicle speed sensor, see 31.03 Fuel rail & injectors, see 42.05 10 9 7 6 Inertia switch, see 17.03 8 Throttle body, see 42.04 17.06 IAC valve, see 42.04 Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks 01 Engine Coolant Temperature Sensor, ECM (horizontal) 02 Engine Temperature Sender, gauge (vertical) 03 Crankshaft Position Sensor 04 Camshaft Position (CMP) Sensor Order link lead, item 04a 04a Link Lead, camshaft position sensor For sensor A117E6107S 04b Camshaft Position (CMP) Sensor, VVC 05 Option Part Number Qty Black housing A117E6017S 1 Blue housing, non functioning A111E6047S 1 A117E6037S 1 A117E6107S 1 A117E6108S 1 A117E6095S 1 Oxygen Sensor ( O2 sensor ) pre catalyst A117E6007F 1 06 Inlet Air Temp./Manifold Absolute Pressure (TMAP) Sensor A117E6072S 1 07 Throttle Position Sensor A111E6064S 1 08 Oxygen Sensor ( O2 sensor ) post catalyst A117E6007F 1 09 Multi-Function Relay Unit A111M6024F 1 10 Electronic Control Module (ECM) B117M0039F R/B C117M0039F 1 10a Electronic Control Module (ECM) 111/111S A117M0109F 1 10b Electronic Control Module (ECM) Sport 135R ALS2M0009J 1 10c Electronic Control Module (ECM) 111/111S Mexico only A117M0140K 1 10d Electronic Control Module (ECM) A117E0073K 1 11 Washer, coolant sensor A111E6058S 1 12 Screw, M6 x 16, flg. hex. hd., ECM to plate Not Illustrated, replaces screw & washer A918W5208F 2 13 Clip, O2 sensor connector fix. Not Illustrated A117E6058F 1 A117E6027S R/B 111/111S AC commonisation Standard car VIN: '05MY 4916 on C4BP gearbox A075W1029Z R/B Function Code: 17.06, Page: 1 Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks 14 'O Ring, CMP sensor to head 15 16 Option Part Number Qty Not Illustrated A117E6028S 1 Screw, CMP sensor to head Not Illustrated A117E6029S 2 Oil Temperature Sensor, VVC control unit Not illustrated A111E6377S 1 111/111S Function Code: 17.06, Page: 2 2 3 1 17.07 Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 01 Remarks Option Part Number Qty Instrument Pack, MPH, Shurlock Cars with Shurlock pack A117N0001F 1 01a Instrument Pack, Km/h, Shurlock Cars with Shurlock pack A117N0002F 1 01b Instrument Pack Retrofit Kit, MPH, Shurlock Use when replacing Stack pack A117M0009F R/B A117N0003S 1 01c Instrument Pack Retrofit Kit, Km/h, Shurlock Use when replacing Stack pack A117M0010F R/B A117N0004S 1 01d Instrument Pack, MPH, Shurlock Orange backlight '04 MY A117M0123F 1 01e Instrument Pack, Km/h, Shurlock Orange backlight '04 MY A117M0122F 1 02 Nut, M4, pack to brackets Also see 14.10 A075W3019F 8 03 Washer, flat, M4 Also see 14.10 A082W4099F 4 Function Code: 17.07, Page: 1 26 27 35 34 29 15 16 28 19 24 20 25 30 21 33 32 22 3 18 31 17 23 7 6 18 17 2 13 4 5 12 9 1 14 10 8 11 17.11 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description Remarks Option Part Number Qty 01 Driving Lamp, eleptical lens, 80mm wide Crash structure mounted Factory fiited A340M6005F 2 01a Driving Lamp, spherical lens, 40mm dia. Not illustrated, clamshell mounted Dealer fitted A117M6021F 2 02 Bracket, driving lamp mounting to crash structure Factory fiited A117M0074F 2 03 Bracket, driving lamp to crash structure bracket Factory fiited A117M0075F 2 04 Screw, M4 x 10, hex. hd., bracket to crash structure bracket A100W1100F 4 05 Washer, shakeproof, M5, bracket to crash structure bracket A075W4086F 4 06 Screw, M5 x 8, hex. hd., bracket to lamp A117W1173F 4 07 Washer, spring, M5, bracket to lamp A082W4097F 4 08 Lamp, side repeater Prior to '04 MY A117M6003F 2 08a 'R' Clip, side repeater fixing Prior to '04 MY A075W6175F 2 08b Lamp, side repeater '04 MY A116M6002F 2 09 Bulb Holder, side repeater Prior to '04 MY A111M6009F 2 10 Bulb, 12v 5w, amber, side repeater LOTAC05345 2 11 Gasket, side repeater A111U0074F 2 12 Reflector Also on rear of doors A117M6026F 2 12a Screw, M5 x 20, button hd., reflector to grille Not illustrated 111/111S A082W7173F 2 12b Washer, flat, 3/16" x 0.75",reflector to grille Not illustrated 111/111S A075W4009Z 2 12c Nyloc Nut, M5, reflector to grille Not illustrated 111/111S A100W3113F 2 13 Screw, M5 x 10, pozi, reflector to grille Standard car A111W5223F 2 Not illustrated Part of bulb & fuse kit Function Code: 17.11, Page: 1 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 14 Spirenut, M5, reflector to grille 15 Lamp, inner, rear fog, reverse 16 Lamp, outer, tail. turn, stop/tail 17 Remarks Option Part Number Qty Standard car B100W6372F 2 Incl. bulb holders & harness A117M0012F 2 Incl. bulb holders & harness A117M0011F 2 Nyloc Nut, thin, lamp to body A100W3113F 8 18 Washer, flat, M5 x 18 x 1.5 S/S, lamp to body B075W4009Z 8 19 Bulb, 12v 4/21w, tail/rear fog, LOTAC05345 1 20 Bulb,12v 21w, reverse A340M6042S 1 21 Bulb, 12v 5w, tail LOTAC05345 2 22 Bulb, 12v 21w, direction indicator A340M6042S 1 23 Bulb, 12v 4/21w, stop/tail LOTAC05345 1 24 Lamp, license plate A117M6028F 2 24a Plinth, license plate lamp B117V0622F 1 25 Bulb, 12v 5w, license plate A083M6292F 2 26 Lamp, CHMSL A116M0016F 1 27 Housing, CHMSL Bonded to cabin bulkhead A117M0076F 1 28 Lamp, front direction indicator, LH See service Bulletin 2004/03 A117M0018F R/B B117M0018S 1 28a Lamp, front direction indicator, RH See service Bulletin 2004/03 A117M0017F R/B B117M0017S 1 29 Bulb, 12v 21w, amber, front dirction indicator A111M6091S 2 30 Seal, lamp to clamshell, LH A117M0087F 1 30a Seal, lamp to clamshell, RH A117M0086F 1 31 Screw, M6 x 20, hex. flg. hd., bracket to crash structure A082W5206Z 4 Part of bulb & fuse kit Part of bulb & fuse kit Part of bulb & fuse kit Not illustrated Black finish Function Code: 17.11, Page: 2 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 32 Remarks Option Part Number Qty Washer, spring, M6, bracket to crash structure A075W4035Z 4 33 Jacknut, M6, bracket to crash structure A075W3031Z 4 34 Spacer, CHMSL alignment A111J6027F 2 35 Bumper, self adhesive, CHMSL alignment Fits to spacer top A111M6046F 2 36 Tape, double side, spacer to CHMSL Not illustrated B075U6070V As req. 37 Bracket, driving lamp mounting to clamshell Not illustrated, for item: 1a A117U0247F 2 38 Grommet, driving lamp leads thro' body Not illustrated A075U6043Z 2 39 Nut Plate, bracket to clamshell Not illustrated, for item: 1a Dealer fitted A117U0248F 2 40 Screw, bracket to clamshell Not illustrated, for item: 1a Dealer fitted 4 41 Washer, bracket to clamshell Not illustrated, for item: 1a Dealer fitted 4 Dealer fitted Function Code: 17.11, Page: 3 1 5 11 4 3 9 8 12 7 2 10 6 17.13 Function Code 17.13 Headlamps Dep Part Description Remarks 01 Headlamp Assembly, LH, RHD 01a Option Part Number Qty Includes cover, lamps & bracket A117M0014F 1 Headlamp Assembly, RH, RHD Includes cover, lamps & bracket A117M0013F 1 01b Headlamp Assembly, LH, LHD Includes cover, lamps & bracket A117M0016F 1 01c Headlamp Assembly, RH, LHD Includes cover, lamps & bracket A117M0015F 1 02 Seal, cover to clamshell A117M0088F 2 03 Screw & Retainer Assy., cover to body A117M6062S 6 04 Spirenut, cover to body Use with item 3 A117M6082S 6 04a Spirenut, M6, cover to body Use with item 7 A117W3181F 6 05 Headlamp Cover, LH, RHD A117M0097S 1 05a Headlamp Cover, RH, RHD A117M0096S 1 05b Headlamp Cover, LH, LHD A117M0099S 1 05c Headlamp Cover, RH, LHD A117M0098S 1 06 Lamps & Bracket Assembly, LH, RHD A117M0089S 1 06a Lamps & Bracket Assembly, RH, RHD A117M0090S 1 06b Lamps & Bracket Assembly, LH, LHD A117M0091S 1 06c Lamps & Bracket Assembly, RH, LHD A117M0092S 1 07 Screw, M6 x 25, cap hd., cover to body A111W7170F 6 08 Washer, spring, M6, cover to body A075W4035Z 6 09 Washer, flat, M6 x 15, S/S, black, cover to body A082W4133F 6 10 Bulb, main beam, 55w, H7 Part of bulb & fuse kit LOTAC05345 2 11 Bulb, dip beam, 55w, H1 Part of bulb & fuse kit LOTAC05345 2 Function Code: 17.13, Page: 1 Function Code 17.13 Headlamps Dep Part Description Remarks 12 Bulb, side/park, 5w, W5W Part of bulb & fuse kit 13 Ring Embellisher, headlamp mask Not illustrated Option Accessory Part Number Qty LOTAC05345 2 A117B0721F 2 Function Code: 17.13, Page: 2 2 1 17.17 Function Code 17.17 Interior Lamps Dep Part Description 01 Interior Lamp 02 Bulb, interior lamp, 5W Remarks Part of bulb & fuse kit Option Part Number Qty A082M6644F 1 LOTAC05345 1 Function Code: 17.17, Page: 1 20 9 3 4 19 1 10 6 18 5 17 15 6 16 13 14 5 24 2 21 7 12 23 22 8 17.21 11 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description Remarks Option Part Number Qty 01 Wiper Drive Assembly, RHD Fabricated bracket (as Elise 1) Prior to April '02, approx. C111M0034F 1 01a Wiper Drive Assembly, LHD Fabricated bracket (as Elise 1) Prior to April '02, approx. B111M0033F 1 01b Wiper Drive Assembly, RHD 'Pressed' bracket From April '02, approx. A117M0104F 1 01c Wiper Drive Assembly, LHD 'Pressed' bracket From April '02, approx. A117M0103F 1 02 Cover, wiper motor, RHD A111U0172K 1 02a Cover, wiper motor, LHD A111U0173K 1 03 Wiper Arm Assembly Pin fixing to blade (as Elise 1) Prior to April '02, approx. A116M0038F 1 03a Wiper Arm Assembly Hook fixing to blade From April '02, approx. A117M0105F 1 04 Wiper Blade Assembly, 24" Pin fixing to arm (as Elise 1) Prior to April '02, approx. A111M6125F 1 04a Wiper Blade Assembly, 24" Hook fixing to arm From April '02, approx. A117M6044F 1 05 Screw, M8 x 20, cap hd., bracket to scuttle A111W7141F 3 06 Washer, M8, spring A075W4036Z 3 07 Screw, No.10 x ½", pozi., cover fix. A075W5040Z 2 08 Spire Nut No. 8, cover, wiper motor fix. A075W6016Z 2 09 Pin and Clip Set, wiper blade to arm A111M6107S 1 10 Windscreen Washer Jet A082M6369F 2 11 Washer Bottle and Pump Assembly In front services bay Prior to '04 MY A111M6029F 1 11a Washer Bottle and Pump Assembly Not illustrated, in engine bay '04 MY A116M0039F 1 12 Washer Pump A111M6047S 1 13 Non Return Valve, washer fluid A100M6062H 1 Not used on later arm/blade joint (as Elise 1) Prior to April '02, approx. Function Code: 17.21, Page: 1 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description Remarks Option Part Number Qty 14 Tube, bottle to 'T' piece Cut to fit B111M0054K A050M6164V As req, 15 'T' piece, washers A111M6045K 1 16 Tube, 'T' piece to jet Cut to fit B111M0056K A050M6164V As req. 17 Tube, 'T' piece to jet Cut to fit B111M0055K A050M6164V As req. 18 Spacer, washer jet A111M6046K 2 19 Sleeve, washer jet A111M0065F 1 20 Pivot Cover, wiper arm A082M6380F 1 21 Bracket, washer bottle, front services bay A117M0019F R/B B117P0082F 1 21a Bracket, washer bottle, engine bay '04 MY A117P0140F 1 22 Setscrew,M6 x 16, hex. hd., bracket to chassis A075W1028Z 3 23 Washer, flat, M6 x 18 B082W4018F 3 24 Clip, hose to wiper motor bracket A079W6185F 1 25 Flange Nut, M8 x 1.25, arm to spindle Later drive assembly A111W3154F 1 26 Valve, non return Not illus. rear mounted reservoir A100M6062H 1 Bonded over jet & spacer Not illustrated '04 MY Function Code: 17.21, Page: 2 8 1 9 2 3 4 6 5 7 17.27 Function Code 17.27 In Car Entertainment Dep Part Description 01 Remarks Option Part Number Qty Aerial Mast Sports Tourer/Race Tech A116M6023F 1 02 Aerial Base Sports Tourer/Race Tech A082M6534F 1 03 Rubber Washer, mounting nut Sports Tourer/Race Tech A111M6033F 1 04 Nut, aerial base to engine cover Sports Tourer/Race Tech A116M6013F 1 05 Cable, aerial co-axial extension Sports Tourer/Race Tech B117M0073F 1 06 Blanking Plug, aerial When aerial not fitted Base car A111B6037F 1 06a Blanking Plug, aerial When aerial not fitted '04 MY A117U6010F 1 07 Nut, blanking plug When aerial not fitted Base car A111B6038F 1 08 Speaker Kit, front, Alpine SPE-1002 A117M6006F R/B 4 speaker audio system B117M6006F 1 08a Speaker Kit, front, Eurotek 4 speaker audio system A117M6039F 1 08b Speaker Kit, front, Clarion '04 MY A117M6076F 1 09 Speaker Kit, rear, Eurotek 2 & 4 speaker audio system A117M6040F 1 09a Speaker Kit, rear, Clarion '04 MY A117M6077F 1 10 Foam, self adhesive, 200 x 200 x 40mm Not illustrated, on rear bulkhead behind speaker Sports Tourer/Race Tech A117M6041F 2 12 Cable, co-axial, radio to extension cable Not illustrated, in LH sill A117M6031F 1 13 Radio/CD Player, Clarion Not illustrated B117M6035F R/B C117M6035F 1 13a Radio/CD Player, Clarion Not illustrated '04 MY A117M6078F 1 13b Radio/CD Player, Clarion Not illustrated '04 MY Japan A117M6086F 1 13c Radio/CD Player, Clarion Not illustrated, for autochanger '04 MY Japan A117M6087F 1 13d Radio/CD Player, Blaupunkt, San Remo Not illustrated '04 MY A116M6032F 1 A082M6555F R/B Alpine, A117M6007F R/B Function Code: 17.27, Page: 1 Function Code 17.27 In Car Entertainment Dep Part Description Remarks Option Part Number Qty 13e Radio/CD Player, Blaupunkt, CD33 Lausanne Not illustrated '04 MY A120M6003F 1 14 Radio/Cassette Player, Clarion Not illustrated '04 MY A117M6072F 1 15 CD Multichanger, Clarion Not illustrated '04 MY A117M6074F 1 15a CD Multichanger, Clarion Not illustrated '04 MY Japan A117M6088F 1 15b Bracket, CD multichanger mounting Not illustrated '04 MY A117M0126F 1 15c Cable, CD multichanger Not illustrated '04 MY A117M6075F 1 15d Extension Cable, CD multichanger Not illustrated '04 MY A117M6083F 1 16 Aluminium Foil, engine cover Not illustrated, 'T' shaped '04 MY A117U0448F 1 17 Aluminium Foil, additional, engine cover Not illustrated '04 MY A117U6068V 75mm 18 Earth Braid, radio suppression Not illustrated '04 MY A111M0132F 1 19 Radio Interference Suppression Kit Not illustrated A117X0001S R/B B117X0001S 1 20 Aluminium Foil, engine cover rear Not illustrated, part of suppression kit Accessory only A117B6040F 1 21 Aluminium Foil, engine cover sides/centre Not illustrated, part of suppression kit Accessory only A117B6041F 3 22 Ferrite Clamp, electromagnetic suppressor Not illustrated, not used in 'B' level kit Accessory only A117M6054F 1 23 Aluminium Foil, spark plug cover Not illustrated, 'B' level only Accessory only A117U6068V 2.5M 24 Earth Braid, engine lid foil Not illustrated, 'B' level only Accessory only A111M0132F 1 Function Code: 17.27, Page: 2 2 3 17 1 14 15 13 5 16 See 10.01 6 4 8 9 7 11 10 17.31 12 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description Remarks Option Part Number Qty 01 Battery, Yuasa 063/1 Replaces Tungstone battery A117M6017F R/B A117M6034F 1 01a Battery, heavy duty, cold climate '04 MY or accessory A116M6014F 1 01b Battery, competition MOTORSPORT A117M6020F 1 02 Battery Cable, negative, to chassis Part of battery harness, item 3 B117M0020F R/B C117M0020F 1 03 Battery Cables, positive, to starter motor & binding post Battery harness B117M0020F R/B C117M0020F 1 04 Cable, chassis to gearbox A111M0023F 1 05 Battery Cover/Handbook Holder '04 MY A117U0343J 1 06 Battery Tray B117M0033F R/B C117M0033F 1 07 Retaining Clamp, battery to tray B117M0037F R/B C117M0037F 1 07a Retainng Clamp, battery, competion to tray A117M0036F 1 08 Screw, M8 x 16, cap hd., clamp fix. A111W7125F 1 09 Washer, spring, M8 A075W4036Z 1 09 Washer, spring, M8 A075W4036Z 1 10 Screw, M6 x 20, hex. hd. tray to bulkhead A111W1155F 1 11 Washer, flat, M6 x 12 x 1.4, tray to bulkhead A075W4013Z 1 12 Binding Post Assembly A340M6007F 1 13 Screw, M8 x 20, hex hd,, cable to chassis A075W2038Z 2 14 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 2 15 Bolt, M10 x 20, hex. hd., cable to engine A075W1079F 1 16 