Toyota - Tundra - Parts Catalogue - 1999 - 2020

April 1, 2008 Lit. No. B64067, Rev. 02 B35045 UNDERCARRIAGE KIT Toyota Tundra 2000 - 06 Parts List and Installation Instructions CAUTION Read this document before installing the snowplow. CAUTION See your BLIZZARD® outlet/Web site for specific vehicle application recommendations before installation. The Undercarriage Selection Guide has specific vehicle and snowplow requirements. A DIVISION OF DOUGLAS DYNAMICS, L.L.C. SAFETY WARNING/CAUTION & INSTRUCTION LABELS SAFETY DEFINITIONS WARNING Become familiar with and inform users about the warning and instruction labels on the back of the blade. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious personal injury. NOTE: If labels are missing or can not be read, see your sales outlet. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Warning and Caution Label NOTE: Indicates a situation or action that can lead to damage to your snowplow and vehicle or other property. Other useful information can also be described. Lit. No. B64067, Rev. 02 2 April 1, 2008 SAFETY SAFETY PRECAUTIONS CAUTION Refer to the Undercarriage Selection Guide for minimum vehicle recommendations and ballast requirements. Improper installation and operation could cause personal injury, and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating or making adjustments. PERSONAL SAFETY • Remove ignition key and put the vehicle in park or in gear to prevent others from starting the vehicle during installation or service. WARNING Lower blade when vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this could result in serious personal injury. • Wear only snug-fitting clothing while working on your vehicle or snowplow. • Do not wear jewelry or a necktie, and secure long hair. • Wear safety goggles to protect your eyes from battery acid, gasoline, dirt and dust. WARNING The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury. • Avoid touching hot surfaces such as the engine, radiator, hoses and exhaust pipes. • Always have a fire extinguisher rated BC handy, for flammable liquids and electrical fires. WARNING FIRE AND EXPLOSION Keep hands and feet clear of the blade and A-frame when mounting or dismounting the snowplow. Moving or falling assemblies could cause personal injury. WARNING Gasoline is highly flammable and gasoline vapor is explosive. Never smoke while working on vehicle. Keep all open flames away from gasoline tank and lines. Wipe up any spilled gasoline immediately. WARNING Do not exceed GVWR or GAWR including the blade and ballast. The rating label is found on the driver-side vehicle door cornerpost. Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or flame. WARNING VENTILATION To prevent accidental movement of the blade, always turn the ON/OFF switch to OFF whenever the snowplow is not is use. The control indicator light will turn off. WARNING Vehicle exhaust contains lethal fumes. Breathing these fumes, even in low concentrations, can cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside. WARNING Remove blade assembly before placing vehicle on hoist. Lit. No. B64067, Rev. 02 3 April 1, 2008 TORQUE SPECIFICATIONS TORQUE CHART CAUTION Read instructions before assembling. Fasteners should be finger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including proper personal protective safety equipment. Grade Identification for J429–Grade 5 Bolt Grade Identification for J429–Grade 8 Bolt SAE J429 Grade 5 Torque Values SAE J429 Grade 8 Torque Values Tightening Torque Nominal Thread Size Clamp Loads (lb) "Lubricated" 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 2,000 3,350 4,950 6,800 9,050 11,600 14,500 21,300 29,435 38,600 6 ft-lb 13 ft-lb 23 ft-lb 37 ft-lb 57 ft-lb 82 ft-lb 113 ft-lb 200 ft-lb 321 ft-lb 482 ft-lb "Dry" Clamp Loads (lb) "Lubricated" "Dry" 8 ft-lb 18 ft-lb 31 ft-lb 50 ft-lb 75 ft-lb 109 ft-lb 151 ft-lb 266 ft-lb 430 ft-lb 640 ft-lb 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8 2,850 4,700 6,950 9,600 12,800 16,400 20,300 30,100 41,550 54,540 9 ft-lb 18 ft-lb 32 ft-lb 53 ft-lb 80 ft-lb 115 ft-lb 159 ft-lb 282 ft-lb 454 ft-lb 680 ft-lb 12 ft-lb 25 ft-lb 44 ft-lb 70 ft-lb 107 ft-lb 154 ft-lb 211 ft-lb 376 ft-lb 606 ft-lb 900 ft-lb Grade Identification for Metric–Grade 8.8 Bolt Grade Identification for Metric–Grade 10.9 Bolt Metric Class 8.8 Torque Values Clamp Loads (lb) "Lubricated" 5 6 7 8 10 12 14 16 18 20 1,389 1,965 2,826 3,579 5,672 8,243 11,246 15,882 19,423 24,784 3 ft-lb 6 ft-lb 10 ft-lb 14 ft-lb 28 ft-lb 49 ft-lb 77 ft-lb 125 ft-lb 172 ft-lb 244 ft-lb Lit. No. B64067, Rev. 02 Metric Class 10.9 Torque Values Tightening Torque Diameter (mm) Tightening Torque Nominal Thread Size Tightening Torque "Dry" Diameter (mm) Clamp Loads (lb) "Lubricated" "Dry" 5 ft-lb 8 ft-lb 13 ft-lb 19 ft-lb 37 ft-lb 65 ft-lb 103 ft-lb 167 ft-lb 229 ft-lb 325 ft-lb 5 6 7 8 10 12 14 16 18 20 1,987 2,812 4,044 5,121 8,116 11,796 16,092 21,970 26,868 34,284 5 ft-lb 8 ft-lb 14 ft-lb 20 ft-lb 40 ft-lb 70 ft-lb 111 ft-lb 173 ft-lb 238 ft-lb 338 ft-lb 7 ft-lb 11 ft-lb 19 ft-lb 27 ft-lb 53 ft-lb 92 ft-lb 148 ft-lb 231 ft-lb 317 ft-lb 450 ft-lb 4 April 1, 2008 PUSHBEAM PUSHBEAM HEIGHT The recommended pushbeam height for this undercarriage assembly is 10-1/2" from the center of the pushbeam to level ground. DO NOT exceed 12-1/2" in height for this undercarriage. 