Toyota - Tundra Double Cab - Workshop Manual - 2007 - 2020

INSTALLATION GUIDE APPLICATION MODEL YR PART # Bestop PART # Toyota Tundra Double Cab Toyota Tundra CrewMax Toyota Sequoia 2007 2007 2008 - 10-03566-65 10-03566-79 10-03566-65 75136-01 75137-01 75136-01 INSTALLATION TIME 3:00 hrs SKILL LEVEL 1 2 3 4 4= Experienced TOOLS REQUIRED Measuring tape 13 mm socket 10 mm socket Ratchet wrench and extension 13mm end wrench Wire stripper / cutter 3/16” hex key wrench (allen wrench) 5mm hex key wrench (allen wrench) 4mm hex key wrench ( allen wrench ) Electrical tape AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 4:00 PM PST Designed and manufactured by AMP Research®. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221; 7,367,574; 7,380,807; 7,398,985; 7,413,204; 7,487,986. Other US and Worldwide patents pending. Made in USA © 2009 AMP Research C Three-year limited warranty. Professional installation is recommended. Nationally Distributed by Bestop. www.amp-research.com 1/8 IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A PARTS LIST AND HARDWARE IDENTIFICATION A C 1 E x2 20-03314-XX Running board assembly D B (A) 19-03225-11 End cap left (x2) (B) 19-03225-12 End cap right (x2) (C) 19-02663-90 T-nut insert (x4) (D) 19-03236-90 Socket cap screw (x4) (E) 19-03237-90 Nut plate (x4) 2 x2 3 10-03565-10 Idler linkage assembly 10-03564-10 Motor linkage assembly 4 5 19-03297-93 Controller 19-03568-91 Wire harness www.amp-research.com x2 2/8 IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A 6 x2 19-03289-90 Motor 9 x4 19-03352-90 Socket Cap Screw 12 x2 19-03339-90 Cable tie (11”) www.amp-research.com 7 8 x2 19-02721-90 Cinch Fastener 19-03238-90 Motor Cover 10 11 x8 19-03563-90 Hex Flange Bolt 13 x25 19-02805-90 Cable tie (7”) 3/8 x6 x8 19-02802-90 Socket Cap Screw 14 x4 19-03354-90 Posi-Tap™ IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A STEP 1 & 2 for CREW MAX ONLY. All others skip to step 3 Secure parking brake cable support to frame so that the bolt is now below the cable. Remove parking brake cable support from frame. Seperate bracket and remove bracket from brake cable. Flip bracket 180 degrees to cable. 1 2 Slide motor assembly onto drive shaft and mounting bosses of driving linkage assembly. Use socket Install motor linkhead cap screws (9) and tighten to 8 ft-lbs / 11Nm. age on driver side in second set of factory running board holes from 6 front. Use flange bolt (10) and torque to 22 ft-lbs / 30Nm. 10 9 3 3 4 3 Install idler linkage in last set of factory running board holes from front. Use flange bolt (10) and torque to 22 ft-lbs / 30Nm. Install running board. See step 7 for alignment. 10 2 2 1 11 55 Repeat linkage installation on passenger side. www.amp-research.com 6 4/8 IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A Install controller under hood on driver side fender apron. Secure to factory wiring loom with 11” cable ties. 3 4 Running board alignment. Tundra: Slide mounting T-nut into position. Align rear of running board with back edge of rear door. Sequoia: Slide mounting T-nut into position. Align rear of running board 21” rear of idler linkage on driver side and 18” rear of idler linkage on passengers side. Mount running board and tighten fasteners to 10 ft-lbs / 14Nm. Insure linkages are squared to body prior to torquing fasteners. 7 4 8 Remove power fuse. Connect wire harness to controller and secure locking clip. Connect red power lead to positive battery terminal and black ground lead to grounding lug on fender apron. Route longest leg of wire harness across fire wall to passenger side and under vehicle outside of frame rail. 4 9 4 10 Remove driver and passenger front sill plates and kick panels. Pull up carpet. Locate rubber grommet under carpet in forward floorboard. Cut a slit in the rubber grommet and pass the trigger wires up through grommet under carpet to wire loom in door sill. Route shorter leg of wire harness down driver side fender well and under vehicle outside of frame rail. 4 4 11 12 www.amp-research.com 5/8 IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A Posi-Tap™ instructions Insert Romove trim panel below steering colum Strip 3/8” Tighten Insert and Tighten 14 13 Locate main electrical junction box on left of steering column. Connect black Power Step wire to 18 gage charcoal wire in pin 2 of conector shown. Pin 2 15 Locate black 20 pin connector at bottom of panel on left. Connect blue Power Step wire to 18 gage light blue wire in pin 15 of connector shown. Pin 15 16 www.amp-research.com 6/8 IM3566 rev 7.15.09 A M P R E S E A R C H P O W E R S T E P – T O Y O TA T U N D R A / S E Q U O I A Locate the grey 22 pin connector at the bottom of the passenger side kick panel area. Connect blue Power Step wire to 18 gage light blue wire in pin 1 and connect white Power Step wire to the 18 gage white wire in pin 9 of connector shown Pin 9 Pin 1 17 Insert plug from wire harness onto motor. 4 4 7 6 18 6 Slide rubber grommet on wire harness into slot of motor cover. Install motor cover onto motor. 19 Partially separate the plastic rivet from the pin by bending the pin back and forth. Slide motor cover over motor and insert plastic push pin rivets in mounting holes of motor cover. Drive pin flush with rivet head. Use pliers to ease installation. Reinstall fuse. 8 Test all four doors. Re-install any remaining trim panels. 7 20 17 21 www.amp-research.com 7/8 IM3566 rev 7.15.09 L IMI T E D WA RRA NT Y AMP RESEARCH warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair of replacement of any item found by the factory to be defective within the time period specified. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty. THE WARRANTY TIME PERIOD IS AS FOLLOWS: THREE YEARS FROM DATE OF PURCHASE. ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUT COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For further information or request for warranty work, please call AMP RESEARCH toll-free 1-888-983-2206 (press 5) for Customer Service. WA R N I N G The manufacturer strongly recommends that this product be professionally installed. Failure to carefully follow the electrical installation steps could result in severe electrical shock that could harm the installer and/or damage the vehicle. This product is designed to enhance the appearance of the vehicle. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury of death in the event of an accident. Never operate vehicle in excess of manufacturer’s specifications. WEAR SEAT BELTS AT ALL TIMES Read and follow, precisely, all installation instructions provided when installing this product. Failure to do so could place occupants of the vehicle in a potentially dangerous situation. After installing or reinstalling, check to make sure it has been properly installed. www.amp-research.com 8/8 IM3566 rev 7.15.09