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 1 17 Cup Washer, cable to chassis A111M0039F 2 Used with items: 19 to 23 Front & rear earth points Front & rear earth points Function Code: 17.31, Page: 1 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description Remarks Option Part Number Qty 19 Stud, M6, battery clamp fixing Not illustrated, for competition battery MOTORSPORT B085M4167F 2 20 Washer, flat, M6, battery clamp fixing Not illustrated, for competition battery MOTORSPORT A075W4015Z 2 21 Spacer, alloy, battery clamp fixing Not illustrated, for competition battery MOTORSPORT A907E0696K 2 21 Washer, spring, M6, battery clamp fixing Not illustrated, for competition battery MOTORSPORT A075W4035Z 2 22 Nut, M6, , battery clamp fixing Not illustrated, for competition battery MOTORSPORT A075W3020Z 2 Function Code: 17.31, Page: 2 1 17 2 11 4 11 43 16 15 14 2 7 6 5 1 9 12 8 13 17.33 10 Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description Remarks 01 Meta Alarm Controller/Immobiliser Kit Includes keys 02 Microwave Sensor & Siren Kit 03 Option Part Number Qty A117M6013F 1 A117M6016F 1 Plastic fastener, sensor to bulkhead A111W6534F 2 04 Double Sided Tape, sensor to bulkhead B075U6070V As req. 05 Setscrew. M6 x 16, pan hd. pozi., bracket fix. A076W5090F 4 06 Washer, flat, M6., bracket fix. A075W4015Z 8 07 Nyloc Nut, M6., bracket fix. A075W3009Z 4 08 Nut, M4, immobiliser to bulkhead A075W3019F 2 09 Washer, flat, M4 x 9 x 0.8, immobiliser to bulkhead A082U4099F 2 10 Stud Plate, immobiluser to bulkhead A117M0052F 1 11 Microswitch, alarm activation, front/rear lids A111M6037F 2 12 Transmitter Key, programmed, blank blade Order using LSL419, faxed to ASO A340M6041S 1 12a Transmitter Key, un-programmed, blank blade Order with lock set, see 10.17 A340M6043S 1 13 Microswitch, alarm activation, doors A111M6035F 2 14 Double Sided Tape, immobiliser to bulkhead B075U6070V As req. 15 Bracket, rear switch mounting A117B0336F 1 16 Pop Rivet, bracket to boot gutter A075W6090Z 2 17 Screw, M4 x 16, pan hd. pozi., black, controller to chassis A082W5141F 2 Optional upgrade Bonded to bulkhead NOTE: For full information on all Lotus Security Sytems, see LSL483b Function Code: 17.33, Page: 1 3 4 2 1 18.01 Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Dep Part Description 01 Remarks Option Part Number Qty Heater/AC Housing Assembly AC cars A117P0029F R/B B117P0029F 1 01a Heater Housing Assembly 111/111S heater A117P0124F 1 02 Actuator, heater/AC flaps A117M6052S 1 03 Expansion Valve Also see 18.03 A117P0122S 1 04 Themostat Unit Includes thermistor A120P6004S 1 05 Drive Belt, heater flap Not illustrated A117P6001S 1 06 Drain Tube Not illustrated A117P0039H 1 07 Screw, M6 x 20, hex. flg. hd.,AC/htr. assy. to chassis Not illustrated A117W2203F 2 Function Code: 18.01, Page: 1 15 14 13 5 10 2 28 28 11 27 4 17 20 18 23 7 24 33 21 22 1 25 28 34 31 16 29 31 12 19 28 3 6 30 29 9 26 32 8 18.03 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description Remarks Option Part Number Qty 01 Condenser, Sanden Cylindrical tanks* All replacements A117P0042H 1 02 Receiver Drier/Bracket Assembly A117P0060F 1 03 Expansion Valve A117P0122S 1 04 Refrigerant Pipe, receiver drier to condenser, LHD A117P0045F 1 04a Refrigerant Pipe, receiver drier to condenser, RHD A117P0046F 1 05 Refrigerant Pipe, receiver drier to expansion valve, LHD A117P0049F 1 05a Refrigerant Pipe, reciever drier to expansion valve, RHD A117P0049F 1 06 Refrigerant Pipe, condenser to sill connection A117P0051F 1 07 Refrigerant Pipe, expansion valve to sill connection, LHD A117P0047F 1 07a Refrigerant Pipe, expansion valve to sill connection, RHD A117P0048F 1 08 Refigerant Pipe, high pressure, rear to front connections Prior to VIN: 3 4528 A117P0053F 1 08a Refigerant Pipe, high pressure, rear to front connections Cars with side impact foams From VIN: 3 4528 A117P0138F 1 09 Refigerant Pipe, suction line, rear to front connections Including lagging Prior to VIN: 3 4528 A117P0052F 1 09a Refigerant Pipe, suction line, rear to front connections Cars with side impact foams From VIN:3 4528 A117P0139F 1 10 Pipe/Hose Assembly, compressor discharge Prior to VIN: 3 4528 A117P0057F 1 10a Pipe/Hose Assembly, compressor discharge From VIN: 3 4528 A117P0136F 1 11 Pipe/Hose Assembly, compressor suction Prior to VIN: 3 4528 A117P0056F 1 11a Pipe/Hose Assembly, compressor suction From VIN: 3 4528 A117P0137F 1 12 Clamp Plate, pipes to expansion valve A082P4402F 1 13 Steady Bracket, compressor pipes A117P0085F 1 14 Clamp Plate, compressor pipes A111P0117F 1 Cars with side impact foams Cars with side impact foams Function Code: 18.03, Page: 1 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 15 Setscrew, M5 x 30, hex. hd., clamp plate to bracket 16 Bracket, pipes to chassis RH rear 16a Bracket, pipes to chassis RH rear 17 Remarks Part Number Qty A079W1084F 1 Prior to VIN; 3 4528 A117P0055F 1 VIN; 3 4528 on A117P0144F 1 'O' Ring, suction pipe to compressor A111P6019F 1 18 'O' Ring, discharge pipe to compressor A111P6018F 1 19 Bracket, condenser to radiator, front For square tank condenser A117P0098H 1 19a Bracket, condenser to radiator, front For cylindrical tank condenser A124P6005F 1 20 Bracket, condenser to radiator, rear For square tank condenser A117P0099H 1 20a Bracket, condenser to radiator, rear For cylindrical tank condenser A124P6006F 1 21 Nyloc Nut, M6, condenser to radiator front A075W3009F 2 22 Washer, flat, M6, condenser to radiator front A075W4013Z 2 23 Screw, M6 x 16, hex. hd., bracket to chassis A075W1028Z 2 24 Washer, spring, M6, bracket to chassis A075W4035Z 2 25 Washer, flat, M6 x 12.1 x 1.4, bracket to chassis A075W4013Z 2 26 Pressure Relief Valve A111P6030H 1 27 Trianary Switch A117P0059F 1 28 'O; Ring, No. 6, pipe joints A082P6078F 4 29 'O; Ring, No, 8, pipe joints A082P6079F 2 29 'O; Ring, No, 8, pipe joints A082P6079F 2 30 'O' Ring, No 10, expansion valve to evaporator A082P6080F 2 31 'O; Ring, No.12, pipe joints A082P6081F 2 Cars with side impact foams Option Function Code: 18.03, Page: 2 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 32 Remarks Option Part Number Qty Clamp Plate, valve to evaporator A082P4401F 1 33 Screw, M5 x 40, cap hd. skt., valve to clamp A100W7081F 2 34 Screw, M6 x 16, cap hd. skt., clamp to valve A075W7017F 1 *Note,: if replacing a square tank type condenser with the cylindrical tank type; brackets 19a/20a are required Function Code: 18.03, Page: 3 13 8 11 7 8 9 3 7 1 8 9 7 4 3 6 5 2 6 8 10 7 12 See 18.07 18.05 6 8 Function Code 18.05 Heater, Pipes, Hoses Dep Part Description 01 Remarks Option Part Number Qty Pipe, heater return A117K0002F 1 02 Pipe, heater feed A117K0001F 1 03 Grommet, heater pipes A111P0003K 2 04 Hose, heater inlet, RHD Standard car A116P0010F 1 04a Hose, heater inlet, LHD Standard car A116P0007F 1 04b Hose, heater inlet, RHD AC & 111/111S heater A117P0024F 1 04c Hose, heater inlet, LHD AC & 111/111S heater A117P0023F 1 05 Hose, heater outlet, RHD Standard car A116P0008F 1 05a Hose, heater outlet, LHD Standard car A116P0009F 1 05b Hose, heater outlet, RHD AC & 111/111S heater A117P0022F 1 05c Hose, heater outlet, LHD AC & 111/111S heater A117P0021F 1 06 Hose Clip A079K6018Z 4 07 Saddle Clip, cable tie A082W6324F 14 08 Cable Tie A075W6038F 14 09 Blind Rivet, saddle clamp to chassis A085W6259F 4 10 Blind Rivet, saddle clamp to chassis A111W6613F 6 11 Blind Rivet, saddle clamps to chassis A111W6614F 4 12 Foam Strip, self adhesive, pipe protection A082U6067F As req. 13 Hose, return, chassis pipe to engine A117K0017F 1 In scuttle baffle Pipes to chassis AC & 111/111S heater Function Code: 18.05, Page: 1 5 6 7 4 10 3 2 1 9 8 12 11 18.07 Function Code 18.07 Interior Blower Motor, Heater Matrix, Intakes & Ducting Dep Part Description Remarks Option Part Number Qty 01 Heater Assembly, RHD For 111/111S heater see 18.01 C116P0002F R/B A117P0014F 1 01a Heater Assembly, LHD For 111/111S heater see 18.01 C116P0001F R/B A117P0015F 1 02 Screw, M6 x 20, hex. hd., heater to chassis A075W1030Z 2 03 Washer, spring, M6, heater to chassis A075W4035Z 2 04 Washer, flat, M6, heater to chassis A075W4015Z 2 05 Distribution Plenum, RHD C116P0004F 1 05a Distribution Plenum, LHD C116P0003F 1 06 Screw, M5 x 16, pan hd., pozi., plenum to chassis A082W5107F 1 07 Washer, shakeproof, M5, plenum to chassis A075W4045Z 1 08 Hose, heater to plenum A117P0156F 1 09 Deflector, footwell, RHD A117U0222F 1 09a Deflector, footwell, LHD A117U0221F 1 09b Deflector, footwell, RHD, AC, VVC AC cars, 111/111S A117P0114J 1 09c Deflector, footwell, LHD, AC, VVC AC cars, 111/111S A117P0113J 1 10 Pop Rivet. deflector to chassis A082W6512Z 10 11 Air Intake Duct, heater For AC see 18.14 Standard car B116P0005F 1 11a Air Intake Duct, heater, RHD For AC see 18.14 111/111S heater A117P0134F 1 11b Air Intake Duct, heater, LHD For AC see 18.14 111/111S heater A117P0135F 1 12 Foam Gasket, duct to heater Used with item 11 Standard car A116P0020F 1 A111P0020F R/B Function Code: 18.07, Page: 1 1 18.07a Function Code 18.07a AC Interior Blower Motor Dep Part Description Remarks Option Part Number Qty 01 Blower & Motor Assembly, LHD No longer 'drive handed' A117P0025F R/B B117P0025F 1 01a Blower & Motor Assembly, RHD No longer 'drive handed' A117P0026F R/B B117P0025F 1 02 Resistor, blower motor Not illustrated A117P6000S 1 Function Code: 18.07a, Page: 1 3 4 2 3 8 7 5 9 6 1 18.09 Function Code 18.09 Driver Operated Controls Dep Part Description Remarks Option Part Number Qty 01 Climate Control Panel Assembly, RHD Includes switches & cables Standard car* A117P0006F 1 01a Climate Control Panel Assembly, LHD Includes switches & cables Standard car* A117P0007F 1 02 Mounting/Graphics Panel Standard car B117U0037H 1 03 Knob, brushed/polished, climate controls Standard & Race Tech B117U0036F 2 03a Knob, polished, climate controls Sports Tourer A117U0201F 2 04 Knob, fan, brushed/polished Standard & Race Tech B117U0252F 1 04a Knob, fan, polished Sports Tourer A117U0253F 1 05 Screw, ejot, panel fix. A117F6001F 4 06 Fastener, ejot A117F6000F 4 07 Cable/Rotary Control Assembly, temperature, RHD A117P0154S 1 07a Cable/Rotary Control Assembly, temperature, LHD A117P0152S 1 08 Switch, fan speed control A082M6223F 1 09 Cable/Rotary Control Assembly, distribution, RHD A117P0155S 1 09a Cable/Rotary Control Assembly, distribution, LHD A117P0153S 1 *Note: for 111/111S heater switch panel see 18.09a Function Code: 18.09, Page: 1 1 2 6 4 3 18.09a 5 Function Code 18.09a AC/Heater Driver Operated Controls Dep Part Description Remarks Option Part Number Qty 01 Switch Panel Assembly, AC, RHD Incl. temp, fan & dist. Switches AC cars A117P0064F 1 01a Switch Panel Assembly, AC, LHD Incl. temp, fan & dist. Switches AC cars A117P0105F 1 01b Switch Panel Assembly, heater, RHD Incl. temp, fan & dist. Switches Heater cars A117P0132F 1 01c Switch Panel Assembly, heater, LHD Incl. temp, fan & dist. Switches Heater cars A117P0133F 1 01d Switch Panel Assembly, AC, RHD Incl. temp, fan & dist. Switches '04 MY AC cars A117P0147F 1 01e Switch Panel Assembly, AC, LHD Incl. temp, fan & dist. Switches '04 MY AC cars A117P0146F 1 01f Switch Panel Assembly, heater, RHD Incl. temp, fan & dist. Switches '04 MY heater cars A117P0149F 1 01g Switch Panel Assembly, heater, LHD Incl. temp, fan & dist. Switches '04 MY heater cars A117P0148F 1 02 Screw, No.8 x 3/8", pan hd. pozi., switch panel fixing A082W5187F 4 03 Knob, brushed/polished, climate controls B117U0036F 3 03a Knob, polished, climate controls A117U0201F 3 04 Switch, AC, blue tell-tale A117M0026F 1 05 Switch, Recirculation, blue tell-tale A117M0026F 1 06 Switch, 3 speed fan A117M6053S 1 Function Code: 18.09a, Page: 1 1 2 18.12 Function Code 18.12 AC/Heater Air Distribution Plenum Dep Part Description Remarks Option Part Number Qty 01 AC Air Distribution Plenum, LHD Also heater only on VVC cars AC cars, 111/111S A117P0041F 1 01a AC Air Distribution Plenum, RHD Also heater only on VVC cars AC cars, 111/111S A117P0042F 1 02 Actuator, distribution flaps Also heater only on VVC cars AC cars, 111/111S A117M6052S 1 Function Code: 18.12, Page: 1 7 See 10.02a 6 7 1 4 3 8 5 2 4 7 7 8 2 9 6 7 3 8 4 2 18.13 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description Remarks Option Part Number Qty 01 Fascia Top Ventilator/Demister Demist only on AC cars Common A117U0035F 4 02 Face Level Vent AC cars, 111/111S A117U6003F 4 03 Retaining Ring, FLV AC cars, 111/111S A117P0086F 2 04 Adaptor, vent to trunking AC cars, 111/111S A117P0063F 4 05 Trunking, centre face level vents AC cars, 111/111S A117P0068F 2 06 Trunking, outer face level vents AC cars, 111/111S A117P0069F 2 07 Foam Seal, self adhesive, 19 x 3mm, adaptors to trunking AC cars, 111/111S A082U6067F 1.28m 08 Foam Seal, self adhesive, 10 x 6mm, FLV to adaptor AC cars, 111/111S A100B0431V 0.8m 09 Blanking Panel, FVL plenum, LHD/RHD AC cars, 111/111S A117P0084K 1 Bond to plenum to make LHD or RHD assembly Function Code: 18.13, Page: 1 6 5 2 7 4 3 1 18.14 Function Code 18.14 AC Air Recirculation System Dep Part Description Remarks 01 Intake Duct/Fresh Air Flap Assembly, LHD 01a Option Part Number Qty For 111/111S heater see 18.07 A117P0088F 1 Intake Duct/Fresh Air Flap Assembly, RHD For 111/111S heater see 18.07 A117P0089F 1 02 Recirc. Air plenum, LH, LHD Without aperture Also 111/111S heater B117P0037F 1 02a Recirc. Air plenum, LH, RHD With aperture Also 111/111S heater B117P0035F 1 03 Recirc. Air plenum, RH, LHD With aperture Also 111/111S heater B117P0038F 1 03a Recirc. Air plenum, RH, RHD Without aperture Also 111/111S heater B117P0036F 1 04 Actuator, fresh air flap A117M6052S 1 05 Blanking Panel, alloy Driver footwell* Also 111/111S heater A117P0123F 1 06 Deflector Panel, alloy Passenger footwell* Also 111/111S heater A117P0126F 1 07 Pop Rivet, panels to chassis Also 111/111S heater A111W6603F 6 *From VIN: 2 3166 Function Code: 18.14, Page: 1 6 8 5 7 4 9 10 3 2 11 13 9 12 19.01 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks Option Part Number 01 Certificate of Conformity Contact Lotus Type Approval All models/markets Not listed 1 02 Label, 'E' mark Standard car A117U0269F 1 02a Label, 'E' mark 111/111S A117U0314F 1 02b Label, 'E' mark 111/111S '04 MY B117U0314F 1 03 Label, brake fluid warning A082U7623F 1 04 Label, headlamp levelling, 1.5% B082U7039F 1 05 VIN Label, base Top of windscreen A082U7400F 1 05a VIN Label, overlay Used with item 5 A082U7401F 1 06 Label, tyre loading, (225/45 ZR16 rear tyre) Adjacent to VIN label, item 7 D117U0273F 1 07 Label, VIN (special order only) C111U0005K 1 08 Label, premium unleaded fuel A082U7800F 1 08a Label, premium unleaded fuel A111U0318F 1 09 Label, jacking point A111U0239F 2 10 Label, luggage loading B111U0007F 1 11 Label, vehicle emissions A117U0156A 1 12 Label, shear panel warning A111A0213F 2 13 Label, fuel consumption A111U0006K 1 13a Label, fuel consumption Australia only A117U0274F 1 13b Label, fuel consumption, VVC Australia 111/111S B117U0315F 1 14 Label, hard top instruction directive Hard top cars A116V0185F 1 Obsolete Nov.2002 Australia, C117U0273F R/B Australia only A111U0007F R/B Also on fuel tank Not illus., fitted