10-1/2" Lit. No. B64067, Rev. 02 5 April 1, 2008 UNDERCARRIAGE INSTALLATION 7. Position the hanger plate support brackets (Item 7) in line with the tie down mount holes in the truck frame rail. Using cap screws (Item 23) and washers (Item 9), secure the bracket to the truck frame. The angle on the support bracket should align with the holes in the hanger plate. Position cap screws (Item 11) with washers (Item 9) through the support bracket and hanger plate. Secure with washers (Item 9) and locknuts (Item 10). NOTE: For easier assembly and installation, vehicle and all snowplow components should be on a smooth, level, hard surface, such as concrete. 1. Remove the bumper fascia. NOTE: The fascia will need to be permanently removed or notched to accommodate the undercarriage assembly. 8. Reinstall the splash guard using the original hardware. 2. Remove fasteners from each tie down bracket on the truck frame rail. The tie down brackets and passenger-side tow hook will not be reinstalled. Retain parts and fasteners for reinstallation if snowplow is removed from the vehicle. 9. Remove and discard the fastener that secures the transmission line clamp to the frame (passenger's side) near the radiator. Using two spacer washers (Item 16), realign the clamp over the mount holes in the frame and secure it with cap screw (Item 17) provided. The spacers offset the transmission line from the adjacent installed cap screw. 3. Remove the vehicle splash guard. Retain all fasteners and the splash guard for reinstallation. 4. Position the hanger plates (Item 6 and 8) on the outside of the truck frame rail. Place bushings (Item 18) through the rear mount hole on the hanger plate and truck frame. Secure the plate to the frame using cap screws (Item 13) with washers (Item 14). Secure the cap screw with washers (Item 14 and 15) and locknut (Item 22). Finger tighten the fasteners until all undercarriage parts are in place. 10. Mount the pushbeam (Item 1) square with the bottom of each hanger plate using cap screws (Item 11), washers (Item 9) and locknuts (Item 10). Tighten the pushbeam hardware according to the torque chart. 11. Level the pushbeam with the floor and tighten the hanger plate hardware according to the torque chart. 5. Using the bottom access hole in the vehicle cross member, position cap screws with handles (Item 19) through the front, interior wall of the cross member and rear tab on the hanger plate. Secure fastener with washers (Item 20) and locknuts (Item 21). 12. Replace the fascia, notching the fascia to fit. NOTE: After five to ten hours of snowplow usage, retorque all undercarriage assembly fasteners. 6. Insert cap screw with handles (Item 12) through the truck frame rail and the top, front mount hole in the hanger plate. NOTE: The radiator fasteners may need to be loosened to position the fastener. Secure the cap screw with washers (Item 9) and locknuts (Item 10). Lit. No. B64067, Rev. 02 6 April 1, 2008 UNDERCARRIAGE PARTS LIST 12 5 7 4 6 3 21 10 20 2 9 9 23 11 1 8 9 22 18 10 9 17 19 16 13 15 14 14 11 B35045 Undercarriage Kit Item Part Qty Description 1 2 3 4 5 B35043 B63162 B61309 B61000 B40079 1 1 2 2 2 Pushbeam Decal, Pushbeam Split Ring, 1.25 OD Compression Spring SS A-Frame Latch Pin 9 10 11 12 90572 90593 67240 B35012 30 14 12 2 13 14 15 16 B61373 91105 B35011 B35014 2 4 2 2 1/2 Hardened Flat Washer 1/2-13 Hex Locknut GC 1/2-13 x 1-1/2 Hex Cap Screw G8 1/2-13 x 4-1/2 Hex Cap Screw G8 with Handle 9/16-12 x 5 Hex Cap Screw G8 1/2 Flat Washer, Wide 3 OD x 1-1/32 ID Flat Washer Spacer Washer Item Part 6 7 8 ns B35048 B35006 B35049 B61392 Qty Description 1 2 1 1 Hanger Plate – PS Pushbeam Support Bracket Hanger Plate – DS Hardware Kit M8 x 1.25 x 40 Hex Cap Screw G8.8 1 OD x 5/8 ID x 3-1/2 Bushing 5/8-11 x 2 Hex Cap Screw G8 with Handle 5/8 Hardened Flat Washer 5/8-11 Hex Locknut GC 9/16-12 Hex Locknut M12 x 1.25 x 40 Hex Cap Screw G8.8 B61392 Hardware Kit G = Grade Lit. No. B64067, Rev. 02 17 18 19 B61389 B35009 B32228 1 2 2 20 21 22 23 90576 B61063 29241 B61391 2 2 2 4 SS = Stainless Steel 7 ns = not shown April 1, 2008 Blizzard P.O. Box 245038 Milwaukee, WI 53224-9538 www.blizzardplows.com A DIVISION OF DOUGLAS DYNAMICS, L.L.C. Copyright © 2008 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following is a registered (®) trademark of Douglas Dynamics, L.L.C.: BLIZZARD®. Printed in U.S.A. Lit. No. B64067, Rev. 02 8 April 1, 2008