to front of hard top inner Qty Function Code: 19.01, Page: 1 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks 15 Label, coolant, OAT Not illustrated, on header tank Option Part Number Qty A117K6002F 1 Function Code: 19.01, Page: 2 1 19.03 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description Remarks Option Part Number Qty 01 Owners Handbook Includes maintenance record Long soft top, Meta alarm A117T0324J 1 01a Owners Handbook Includes maintenance record 111/111S, AC, short soft top, Cobra alarm B117T0324J 1 01b Owners Handbook Supplement Not illustrated '04 MY B117T0324/3 1 02 Service Notes Not illustrated A117T0327J 1 03 Service Parts List Not illustrated A117T0325J 1 06 Labour Times Schedule Not illustrated A117T0328J 1 Function Code: 19.03, Page: 1 C117A0057F (long soft top) roll-over bar shown 8 9 10 2 13 14 11 14 12 1 15 14 3 18 17 16 30.01 7 6 5 4 Function Code 30.01 Chassis, Subframes Dep Part Description Remarks Option Part Number Qty 01 Partial Body Assembly, RHD Prior to May 2002 approx. Long soft top A117A0128S 1 01a Partial Body Assembly, LHD Prior to May 2002 approx. Long soft top A117A0127S 1 01b Partial Body Assembly, RHD From May 2002 approx. Standard car, short soft top B117A0128S 1 01c Partial Body Assembly, LHD From May 2002 approx. Standard car, short soft top B117A0127S 1 01d Partial Body Assembly, heater, RHD Screen baffle panel for FLV 111/111S, short soft top A117A0182S 1 01e Partial Body Assembly, heater, RHD Screen baffle panel for FLV 111/111S, long soft top B117A0182S 1 01f Partial Body Assembly, heater, LHD Screen baffle panel for FLV 111/111S, short soft top A117A0183S 1 01g Partial Body Assembly, AC, RHD Includes AC pipes in RH sill Common, short soft top A117A0184S 1 01h Partial Body Assembly, AC, RHD Includes AC pipes in RH sill Common, long soft top B117A0184S 1 01i Partial Body Assembly, AC, LHD Includes AC pipes in RH sill Common, short soft top A117A0185S 1 02 Rear Sub Frame, galvanised Order rear longerons also, see 30.19 G111A0057F 1 03 Shear Panel, fuel tank bay closing panel D111A0065F 1 04 Screw, M8 x 25, hex. hd., shear panel fix A111W1156F 10 05 Washer, flat, M8 x 21 x 1.6 A111W4159F 10 06 Washer, flat, M8 x 16.6 x 1.4 A111W4164F 5 07 Nyloc Nut, M8 A907E6284F 5 08 Blanking Panel, RH, toe board air vents Heater cars A111P0490K 1 09 Blanking Panel, LH, toe board air vents Heater cars A111P0489K 1 10 Pop Rivet, blanking panel fix A085W6259F 8 11 Shim, chassis to subframe, LH B111A0217F 1 Function Code: 30.01, Page: 1 Function Code 30.01 Chassis, Subframes Dep Part Description 11a Remarks Option Part Number Qty Shim, chassis to subframe, RH B111A0216F 1 12 Bolt, M10 x 55, hex. hd. A111W2181F 2 13 Screw, M10 x 25, hex. hd. A111W1157F 2 14 Washer, flat, M10 x 20.5 x 1.8 A075W4024Z 8 15 Nut, M10, flg. hd. A111W3151F 4 16 Setscrew, M5 x 16, hex. hd., shear panel to chassis/sill Also see 10.25 A111W1163F 6 17 Washer, flat, M5 x 25 x 1.4 Also see 10.25 A082W4098F 6 18 Spirenut, M5 Also see 10.25 B100W6372F 6 19 Grommet, blanking, unused steering column hole Not illustrated A117W6783F 1 20 Elise Floor Panel Set Not illustrated A117A0235S 1 A111A6003F R/B Function Code: 30.01, Page: 2 1 2 7 3 4 5 7 6 30.02 Function Code 30.02 Seat Belt Mounting Frames, Stays Dep Part Description Remarks Option Part Number Qty 01 Roll-Over Bar Prior to May 2002 approx. Long soft top C117A0057F 1 01a Roll-Over Bar From May 2002 approx. Short soft top/hard top B117A0145F 1 02 Backstay, roll-over bar, RH C117A0064F 1 03 Backstay, roll-over bar, LH B117A0069F 1 04 Screw, M8 x 25, cap hd. A111W7132F 8 05 Washer, flat, M8 x 16.6 x 1.4 A075W4020Z 8 06 Shim, base plate B111A0071F 2 07 Screw, M10 x 35, flg. hd. A116W5247F 4 08 Permabond A130 A912E7034F As req. Not illustrated, for use with screws, item: 4 Function Code: 30.02, Page: 1 3 2 3 6 1 5 4 30.19 Function Code 30.19 Longerons Dep Part Description Remarks 01 Longeron, LH 02 Longeron, RH 03 Option Part Number Qty Required with new subframe E117A0033F 1 Required with new subframe D117A0034F 1 Pop Rivet, 6.4 x 20, A111W6593F 6 04 Rivnut, M6 x 1, countersunk hd. A111W6536H 8 05 Pulsert, M6 flat hd. A079W6191F 6 06 Rivnut, M5 x 0.8 countersunk hd A111W6566H 2 Function Code: 30.19, Page: 1 18 21 19 20 26 29 19 30 19 19 28 29 19 32 14 33 48 22 17 23 31 13 10 24 15 11 4 47 25 27 9 12 5 16 1 41 42 43 17 45 19 44 34 19 See 34.01 34 19 27 3 39 46 38 37 6 7 2 40 35 36 8 40 39 26 See 33.01 31.01 19 21 17 39 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, forged steel, LH A116C0001F 1 01a Hub Carrier, forged steel, RH A116C0002F 1 02 Hub/Bearing Assembly A117C6002F 2 03 Screw, M12 x 45, hex. hd., hub assy. to hub carrier A116W2192F 6 04 Bolt, M16 x 100, hex. hd., hub retention Not required on other models Sport 111 A111W2185F 2 05 Thrust Washer, inner, hub retention Not required on other models Sport 111 A111C0118F 2 06 Thrust Washer, outer, hub retention Not required on other models Sport 111 A111C0117F 2 07 Washer, flat, M16 x 30 Not required on other models Sport 111 A111W4171F 2 08 Nyloc Nut, M16, hub retention Not required on other models Sport 111 A111W3159F 2 09 Steering Arm, LH A116C0003F 1 09a Steering Arm, RH A116C0004F 1 10 Bolt, M10 x 40, 10.9G, cap hd., steering arm - hub carrier See Service bulletin 2004/08 A111W7143F R/B A117W7211F 2 11 Bolt, M10 x 60, 10.9G, cap hd., steering arm - hub carrier See Service bulletin 2004/08 A116W7203F R/B A117W7212F 2 12 Shim, 1mm, camber adjustment A111C0062F As req. 12a Shim, 3mm, camber adjustment C111C0064F As req. 13 Bush, upper wishbone rear pivot A116C0035F 2 14 Damper E117C0007H 2 15 Road Spring A117C0006H 2 16 Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F 2 17 Bush, lower wishbone/upper wishbone front pivots A116C0068F 6 18 Bolt, M10 x 70, hex. hd., damper top fix. A075W2058Z 2 A111C0108F R/B Replace in car sets A116C0036F R/B Function Code: 31.01, Page: 1 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 19 Remarks Option Part Number Qty Washer, flat, M10 x 20 5 x 1.8 A075W4024Z 22 20 Spacer, damper to top mounting bracket A111C0061F 4 21 Nyloc Nut, M10, damper fixings A100W3112F 4 22 Damper Mounting Bracket, LH B111C0033F 1 22a Damper Mounting Bracket, RH B111C0034F 1 23 Bolt, M8 x 25, hex, hd., bracket to chassis A111W1156F 4 24 Washer, flat, M8 x 16.6, bracket to chassis A111W4164F 4 25 Nyloc Nut, M8, bracket to chassis A075W3010Z 4 26 Ball Joint B111C6012F R/B C111C6012F 4 27 Nyloc Nut, M12 x 1.5, ball joint A111C6019S R/B A100C6019F 2 28 Pivot Bolt, M10 x 80, hex. hd., wishbone upper front A075W2061Z 2 29 Nyloc Nut, M10, wishbone upper to chassis A100W3112F 4 30 Shim, castor adjustment A111C0077F 6 31 Snubber Washer, rubber coated, upper wishbone A111C0081F 2 32 Shim, castor adjustment, small A111C0080F 8 33 Pivot Bolt, M10 x 75mm, hex. hd., wishbone upper rear A075W2059Z 2 34 Nyloc Nut, M10, wishbone lower to chassis fix A100W3112F 4 35 Wishbone Assembly, lower, LH Includes balljoint & bushes A117C0035J R/B B117C0035J 1 35a Wishbone Assembly, lower, RH Includes balljoint & bushes A117C0034J R/B B117C0034J 1 36 Anti-Roll Bar Drop Link A111C0063F 2 37 Washer, flat, M10 x 24 x 1.5, drop link fix A075W4023F 4 Function Code: 31.01, Page: 2 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 38 Remarks Option Part Number Qty Nyloc Nut, M10 x 1.25, drop link fix A111W3152F 4 39 Pivot Bolt, M10 x 85, hex. hd., wishbone lower A079W2063F 4 40 Anti-Roll Bar A111C0111F 1 41 Clamp Bracket, A/R bar A111C0107F 2 42 Pivot Bush, rubber, A/R bar. A111C0094F 2 43 Spacer Plate, A/R bar fixing A111C0109F 2 44 Screw, M8 x 30, skt. cap hd., A/R bar clamp bracket fixing A117W7215F 4 45 Washer, flat, M8 A111W4169F 2 46 Washer, flat, M8 x 25 x 1.4 A111W4156F 2 47 Wishbone assembly, upper LH Includes balljoint & bushes A117C0029J 1 47a Wishbone assembly, upper RH Includes balljoint & bushes A117C0030J 1 48 Spring/Damper Assembly, front Blue spot B117C0040F R/B D117C0040F 2 48a Spring/Damper Assembly, sport, front Adjustable spring platform Sport 135R/111* ALS2C6001J 2 49 Anti-Roll Bar, sport, adjustable Not illustrated Sport 135R/111 A111C0134S 1 50 Mounting Clamp, nylon, A/R bar Not illustrated Sport 135R/111 A111C0052F 2 51 Bush, A/R bar mount to chassis Not illustrated Sport 135R/111 A111C0060F 2 52 Bolt, M5 x 45, cap hd., clamp fixing Not illustrated Sport 135R/111 A082W2106F 2 53 Washer, flat, M5 x 10 x 1.0, clamp fixing Not illustrated Sport 135R/111 A075W4011Z 2 54 Nyloc Nut, M5, clamp fixing Not illustrated Sport 135R/111 A100W3113F 2 55 Pivot Bolt, M10 x 45, hex. hd., front lower wishbone Not illus, also A/R bar clamp Sport 135R/111 A075W2065F 2 A111W1161F R/B Function Code: 31.01, Page: 3 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 56 Washer, flat, M10 x 20.5 x 1.8, clamp to chassis Not illustrated Sport 135R/111 A075W4024Z 2 *Contact Lotus Sport & Performance Function Code: 31.01, Page: 4 10 8 30 11 29 27 28 22 46 43 43 26 12 21 7 11 18 17 19 11 43 26 14 44 7 23 6 40 20 5 10 11 8 43 4 16 15 24 13 42 13 35 1 25 3 33 2 26 41 37 See 33.01 See 34.01 38 39 45 9 8 48 36 11 31 31.03 32 12 34 47 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 01 Hub Carrier, forged steel, LH For parallel ball joint stud Prior to VIN: 4 0614 A116D0001F 1 01a Hub Carrier, forged steel, RH For parallel ball joint stud Prior to VIN: 4 0614 A116D0002F 1 01b Hub Carrier, forged steel, LH For tapered ball joint stud From VIN: 4 0614 A116D0097F 1 01c Hub Carrier, forged steel, RH For tapered ball joint stud From VIN: 4 0614 A116D0096F 1 02 Hub/Bearing Assembly, LH Includes wheel speed sensor A117D6005F 1 02a Hub/Bearing Assembly, RH Without wheel speed sensor A117D6002F 1 03 Screw, M12 x 40, hex. hd., hub assy. to hub carrier A116W1170F 6 04 Ball Joint Carrier B117D0067F 2 05 Bolt, M10 x 50, 10.9G, cap hd., carrier to hub carrier A117W7212F 4 06 Shim, camber adjustment D111D0052F As req. 07 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 08 Washer, flat, M10 x 20.5 A075W4024Z 22 09 Lower Wishbone Assembly, LH Includes balljoint & bushes A117D0047J R/B C116D0081J 1 09a Lower Wishbone Assembly, RH Includes balljoint & bushes A117D0046J R/B C116D0080J 1 10 Bolt, M10 x 55, hex. hd., spring/damper fixing A079W2057F 4 11 Nyloc Nut, M10, 8.8 grade A100W3112F 12 12 Ball Joint B111C6012F 4 13 Nyloc Nut, M12 x 1.5, balljoint A100C6019F 4 14 Bracket, lower wishbone to chassis, LH A117D0059F 1 14a Bracket, lower wishbone to chassis, RH A117D0060F 1 15 Bolt, M8, bracket to chassis A111W1156F 4 See Service bulletin 2004/08 A117D6005F R/B A111W7145F R/B A111C6019S R/B Function Code: 31.03, Page: 1 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 15 Remarks Option Part Number Qty Bolt, M8, bracket to chassis A111W1156F 4 17 Washer, flat, upper, M8 x 20.5 x 1.5 S/S A111W4176F 4 18 Nyloc Nut, M8 A907E6284F 4 19 Screw, M10 x 25, hex. hd., bracket to chassis A111W1157F 4 20 Washer, flat, M10 A111W4163F 4 21 Road Spring A117D0056H 2 22 Damper E117D0009H 2 23 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056F 2 24 Upper Wishbone Assembly, LH Includes balljoint & bushes A117D0033J 1 24a Upper Wishbone Assembly, RH Includes balljoint & bushes A117D0034J 1 25 Bush, lower wishbone front pivot (short) A111D0061F R/B A116C0067F 4 26 Bush, lower wishbone rear/upper wishbones A116C0036F R/B A116C0068F 6 27 Bracket, damper top mount A117D0058F 2 28 Screw, M10 x 30, hex. hd., damper bracket to chassis A111W1158F 4 29 Spreader Plate, damper bracket A117D0065F 2 30 Adaptor Block, bracket to chassis, LH A111A0003F 1 30a Adaptor Block, bracket to chassis, RH A111A0002F 1 31 Nut, castellated, shaft to hub A116D6001F 2 32 Washer, flat, nut to shaft A116D6002F R/B A082D6025F 2 33 Locknut, flange, cleave, M10 x 1.5, toe link fixing Prior to VIN: 4669 A117W3177F 4 D117D0009H R/B Replace in car sets Torque to 74 Nm* Function Code: 31.03, Page: 2 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 33a Locknut, flange, cleave, M10 x 1.25, toe link fixing See Service Bulletin 2003/11 From VIN: 4669, A116W3183F R/B A117W3189F 4 34 Ball Joint, outer, RH thread, M10 x 1.5 x 45 stud Prior to VIN: 4669 A116D0034F 2 34a Ball Joint, outer, RH thread, M10 x 1.25 x 45 stud From VIN: 4669 A117D0074S 2 35 Ball Joint, inner, LH thread, M10 x 1.5 x 60 stud Prior to VIN: 4669 A116D0035F 2 35a Ball Joint, inner, LH thread, M10 x 1.25 x 60 stud From VIN: 4669 A117D0090S 2 36 Locknut, M12, RH thread, ball joint to rod A111W3150F 2 37 Locknut, M12, LH thread, ball joint to rod A111W3149F 2 38 Toe Link Rod B116D0053S 2 39 Selective Spacer, 6mm, bump steer adjusting A116D0036F 2 39a Selective Spacer, 7mm, bump steer adjusting A116D0037F 2 39b Selective Spacer, 8mm, bump steer adjusting A116D0038F 2 39c Selective Spacer, 9mm, bump steer adjusting A116D0039F 2 39d Selective Spacer, 10mm, bump steer adjusting A116D0040F 2 40 Shim/Bracket, connector retaining, LH A116C0013F R/B A117D0071F 1 40a Shim, camber adjustment, RH A117D0070F R/B D111D0052F 1 41 Spacer.10mm, balljoint stud to nut A111D0147F 2 42 Washer, spacer, ball joint stud to subframe A117A0118F 2 43 Tab Washer, upper pivot bolts A116D0031F 8 44 Tab Washer, lower front pivot bolt A116D0032F 2 45 Split Pin, nut to shaft A116D6003F 2 See Service Bulletin 2003/11 See Service Bulletin 2003/11 A116D0053F R/B Factory fitted Replaces shim/bracket (not req.) Anti-rotation washer deleted* A117A0106F R/B Function Code: 31.03, Page: 3 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 46 Spring/Damper Assembly, rear 46a Spring/Damper Assembly, sport, rear 47 Remarks Part Number Qty D117D0038F 2 Sport 135R/111** ALS2D6001J 2 Ball Joint, tapered, outer, RH thread, M10 x 1.25 x 45 stud From VIN; 4 0614 A117D0089S 2 48 Nyloc Nut, M12, balljoint to hub carrier From VIN; 4 0614 A100C6019F 2 49 Permabond A134, nuts to toe link studs A100B6155V As req. Adjustable spring platform Not illustrated Option *See Service Notes section: DG ** Contact Lotus Sport & Performance Function Code: 31.03, Page: 4 3 4 5 2 12 13 1 14 13 12 2 6 11 10 7 3 8 9 4 5 32.01 Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description Remarks Option Part Number 01 Steering Rack Assembly, RHD Use seal A120H0002F A117H0020F* R/B A117H0052F** 1 01a Steering Rack Assembly, LHD Use seal A120H0002F A117H0021F* R/B A117H0053F** 1 02 Gaiter, steering rack Alloy rack tube Racks prior to A117H0052/53 B111H6016S 2 02a Gaiter, steering rack, non-pinion end Steel rack tube** A120H6004S 1 02b Gaiter, steering rack, pinion end Steel rack tube** A120H6005S 1 03 Lock Nut, M12 , track rod end to track rod A111W3124F 2 04 Track Rod End/Ball Joint A117H0009F 2 05 Nyloc Nut, M10, track rod end to steering arm A111W3157F 2 06 Intermediate Steering Shaft Assembly C111H0003F 1 07 Adjuster Plate, rack height setting (6 notch) A111H0017F 2 07a Adjuster Plate, rack height setting (10 notch) A111H0021F 2 08 Washer, flat, M8, rack mounting A075W4020Z 2 09 Setscrew, M8 x 25, hex. hd., rack mounting A082W1110F 2 10 Setscrew, M10 x 30, hex. hd., rack mounting A100A6028F 2 11 Washer, flat, M10, rack mounting A075W4024Z 2 12 Bolt, M8 x 40, hex. hd., 10.9 grade, steering shaft to U/J A918W2171F 4 13 Nyloc Nut, M8, steering shaft to U/J A075W3010Z 4 14 Grommet, steering shaft thro' bulkhead A082H6046F 1 14a Seal, steering shaft thro' bulkhead A120H0002F 1 Includes nut, item: 5 Includes both universal joints B111H0003F Sport 135R/111 Racks A117H0052/53 Qty Function Code: 32.01, Page: 1 16 15 16 20 19 14 7 14 18 9 20 16 10 15 See 17.05 20 12 8 1 17 4 11 16 16 15 16 22 3 17 6 21 2 5 2a See 17.05 32.05 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description Remarks Option Part Number Qty 01 Steering Wheel Assembly Silver crash pad Standard A117U0077F 1 01a Steering Wheel Assembly (Australia spec.) Silver crash pad Standard, '02 MY A117H6004F 1 01b Steering Wheel Assembly Alcantara crash pad Race Teck Pack A117U0082J 1 01c Steering Wheel Assembly (Australia spec.) Silver alcantara crash pad Race Teck Pack, '02 MY A117U0309J 1 01d Steering Wheel Assembly Gold alcantara crash pad 'Type 72' A117H0023J 1 01e Steering Wheel Assembly Black leather crash pad Sports Tourer Pack A117U0083J 1 01f Steering Wheel Assembly (Australia spec.) Black leather crash pad Sports Tourer Pack, '02 MY A117U0310J 1 01g Steering Wheel Assembly Green tooled leather crash pad 'Type 23' A117H0025K 1 01h Steering Wheel Assembly Ruby tooled leather crash pad 'Type 25' A117H0029J 1 01i Steering Wheel Assembly Scarlet tooled leather crash pad 'Type 49' A117H0029J 1 01j Steering Wheel Assembly Silver crash pad '04 MY, Standard A117H0030J 1 01k Steering Wheel Assembly Red alcantara crash pad '04 MY A117H0031J 1 01l Steering Wheel Assembly Black tooled leather crash pad '04 MY A117H0047J 1 01m Steering Wheel Assembly Cranberry red tooled leather c/p '04 MY A117H0049J 1 01n Steering Wheel Assembly Harvest brown tooled leather c/p '04 MY A117H0050J 1 01o Steering Wheel Assembly Ingleton biscuit tooled leather c/p '04 MY A117H0051J 1 02 Horn Push, (less badge) A111H6021H 1 02a Horn Badge A111H6023H 1 03 Crash Pad, silver Standard A117H0016S 1 03a Crash Pad, alcantara Race Tech Pack A117H0017S 1 03b Crash Pad, black synthetic leather Sports Tourer Pack A117H0018S 1 State colour with order Function Code: 32.05, Page: 1 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 03c Remarks Option Part Number Qty Crash Pad, scarlet tooled leather 'Type 49' A117H0039S 1 03d Crash Pad, ruby tooled leather 'Type 25' A117H0040S 1 03e Crash Pad, green tooled leather 'Type 23' A117H0041S 1 03e Crash Pad, black tooled leather '04 MY A117H0042S 1 03f Crash Pad, melrose blue tooled leather '04 MY A117H0043S 1 03g Crash Pad, cranberry red tooled leather '04 MY A117H0044S 1 03h Crash Pad, harvest brown tooled leather '04 MY A117H0045S 1 03i Crash Pad, ingleton biscuit tooled leather '04 MY A117H0046S 1 04 Lock Plate, steering wheel A111H6009F 1 05 Horn Contact Plate A111H6008F 1 06 Upper Steering Column A117H6001F 1 07 Bracket, upper steering column B111H0006F 1 08 Column Mounting Bracket, RH E117U0016F 1 09 Bracket, forward column mounting B111H0004F 1 10 Column Mounting Bracket, LH E117U0135F 1 11 Nutplate, upper column support B111H0007F 2 12 Pop Rivet, nutplate to bracket A111W6586F 2 13 Bolt, M8 x 35, hex. hd., column to bracket A075W2038D 2 14 Washer, flat, M8 x 20 x 2.5 A079W4019F 3 15 Setscrew, M6 x 16, side to forward brk/chassis A075W1028Z 4 16 Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 8 Includes ign. switch/steering lock Function Code: 32.05, Page: 2 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 17 Remarks Part Number Qty Nyloc Nut, M6 A907E6258F 4 18 Setscrew, M8 x 16 hex. hd., front mounting A075W1036Z 1 19 Washer, spring, M8 A075W4036Z 1 20 Rubber Beading, bracket edge protection B075U6054V 0.3M 21 Steering Lock Housing A111H6003S 1 22 Washer, spring, M6 A075W4035F 2 23 Shear Bolt, steering lock Not illustrated A111H6026S 2 24 Splined Hub, steering wheel Not illustrated, part of wheel assy., item 1 A111H6018S 1 Excluding lock barrel, see 10.17, item 1 Option Function Code: 32.05, Page: 3 12 1 14 2 13 1 11 8 10 3 7 9 6 4 9 5 33.01 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description Remarks Option Part Number Qty 01 Brake Disc B117J0028F R/B Standard C117J0028F 4 01a Brake Disc, cross drilled A117J0031F R/B Sports Tourer/Race Tech C117J0031F 4 02 Brake Caliper, rear, RH Includes brake pads B116J0014F 1 02a Brake Caliper, rear, LH Includes brake pads B116J0013F 1 02b Brake Caliper, rear, RH Includes brake pads, T4139 Lead free pads A116J0080F 1 02c Brake Caliper, rear, LH Includes brake pads, T4139 Lead free pads A116J0079F 1 03 Brake Pad Set , lead free, rear A117J0085S R/B B117J0085S 1 04 Brake Caliper, front RH Includes brake pads Standard B117J0012F R/B C117J0012F 1 04a Brake Caliper, front LH Includes brake pads Standard B117J0011F R/B C117J0011F 1 04b Brake Caliper, front, black, RH Includes brake pads Optional B117J0034F R/B C117J0034F 1 04c Brake Caliper, front, black, LH Includes brake pads Optional B117J0035F R/B C117J0035F 1 04c Brake Caliper, front RH Includes brake pads, T4139 Lead free pads A117J0132F 1 04d Brake Caliper, front LH Includes brake pads, T4139 Lead free pads A117J0131F 1 04e Brake Caliper, front, black, RH Includes brake pads, T4139 Lead free pads A117J0134F 1 04f Brake Caliper, front, black, LH Includes brake pads, T4139 Lead free pads A117J0133F 1 05 Brake Pad Set, lead free, front A117J0084S R/B B117J0084S 1 05a Shims, self adhesive, pad front, RH Not illustrated A117J0114H 1 05b Shims, self adhesive, pad front, LH Not illustrated A117J0115H 1 06 Anti-Rattle Spring, front brake pads A111J0098F R/B B111J0098H 2 07 Pin, front pad retaining A111J0123F R/B B111J0123H 4 08 ' R' clip, pin retention A075W6175F 4 Function Code: 33.01, Page: 1 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 09 Remarks Part Number Qty Screw, M6 x 16, csk., skt., hd., disc to hub A918W7120F 4 10 Nipple Cover, front brake bleed A111J6029F 2 11 Bolt, M10 x 65, cap hd., front caliper fixing A111W7144F 4 12 Bolt, M10 x 80, hex. hd., rear caliper fixing B082W1113F 2 13 Bolt, M8 x 60, cap hd., rear caliper fixing A111W1166F 2 14 Washer, flat, M10 x 20.5, rear caliper upper fixing bolt A075W4024Z 2 15 Sliding Pin Bush Kit, rear calipers Includes sleeves, boots & seals A082J6162S 2 16 Piston Retraction Tool, rear calipers Not illustrated T000T1242F 1 Black finish Option Function Code: 33.01, Page: 2 4 5 6 21 17 15 7 2 19 5 4 25 6 12 3 16 13 14 1 4 5 5 4 18 27 13 10 23 11 26 13 20 4 5 22 24 6 18 9 8 33.03 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 Remarks Option Part Number Qty Tandem Master Cylinder A111J0079F R/B A111J6001L 1 02 Reservoir A111J6002F B111J6002F 1 03 Bulkhead Connector A089J6013F 1 04 Nut, M10 x 1.0, thin Zn A075J6017Z 4 05 Washer, M10, internal shakeproof A075W4049Z 4 06 Brake Hose, pipe to caliper, front & rear A082J4390F 4 07 Connector Three Way, brakepipes B075J6019F 1 08 Clip, 10dia. x 15 wide, hose retention A111W6595F 4 09 Nyloc Nut, M6, thin Zn A907E6285F 4 10 Setscrew, M8 x 25, master cylinder to pedal box A075W1039Z 1 11 Setscrew, M8 x 20, master cylinder to pedal Box A075W1038Z 1 12 Nyloc Nut, M8 , master cylinder to pedal pox A111W3126F 1 13 Washer, flat, M8 A075W4020Z 3 14 Spirathene Protector, front to rear pipe A111J6023V 800mm 15 Washer, spring, M6 A075W4035Z 1 16 Washer, flat M6 x 12.1 x 1.4 A075W4013Z 2 17 Bolt, M6 x 35, long hex. hd. A075W1033Z 1 18 Nylon Clip A075J6027Z 11 19 Brake Pipe, front to rear A111J0059F 1 20 Brake Pipe, rear LH C117J0015F 1 21 Brake Pipe, rear RH C117J0014F 1 Upper front, lower rear wishbones A075W2028Z R/B Function Code: 33.03, Page: 1 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 22 Remarks Part Number Qty Brake Pipe, front main RHD B111J0060K 1 22a Brake Pipe, front main LHD B111J0061K 1 23 Brake Pipe, front RH, RHD B111J0062F 1 23a Brake Pipe, front RH, LHD A111J0064F 1 24 Brake Pipe, front LH,RHD A111J0063F 1 24a Brake Pipe, front LH, LHD B111J0065F 1 25 Hose Clip, reservoir to clutch master cyl. pipe A079W6189F 1 26 Swivel Clip, rear hoses to toe links A089W6287F 2 27 Cable Tie, rear hoses to toe links A082W6324F 2 Also see 47.01 Option Function Code: 33.03, Page: 2 3 6 4 7 22 5 8 See 47.05 1 18 14 6 5 17 15 16 10 11 12 20 21 19 9 2 13 33.05 Function Code 33.05 Parking Brake Mechanism Dep Part Description Remarks Option Part Number Qty 01 Parking Brake Assembly, without hand grip Order grip separately if req. A111J0002F R/B B111J0002F 1 02 Cable, parking brake primary B111J0025F 1 03 Cable, parking brake secondary A117J0105F R/B B117J0105F 1 04 Equaliser, handbrake A111J6014H R/B A117J0120F 1 05 Clevis Pin, dia 8 x 10.5 A111W6674F 2 06 'R' Clip A075W6175F 2 07 Bumper, self adhesive A111J6025F 2 08 Bumper, self adhesive A111J6027F 2 09 Mounting Channel, parking brake assembly C111J0027F 1 10 Screw, M8 x 30, cap hd. A089W7052F 2 11 Washer, spring M8 A075W4036Z 2 12 Washer, flat M8 x 16.6 x 1.4 A075W4020Z 2 13 Spacer, parking brake channel to floor A111J0030K 2 14 Switch, parking brake tell tale A111M6025F 1 15 Screw, M3 x 16 pan hd. pozi. A082W5110F 1 16 Screw, M3 x 20 pan hd. pozi. A082W5163F 1 17 Washer, flat M3 x 7 A100W4125F 2 18 Nyloc Nut, M3 A079W3060F 2 19 Screw, M8 x 25 hex. thin hd. A075W1081Z 2 20 Washer, spring, M8 A075W4036Z 2 21 Bush, parking brake A111J0028K 2 Function Code: 33.05, Page: 1 Function Code 33.05 Parking Brake Mechanism Dep Part Description 22 Remarks Option Part Number Qty Hand-Grip, plastic, parking brake lever Standard A111J6037S 1 22a Hand-Grip, rubber, parking brake lever '04 MY standard A116U6001F 1 22b Hand-Grip, alloy, polished, parking brake lever Sports Tourer/Race Tech A117U0084F 1 22c Hand-Grip, alloy, anodised, parking brake lever A117U0147F 1 Function Code: 33.05, Page: 2 1 2 16 Standard 111S 6 4 5 3 11 10 15 14 13 8 7 11 9 12 9a 34.01 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 01 Wheel & Tyre Assy., front, silver wheel, LH Do not use on 111/111S Standard C117G0019F 1 01a Wheel & Tyre Assy., front, silver wheel RH Do not use on 111/111S Standard C117G0020F 1 01b Wheel & Tyre Assy., front, black wheel LH Do not use on 111/111S Optional A117G0067F 1 01c Wheel & Tyre Assy., front, black wheel RH Do not use on 111/111S Optional A117G0068F 1 01d Wheel & Tyre Assy., front, winter tyre Standard wheel Winter use A117G0134S 2 02 Tyre, front, 175/55 R16, Bridgestone Potenza (DKC) B117G0005L 2 02a Winter Tyre, front, 195/50 R16, Pirelli W210 Snowsport Use OE type wheels Dealer fit A117G0119S 2 02b Tyre, front, 195/50 R16, Yokohama A048 Not illustrated Sport 135R/111 A122G0013L 2 03 Road Wheel, front, silver, 5.5J x 16 Do not use on 111/111S Standard D117G0014H 2 03a Road Wheel, front, black, 5.5J x 16 Do not use on 111/111S Optional D117G0024H 2 03b Road Wheel, front, gold, 5.5J x 16 Do not use on 111/111S 'Type 72' A117G0111H 2 03c Road Wheel, front, HP silver, 5.5J x 16 Do not use on 111/111S '04 MY option A117G0113H 2 03d Road Wheel, front, OZ 16 spoke, silver, 6.5J x 16 Not illus. use bolts, item 7a Sport 135R/111 BLS2G6006F 2 03e Road Wheel, front, OZ 16 spoke, black, 6.5J x 16 Not illus. use bolts, item 7a Sport 135R/111 BLS2G6003F 2 04 Wheel & Tyre Assy., rear, silver wheel, LH Do not use on 111/111S Standard C117G0021F 1 04a Wheel & Tyre Assy., rear, silver wheel. RH Do not use on 111/111S Standard C117G0022F 1 04b Wheel & Tyre Assy., rear, black wheel, LH Do not use on 111/111S Optional A117G0069F 1 04c Wheel & Tyre Assy., rear, black wheel. RH Do not use on 111/111S Optional A117G0070F 1 04d Wheel & Tyre Assy., rear, winter tyre Standard wheel Winter use A117G0135S 2 05 Road Wheel, rear, silver, 7.5J x 17 Do not use on 111/111S Standard D117G0015H 2 05a Road Wheel, rear, black, 7.5J x 17 Do not use on 111/111S Optional D117G0025H 2 Function Code: 34.01, Page: 1 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 05b Road Wheel, rear, gold, 7.5J x 17 Do not use on 111/111S 'Type 72' A117G0112H 2 05c Road Wheel, rear, HP silver, 7.5J x 17 Do not use on 111/111S '04 MY option A117G0114H 2 05d Road Wheel, rear, OZ 16 spoke, black, 7.5J x 17 Not illus. use bolts, item 7a Sport 135R/111 BLS2G6005F 2 05e Road Wheel, rear, OZ 16 spoke, silver, 7.5J x 17 Not illus. use bolts, item 7a Sport 135R/111 BLS2G6007F 2 06 Tyre. rear, 225/45 R17, Bridgestone Potenza (DKC) B117G0018L 2 06a Winter Tyre. rear, 225/45 R17, Pirelli W210 Snowsport Use OE type wheels Dealer fit A117G0121S 2 06b Tyre, rear, 225/45 R17, Yokohama A048 Not illustrated Sport 135R/111 A117G0131L 2 07 Wheel Bolt, socket hd. 25mm thread Standard B117G6000F 12 07a Wheel Bolt, hex. hd. 29mm thread Sport 135R/111 ALS2G6011F 16 08 Wheel Bolt Adaptor, standard bolt A117G0036F 1 09 Security Wheelbolt Kit, long key Incl. ID strip & instruction card* A117G0043F 1 09a Security Wheelbolt Kit, short key Incl. ID strip & instruction card* B117G0043F 1 10 Wheel Centre Cover, Lotus logo A082G4112F 4 10a Wheel Centre Cover, Lotus logo ALS2G6008F 4 11 Tyre Valve A117G6007H 4 12 Tyre Weld, repair canister A116G6009F 1 13 Terry Clip, cannister retaining A111W6590F 2 14 Pop Rivet, clip to bulkhead A075W6090Z 4 15 Washer, flat, clip to bulkhead A075W4084F 4 16 Road Wheel, front, eight spoke, silver 5.5J x 16 May be used on standard car 111 B117G0026H 2 16a Road Wheel, rear, eight spoke, silver, 7.5J x 17 May be used on standard car 111 B117G0027H 2 For OZ 16 spoke wheels OZ 16 spoke wheels Sport 135R/111 Function Code: 34.01, Page: 2 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 16b Road Wheel, front, eight spoke, HP silver, dark, 5.5J x 16 May be used on standard car 111S A117G0087H 2 16c Road Wheel, rear, eight spoke, HP silver, dark, 7.5J x 17 May be used on standard car 111S A117G0088H 2 16d Road Wheel, front, eight spoke, HP silver, light, 5.5J x 16 May be used on standard car 111S A117G0138S 2 16e Road Wheel, rear, eight spoke, HP silver, light, 7.5J x 17 May be used on standard car 111S A117G0139S 2 16f Road Wheel, front, eight spoke, gold May be used on standard car 111/111S 'type 49/72' A117G0089H 2 16g Road Wheel, rear, eight spoke, gold May be used on standard car 111/111S 'type 49/72' A117G0090H 2 16h Road Wheel, front, eight spoke, black May be used on standard car 111/111S 'type 25' C117G0028H 2 16i Road Wheel, rear, eight spoke, black May be used on standard car 111/111S 'type 25' B117G0029H 2 17 Adhesive Foam Not illustrated A111P6044V 200mm *For replacement bolt keys contact Technical Service quoting ID code Function Code: 34.01, Page: 3 1 40.00 Function Code 40.00 Engine Assemblies Dep Part Description Remarks 01 Engine Assembly, 1.8, undressed Less ancilliaries 01a Engine Assembly, 1.8, VVC, undressed Less ancilliaries 01b Engine Assembly, 135, undressed Less ancilaries Option Part Number Qty A117E6071S 1 111/111S A117E6096S 1 Sport 135R ALS2E0012S 1 Function Code: 40.00, Page: 1 5 1 4 6 3 7 2 9 10 11 8 12 13 40.01 Function Code 40.01 Engine Block & Oil Pick up Dep Part Description Remarks 01 Cylinder Block Assembly Includes bearing ladder 02 Part Number Qty A117E6014S 1 Bolt, ladder to Block A111E6186S 1 03 Screw, ladder to block A111E6187S 9 04 Dowel, ladder to block A111E6188S 2 05 Dowel, block to head A111E6175S 2 06 Dowel, block to gearbox A111E6189S 2 07 Rail, oil feed A111E6190S 1 08 Core Plug A111E6191S 2 09 Stud, rail to ladder A111E6192S 2 10 Nut, rail fixing A111E6193S 2 11 '0' Ring. oil pick-up pipe seal A111E6066S 1 12 Oil Pick-up Pipe A111E6167S 1 13 Bolt, oil pick-up pipe fix. A111E6168S 1 Also see 40.02 Option Function Code: 40.01, Page: 1 11 10 9 3 8 2 17 10 4 5 16 6 1 21 20 12 13 17 6 10 23 10 7 20 19 15 10 18 22 10 12 17 40.01a 14 Function Code 40.01a Engine Mounts Dep Part Description 01 Remarks Option Part Number Qty Bracket, engine upper mount, chassis RH D111E0004F 1 02 Bracket, engine upper mount, engine RH A111E6027F 1 03 Engine Steady Arm, upper A111E6014F 1 04 Hydromount Assembly A111E6002F 1 05 Bolt, M10 x 45 A111W2175F 2 06 Washer, M10 x 20.5 A111W4163F 4 07 Nyloc Nut, M10 A100W3112F 2 08 Nut, M12 x 1.75 A111W3155F 1 09 Bolt, M12 x 70 A100D6023F 2 10 Washer, flat, M12 A075W4028Z 9 11 Bolt, M14 x 2 x 80 A111E6008Z 2 12 Bolt, M12 x 90 A075W2073F 2 13 Engine Steady Arm, lower A111E6029F 1 14 Bolt, M12 x 60 A075W2070Z 1 15 Mounting Leg, clutch slave cylinder A111E6139S 1 16 Bush, steady arm to mount A111E6016F 1 17 Nyloc Nut, M12 A075W3012Z 4 18 Bolt, M10, flg. hd. A111E6137S 2 19 Spacer, engine mounting to chassis A111F6002F 1 20 Screw, flanged head A111E6134S 4 21 Bracket, steady arm to engine A111E6133S 1 Function Code: 40.01a, Page: 1 Function Code 40.01a Engine Mounts Dep Part Description 22 Remarks Option Part Number Qty Engine/Transmission Mounting, LH A111F6186F 1 23 Bracket, engine/transmission mounting, LH A111E6136S 1 24 Bracket, head to RH mount Not illustrated A111E6460S 1 25 Bolt, M10 x 22, flg. hex. hd., mounting leg upper Not illustrated A111E6140S 2 26 Bolt, M10 x 20, flg. hex. hd., mounting leg lower Not illustrated A111E6138S 2 Function Code: 40.01a, Page: 2 7 5 4 8 3 6 2 40.02 Service Parts List Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description Remarks 01 Head Gasket Kit, upgraded** 02 Option Part Number Qty Comprises items 2a to 8 + oil rail* Common** A117E6114S 1 Gasket, cylinder head Includes dowels, also see 40.05 A111E6103S 1 02a Gasket, cylinder head, multi-layer with steel shim P/O kit item 1b** A117E6111S 1 03 Oil seal, valve stem Also see 40.05 A111E6171S 16 04 Gasket, cam cover Also see 40.07 A117E6025S 1 05 Oil Seal, camshaft, rear, brown Also see 40.07 A111E6271S 2 06 Oil Seal, camshaft, front, black Also see 40.07 A111E6272S 2 07 Gasket, exhaust manifold Also see 40.21 A111E6051S 1 08 Gasket, inlet manifold (green) Also see 42.07 B111E6086S 1 08a Gasket, inlet manifold VVC Also see 42.07a A117E6097S 1 09 Liquid Sealant, cam carrier to head Not illustrated A111E6172S 1 A117E6039S R/B 111/111S * See Service Bulletin 2010/04 ** For 111S order VVC inlet manifold gasket, item 8a Function Code: 40.02, Page: 1 Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description Remarks 01 Bottom Overhaul Gasket Set 02 Option Part Number Qty Comprises items 2 to 12 A111E6050S 1 "0" Ring, oil pick-up pipe Also see 40.01 A111E6066S 1 03 Oil Seal, crankshaft front Also see 40.11 A111E6054S 1 04 Fitting Tool, oil seal Supplied with seal not listed 1 05 Oil seal, crankshaft rear Also see 40.11 A111E6057S 1 06 Gasket, water pump Also see 40.13 A111E6080S 1 07 Sealing Ring, thermostat to housing Also see 40.13 A111E6084S 1 08 'O' Ring, thermostat housing to engine Also see 40.13 A111E6067S 1 09 'O' Ring, water pipe to thermostat housing Also see 40.13 A111E6067S 1 10 Gasket, oil filter housing Also see 40.15 A111E6101S 1 11 Gasket, oil pump Also see 40.15 A111E6053S 1 12 Gasket, dip stick tube Also see 40.15 A111E6009F 1 13 Liquid Gasket Kit, for sump A111E6172S 1 14 Liner Sealant A918E6069V 1 A111E6048S R/B Not illustrated Function Code: 40.02a, Page: 1 12 5 10 7 6 4 8 3 9 12 11 2 40.02a Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description Remarks 01 Bottom Overhaul Gasket Set 02 Option Part Number Qty Comprises items 2 to 12 A111E6050S 1 "0" Ring, oil pick-up pipe Also see 40.01 A111E6066S 1 03 Oil Seal, crankshaft front Also see 40.11 A111E6054S 1 04 Fitting Tool, oil seal Supplied with seal not listed 1 05 Oil seal, crankshaft rear Also see 40.11 A111E6057S 1 06 Gasket, water pump Also see 40.13 A111E6080S 1 07 Sealing Ring, thermostat to housing Also see 40.13 A111E6084S 1 08 'O' Ring, thermostat housing to engine Also see 40.13 A111E6067S 1 09 'O' Ring, water pipe to thermostat housing Also see 40.13 A111E6067S 1 10 Gasket, oil filter housing Also see 40.15 A111E6101S 1 11 Gasket, oil pump Also see 40.15 A111E6053S 1 12 Gasket, dip stick tube Also see 40.15 A111E6009F 1 13 Liquid Gasket Kit, for sump A111E6172S 1 14 Liner Sealant A918E6069V 1 A111E6048S R/B Not illustrated Function Code: 40.02a, Page: 1 1 5 4 3 2 40.03 Function Code 40.03 Sump Assembly Dep Part Description 01 Remarks Option Part Number Qty Oil Sump A111E6089S 1 02 Sump Plug A111E6077S 1 03 Washer, sump plug A111E6035S 1 04 Fixing Bolt, M8 x 25, flg. hd. B111E6187S 12 05 Fixing Bolt, M8 x 60, flg. hd. A111E6343S 2 06 Sealant, Three Bond 1133E, sump to bearing ladder A117E6102S 1 A111E6187S R/B Not illustrated A111E6172S R/B Function Code: 40.03, Page: 1 6 1 15 5 16 4 3 13 2 14 See 17.06 12 9 8 11 7 10 40.05 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description Remarks 01 Cylinder Head, bare Includes cam carrier 01a Cylinder Head, bare, VVC Includes cam carrier 01b Cylinder Head, bare, 135 Includes cam carrier 02 Option Part Number Qty A111E6242S 1 111/111S A117E6087S 1 Sport 135/135R A117E0034S 1 Bolt, cylinder head fixing A111E6111S 10 03 Spring Seat/Stem Seal A111E6171S 16 04 Valve Spring A111E6096S 16 04a Valve Spring, VVC A111E6315S 16 05 Valve Spring Cap A111E6211S 16 06 Valve Collet A111E6110S 32 07 Inlet Valve A111E6094S 8 07a Inlet Valve, VVC A111E6313S 8 08 Valve Seat Insert, inlet A111E6454S 8 08a Valve Seat Insert, inlet, VVC A111E6457S 8 09 Valve Guide, standard, plain, A111E6306S 16 09a Valve Guide, oversize, grooved/stepped A111E6307S 16 10 Exhaust Valve A111E6095S 8 10a Exhaust Valve, VVC A111E6314S 8 11 Valve Seat Insert, exhaust A111E6455S 8 11a Valve Seat Insert, exhaust, VVC A111E6456S 8 12 Gasket, cylinder head A111E6103S 1 13 Outlet Spout A111E6407S 1 111/111S 111/111S 111/111S 111/111S 111/111S Also see 40.02 Function Code: 40.05, Page: 1 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 14 Remarks Option Part Number Qty Gasket, outlet spout A111E6087S 1 15 Camshaft Blanking Plate A117E6020S 1 16 Screw, plate to head A117E6021S 2 Function Code: 40.05, Page: 2 9 8 15 10 18 7 15 6 5 16 4 11 17 14 12 Cam Carrier, part of Head Assy., See 40.05 2 1 3 13 40.07 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 01 Remarks Part Number Qty Exhaust Camshaft A111E6206S 1 02 Inlet Camshaft A111E6207S 1 03 Tappet A111E6097S 16 04 Camshaft Cover A117E6024S 1 05 Bolt, cam cover to head A111E6160S 15 06 Spark Plug/Coils Cover, black Foil on underside B117E0013F R/B D117E0013F 1 06a Spark Plug/Coils Cover, red Foil on underside '04 MY C117E0013F 1 07 Screw, cover to head A117E6033S 2 08 Screw, cover to head A117E6031S 1 09 Oil Filler Cap A111E6039S 1 10 Seal, oil filler cap A111E6056S 1 11 Gasket, camshaft cover Also see 40.02 A117E6025S 1 12 Oil Seal, camshaft, rear, brown Also see 40.02 A111E6271S 2 13 Oil Seal, camshaft, front, black Also see 40.02 A111E6272S 2 14 Bolt, flg. hd., cam carrier to head A111E6311S 20 15 Clip, retaining A111W6540F 3 16 Breather Hose, cam cover to throttle body A117E6053S 1 17 Breather Hose, cam cover to intake plenum A117E6052S 1 18 'O' Ring, cover to oil filler spigot A117E6011F 1 19 Bolt, flg. hd., cam carrier to head A111E6312S 4 Not illustrated Option Function Code: 40.07, Page: 1 12 2 9 4 5 16 17 13 14 15 11 6 17 1 20 3 18 21 19 7 8 25 22 24 24 27 10 23 26 25 29 28 30 40.07a Function Code 40.07a Camshafts, Tappets, Cam Cover VVC Dep Part Description Remarks Option Part Number Qty 01 Hydraulic Control Unit Assembly Includes items 2 to 8 111/111S A111E6294S 1 01a Hydraulic Control Unit, less solenoid valves Includes items 7,8 111/111S A111E6295S 1 02 Solenoid Control Valve 111/111S A111E6300S 2 03 Kit,control valve seal 111/111S A111E6303S 1 04 Nut, control valve 111/111S A111E6301S 1 05 Washer, control valve 111/111S A111E6302S 1 06 Valve Control Assembly, with solenoid valves 111/111S A111E6298S 1 06a Valve Control, less solenoid valves 111/111S A111E6299S 1 07 Kit, hydraulic control unit seals 111/111S A111E6296S 1 08 Gasket, hydraulic unit to cam carrier 111/111S A111E6297S 1 09 Bolt, control unit fix. 111/111S A111E6304S 3 10 Control Shaft 111/111S A111E6290S 1 11 Spark Plug/Coils Cover, black Foil on underside 111/111S, B117E0035F R/B E117E0035F 1 11a Spark Plug/Coils Cover, red Foil on underside '04 MY 111/111S D117E0035F 1 12 Oil Filler Cap A111E6038S 1 13 Seal, oil filler cap A111E6056S 1 14 'O' Ring, cover to oil filler spigot A117E6011F 1 15 Screw, cover to head A117E6033S 2 16 Screw, cover to head A117E6031S 1 17 Clip, retaining A111W6540F 3 18 Camshaft Cover A117E6109S 1 Includes items 2,3,4,5 111/111S Function Code: 40.07a, Page: 1 Function Code 40.07a Camshafts, Tappets, Cam Cover VVC Dep Part Description Remarks Option Part Number Qty 19 Gasket, camshaft cover Also see 40.02 111/111S A111E6052S 1 20 Bolt, cam cover to head 111/111S A111E6160F 15 21 Bolt, flg. hd., cam carrier to head A111E6311S 20 22 VVC Mechanism/Cam, rear Includes items 24, 27 111/111S A111E6288S 1 23 VVC Mechanism/Cam, front Includes items 24, 28 111/111S A111E6286S 1 24 Gasket, VVC mechanism to head Also see 40.02 111/111S A111E6287S 2 25 Bolt, VVC mechanism to head 111/111S A111E6289S 8 26 Exhaust Camshaft, VVC 111/111S A111E6291S 1 27 Oil Seal, camshaft, rear, red Also see 40.02 A111E6271S 2 28 Oil Seal, camshaft, front, black Also see 40.02 A111E6272S 2 29 Roll Pin, cam drive locn. A111E6292S 2 30 Tappet, VVC A111E6316S 16 31 Bolt, flg. hd., cam carrier to head A111E6312S 4 111/111S Not illustrated Function Code: 40.07a, Page: 2 3 1 5 2 4 40.09 Function Code 40.09 Pistons, Con-rods, Liners Dep Part Description Remarks 01 Piston & Con-rod Assembly, grade A 01a Piston & Con-rod Assembly, grade B 01b Piston & Con-rod Assembly, VVC, grade A 01c Piston & Con-rod Assembly, VVC, grade B 02 Part Number Qty Stamped on piston crown A111E6114S 4 Stamped on piston crown A117E6089S 4 111/111S A117E6088S 4 111/111S A117E6089S 4 Con-rod Bearings, blue A111E6203S 8 02a Con-rod Bearings, red A111E6204S 8 02b Con-rod Bearings, yellow A111E6205S 8 03 Piston Ring Set A111E6166S 4 04 Cap Screw, big end fix. A111E6342S 8 05 Liner, grade A A111E6112S 4 05a Liner, grade B A111E6113S 4 Piston set Option Function Code: 40.09, Page: 1 7 4 5 10 3 6 9 1 8 2 40.11 Function Code 40.11 Crankshaft, Bearings, Flywheel Dep Part Description 01 Remarks Option Part Number Qty Crankshaft A111E6194S 1 02 Main Bearing, plain, blue A111E6196S 7 02a Main Bearing, plain, red A111E6197S 7 02b Main Bearing, plain green A111E6198S 7 03 Main Bearing, grooved, blue A111E6199S 3 03a Main Bearing, grooved, red A111E6200S 3 03b Main Bearing, grooved, green A111E6201S 3 04 Thrust Washer A111E6202S 2 05 Ring Dowel, crank to flywheel A111E6195S 1 06 Flywheel A111E6131S 1 07 Bolt, flywheel fix. A111E6129S 6 08 Oil Seal, crankshaft front Also see 40.02 A111E6054S 1 09 Oil Seal, crankshaft rear Also see 40.02 A111E6057S 1 10 Ring Gear, starter A111E6130S 1 Common Function Code: 40.11, Page: 1 5 8 7 6 1 4 8 2 4 3 40.13 Service Parts List Function Code 40.13 Water Pump Assembly, Thermostat Dep Part Description Remarks 01 Water Pump Assembly 02 '0' Ring, water pump 03 Part Number Qty Includes 'O' ring A111E6088S 1 Also see 40.02a A111E6080S 1 Pillar Bolt A111E6361S 1 04 Bolt, water pump fix. A111E6341S 5 05 Thermostat Housing Assembly A111E6182S 1 06 Thermostat A111E6085S 1 07 Sealing Ring, thermostat Also see 40.02 A111E6084S 1 08 '0' Ring, thermostat housing Also see 40.02 A111E6067S 2 Includes items 6, 7, 8* Option *See Service Bulletin 2010/04 Function Code: 40.13, Page: 1 1 2 5 4 3 12 9 10 6 15 7 13 11 14 40.15 8 16 Function Code 40.15 Lubrication System Dep Part Description 01 Remarks Option Part Number Qty Dipstick A111E6004F 1 02 Dipstick Tube B111E0001J 1 03 Gasket, dipstick tube A111E6009F 1 04 Bolt, dipstick tube bracket to block A111E6006F 1 05 Bolt, dipstick tube flange to block A111E6007F 2 06 Oil Pump Assembly A111E6122S 1 06a Oil Pump Repair Kit A111E6346S 1 07 Bolt, flg. hd., oil pump to block A111E6289S 1 08 Bolt, flg. hd., oil pump to block A111E6360S 8 09 Oil Filter Housing Standard car A111E6177S 1 09a Oil Filter Housing, oil cooler unions Block mounted heat exchanger 111/111S A117E6099S 1 09b Oil Filter Housing, oil cooler unions, Sport 190 Front mounted oil cooler Lotus Sport 190 A111E6146S 1 10 Gasket, oil filter housing Also see 40.02 A111E6101S 1 11 Bolt, oil filter housing to block A111E6168S 4 12 Engine Oil Filter A111E6038S 1 13 Oil Pressure Switch, M12 x 1.5mm A111E6179S 1 14 Washer, oil pressure switch A111E6180S 1 15 Gasket, oil pump A111E6053S 1 16 Blanking Plug, oil filter housing A111N6000F 1 Also see 40.02 Not illustrated Also see 40.02 Function Code: 40.15, Page: 1 4 4 2 1 2 1 3 40.17 Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Dep Part Description Remarks 01 Plug Top Ignition Coil 01a Plug Top Ignition Coil, VVC 02 Plug Lead Set Two leads 02a Plug Lead Set, VVC (red) Two leads 03 04 Option Part Number Qty A117E6030S 2 A117E6091S 2 A117E6032S 1 A117E6092S 1 Spark Plug A117E6023S 4 Screw, coils to cam cover A117E6031S 4 111/111S 111/111S Function Code: 40.17, Page: 1 1 5 3 13 6 4 2 12 11 7 8 6 40.19 10 9 Function Code 40.19 Alternator and Starter Motor Dep Part Description 01 Remarks Part Number Qty Starter Motor, 1.4KW A117E6054S 1 02 Alternator A117E6008F 1 03 Alternator Bracket Heater cars A111E6236S 1 03a Alternator Bracket, upper AC cars A111E0068F 1 04 Bolt, flg. hd., bracket to block A111E6241F 3 05 Bolt, hex. hd., M10 x 100, alternator to top bracket A111E6105F 1 05a Bolt, hex. flg. hd., M10 x 90 alternator to top bracket, AC A111E6104F 1 06 Nut, flg. hd., alternator to bracket A111E6183S 2 07 Alternator Adjustment Link A111E6238S 1 08 Bolt, hex. hd., alternator to link A111E6239S 1 08a Bolt, hex. hd., alternator to link, AC 09 Setscrew, flg. hd., alternator adjustment A111E6241S 1 10 Washer, flat A111E6240S 1 11 Bolt, flg. hd., M10 x 50, link to block A111E6237S 1 12 Bolt. M12 x 90, flg. hd. starter motor fix. A111F6176S 2 13 Flange Nut, M12, starter motor fix. A111W3155F 2 Also uses compressor bracket, see 40.23 Option AC cars Includes spacer & bolt, item 11 AC cars A111F6178S R/B A111E6108F Function Code: 40.19, Page: 1 4 6 1 2 3 6 5 40.21 Function Code 40.21 Exhaust Manifold Dep Part Description 01 Remarks Part Number Qty Manifold, exhaust A117E6038S 1 02 Stud, M10 x 25, manifold to cylinder head A111E6148S 5 02a Stud, M10 x 20, manifold to cylinder head A111E6462S 5 03 Nut, M10, flg., manifold to cylinder head A111E6149S 5 04 Gasket, manifold to head A111E6051S 1 05 Stud, manifold to downpipe A111E6065S 4 06 Spirenut, heatshield to manifold A117E6016S 2 Also see section 40.02 Option A117E6039S R/B Function Code: 40.21, Page: 1 3 4 5 7 9 2 6 1 13 10 11 8 12 2 40.23 Function Code 40.23 AC Compressor Dep Part Description 01 Remarks Part Number Qty Compressor, AC A111E6106F 1 02 Bolt, compressor to bracket A111E6108F 3 03 Bracket, compressor to block A111E0069F 1 04 Bolt, M10 x 80, flg. hd., bracket to block A111E6417F 5 05 Dowel, bracket to block A111E6416F 3 06 Spindle, pulley adjusting A111E6413F 1 07 Plate, spindle retention A111E6412F 1 08 Screw, M8 x 16, flg. hd., plate to bracket A111E6411F 3 09 Pulley, auxiliary belt tensioning A111E6410F 1 10 Clamp Nut, pulley to spindle A111E6408F 1 11 Washer, flat, M8, pulley to spindle A111E6409F 1 12 Screw, hex. hd., pulley adjusting A111E6414F 1 13 Retainer, adjusting screw A111E6415F 1 Also supports alternator Option Function Code: 40.23, Page: 1 1 2 3 7 4 9 5 17 16 18 13 6 15 14 10 19 9 8 11 12 41.01 Function Code 41.01 Camshaft Belts, Guards & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Cover, rear, timing belt A117E6022S 1 02 Camshaft Pulley, inlet and exhaust A111E6156S 2 03 Timing Belt A111E6246S 1 04 Tensioner Assembly, dynamic A111E6243S 1 05 Clamp Screw, M8, belt tensioner A111E6244S 1 06 Shoulder Bolt, tensioner spring abutment A111E6245S 1 07 Cover, upper front, timing belt Includes seals A117E6036S 1 08 Cover, lower front, timing belt Includes seals A117E6035S 1 09 Screw, M6 x 35, flg. hd., upper cover fix. A111E6386S 1 10 Bolt, M6, upper cover fix. A111E6348S 1 11 Crankshaft Pulley, timing belt A111E6274S 1 12 Screw, M6 x 16, lower cover fix. A111E6351S 1 13 Screw, M6 x 16, rear cover fix. A111E6339S 3 14 Seal, upper cover A111E6071S 1 15 Seal, lower cover A111E6070S 1 16 Screw, cam pulley fix. A111E6386S 2 17 Washer, flat A111E6279S 2 18 Screw, M6 x 25, hex. flg. hd., rear cover fix. A111F6039S 1 19 Bolt, M6, lower cover fix. A111E6068S 1 Function Code: 41.01, Page: 1 12 2 4 3 1 14 15 16 5 13 6 8 18 27 20 23 22 10 28 26 24 9 25 7 11 19 17 21 23 22 41.01a Function Code 41.01a Camshaft Belts, Guards & Pulleys, VVC Dep Part Description 01 Remarks Option Part Number Qty Cover, rear, timing belt 111/111S A111E6357S 1 02 Camshaft Pulley, inlet 111/111S A111E6354S 1 03 Camshaft Pulley, exhaust 111/111S A111E6353S 1 04 Timing Belt Kit 111/111S A111E6355S 1 05 Tensioner Assembly 111/111S A111E6117S 1 06 Adjusting Bolt, M10, belt tensioner 111/111S A111E6116S 1 07 Crankshaft Pulley, timing belt 111/111S A111E6274S 1 08 Cover, upper front, timing belt 111/111S A111E6358S 1 09 Cover, lower, front, timing belt 111/111S A111E6120S 1 10 Screw. M6 x 16, lower cover fix. 111/111S A111E6068S 1 11 Screw, M6 x 16, lower cover fix. 111/111S A111E6351S 1 12 Screw, M6 x 25, rear cover fix. 111/111S A111F6039S 1 13 Screw, M6 x 16, rear cover fix. 111/111S A111E6339S 1 14 Screw, cam pulley fix. 111/111S A111E6280S 2 15 Washer, flat 111/111S A111E6279S 2 16 Screw, M6 x 35, fig. hd., upper cover fix. 111/111S A111E6386S 1 17 Cover, rear cam belt, outer 111/111S A111E6384S 1 18 Cover, rear cam belt, inner 111/111S A111E6385S 1 19 Cam Drive Belt, rear 111/111S A111E6336S 1 20 Camshaft Pulley, rear 111/111S A111E6335S 2 21 Screw, M6 x 20, flg. hd. 111/111S A111E6341S 4 Includes spring & pedestal bolt Includes seals Function Code: 41.01a, Page: 1 Function Code 41.01a Camshaft Belts, Guards & Pulleys, VVC Dep Part Description 22 Remarks Option Part Number Qty Screw, flg. hd., pulley fix. 111/111S A111E6280S 2 23 Washer, flat 111/111S A111E6279S 2 24 Screw, M5, flg. hd., inner cover fix 111/111S A111E6338S 2 25 Screw, M6 x 14, flg. hd. inner cover fix. 111/111S A111E6339S 1 26 Seal, top cover 111/111S A111E6071S 1 27 Seal, bottom cover 111/111S A111E6070S 1 28 Bolt, M6 x 35, flg. hd., covers fix. 111/111S A117E6033S 1 Function Code: 41.01a, Page: 2 1 3 4 41.03 2 5 Function Code 41.03 Auxiliary Drive Belts & Pulleys Dep Part Description 01 Drive Belt, alternator 02 Drive Belt, AC compressor and alternator 03 Remarks Option Part Number Qty A111E6041S 1 A111E6107F 1 Auxiliary Belt Pulley A111E6273S 1 04 Bolt, pulley fix. A111E6159S 1 05 Washer, special, bolt to pulley A111E6275S 1 AC cars Function Code: 41.03, Page: 1 4 5 3 21 18 22 2 17 12 19 11 15 8 10 16 11 12 20 13 14 7 6 10 42.01 9 8 1 Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description 01 Remarks Part Number Qty Air Cleaner Housing Assembly A111E0015K 1 02 Air Cleaner Element A111E6022S 1 03 Flexible Hose, air cleaner to throttle body A111E6010F 1 04 Hose Clip, hose to air cleaner A075L6044F 1 05 Hose Clip, hose to throttle body A111E6024F 1 06 Mounting Bracket Assy., air cleaner A117E0007F 1 07 Grommet, air cleaner lower mounting A111E6018F 1 08 Grommet, air cleaner upper mounting A111E6017F 2 09 Pin, air cleaner retention A111E6012F 2 10 Screw, M6 x 20, hex. hd., bracket to roll-over bar stay A075W1028Z 2 11 Washer, spring, M6, A907E6258F 2 12 Washer, flat, M6 x 15 A075W4015Z 2 13 Setscrew, M6 x 22, hex. hd., filter to bracket A082W1111F 1 14 Washer, spring, M6 A079W4035Z 1 15 Insert, grommet fix. A089U1518F 1 16 Bracket Assy., intake hose fix. A117E0012F 1 17 Cradle Clip, cable tie fix. A082W6293F 2 18 Cable Tie A082W6286F 2 19 Screw, M5 x 12, button hd. A111W7138F 2 20 Spirenut, M5 B100W6372F 2 21 Intake Hose A117E0015F 1 Includes items: 17,19,20 Option Function Code: 42.01, Page: 1 Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description 22 Hose Clip Remarks Option Part Number Qty A910E7004F 1 Function Code: 42.01, Page: 2 12 14 17 2 3 15 13 1 16 11 4 10 8 6 7 9 42.01c 5 Function Code 42.01c Airboxes, Trunking & Air Filters, VVC Dep Part Description 01 Remarks Option Part Number Qty Air Cleaner Housing Assembly 111/111S A117E0036J 1 02 Air Cleaner Element Common A111E6022S 1 03 Resonator Box 111/111S A117E0056J 1 04 Bracket, resonator box to clamshell 111/111S C117E0055F 1 05 Bolt, M6 x 16, flg. hd., bracket to bootbox 111/111S A918W5208F 2 06 Washer, flat, M6 x 18 x 1, bracket to bootbox 111/111S B082W4018 2 07 Nut, M6, bracket to bootbox 111/111S A075W3020Z 2 08 Edging Strip, bracket to resonator box 111/111S A117B6010V 0.2M 09 Bracket, resonator box to body 111/111S C117E0054F 1 10 Flange Nut, M6, resonator box to bracket 111/111S A079W3074F R/B A117W3180F 2 11 Washer, flat, M6 x 15 x 1.5, S/S, resonator box to bracket 111/111S A082W4133F R/B A117W3180F 2 12 Intake Hose, air cleaner housing upper spigot Common A117E0015F 1 13 Intake Hose, resonator box to air cleaner hsg. lower spigot 111/111S B117E0053F 1 14 Cable Tie, intake hose to bracket 111/111S B075W6045Z 2 15 Oetiker Clip, hose to resonator box 111/111S A111E6024F 1 16 Hose Clip, hose to air cleaner housing lower spigot 111/111S A100E6082F 1 17 Hose Clip, air cleaner housing upper spigot Common A910E7004F 1 18 Label, air cleaner 160 VVC 111/111S A117U0311F 1 Also bonded to clamshell Replaced by flange nut: item 10 Not illustrated Function Code: 42.01c, Page: 1 4 5 2 1 42.04 3 Function Code 42.04 Throttle Body, Mechanism & IAC Valve Dep Part Description 01 Throttle Body 01a Throttle Body, VVC 02 Screw, flg, hd., throttle body to plenum 03 Idle Air Control Valve (IAC) 04 05 Remarks Part Number Qty A111E0076S 1 A117E6090S 1 A111E6364S 4 A117E6069S 1 Screw, IAC to plenum A111E6435S 4 Hose, throttle body to IAC A117E6105S 1 Includes TPS Includes fixings, item 2 Option 111/111S/Sport 135R Function Code: 42.04, Page: 1 14 13 15 3 1 12 11 2 8 4 5 7 10 6 9 16 42.05 6 17 Function Code 42.05 Fuel Injection System Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail. A111E6464S 1 02 Fuel Pressure Regulator A111E6465S 1 03 Clip, pressure regulator to fuel rail A111E6466S 1 04 'O' Ring, large, pressure regulator to fuel rail A111E6467S 1 05 'O' Ring, small, pressure regulator to fuel rail A111E6468S 1 06 Injector. A117E6063S 4 07 Clip, injector retaining A111E6162S 4 08 'O' Ring, pipe to rail A111E6142S 1 09 Fuel Pipe & Elbow Hose Assembly, fuel return A117L6028S 1 10 Hose Clip A111L6034S 2 11 Bolt, fuel rail to manifold A111E6160S 2 12 Fuel Pipe Assembly, fuel feed A111L6030S 1 13 Bolt, pipe to rail A111L6035S 2 14 Vacuum Hose, regulator to manifold A111E6078S 1 15 Hose Clip, vacuum hose securing A111E6161S 1 16 Fuel Pipe Assembly, fuel return A117L6028S 1 17 Injector Holding Plate, plastic A117E6064S 1 Replaces item 16 Part of assy., item 9 A111L6046S R/B Function Code: 42.05, Page: 1 3 2 1 4 5 42.07 Function Code 42.07 Inlet Manifold, Plenum & gaskets Dep Part Description 01 Remarks Part Number Qty Inlet Manifold A117E6073S 1 02 Vacuum Pipe Union A111E6327S 1 03 Gasket, inlet manifold (green) B111E6086S 1 04 Stud, inlet manifold B111E6081S 7 05 Nut, inlet manifold fix. A111E6326S 7 Also see section 40.02 Option Function Code: 42.07, Page: 1 3 9 1 6 4 2 11 5 8 7 12 42.07a 10 Function Code 42.07a Inlet Manifolds, Plenum & Gaskets VVC Dep Part Description 01 Remarks Option Part Number Qty Plenum 111/111S A117E6065S 1 02 Inlet Manifold 111/111S A111E6321S 1 02a Plug, blanking Not illus., unused IAT hole 111/111S A117E6103S 1 02b Sealing Washer Not illus., unused IAT hole 111/111S A117E6104S 1 03 Bolt, plenum to manifold 111/111S A111E6324S 5 04 Gasket, plenum to manifold 111/111S A111E6322S 1 05 Bolt, manifold to head 111/111S A111E6165S 7 06 Nut, manifold fix. 111/111S A111E6326S 2 07 Stud, manifold to head 111/111S A111E6081S 2 08 Support Stay, manifold assy. 111/111S A111E6328S 1 09 Insert, vacuum union 111/111S A117E6066S 1 10 Gasket, manifold to head 111/111S A117E6097S 1 11 Screw, M8 x 16, fhex, flg. hd., stay to manifold 111/111S A111Q6010S 1 12 Screw, hex. flg. hd., stay to engine 111/111S A111E6237S 1 13 Blanking Plug 111/111S A111E6327S 1 Also see 40.02 Not illustrated Function Code: 42.07a, Page: 1 5 6 7 8 12 9 10 2 15 See 44.03 13 3 16 11 14 4 1 11 19 18 17 44.01 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank B117L0055F 1 02 Hose, fuel filler B117L0060F 1 02 Hose, fuel filler B117L0060F 1 03 Filler Neck B117L0002F D117L0002F 1 04 Hose, fuel breather A117L0062F R/B B117L0062F 1 04 Hose, fuel breather A117L0062F R/B B117L0062F 1 05 Fuel Filler Cap Cap only, order with vehicle lock set, or item 5a A117L0058F 1 05a Lock Barrel & Keys, fuel cap Does not match vehicle lock set A117L6050S 1 06 Ring, fuel filler cap to clamshell B117L0024F 1 07 Setscrew, M5 x 15, cap hd, filler neck to body A117L6033F 8 08 Gasket, rings to clamshell B117L0027F 2 09 Spacer Ring, filler to clamshell B117L0021F 1 10 Screw, ring to filler neck A117L6032H 2 11 Hose Clip, breather hose A117W6677F 4 12 Hose Clip, filler hose, upper A117W6684F 2 13 Hose Clip, filler hose, lower A117W6706F 2 14 Earth Braid A079M4094F 1 15 Nyloc Nut, M5, braid to filler neck A075W3008Z 2 16 Washer, flat, M5 x 10 x 0.8, S/S A082W4129F 2 17 Setscrew, M8 x 25, tank to chassis A075W1039Z 4 Function Code: 44.01, Page: 1 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 18 19 Remarks Option Part Number Qty Washer, spring, M8, tank to chassis A075W4036Z 4 Washer, flat, M8, tank to chassis A075W4019Z 4 Function Code: 44.01, Page: 2 4 14 3 15 13 12 2 11 18 17 17 1 16 9 10 8 5 6 7 44.03 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 01 Remarks Part Number Qty Fuel Pump and Sender Unit B116L6001L 1 02 Circlip, pump to tank A116L6011L 1 03 Access Panel, fuel tank A117L0042F 1 04 Screw, access cover A111W7117F 4 05 Grommet A117L6027H 2 06 'O' Ring, fuel pump to tank A116L6013L 1 07 Fuel Pipe Assembly, feed, pump to filter A117L0006F 1 08 Adaptor Pipe, filter inlet to feed hose A111L6006F 1 09 Fuel Pipe Assembly , feed, filter to engine A117L0007F 1 10 Fuel Pipe Assembly, return A117L0008F 1 11 Cable Tie, quick connect retention A075W6038F 2 12 Fuel Filter Housing Assembly A111L6002F 1 13 Fuel Filter Element A111L6037S 1 14 Adaptor Pipe, filter outlet to feed hose A111L6038S 1 15 Bracket, filter mounting A117L0003F 1 16 Setscrew, M6 x 18, cap hd., filter assy to bracket A075W1029Z 2 17 Washer, flat, M6 A075W4015Z 4 18 Nyloc Nut, M6 A075W3009Z 2 19 Swivel Clip Not illustrated A085W6587F 2 20 Swivel Clip, cable tie Not illustrated A082W6324F 2 Includes pipe item 14 Option Function Code: 44.03, Page: 1 4 8 5 9 6 3 2 7 14 12 13 1 10 11 44.05 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description Remarks 01 Charcoal Canister Assembly 02 Roll Over Valve 03 Part Number Qty Includes pipes & fixings A117L0029F 1 Part of item 1 A117L6039H 1 Mounting Clamp, roll over valve A111L6012H 1 04 Setscrew, M6 x 12, roll over valve fix. A075W1027Z 1 05 Washer, M5, roll over valve fix. A075W4011Z 2 06 Nyloc Nut, M6, roll over valve fix A907E6285F 1 07 Hose, roll over valve to filler neck A117L6016H 1 08 Hose Clip A117L6024H 1 09 Hose Clip A111L6027H 2 10 Bracket, charcoal canister A111L6009F 1 11 Pop Rivet, bracket to bulkhead 12 Clip, four pipe retention A117L 3 13 Clip, two pipe retention A117L6024H 5 14 Hose Clip, oetiker, 6.5mm, elbow to manifold A117L6044F 1 Part of item 1 Option 1 Function Code: 44.05, Page: 1 6 4 8 14 9 10 13 12 16 10 1 11 14 13 12 11 9 10 13 15 2 7 See 43.03 3 11 12 14 7 8 16 10 13 12 11 17 5 45.01 Function Code 45.01 Exhaust System Dep Part Description Remarks 01 Downpipe 01a Downpipe, VVC 02 Catalyst 02a Catalyst, VVC 02b Catalyst Replacement Pipe 03 Silencer 03a Silencer, sports 04 Tail Pipe, RH 04a Sports Pipe Kit, oval trims, sports Includes clamps 04b Sports Pipe Kit, round trims, sports Includes clamps 05 Option Part Number Qty A117S0030F 1 A117S0053F 1 A117S0029F 1 111/111S A117S0054F 1 TRACK ONLY LOTAC05286 1 A117S0027F 1 LOTAC05352 1 B117S0032F 1 TRACK ONLY, standard LOTAC05353 1 TRACK ONLY, 111/111S LOTAC05354 1 Tail Pipe, LH B117S0031F 1 06 Gasket, manifold to downpipe A117S0037F 1 07 Gasket, catalyst A111S6014F 2 08 Clamp, 48mm, tail pipes to silencer A117S0038H 2 09 Exhaust Mounting, silicon, blue, exhaust to subframe A111S0071F 2 10 Clip, exhaust hanger A111S0023K R/B A117S0049F 4 11 Bolt, M8 x 35, flg. hex hd. A075W2038D R/B A117W5249F 8 12 Washer, spring, M8 A075W4036Z 8 13 Washer, flat, M8 A075W4020Z 8 14 Nut, M10 x 1.5, flg. hd. A111W3151F 12 15 Torca Band, silencer to downpipe/catalyst A117S0039H 1 111/111S Includes studs TRACK ONLY, common A111S6007F R/B Common Function Code: 45.01, Page: 1 Function Code 45.01 Exhaust System Dep Part Description Remarks 16 Exhaust Mounting, rubber, black, exhaust to longerons 17 Silencer Assembly, VVC, chrome tailpipe trims Integral tailpipes, flap valve in RH pipe 17a Silencer Assembly, black tailpipe trims, VVC Integral tailpipes, flap valve in RH pipe Option Part Number Qty A111S6002F 2 111/111S A117S0055F 1 111/111S Swiss Ltd Edition A117S0062F 1 Function Code: 45.01, Page: 2 26 1 23 25 33 3 27 24 21 22 32 28 4 20 19 37 38 5 20 34 36 29 12 35 6 30 14 8 9 15 11 18 17 16 13 2 10 7 45.05 Function Code 45.05 Heatshields Dep Part Description Remarks Option Part Number Qty 01 Heatshield, bulkhead F117S0023F R/B G117S0023F 1 02 Heatshield, catalyst From 111/111S introduction A117S0040F R/B B117S0040F 1 02a Heatshield & Reflector Assembly, catalyst Comprises items: 2, 37 & 38 A117S0059J 1 03 Heatshield, boot floor A117U0254F 1 04 Heatshield, rear clamshell, RH A117S0042K 1 05 Bracket, heatshield retention, LH A117S0045F 1 06 Heatshield, rear clamshell, LH A117S0043K 1 07 Bracket, heatshield retention, RH A117S0044F 1 08 Screw, M5 x 16, hex. hd., S/S, heatshield to bracket A111W1163F 4 09 Washer, flat, M5 x 18 x 1.4, S/S B075W4009Z 4 10 Spirenut, M5 B100W6372F 4 11 Pop Rivet, heatshield to longeron A111W6593F 4 12 Washer, flat, heatshield to longeron 13 Pop Rivet, 3/16", heatshields fix. A089W6297F 6 14 Washer, flat, 3/16" x 0.5", heatshields fix. A075W4000Z 4 15 Heatshield, balljoint, LH A111S0074F 1 16 Bolt, M6 x 16, hex. flg. hd., heatshield to subframe Screw & washers R/B flg. hd. bolt A075W1027Z R/B A918W5208F 3 17 Washer, spring, M6 Screw & washers R/B flg. hd. bolt A075W4035Z R/B A918W5208F 3 18 Washer, flat, M6 x 15 x 1.5 Screw & washers R/B flg. hd. bolt A075W4015Z R/B A918W5208F 3 19 Heatshield, exhaust manifold A117E6004F 1 20 Screw, flg. hd., heatshield to manifold A117W1174F 2 Bonded to clamshell Bonded to clamshell 4 Function Code: 45.05, Page: 1 Function Code 45.05 Heatshields Dep Part Description 21 Nut., flange, M6 x 16. hex. hd., heatshield to head 22 Spacer, exhaust heatshield support 23 Remarks Option Part Number Qty A117W1169F 2 A117E6059F 1 Heatshield, alternator A111E6218S 1 24 Bracket, heatshield to block A111E6224F 1 25 Screw, flg. hd., bracket to block A111E6225F 2 26 Screw, flg. hd., heatshield to bracket A111E6007F 2 27 Screw, M10 x 15, flg. hd., heatshield to block A117W5275F 1 28 Stud, heatshield to head A117E6041S 1 29 Heatshield, clamshell support plate A117S0041F 1 30 Heatshield/NVH Pad, fuel tank to chassis aperture B117S0046F 1 31 Clip, bulkead heatshield to bulkhead A117S6003F ? 32 Heatshield, balljoint, RH 111/111S A117S0058F 1 33 Bolt, M6 x 16, hex. flg. hd., heatshield to subframe 111/111S A918W5208F 2 34 Heatshield, exhaust lower 111/111S A117S0060F 1 35 Bolt, M6 x 16, hex. flg. hd., heatshield to chassis 111/111S A918W5208F 2 36 Captive Nut, M6, heatshield to chassis 111/111S A117W3181F 2 37 Alloy Reflector, catalyst heatshield From 111/111S intro. A117S0057F 1 38 Pop Rivet, 3/16", reflector to heatshield From 111/111S intro. A089W6297F 4 A117E0026F R/B Fits around filler & breather pipes Fitted to chassis crossrail Function Code: 45.05, Page: 2 42 40 52 1 45 44 43 42 37 48 41 46 51 21 22 11 37 11 47 49 23 27 26 43 36 20 11 18 30 33 34 18 44 31 25 36 19 45 18 32 35 11 24 12 13 18 29 50 16 11 38 5 3 4 2 9 11 8 7 6 14 13 11 28 12 10 46.01 39 17 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Radiator Housing 02 Radiator 03 Remarks Option Part Number Qty F117B0151F R/B H117B0151F 1 Standard heater cars only A111K0021F 1 Bracket, radiator fan mtg. A111K0001F 4 04 Pop Rivet A075W6087Z 8 05 Bracket, radiator fan mtg. A111K6003F 4 06 Setscrew, M6 x 16 A075W1028Z 4 07 Washer, M6 A075W4017Z 4 08 Nyloc Nut, M6 A907E6285F 4 09 Radiator Cooling Fan A111K6002F 1 10 Hose, pipe to radiator, LH A111K0007F 1 11 Hose Clip, 25-40mm A075M6145F 12 12 Pipe, chassis water rail A111K0041F 2 13 Seal, pipe to chassis A111A0033F 4 14 Hose, engine inlet A111K0016F 1 15 Pipe, engine inlet A111K0017F 1 16 Hose, engine inlet A111K0015F 1 17 Hose, header tank to engine A079P4056F 1 18 Hose Clip, 16-25mm A079K6018F 11 19 Hose, coolant bypass & heater return A111K0004K 1 20 Hose, engine water outlet C111K0023F 1 21 Hose, header tank bleed A111K0040F 1 For VVC & AC see 46.01b Includes bleed valve For VVC & AC see 18.05 Standard heater cars only Function Code: 46.01, Page: 1 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 22 Remarks Option Part Number Qty Hose, engine outlet/heater feed C111K0002F 1 23 Pipe, engine outlet B111K0024F 1 24 Coolant Pipe, engine return A111E6229S 1 25 'P' Clip A111W6573F 1 26 Setscrew, M8 x 25 A075W1039Z 1 27 Washer, M8 A075W4020Z 3 28 Cage Nut, rad. to housing A100W6362F 4 29 Hose, pipe to radiator, RH A111K0008F 1 30 Header Tank A111K6004F 1 31 Pressure Cap A111K6001F 1 32 Bracket, header tank mounting C111K0003F 1 33 Setscrew, M6 x 25 S/S A918W1151F 2 34 Washer, flat, M6 A075W4015Z 4 35 Nyloc Nut, M6 A907E6285F 2 36 Hose Clip, 20-32mm B907E6085F 2 37 Hose Clip, 8-16mm A082L6042F 3 38 Grommet, hose through chassis rear A082K6022F 2 39 Grommet, pipe through chassis front A111K6006F 2 40 Shroud. radiator, RH A117B0152F R/B B117B0152F 1 41 Shroud. radiator, LH A117B0241F R/B B117B0241F 1 42 Screw, M5 x 16, skt. button hd., shroud fix. A075W1085F R/B A111W7156F 4 Mounted on engine For OAT label see 19.01 Function Code: 46.01, Page: 2 Function Code 46.01 Engine Cooling System & Fan Dep Part Description Remarks 42a Washer, flat, M5 x 19 x 1.4, S/S, black Not illustrated 43 Screw, M5 x 20, skt. button hd., hsg. to crash structure Stainless steel 44 Washer, flat, 0.75", housing to crash structure 45 Option Part Number Qty B082W4107F 4 A082W5107F R/B A082W7173F 6 A075W4009Z R/B A340W4183F 6 Spirenut, M5, housing to crash structure A117W6697F 6 46 Setscrew, M6 x 16, hex. hd., rad. to housing A075W1028Z 4 47 Washer, flat, M6 x 25 x 1.4 A075W4017Z 4 48 Clip A082W6587F 2 49 Hose, bypass, pipe to thermostat A111E6459S 1 50 Pipe, engine inlet A111K0017F 1 51 Bracket, housing to shroud, LH A117B0447F 1 52 Bracket, housing to shroud, RH A117B0448F 1 53 Foam, radiator sealing Not illustrated C117B0282F 2 54 Antifreeze Not illustrated A082K6063V 4 Ltr B117B0282F R/B Function Code: 46.01, Page: 3 7 5 7 6 1 12 14 26 14 13 30 31 9 14 11 21 31 17 10 24 20 15 8 25 22 27 28 4 23 2 3 17 28 29 14 9 19 18 46.01b 4 16 Function Code 46.01b Engine Cooling System & Fans, VVC & AC Dep Part Description Remarks Option Part Number Qty 01 Radiator Housing A117B0456F R/B AC cars, 111/111S B117B0456F 1 02 Radiator AC cars, 111/111S A117K0021F 1 03 Bracket, fans to radiator 111/111S heater A117K0025F 2 04 Radiator Cooling Fan AC cars, 111/111S A111M6070F 2 05 Shroud, radiator, RH AC cars, 111/111S B117B0152F 1 06 Shroud, radiator, LH AC cars, 111/111S B117B0241F 1 07 Screw, M5 x 16, skt. button hd., shroud fix. A075W1085F R/B Common A111W7156F 4 07a Washer, flat, M5 x 19 x 1.4, S/S, black Not illustrated Common A082W4107F 4 08 Foam, condenser to housing rear edge AC cars A117B0446F 1 09 Foam, condenser to housing sides AC cars C117B0282F 2 10 Bracket, radiator to housing, front AC cars, 111/111S A117K0005F 2 11 Bracket, radiator to housing, rear AC cars, 111/111S A117K0006F 2 12 Spreader Plate, front bracket to housing AC cars, 111/111S A117P0102F 2 13 Spreader Plate, rear bracket to housing AC cars, 111/111S A117P0117F 2 14 Bolt, M8 x 16, flg. hd., brackets to radiator/housing AC cars, 111/111S A117W2202F 18 15 Hose, pipe to radiator, RH AC cars, 111/111S A117K0008F 1 16 Hose, pipe to radiator, LH AC cars, 111/111S A117K0015F 1 17 Hose Clip, hose to radiator/chassis pipe Common A075M6145F 4 18 Nyloc Nut, M5, fan to condenser AC cars, 111/111S A075W3008Z 4 19 Washer, flat, M5 x 18 x 1.4, S/S, fan to condenser AC cars, 111/111S B075W4009Z 4 20 Hose, re-circ. pump to engine AC cars, 111/111S C117K0010F 1 RH remove pre-cut slots Includes bleed valve A117K0010F R/B Function Code: 46.01b, Page: 1 Function Code 46.01b Engine Cooling System & Fans, VVC & AC Dep Part Description Remarks Option Part Number Qty 21 Hose Clip, hoses to pump spigots A116K6015F R/B AC cars, 111/111S A079K6018F 3 22 Recirculation Pump AC cars, 111/111S A117K0013F 1 23 Bracket Assembly, re-circ. pump mounting AC cars, 111/111S A117K0009F 1 24 Bolt, M6 x 16, flg. hd., pump clamping AC cars, 111/111S A918W5208F 1 25 Bolt, M8 x 25, flg. hd., bracket fixing AC cars, 111/111S A116W5238F 2 26 Hose, coolant bypass VVC cars with oil cooler AC or heater 111/111S A117K0018F 1 26a Hose, coolant bypass Not illustrated AC standard car A117K0012K 1 27 Screw, M6 x 16, hex. hd., bracket to radiator 111/111S heater A075W1028Z 8 28 Washer, flat, M6 x 12, bracket to radiator 111/111S heater A075W4013Z 16 29 Nyloc Nut, M6, bracket to radiator 111/111S heater A075W3009Z 8 30 Valve, de-gas to header tank Common A111K6007S 1 31 Hose Clip, valve to bypass hose/re-circ hose to engine A116K6016F R/B B907E6085Z 2 Includes rubber insert Note; for parts common to all models; see 46.01 Function Code: 46.01b, Page: 2 See 46.01b 14 9 8 2 6 1 10 3 13 4 5 12 11 46.03 7 7 Function Code 46.03 Oil Cooler & Pipes Dep Part Description 01 Remarks Option Part Number Qty Oil Cooler 111/111S A117K6003S 1 02 Bracket, oil cooler to block 111/111S A117K6004S 1 03 Screw, M10 x 16, flg. hd., bracket to block 111/111S A117K6008S 2 04 Screw, M8 x 16, flg. hd., oil cooler to bracket 111/111S A111E6210S 4 05 Oil Pipe/Hose Assembly, feed & return 111/111S A117K6005S 1 06 'O' Ring, pipes to filter housing 111/111S A117K6007S 2 07 Screw, M12 x 25, pan hd., pipe assy. to block 111/111S A117K6010S 2 08 Hose Assembly, coolant rail to oil cooler 111/111S A117K6006S 1 09 Hose Clip, coolant hose to rail 111/111S A117K6011S 1 10 Hose Clip, coolant hose to cooler 111/111S A117K6012S 1 11 'P' Clip, oil hose securing 111/111S A117K6013S 2 12 Flange Nut, M6, 'P' clips to stud 111/111S A111E6193S 1 13 Stud, M6, clips to engine 111/111S A117K6014S 1 14 Hose Clip, bypass hose to oil cooler 111/111S A079K6018F 1 15 Cable Tie, hose to water rail Not illustrated 111/111S A082W6324F 2 16 Clip, hose to water rail Not illustrated 111/111S A082W6287F 2 Includes 'O' rings Includes clips Function Code: 46.03, Page: 1 3 2 1 4 4 46.05 Function Code 46.05 Engine Bay Cooling, Ducts & Trunking Dep Part Description 01 Remarks Option Part Number Qty Hose, compressor/alternator cooling AC cars A117K0024F 1 02 'P' Clip, hose retaining AC cars A075W6228F 1 03 Pop Rivet, 'P' clip to mount AC cars A075W6087Z 1 04 Cable Tie, hose retaining AC cars B075W6045Z 2 Function Code: 46.05, Page: 1 See 40.11 1 2 20 21 29 15 6 19 7 4 5 16 8 9 10 28 3 14 17 18 11 22 12 13 23 25 26 24 47.01 27 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Clutch Driven Plate A111Q6005S 1 02 Clutch Cover A111Q6004S 1 03 Bolt, clutch to flywheel A111Q6010S 6 04 Bolt, release fork to shaft A111Q6013S 1 05 Washer, flat A111Q6014S 1 06 Clutch Release Bearing A111Q6007S 1 07 Clutch Fork A111Q6011S 1 08 'R' Clip A082W6348F 1 09 Washer, spring, fork to shaft A111Q6014S 1 10 Clevis Pin TBA 1 11 Lever/Shaft, clutch release fork A111Q6012S 1 12 Seal, clutch shaft A111F6031S 1 13 Bush Kit, Clutch shaft A111F6032S 1 14 Screw, M10 x 22, slave cylinder to mtg. bracket A111E6140S 2 15 Dowel, clutch to flywheel A111Q6009S 3 16 Clutch Master Cylinder A111Q6001F 1 17 Washer, M8 x 16.6, master cylinder to pedal box A075W4020F 2 18 Nyloc Nut, M8, master cylinder to pedal box A111W3126F 2 19 Hose, reservoir to clutch master cylinder B117J0082F 1 20 Hose Clip, hose to reservoir A918W6541F 2 21 Pipe Assembly, clutch B111Q0005S 1 For mounting bracket, see 40.01a A117J0082F R/B A111Q0005S R/B Function Code: 47.01, Page: 1 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 22 Remarks Option Part Number Qty Grommet, clutch pipe to bulkhead A075U6043F 1 23 Clutch Slave Cylinder A111Q6006S 1 24 Tube, anti rattle clutch pipe through body side A111J0084K 1 25 Cable Tie, tube to clutch pipe A075W6038Z 4 26 Swivel Clip, cable tie fixing A082W6587F 1 27 Cable Tie, swivel clip type A082W6324F 1 28 'P' Clip, pipe fixing A075W6228F 1 29 Hose Clip, hose to master cylinder A079W6189F 1 30 Repair Kit, slave cylinder A111Q6008S 1 RHD Not illustrated Function Code: 47.01, Page: 2 3 8 5 9 7 6 4 10 11 1 12 25 24 14 22 26 15 23 17 2 18 20 16 21 20 27 19 28 27 47.03 13 Function Code 47.03 Transmission Assembly Dep Part Description 01 Remarks Option Part Number Qty Transmission Assy., close ratio, 4.2 FD, B4BP Standard car A111F0034S 1 01a Transmission Assy., close ratio, 3.9 FD, VVC, G6BP 111/111S A117F6002S 1 01b Transmission Assy. 4.2 FD, C4BP Standard car A117F6007F 1 02 Transmission Main Casing A111F6037S 1 03 Breather Pipe A111F6169S 1 04 Bolt, M10 x 42, transmission to clutch housing A111F6161S 12 05 Bolt, flg. hd., reverse idler shaft fixing A111F6162S 1 06 Washer, reverse idler shaft fixing A111F6163S 1 07 Oil Seal, Gearshift Rod A111F6023S 1 08 Rod, Gearshift A111F6033S 1 09 Gaiter, gear shift rod A111F6180S 1 10 Washer, filler/level plug A111F6166S 1 11 Plug, filler/level A111F6165S 1 12 Washer, drain plug A111E6035S 1 13 Drain Plug A111F6026S 1 14 Sealing Plug, rear of transmission case A111F6168S 1 15 Plug, access to output shaft bearing circlip, 32 mm A111F6167S 1 16 Bolt, M10 x 92 , transmission case to clutch housing A111F6164S 2 17 Sealing Washer, reverse switch A111E6035S 1 18 Reverse Lamp Switch A111F6021S 1 19 Bolt, M12 x 80, transmission to engine A111F6170S 1 VIN '05MY 4916 on Function Code: 47.03, Page: 1 Function Code 47.03 Transmission Assembly Dep Part Description 20 Remarks Option Part Number Qty Bolt, M12 x 50, transmission to engine A111F6171S 3 21 Screw, M10 x 35, transmission to engine A111F6172S 1 22 Bolt, M12 x 30, transmission to engine A111F6181S 2 23 Screw, M10 x 30, transmission to engine A111F6174S 1 24 Bolt, M12 x 65, transmission to engine A111F6175S 1 25 Bolt, M12 x 90, transmission to engine A111F6176S 2 26 Closure pate, rear A111F6177S 1 27 Nut, M12, front/rear closure plates fixing A111F6178S 5 28 Closure Plate, front A111F6179S 1 29 Magnet, swarf attraction, transmission case Not illustrated A111F6100S 1 30 Dowel, clutch housing to gearbox Not illustrated A111F6197S 2 31 Gearbox Oil, Texaco MTF 94 Not illustrated A111F6017V 2.1lit Function Code: 47.03, Page: 2 46 23 20 21 8 27 24 2 16 4 23 34 22 3 13 28 32 17 28 47 31 1 35 29 19 18 4 33 30 9 25 26 5 6 16 17 10 21 20 7 41 39 40 14/14a 44 14 15 45 12 42 43 11 37 36 41 37 47.05 38 39 40 See 33.05 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 01 Housing, gear lever pivot 02 Gear Lever 03 Remarks Option Part Number Qty A111F6008F 1 A111F0013H 1 Dust Shield, gear lever A111F0005K 1 04 Screw, self tap., housing to bracket A111F6014F 3 05 Gasket/Spacer, neoprene A111F6010F 1 06 Socket, upper A111F6009H 1 07 Socket, lower A111F6011H 1 08 Knob, gear lever, alloy Standard A117U0148F 1 08a Knob, gear lever, alloy/leather Sports Tourer/Race Tech A117U0085F 1 08b Knob. Gear lever, alloy '04 MY A117U0388F 1 09 Bellcrank/Pivot Pin Assembly A111F6006H 1 10 Bush, bellcrank to lever A111F6005H 1 11 Crossgate Cable, gearchange A111F0004F 1 11a Crossgate Cable/Isolator, gearchange A117F0023F 1 12 Selector Cable, gearchange, A111F0003F 1 12a Selector Cable/Isolator, gearchange A117F0022F 1 13 Circlip, type 'E', pivot retention A111E6012H 1 14 Retaining Clip, gear change A111F6018F 4 14a Retaining Clip, gear change, rear A117F6003F 2 15 Edging Strip, rubber B075U6054V 0.13m 16 Boot, gear linkage A117F0011F 2 Includes heatshrink, item 48 '04 MY '04 MY For cables with isolators Part of assy., item18 '04 MY A082F4149F R/B Function Code: 47.05, Page: 1 Function Code 47.05 Gearchange Mechanism, External Dep Part Description Remarks Option Part Number Qty 17 Rod End, gear change Part of assy., item18 A082F6368F R/B A117F0011F 2 18 Tie Rod Assembly Includes rod ends, boots & nuts B111F0028F R/B A117F0011F 1 19 Locknut Part of assy., item18 A082W3085F R/B A117F0011F 2 20 Washer, flat, M5 x 12 x 1.4 A075W4013Z 2 21 Nyloc Nut, M5 A075W3009Z 2 22 Bracket Abutment, gear linkage A111F0015F 1 22a Bracket Abutment, gear linkage For cables with isolators '04 MY A117F0019F 1 23 Screw, M12 x 30, flg. hd., bracket to gearbox Also replaces washer, item 24 A082W1141F R/B A117W2205F 2 24 Washer, flat, M12 x 23.5 x 2.3 R/B flg. hd. screw, item 23 A075W4028Z R/B A117W2205F 1 25 Screw, M10 x 25, hex. hd. bracket to gearbox A075W1048Z 1 26 Washer, flat, M10 x 20 x 1.8 A075W4024Z 1 27 Pivot Plate Assembly A111F0023F 1 28 Bush A111F6015F 2 29 Washer, flat, M8 A079W4019F R/B A111W3154F 1 30 Nut, M8, flg. hd. clinch A075W3021Z R/B A111W3154F 1 31 Nut, M8, hex thin A075W3026Z R/B A111W3154F 1 32 Pivot Shaft, gear linkage A111F0026F R/B A117F0009F 1 33 Crossgate Selector A111F0016F 1 34 Bolt, M8 x 40, hex. flg. hd. A117W5251F 1 35 Washer, wavy, M10 x 15 x 0.16 A111W4167F 1 36 Mounting Bracket, gear selector mechanism A117F0004F 1 Replaces items 29 & 31 Must be used with items 30 & 32 A075W1043Z R/B Function Code: 47.05, Page: 2 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 37 Remarks Option Part Number Qty Spacer, mounting bracket to gear selector A111F0012F 3 38 Screw, M8 x 30, cap hd., bracket to floor A089W7052F 1 39 Washer, spring, M8 A075W4036Z 3 40 Washer, flat, M8 x 16.6 x 1.4 A075W1085F 1 41 Spacer, gear selector mounting bracket to step plate A117F0007F 2 42 Screw, M5 x 16, hex. hd. A075W1085F 1 43 Nut, M5, crossgate stop A082W3084F 1 44 Link, gear selector B111F0019F 1 45 Translator Pin, gearbox A111F6019F 1 46 Decal, Lotus logo LOTAC05276 1 47 Heatshrink Tube, gearlever Part of lever, item 2 A111V6021V As req. 48 Permabond A130, knob to lever Not illustrated A912E7033V As req. 49 Grease, Molycote 33, lever pivot lubrication Not illustrated A111F6016V As req. Function Code: 47.05, Page: 3 1 14 15 16 17 17 2 18 19 12 13 10 3 4 11 6 23 20 5 21 7 22 9 8 47.06 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 01 Remarks Option Part Number Qty Reverse Selector Fork A111F6143S 1 02 Bolt, M6 x 22.5 , selector fix. A111F6144S 2 03 Kit: Interlock Guide/Selector Fork, 3rd/4th gears A111F6156S 1 04 Selector Actuator A111F6146S 1 05 Selector Shaft A111F6147S 1 06 Selector Fork, 1st/2nd gears A111F6148S 1 07 Selector Shaft, 1st/2nd gears A111F6149S 1 08 Selector Shaft Assembly, 5th/ reverse gears B111F6150S 1 09 Selector Fork, 5th gear A111F6151S 1 10 Translator Assembly A111F6202S 1 11 Bolt, M6 x 22.5, flg. hd., translator fix. A111F6144S 2 12 Bolt, special, M8, flg. hd., translator fix. A111F6204S 1 13 Bolt, M6 x 18, flg. hd., translator fix. A111F6203S 1 14 Selector Shaft Guide A111F6198S 1 15 Dowel Bolt, M8 x 24, flg. hd. A111F6199S 1 16 Washer, spring, M6 A111F6014S 1 17 Steel Ball, detent A111F6201S 2 18 Spring, detent A111F6206S 1 19 Cap Bolt, spring retention A111F6205S 1 20 Roll Pin, selector to shaft A111F6209S 1 21 Shuttle, reverse gear brake A111F6210S 1 Function Code: 47.06, Page: 1 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 22 23 Remarks Option Part Number Qty Spring, shuttle to selector A111F6211S 1 Screw, special, M3 x 8, spring to selector A111F6212S 2 Function Code: 47.06, Page: 2 1 2 3 27 11 4 29 5 6 8* 28 30 9* 10* 32 12* 13* 31 14* 17 18 33 34 19 35 20 37** 38** 39** 44 21 22 23 41** 42** 24 25 43** 45 46 53 40 *Part of 7 **Part of 36 ***Part of 49 47 48 50*** 51*** 54*** 52*** 55 56 15 47.07 16 26 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Oil Guide Plate, input shaft A111F6065S 1 02 Caged Roller Bearing, output shaft A111F6066S 1 03 Output Shaft, 15 teeth (4.2 FD ratio) A111F6189S 1 03a Output Shaft, VVC, 16 teeth (3.9 FD ratio) A111F6067S 1 04 Selective Thrust Washer, 1.96 mm 1st gear end float adjustment A111F6068S As req. 04a Selective Thrust Washer, 1.99 mm 1st gear end float adjustment A111F6069S As req. 04b Selective Thrust Washer, 2.02 mm 1st gear end float adjustment A111F6070S As req. 04c Selective Thrust Washer, 2.05mm 1st gear end float adjustment A111F6071S As req. 04d Selective Thrust Washer, 2.08mm 1st gear end float adjustment A111F6072S As req. 05 Needle Roller Bearing, 1st gear A111F6073S 1 06 1st Gear, 38 teeth A111F6190S 1 06a 1st Gear, 39 teeth, VVC A117F6004S 1 07 Synchroniser Assembly, 1st/2nd gear Includes items: 8/9/10/12/13/14 A111F6075S 1 08 Synchro Ring, 1st gear Part of item: 7 A111F6076S 1 09 Synchro Spring, 1st gear Part of item: 7 A111F6077S 1 10 Synchro Hub, 1st/2nd gear Part of item: 7 & 11 A111F6078S 1 11 Synchro Hub/Sleeve Assembly Assy. of items: 10 & 12 A111F6109S 1 12 Synchro Sleeve, 1st/2nd gear Part of item: 7 & 11 A111F6079S 1 13 Synchro Spring, 2nd gear Part of item: 7 A111F6080S 1 14 Synchro Ring, 2nd gear Part of item: 7 A111F6081S 1 15 Thrust Washer, input shaft end A111F6139S 1 111/111S 111/111S Function Code: 47.07, Page: 1 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 16 Remarks Option Part Number Qty Oil Guide Plate A111F6140S 1 17 Selective Collar, 2nd gear end float adjustment A111F6082F As req. 17a Selective Collar, 2nd gear end float adjustment A111F6083S As req. 17b Selective Collar, 2nd gear end float adjustment A111F6084S As req. 17c Selective Collar, 2nd gear end float adjustment A111F6085S As req. 18 Needle Roller Bearing, 2nd gear A111F6086S 1 19 2nd Gear, 35 teeth A111F6191S 1 19a 2nd Gear, 36 teeth, VVC A117F6005S 1 20 3rd Gear, 34 teeth A111F6088S 1 21 4th Gear, 31 teeth A111F6089S 1 22 5th Gear, 28 teeth A111F6188S 1 23 Ball Bearing, output shaft A111F6091S 1 24 Circlip, 60 mm A111F6095S 1 25 Washer, tongued belleville, M23 A111F6093S 1 26 Lock Nut, M23 , LH thread, output shaft A111F6094S 1 27 Roll Pin, reverse idler shaft locking. A111F6097S 1 28 Reverse Idler Shaft A111F6096S 1 29 Thrust Washer, reverse idler gear A111F6098S 1 30 Reverse Idler Gear A111F6099S 1 31 Oil seal, input Shaft A111F6024S 1 32 Ball bearing, input shaft A111F6101S 1 111/111S Function Code: 47.07, Page: 2 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 33 Remarks Option Part Number Qty Input Shaft, 20/13/13 teeth A111F6193S R/B A111F6208S 1 33a Input Shaft, 19/13/12 teeth, VVC 111/111S A117F6006S 1 34 Needle Roller Bearing, 3rd Gear A111F6104S 1 35 3rd Gear A111F6103S 1 36 Synchroniser Assembly, 3rd/4th gear Includes items: 37/38/39/41/42/43 A111F6105S 1 37 Synchro Ring, 3rd Gear Part of item: 36 A111F6106S 1 38 Synchro Spring, 3rd Gear Part of item: 36 A111F6107S 1 39 Synchro Hub, 3rd/4th Gear Part of item: 36 & 40 A111F6110S 1 40 Synchro Hub/Sleeve assembly, 3rd/4th gear Assy. of items: 39 & 41 A111F6108S 1 41 Synchro Sleeve, 3rd/4th Gears Part of item: 36 & 40 A111F6111S 1 42 Synchro Spring, 4th Gear Part of item: 36 A111F6112S 1 43 Synchro Ring, 4th Gear Part of item: 36 A111F6113S 1 44 4th Gear A111F6114S 1 45 Needle Roller Bearing, 4th Gear A111F6104S 1 46 Distance Collar, 4th/5th gear A111F6115S As req. 47 Needle Roller Bearing, 5th Gear A111f6104S 1 48 5th Gear, 33 teeth A111F6187S 1 49 Synchroniser Assembly, 5th Gear Includes items: 50/51/52/53/55 A111F6118S 1 50 Synchro Ring, 5th Gear Part of item: 49 A111F6119S 1 51 Synchro Spring, 5th Gear Part of item: 49 A111F6120S 1 52 Synchro Sleeve, 5th Gear Part of item: 49 & 54 A111F6123S 1 Function Code: 47.07, Page: 3 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description Remarks 53 Synchro Hub/Sleeve assembly, 5th Gear 54 Synchro Hub, 5th Gear 55 Option Part Number Qty Assy. of items: 52 & 54 A111F6121S 1 Part of item: 49 & 53 A111F6122S 1 Ball Bearing, input shaft A111F6124S 1 56 Selective Snap Rings, input shaft, 0.50 mm A111F6125S As req. 56a Selective Snap Rings, input shaft, 0.55 mm A111F6126S As req. 56b Selective Snap Rings, input shaft, 0.60 mm A111F6127S As req. 56c Selective Snap Rings, input shaft, 0.65 mm A111F6128S As req. 56d Selective Snap Rings, input shaft, 0.70 mm A111F6129S As req. 56e Selective Snap Rings, input shaft, 0.75 mm A111F6130S As req. 56f Selective Snap Rings, input shaft, 0.80 mm A111F6131S As req. 56g Selective Snap Rings, input shaft, 0.85 mm A111F6132S As req. 56h Selective Snap Rings, input shaft, 0.90 mm A111F6133S As req. 56i Selective Snap Rings, input shaft, 0.95 mm A111F6134S As req. 56j Selective Snap Rings, input shaft, 1.00 mm A111F6135S As req. 56k Selective Snap Rings, input shaft, 1.05 mm A111F6136S As req. 56L Selective Snap Rings, input shaft, 1.10 mm A111F6137S As req. 56m Selective Snap Rings, input shaft, 1.15 mm A111F6138S As req. Function Code: 47.07, Page: 4 9 10 7 10 5 8 9 3 2 1 4 6 2 47.11 Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks Option Part Number Qty 01 Differential Assembly, 4.2 ratio Includes items: 3/7/8/9/10 Standard car A111F6195S 1 01a Differential Assembly, 3.9 ratio Includes items: 3/7/8/9/10 111/111S A111F6041S 1 02 Ball Bearing, differential A111F6043S 2 03 Roll Pin, differential pinion shaft A111F6044S 1 04 Final Drive Gear, 63 teeth, 4.2 ratio Standard car A111F6196S 1 04a Final Drive Gear, 63 teeth, 3.9 ratio 111/111S A111F6045S 1 05 Bolt, final drive gear to differential casing A111F6046S 10 06 Selective Circlip, 2.5 mm A111F6047S 1 06a Selective Circlip, 2.6 mm A111F6048S 1 06b Selective Circlip, 2.7 mm A111F6049S 1 06c Selective Circlip, 2.8 mm A111F6050S 1 06d Selective Circlip, 2.9 mm A111F6051S 1 06e Selective Circlip, 3.0 mm A111F6052S 1 07 Pinion Shaft A111F6053S 1 08 Sun/Planet Gear, matched set A111F6055S 1 09 Thrust Washer, planet gear, 0.70 mm A111F6056S 1 09a Thrust Washer, planet gear, 0.75 mm A111F6057S 1 09b Thrust Washer, planet gear, 0.80 mm A111F6058S 1 09c Thrust Washer, planet gear, 0.85 mm A111F6059S 1 09d Thrust Washer, planet gear, 0.90 mm A111F6060S 1 09e Thrust Washer, planet gear, 0.95 mm A111F6061S 1 Function Code: 47.11, Page: 1 Function Code 47.11 Final Drive & Bearings Dep Part Description 09f Remarks Option Part Number Qty Thrust Washer, planet gear, 1.00 mm A111F6062S 1 09g Thrust Washer, planet gear, 1.05 mm A111F6063S 1 10 Thrust Washer, sun gear A111F6064S 2 Function Code: 47.11, Page: 2 7 3 2 8 6 6 4 8 5 1 9 7 10 47.15 Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Remarks Part Number Qty Drive Shaft, RH A117D0012F 1 02 Drive Shaft, LH A117D0013F 1 03 Oil Seal, drive shaft, LH A111F6029S 1 03a Oil Seal, drive shaft, RH A111F6030S 1 04 CV Joint/Shaft Assembly, inboard, LH Includes gaiter & clips A117D0019S 1 05 CV Joint/Shaft Assembly, inboard, RH Includes gaiter & clips A117D0020S 1 06 CV Joint, outboard Includes gaiter & clips A117D6004S 2 07 Gaiter Kit, inboard CV joint Including clips and grease A111D6011S 2 08 Gaiter Kit, outboard CV joint Including clips and grease A117D6009S 2 09 Circlip. driveshaft retention in transmission A100R6001F 2 10 Special Tool, seal protector T000T1390F 1 Used to insert driveshaft* Option *See Service Notes, Section F Function Code: 47.15, Page: 1 See 34.01 1 2 3 See 10.31 60.01 Function Code 60.01 Tool Kit Dep Part Description Remarks 01 Tool Kit Includes items: 2,3, towing eye & wheel bolt adaptor 02 03 Option Part Number Qty A117T0009S 1 Allen Key, M5 x 160 A117T6001H 1 Allen Key, M3 x 63 A117T6002H 1 Function Code: 60.01, Page: 1 SPECIAL TOOLS NOT ILLUSTRATED See Engine Section of Service Notes 60.02 Function Code 60.01a Diagnostic Equipment Dep Part Description 01 Remarks Option Part Number Qty Lotus Scan II Kit T000T1418F 1 02 Lotus Scan II, scanner tool T000T1426F 1 03 Printer T000T1419F 1 04 Transformer, printer or scanner power supply T000T1427F 1 05 Lead, scanner to ALDL connector, black T000T1428F 1 05a Lead, scanner to ALDL connector, blue T000T1457F 1 06 Lead, scanner to printer T000T1429F 1 07 Lead, scanner to PC T000T1430F 1 08 Adaptor, transformer to scanner T000T1436F 1 09 Plug Adaptor, Euro, transformer T000T1421F 1 Adaptor lead R/B item 8 111R also Not illustrated, UK to European plug Function Code: 60.01a, Page: 1 SPECIAL TOOLS NOT ILLUSTRATED See Engine Section of Service Notes 60.02 Function Code 60.02 Special Tools Dep Part Description Remarks 01 Flywheel Locking Tool 02 Flywheel Locking Tool 03 Part Number Qty Transmission fitted T000T1289F 1 Transmission removed T000T1367F 1 Camshaft Locking Tool T000T1282F 1 04 Crankshaft Rear Oil Seal Replacer T000T1284F 1 05 Valve Stem Oil Seal Remover/Replacer T000T1285F 1 07 Sump Alignment pins T000T1290F 2 08 Torx E12 Cylinder Head Bolt Socket T000T1366F 1 09 Crankshaft/Camshaft Front Oil Seal Replacer T000T1266F 1 10 Camshaft Holding/Turning Tool T000T1280F 1 11 Engine Lifting Brackets T000T1283F 1 12 VVC Clamp Mechanism 111/111S T000T1408F 2 13 VVC Timing Plate, front 111/111S T000T1406F 1 14 VVC Timing Plate, rear 111/111S T000T1407F 1 15 Driveshaft Removal Wedge T000T1276F 1 16 Cylinder Liner Clamps T000T1288F 1 17 Adaptor Plate, bearing puller T000T1291F 1 18 Replacer Dolly, input shaft oil seal T000T1293F 1 19 Slide Hammer, output shaft bearing remover T000T1294F 1 20 Adaptor, output shaft bearing remover T000T1295F 1 21 Driver Handle, bearing dolly T000T1296F 1 22 Replacer Dolly, output shaft bearing T000T1297F 1 RH only Option Function Code: 60.02, Page: 1 Function Code 60.02 Special Tools Dep Part Description 23 Remarks Option Part Number Qty Circlip Pliers, bearing access plug T000T1298F 1 24 Thrust Pad, bearing puller T000T1299F 1 25 Hex. Socket, M14, access plug T000T1300F 1 26 Anti-Spread Plate, input/output shafts T000T1301F 1 27 Replacer Dolly, differential bearings T000T1302F 1 28 Replacer, clutch release shaft inner bush T000T1303F 1 29 Replacer, clutch release shaft outer bush T000T1304F 1 30 Clutch Alignment Mandrel T000T1277F 1 31 Blanking Plug, driveshaft output T000T1385F 1 32 Replacer Dolly, output seal, RH & 'A' type LH T000T1388F 1 33 Replacer Dolly, output seal, 'B' type LH T000T1389F 1 34 Seal Protector, output shaft seals Also see 47.15 T000T1390F 1 35 Piston Retraction Tool, rear brake caliper Also see 33.01 T000T1242F 1 36 Jig Block Kit, retro-fit hard top For welding new latch plate brackets to roll-over bar T000T1433F 1 37 Alternator Pulley Tool T000T1287F 1 Long soft top cars Function Code: 60.02, Page: 2 /278 6 &$56 $&&( 6625 ,(6 80.20a Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 02 Remarks Option Part Number Qty B02, Black A082B6295F 1 03 B03, Calypso Red D075B6264F 1 23 B23, Ruby Red Metallic A082B6306F 1 71 B71, Old English White A082B6404F 1 83 B83, Lightning Yellow Pearlescent A082B6384F 1 84 B84, Lava Orange Pearlescent A082B6385F 1 85 B85, Laser Blue Metallic A082B6386F 1 86 B86, Racing Green Metallic A082B6388F 1 87 B87, Ice Blue Metallic A082B6389F 1 88 B88, Gunmetal Metallic A082B6390F 1 89 B89, Quartz Metallic A082B6391F 1 90 B90, Cobalt Blue Metallic A082B6392F 1 91 B91, Aqua Metallic A082B6393F 1 92 B92, Silver Metallic A082B6396F 1 93 B93. Starlight Black Metallic A082B6402F 1 94 B94, Ardent Red A082B6400F 1 95 B95, Bordeaux Red A082B6405F 1 96 B96, Teal Blue Mono A082B6406F 1 97 B97, Atlantic Blue Metalllic A082B6407F 1 98 B98, Storm Titanium A082B6408F 1 99 B99, Aztec Bronze A082B6409F 1 'Type 23'/'Type 49' 'Type 23/'Type 25' 'Type 49' Function Code: 80.20a, Page: 1 Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 100 Remarks Option Part Number Qty B100, Magnetic Blue A082B6410F 1 101 B101, Electric Green Metallic A082B6411F 1 102 B102, Aubergine Metallic A082B6412F 1 103 B103, Silver Mica A082B6413F 1 104 B104, Blue Mica A082B6414F 1 105 B105, Nightfall Blue A082B6415F 1 106 B106, Saffron Yellow A082B66416F 1 Function Code: 80.20a, Page: 2